ML20066E987

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Interim Deficiency Rept Re Apparent Undetectable Failure in Westinghouse Solid State Protection Sys.Initially Reported on 820827.Relay Test Procedure Modified to Include Checks for Proper Positioning of Pushbutton Test Switch
ML20066E987
Person / Time
Site: Vogtle  Southern Nuclear icon.png
Issue date: 11/08/1982
From: Foster D
GEORGIA POWER CO., SOUTHERN COMPANY SERVICES, INC.
To: James O'Reilly
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
References
10CFR-050.55E, 10CFR-50.55E, GN-200, NUDOCS 8211170360
Download: ML20066E987 (4)


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9 Georgia Power Cgany Post Offee Box 4545 Adanta, Georgit 30302 Vogtle Project southern Company Services, Inc.

Post Offee Box 2625 Bmngharr., Alabama 35202 Telephone 205 870-6011 November 8, 1982 3

United States Nuclear Regulatory Comission

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a Office of Inspection and Enforcement J

Region II - Suite 3100 G

?m 101 Marietta Street File: X7BG03-M31 dQ' Atlanta, Georgia 30303 Log:

GN-200

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Reference:

$@gtle Electric Generating Plant - Units 1 & 2 Vo 50-425 Solid State Protection System Undetectable Failure Attention: Mr. J. P. O'Reilly Gentlemen:

Georgia Power has evaluated the above referenced failure and concluded a reportable deficiency does exist. Our evaluation for a substantial safety hazard concluded no report was necessary because delivery of the equipment to Georgia Power had not occurred.

Enclosed is our evaluation for a report-able deficiency.

Please advise if there are any questions concerning the evaluation.

This response contains no proprietary infonnation and may be placed in the NRC Public Document Room upon receipt.

Yours truly,-]

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D. O. Foster Vice President and General Manager CWH/D0F/tlp xc:

U. S. Nuclear Regulatory Commission Attn: Victor J. Stello, Jr., Director Office of Inspection and Enforcement Washington, D.C.

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R. J. Kelly J. A. Bailey R. W. Staffa R. E. Conway

0. Batum J. L. Vota G. F. Head H. H. Gregory III W. F. Sanders l

J. T. Beckham, Jr.

E. D. Groover J. H. Boykin L. T. Gucwa D. E. Dutton M. Malcom 0_OF R. H. Pinson C. R. Miles, Jr.

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D. L. McCrary H. Manry R..A. Thomas P. D. Rice 5211170360 821108 PDR ADOCK 05000424 0

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Y EVALUATION FOR A SIGNIFICANT DEFICIENCY EVALUATION FOR A SUBSTANTIAL SAFETY HAZARD Undetectable Failure - Solid State Protect' ion System Initial Report:

On August 27, 1982, Mr. C. W. Hayes, Georgia Power Company Project Quality Assurance Manager, reported to Mr. John Rogge of the USNRC, Region II, a potential deficiency concerning an undetectable failure in the solid stateprotectionsystehtfurnishedbyWestinghouse.

Background Information:

On August 3,1982, the WRD Safety Review Committee concluded that the potential for undetectable 16ss of any safeguards actuation function constituted an Unreviewed Safety Question under 10 CFR 50.59 s

and a Potential Significant Deficiency under 10 CFR 50.55(e). Westinghouse notified Mr. DaYoung, Director of the Inspection and Enforcement Division,

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by letter dated August 6,1982 (see attachment).

The SSPS takes binary inputs from the process and nuclear instrument systems. The SSPS combines these signals which represent the conditions of the plant in the required logic ccmbination and generates a trip signal to the reactor trip circuit breakers when the necessary combina' tion of signals occurs. The SSPS also provides annunciator, status light, input signals, trip functions, and the status of the various blocking, permissive, and actuation function's.

In addition, the system includes means for semi-automatic testing of the logic circuits.

l During review of a schematic diagram of the SSPS, Westinghouse I

discovered a potential undetectable failure which could exist in on-line testing circuits for relays in the system. The scenario is initiated by failure of a pushbutton test switch to return to its normal position upon l

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completion of testing. Subsequently, when safeguard system actuation is required, normal voltage may be applied to a relay via a normally : hunted test proving lamp.

If the lamp coil burns before the relay is energized, then safeguard actuation will not occur.

Analysis of Safety Implications:

The failure of the test pushbutton to return to,its normal position and the subsequent burnout of the test proving lamp can possibly prevent I

the actuation of safeguards equipment.

If it is assumed that all nondetect-able failures have occurred, then both trains of the safeguards actuation system f

experience similar, if not identical, failures. The possible improper operation of the safeguards actuation system represents a significant deficiency.

in the system design which could impact the safe operation of the plant.

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Conclusion:==

This concern represents a deficiency found in design and construction which, were it to have remained uncorrected, could have affected adversely the safety of operation of the nuclear power plant at any time throughout the expected lifetime of the plant.

This also represents a significant deficiency in the design and construction of these components such that test procedures had to be redesigned to check for this failure.

In reviewing this item for reportability as a significant deficiency it was also concluded that there had not been a breakdown in the quality assurance program at Westinghouse.

This item was also reviewed for reportability under Part 10 CFR 21.

Since the safeguard cabinets are not scheduled for shipment until March 1983 Georgia Power Company has not taken " delivery" of the cabinets and a Part 10 CFR 21 does not exist.

Corrective Action:

Westinghouse has provided a procedural corrective action which definitely ascertains whether the test pushbuttons have returned to their normal position after testing is complete.

(Seeattachment.) The $5PS Master Relay and Output Relay Test procedure has been modified to include a final series of steps which specifically checks for proper positioning of the test pushbutton, and therefore proper shuntin'g of the proving lamps. The Vogtle Project has reviewedthisproceduralmodificationandconcludedthat[heWestinghouse corrective action adequately addresses the issue without the need for hard-ware modifications.

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