ML20059N599
| ML20059N599 | |
| Person / Time | |
|---|---|
| Site: | Fort Calhoun  |
| Issue date: | 10/01/1990 |
| From: | OMAHA PUBLIC POWER DISTRICT |
| To: | |
| Shared Package | |
| ML20059N598 | List: |
| References | |
| PROC-901001, NUDOCS 9010160353 | |
| Download: ML20059N599 (101) | |
Text
{{#Wiki_filter:__. .. - . . -. . . . . - . k Omaha Public Power. District
]
Fort Calhoun Station; Unit 1 ! Inservice Inspection Program Plan-for the 1983-1993 Interval: , t
- l lf l
\ , t i l , 1 l .>. L R5' October'1, 1990-901C160353 901008 PDR O ADOCK 05000285 PDC
~
d 1 PROGRAM' TABLE OF CONTENTS-23.9t l INTRODUCTION: Il a
.PART 1: ~
Class 1,LClass 2, and-Class 3' Pressure Retaining 2-Components. , Program: 1.1 ' Program Summary 2- '! 1.2 Scope and Responsibility; -2 l '. 3 Inspection Intervals '3: 1.4 Examination. Categories , .3-1.5 Examination Methods 3- 1
- 1.6 Evaluation:of Examination Results 4 .,
1.7 Repair. Requirements 5 <
- 1'. 8 System Pressure-Testing: 5 >
1.9 Records and. Reports- '6 ,, TABLES' Table 1.1 Components', Parts;:and Methods of-- - 7n . Examination IWB-2500-1 . Li Table 1.2 Components,-Parts, and Methods of. '10 g Examination IWC-2500-11 1 Table 1.3 Components, Parts, and Methods of 'll-- . Examination IWD-2500-1 . . 4 Table 1.4 Components, Parts, and Methods of, 12 , Examination IWF-2500-1 .1 APPENDICES
.i Appendix 1A Exceptions'to Compliance with Table: 14 d IWB-2500-1 Appendix'18 Exceptions to Compliance with Table 16.
IWC-2500-1 ~ Appendix IC Exceptions to Compliance with' Table' '17 IWD-2500 : PART 2: Class 1, Class.2, and Class 3 Valve Tests 18-Program: 2.1 Program Summary 18 2.2 Scope and Responsibility 18; 1 ; 2.3 Inservice Test Frequency 18-2.4 Valve Categories 19 2.5 Test Methods 19 2.6 Evaluation of Test.Results 19-2.7 Records and Reports ~ 20 l i
'R5 October 1,-1990 1 1
.J'
i PROGRAM TABLE OF CONTENTS.(Cont.) O EAGR. PART 2: Class 1, Class 2,.andClas's3ValveTest's=(Cont.)- t 2.8 Repair Requirements 20 l 2.9.ValveTestProgramTables'.(Table 2.1)'. 20 -- j
- Appendix 2A Ju'stification for Exception to. '53 .
ASME Section-XI-Code For Valves 1
.i PART 3: Class 1, Class 2, and. Class ~3 Pump Tests ; 81- j .
Progra:n: 3.1 Program.Sumary 81 l 3.2 Scope and. Responsibility .81;
'3.3 Inservice Test Frequency: ' 81' d 1
3.4 . Test Methods 81 ~- ; 3.5 Evaluation of Test-Results. 82' 3.6 Records and Reports 82 ?( 3.7 Repair ~ Requirements 82- j 3.8 Function of Pumps in the. Program- 82-3.9 Pump Test Program Table 3 851 Appendix 3A Justification for Exception to 87= i ASME Section XI'. Code , PART 4:
References:
98 i l L j L i
=t l ', c y 'l p
L B ii ! l R5 October 1, 1990 I
i INTRODUCTION-This. report ~definestheInserviceInspection(ISI)ProgramforClass1,. Class 2, and Class 3 pressure retaining components formthe 10-year interval commencing September 26, 1983, to September-25, 1993, and Class l', Class!2, 4 and Class 3 pump and valve testing-for the 10-year interval from September- ' 26, 1983,.to September 25, 1993. Thisl program'has beenLdeveloped as required by Sec' tion'50.55a of 10 CFR Part-50'following the guidance of the American Society-of Mechanical Engineers. : (ASME)_ Boiler and Pressure Vessel ~ Code Section XI (here-in-after-called' . Section XI), " Rules for Inservice Inspection of-Nuclear Power: Plant- " Components". The ISI Program will be controlled by?the. Fort;Calhoun. Station; Unit =1 Technical-Specifications. This program.is in compliance, where possible,Lwith the applicable 1 . requirements.of-Section'XI, 1980 Edition through Winter of 1980 Addenda.= .;
.This-program incorporates'the results of previous inservice:and preservice inspections. :It is the intent'of the Licensee.to continue to review and apply, as appropriate,. changes in the code'which would. improve'the total'ISI Program,-pursuant to 10-CFR 50.55a.
u
'i i
3 1 L Page.1 of 98 l .R5 October 1, 1990 4 b
- c. -
. . ._. __ .. _ _ _ ~ _ . . _ _ _
e I PART 1: Class _1~,-Class'2, and Class 3 Pressure Retaining Components j 1.1 Procram Summarv i
'1.' 1.1 The. Inservice Inspection.(ISI) Program for Class 1, 2 and 3- l pressure retaining components was developed in accordance- 1 with, and meets the requirements of the ASME Boiler and 1 Pressure Vessel Code,'Section XI,-1980 Edition, Winter 19801 h Addenda.. The'ISI Program for Class-1, 2 and 3 pressure -
l retaining components will-remain-in effect for the remainder of the 10. year interval, which began on September 26, 1983.. , The program willLbe reviewed'and updated as-required'by the. ! edition of-the Code.and-Addenda in effect not more than 12 1 months prior to the start of the next 120 month interval 1 (beginningSeptember 26;1993). n 1.2 Scope and Responsibility i 1.2.1 ThePipingand.InstrumentationDrawings-(P& ids).for' fort : Ca'lhoun Station (FCS) identify:the class boundaries. These are always under-review;and'are subject to change;
- 1. 2.' 2 Class 1, Class 2.and~ Class 13 components'and the methods of- '
examination for.each component are listed in Tables 1.1,e 1.2, and 1.3 res)ectivel . The specific components to be: - ,. examined for eac1 class.y.shall be identified in the Fort ; Calhoun Station Unit 1EInservice Examination Plan by title ' and/or number. : Exceptions to compliance with Tables, , IWB-2500, IWC-2500 and'IWD-2500 of.Section XI are listed in AppendicesLIA, IBLand 1C respectively. : 1 1.2.2.1 Class.3' portions of the WasteLDisposal' System have q' been-classified as-Class 3 in accordance with-SubarticleLIWA-1300, Paragraph (g.) of'Section XI. a Examination'-in accordance with the rules of' Article ' i L
'IWD will not be performed on the Class 3 portion of the' Waste Disposal System. (AlthoughtheWaste j
l R DisposaltSystem at FCS is classified Class 3, it is ' not considered safety related as required for 1 inspection per IWD-2500.) l 1.2.3 Class'1, Class 2,and Class 3 component supports and the methods of= examination for each support are listed in~ Table. l 1.4. 1.2.4 Steam Generator.and safety related snubber exams are not performed under this.ISI Program. q Page 2 of 98 ! R5 October 1, 1990 i 1
- * - , p 6* , ,- + - , . . -- . . -
4 -,-
y ;k l 1 m+ 1.2.4.1-_ Steam Generator exams are performed under FCS'
' Technical Specification 3.17.
1.2.4.2: Safety related snubber exams are performed under FCS Technical Specification 3.14.L 1.3 Inspection' Intervals 1 1.3.1 The. inspection intervals for Class 1 Class 2, and Class-3 > i components are 10-year intervals of service which commenced 1 ! on September 26,-1973.. This program plan-covers,the second3 L 10-yearLinterval, i.e.,1 September"26, 1983',:to September 25,
.1993.
1 Ten-year examination )lansidescribe 'the distribution- of'
. examinations within t1eiinspection intervalsLin accordance with IWB-2400,'IWC-2400, IWD-2400 and'IWF-2400 of Section--
XI. 1.3.2 The inspection intervals and per.iods may be' extended by as . l: much as one: year to permit inspections to be concurrent with ; l-plant outages as permitted by IWB-2400(c)lof~Section XI.- ; 1.3.3 Selection of Class 1-and Class 2 pressure retaining piping-' '
. welds for examination shall be in:accordance with the-
-requirements of the 1974 edition.of Section XI, Summer of- ,
1975. Addenda. ' 1.4 Examination Cateaories ! l 1.4.1 Class 1 components will-be examined to the extent'and frequency required by Table'IWB-2500-1lof Section XI'(except as noted in_ Appendix 1A). 4 1.4.2 . Class-2 components will:be examined to the extent and frequency as recuired by Table,IWC-2500-1 of? Section XI. (except as notec in Appendix 18)'.- p 1.4.3 Class 3 components as d'e' scribed in the'10-year examination. i plan shall be' examined.to the extent'and-frequency as 3 required by Table IWD-2500-1 of Section XI (except as noted inAppendix-1C). '
; 1.5 Examination Methods I L
- 1.5.1 Class 1 and Class 2 components shall be examined by the
! ' required visual, surface, and volumetric examination ,1 -methods. These examinations shallninclude.one or a ' l combination of the following methods: visual--(VT), liquid L Page.3 of 98 !- R5 October 1, 1990 : p .; i -i t-3
*- - , e , ~ -
*v--- m -,v*
oi
)
x ;
, {; t
-penetrant (PT),(magnetic particle (MT), radiographic (RT),. l 3' and ultrasonic UT). Ultrasonic-(UT).examinationsshallbe performed in accordance with the following: j 1.5.1.1 :UT examination of-ferritic vessels with'a wall-1 thickness greatt:r than 2 inches-(51 mm) shall be-conducted /in accordance with Article 4 of..Section- 1 4
V. .
. l 1.5.1.2 The UT-exami. nation of-ferritic piping will be. .
.l performed.-in accordance with the 3rocedural ,
requirements ~of> Appendix III to tie Winter!1980; I Addenda,1ASME,JSection XI. -l The UT' examination'of Austenitic stainless steel J _ piping will be performedLin'accordance withithe. procedural requirements'of Appendix III-to the Winter i 1 1980-Addenda; ASME, Section-XI,, Supplement 7. " a 1.5.2 Class 3 components shall'be visually examined for: leakage in j accordance with Article'IWD-2600 of Section XI. 1 1.6 Evaluation of Examination Result's' : 1 1.6.1 Class-1 Components 1
- 1. 6.1.1- The evaluation'of;the nondestructive examination? .
results shallsbe in accordance with Article;IWB-3000' of Section,XI. AllLindicationsishallsbe' subject-to~ < comparison with previous data to help in charac- ' terization and11n determining origin. 1.6.2 Class 2 Components ! 1.6.2.1 The evaluation of nondestructive examination results j shall~beLin:accordance with Article IWC-3000.ofi J Section XI; -All indications shall be(subject to comparison with previous data tothelp in chart f acterization and in determining-origin.-
- 1.6.3 Class 3 Components 1
L p 1.6.3.1- The evaluation: of the visual' examination resultsLshall be in accordance with Article IWA-5000:of Section'XI. I'.6.4 Indications which have been_ recorded in the.preservice. ; inspection or in a' previous inservice ins)ection.which are not' characterized as propagating flaws shall 3e: considered acceptable for continued service. l_ Page 4 of 98~ . l R5 October 1, 1990 l 6 hr i ' . < , . . . _ _ . ~ . - , -- m -- - '
1.7L ReDair'Reauirements-3 1. 7.1: Repair of Class 1, Class 2, and Class.3 components shall be performed in accordance with Article'IWA-4000'of Section'XI. '
~1.7.2 . Surface defects:in Class'li Class 2, and' Class.3 pressure retaining components may be removed by mechanical means when. .
the removal'of-a defect will'not alter the basic. configurations;. ' of;the item.- Pressure retaining components that have defects that:cannot be removed by mechanical means will be replaced in . accordance with Article IWA-7000 of?Section XI.: i I 1.8 System Pressure Testina 1.8.1' General Requirements l ' 1.8.1.1_ . System pressure tests will be conducted inJaccordance ~ with Article IWA-5000'of Section XI.: 1.8.1.2- Evaluation of'any cor~roded area.will be' performed in' d accordance with Section XI.- 4 1.8.1.3. RepairsLof: corroded areas;shall-be performed in-
.accordance with Sectionl1.7lof this program.- '
1.8.2 Class-1 Components 1.8.2.1 -After each Refueling ~ Outage,:the system will-be leak; ' tested in accordanceLwith Article-IWB-5000'of.Section XI and in accordance with FCS< Technical. Specification: i 1 2.1-(Figures 2-1A and 2-1B)'. .::1 1.8.2.2 At or near the end of.each inspection interval,,a hydrostatic pressure test shall beLperformed on'the. : Reactor: Coolant System (RCS) components ~. -This test shall be conducted inzaccordance with.the requirements of Article IWA-5000 and'ArticleLIWB-5000 of Section1 li L XI. . Exem)tions 'of components requiring hydrostatic-p
. testing sfall be made.using guidance provided by-IWB-1220. Test l temperature.shall'be;in'accordance with FCSTechnicalSpecification2.1.:(Figures l2-1A'and 2-1B).-
I 1.8.2.3 Partial penetration welds on the reactor vessel and the pressurizer-shall be-examined in accordance with Table IWB-2500 Examination Category B-E.of Section,XI.- Page 5 of 98 . i R5 October 1, 1990 l I l
- 1. B . 3' Class 2 Components 1.8.3.1 Pressure tests and=Yisual' examination'of Class 2 components will be performed in:accordance with the. !
guidelines of!Section XI. Exem)tions of components o requiring hydrostatic testing siall be made using . j guidance-provided by IWC-1220. The test pressure will ' be in accordance with the requirements of Article:
-IWC-5000. Paragraph 2.141 of-the FCS Technical Specifications limitsithe' number of-cycles at'125% of.
design: pressure, to 10)for:the-secondary l system.
'l 1.8.4 Class 3 Components t 1
1.8.4.1 Class 3 components shall be pressure tested in d
.accordance with Article IWD-5000 of Section XI. I Exemptionsofcomponents.requirinkdedinIWD-1220.
shall be made using guidance prov . hydrostati 1 1.9 Records and Reports !
, j
-i Records and reports made.in'accordance withsthisiprogram_shall;be. developed- I and maintained in accordance with Article IWA-6000 ofLSection XI. l q
li ci i l 1 , j 4 Page 6 of 98 R5 October 1;1990-1 j i x..
TABLE-1.1 COMPONENTS, PARTS,-AND METHODS OF EXAMINATION IWB-2500-1 Examination Category-Item Tabie _ Components and Parts No. IWB-2500-1 to be Examined Method-Reactor' Vessel
,B1.10 B-A. Longitudinal and circumferential shell ' Volumetric-welds in core region-Bl.20 B-A Circumferential and meridional head Volumetric-welds Bl.30 -;
B-A Shell-to-flange circumferential-welds Volumetric--
*Bl.40 B-A Head-to-flange circumferentialLweld __ -
i Bl . 50 - B-A Volumetric'& Surface 1 Repair welds in beltline _ region Volumetric 1 B3.90 B-D Nozzle-to-vessel welds Volumetric ' B3.100 B-D' Nozzle inside radius'section - B4.10-Volumetric B'- E Partial penetration welds, including- Visual j vessel nozzles, control rod drive-nozzles & instrumentation' nozzles .! B5.10 B-F B6.10 B-G-1 Nozzle-to-safe end welds't:4 in. Volumetric & Surface Closure head nuts Surface B6.30 B-G-1 Closure-studs, when removed' ' B6.40 B-G-1
- Volumetric & Surface Threads in flange Volumetric B6.50 ' B-G-1 Closure washers, bushing ~ _ ,
B7.80 Visual-B-G-2 Bolts, Studs & Nuts s 2-in.11n CRD Visual: Housing B13.10 B-N-1 Vessel interior B13.30 Visual l B-N-3 Core support structures Visual B14.10 B-0 i Pressure retaining welds in Surface > Control rod drive housings 1 B15.10 B-P Pressure retaining boundary B15.11
-Visual 1 B-P Pressure retaining boundary. Visual 0, Pressurizer B2.10 B-B Longitudinal and circumferential = Volumetric ,
shell-to-head welds
*B3.110 B-D Nozzle-to-vessel. welds
*B3.120 B-D Volumetric d Nozzle inside radius section ' Volumetric *
.B4.20 B-E Heater penetration welds B5.20 -B-F Visual-
-B5.21 B-F Nozzle-to-safe end welds 1 4 in. Volumetric & Surface Nozzle-to-safe-end-< 4 in. Surface See Appendix 1A '
Page 7 of 98 R5 October 1, 1990 .a l l
TABLE 1.1 COMPONENTS, PARTS, AND METHODS OF EXAMINATION IWB-2500-1 (CONTINVED)
'~
Examination Category Item Table Components and Parts No. IWB-2500-1 to be Examined Method Pressurizer (Cont.) B7.20 B-G-2 Bolts, studs and nuts s 2 in. Visual F8.20 B-H Integrally Welded Attachments Surface B15.20 B-P Pressure retaining boundary Visual B15.21 B-P Pressure retaining boundary Visual Steam Generators (Primary Sidel B2.30 B-B Head welds, circumferential and Volumetric meridional B2.40 B-B Tubesheet-to-head weld Volumetric 83,130 B-D Nozzle-to-vessel welds Volumetric S3.140 B-D Nozzle inside radius.section Volumetric B5.30 B-F Nozzle-to-safe end welds 1 4 in. Volumetric & Surface B7.30 B-G-2 Bolts, studs, and nuts s 2 in. Visual B8.30 B-H Integrally welded attachments Surface B15.30 B-P Pressure retaining boundary B15,31 Visual B-P Pressure retaining boundary Visual B33t Exchanaer B2.50 B-B Shell(orhead) welds,circumferential Volumetric andlongitudinal(ormeridional) 82.60 B-B B3.150 B-D Tubesheet-to-shell (or head) welds- Volumetric Nozzle-to-vessel welds Volumetric B3.160 B-D Nozzle inside radius section B15A0 B-P Volumetric Pressure retaining boundary Visual B15.41 B-P Pressure retaining boundary Visual Pioina Pressure Boundarv
*B9.10 B-J Circumferential welds & longitudinal Surface & Volumetric 3
welds t 4 in. 89.20 B-J Circumferential & Longitudinal Surface welds < 4 in. See Appendix 1A Page 8 of 98 R5 October 1, 1990
TABLE 1.1 COMPONENTS, PARTS,ANDMETHODSOFEXAMINATIONIWB-2500-1(CONTINUE 0) Examination Category Item Table Components and Parts No. IWB-2500 1 to be Examined Method PioinoPressureBoundarv(Cont.) B9.31 B-J Branch pipe connection welds Surface & Volumetric Nominal pipe size 2,4 in. 89.32 B-J . Branch pipe connection welds Surface Nominal pipe size < 4 in. 89.40 B-J Socket welds Surface B7.50 B-G-2 Bolts, studs, and nuts s 2 in. Visual B10.10 B-K-1 Integrally welded attachments Surface B15.50 B-P Pressure retaining boundary , Visual ' B15.51 B-P Pressure retaining boundary Visual Pumo Pressure Boundarv 86.180 B-G-1 Bolts and studs > 2 in. B6.190 Volumetric B-G-1 Flange surface when disassembled Visual (with > 2 in, bolting or studs) B6.200 B-G-1 Nuts, bushings, and washers > 2 in. Visual B7.00 B-G-2 Bolts, studs, and nuts s 2 in. Visual l B10.20 B-K-1 Integrally welded attachments
- B12.10 Surface l B-L-1 Pump casing welds
- B12.20 B-L-2 Volumetric !
Pump casings Visual t B15.60 B-P Pressure retaining boundary B15.61 B-P Visual Pressure retaining boundary Visual - I Valve Pressure Boundary B7.70 B-G-2 Bolts, studs, and nuts s 2 in. B12.30 Visual B-M-1 valve body welds < 4 in. Surface i B12.31 B-M-1 Valve body welds > 4 in. B12.40 B-M-2 Volumetric ! Valve body > 4-in, nominal pipe size Visual 1 B15.70 B-P Pressure retaining boundary B15.71 B-P Visual { Pressure r6taining boundary Visual l l See Appendix 1A Page 9 of 98 R5 October 1, 1990
I l TABLE 1.2 i l COMPONENTS, PARTS, AND METHODS OF EXAMINATION IWC-2500-1 Examination Category Item Table Components and Parts I No. IWB-2500-1 to be Examined Method Pressure Vessels C1.10 C-A Shell circumferential welds Volumetric i C1.20 C-A Head circumferential welds Volumetric C1.30 C-A Tubesheet-to-shell weld Volumetric 3 C2.21 C-B Nozzle-to-shell weld Surface & Volumetric f C2.22 C-B Nozzle inside radius section Volumetric t C3.10 C-C Integrally welded attachments Surface-C7.10 C-H Pressure retaining boundary Visual r' C7.11 C-H Pressure retaining boundary Visual Pioina 1 l C3.40 C-C Integrally welded attachments- Surface ;
- *C5.10 C-F Circumferential & longitudinal welds Surface l 5 1/2 in, nominal wall thickness C5.20 C-F Circumferential & longitudinal welds Surface & Volumetric
> 1/2 in, nominal wall thickness ,
C5.30 C-F Circumferential & longitudinal welds- Surfcce in pipe branch connection welds C7.20 C-H Pressure retaining boundary Visual C7.21 C-H Pressure retaining boundary Visual PJERi C6.10 C-G Pump casing welds Surface C7.30 C-H Pressure retaining components -Visual C7.31 C-H Pressure retaining components Visual l Valves C3.100 C-C Integrally welded attachments Surface C6.20 C-G Valve body welds Surface C7.40 C-H Pressure retaining components Visual C7.41 C-H Pressure retaining components Visual See Appendix 1B Page 10 of 98 R5 October 1, 1990 i
, , ~ . . -- - , . _ . _ . _ , . . , ,- -- -o
\
\
TABLE 1.3 ! COMPONENTS, PARTS, AND METHODS OF EXAMINATION IWD-2500-1 i Examination 1 Category { Item Tab e Components and Parts ; No. IWD-2500-1 to De Examined Method D1.10 0-A Pressure retaining components Visual D1.20 D-A Integral attachment, component Visual ; supports & restraints D1.30 0-A Integral attachment, mechanical . Visual '
& hydraulic snubbers 4 D1.40 D-A Integral attachment, spring Visual type supports D1.50 0-A Integral attachment, constant Visual load type supports 01.60 D-A Integral attachment, shock Visual ,
absorbers
*D2.10 D-B Pressure retaining components Visual D2.20 D-B Integral attachments, component Visual supports & restraints 02.30 D-B Integral attachment, mechanical Visual l
& hydraulic snubbers D2.40 D-B Integral attachment, spring type Visual supports D2.50 D-B Integral attachment, constant Visual load type supports 02.60 D-B Integral attachment, shock absorbers Visual 03.10 D-C Pressure retaining components Visual 03.20 D-C Integral attachment, component- Visual supports & restraints D3.30 0-C Integral attachment, mechanical & Visual hydraulic snubbers 03.40 D-C Integral attachment, spring type Visual supports 03.50 0-C Integral attachment, constant Visual load type supports 03.60 D-C Integral attachment, shock absorbers Visual See Appendix IC Page 11 of 98 R5 October 1, 1990
I l I TABLE 1.4 ! 1 COMPONENTS, PARTS, AND METHODS OF EXAMINATION IWF-2500-1 !
) ~
Examination Cate ory Tab e Components and Parts l 1WF 2500-1 to be Examined Method i F-A Plate & shell type supports Visual ; F-B Linear type supports Visual : F-C Component standard supports Visual i P l i i 1 L t i j Page 12 of 98 l R5 October 1, 1990 ! l i i l' s I
t W s t i 1 i i t i t I
?
APPENDICES i 1 t i
.t i
L i e b Page 13 of 98 $ R5 October 1, 1990 l i
-r
)
i i APPENDIX 1A
\
Exceptions to Compliance with Table IWB-2500-1 I (Class 1 Components) in ASME Boiler and Pressure Vessel Code, I SectionXI,1980(WinterAddenda) i Item No. Exception j i i B 1.40 The closure head to flange weld has physical obstructions which limit i the extent of the ultrasonic and surface exams. Specifically, there-. l are twelve seismic skirt mounting lugs, each six inches wide, located-37 inches apart, evenly spaced around the exam area. Thus 72 inches '
.of the head to flange weld cannot be examined due to this shysical l obstruction. Also, due to' interference from the seismic scirt and -
the head flange, the UT scanning is limited to 4 inches either side. of the head to flange weld. This restricts the volume of.the weld examination, and depending upon the angle of the transducers used may' ; result in less than the code required volume to be examined. ! Radiation levels of 7-8 R/HR area and 10 R/HR. surface have prohibited-access to perform the UT from the inside surface of the head. Should other specialized ultrasonic examination techniques become practical
- which are more effective, they will be incorporated into the examination plan.
B 3.110 The pressurizer surge line nozzle-to-shell weld cannot be 100% , volumetrically examined due.to interference from heater penetrations. r The area will be volumetrically examined to the extent possible. . The ' weld area will be visually examined for leakage prior to the end of - the inspection interval in accordance with IWB-5221 and IW3-5222. . , 8 3.120 The pressurizer surge line inside radius section cannot be 100% i volumetrically examined due-to interference from heater penetrations. : The area will be volumetrically examined to the extent possible. The 4 area will be visually examined for leakage prior to'the end of the inspection interval in accordance with,IWB-5221'and IWB-5222. B 9.10 The primary piping is fabricated using centrifuga11y cast stainless steel )ipe and cast stainless steel elbows. ' Experience has shown-that t1ese materials and welds are not always amenable to UT examin-ation. Volumetric examination will be performed to the extent practical and according to the schedule designated in the Examination Plan. Should other s)ecialized ultrasonic examination techniques-- i become practical whic1 are more effective, they will be incorporated ' into the examination plan. i Page 14 of 98 R5 October 1, 1990 t
<--n-, .-,-.e e u.
~l Inaccessible Piping Welds:
Fioure No.* Line No. Weld No. ' ) A-22 12 in. - SI-12 16 > A-25 A-27 12 in. - SI-24 6.in. - SI-14 16 10 l;
'A-27 6 in. - SI-14 11 I A-32 3 in. - HPH-22 1 :
A-32 3 in. - HPH-22 3 ! A-42 12 in.'- SDC-20 7 ! The welds listed above are inaccessible for examination because they are located within walls or floors. Areas on either side of the .'. walls or floors containing these piping welds will be examined for ! signs of leakage during the pressure.and hydrostatic testing of the' : piping systems. - 8 12.10 . The reactor coolant pump casings are made of cast stainless steel.~ ! sections which are then welded together. This type of material ~is i not amenable to UT examination. Further, radiographic. examination of :! a Byron Jackson pump casing has not yet been demonstrated to be ; feasible in an operating environment. Acceptable methods of i
)erforming a volumetric examination of these welds may.be developed ;
3efore the end of the second ten-year interval. If such methods are i found, they will be considered for use at the FCS. If no acceptable i volumetric examination can be performed, a surface exam will.be .; performed on 100% of-the casing welds on one pump prior to the end of ' this 10 year interval. 3 8 12.20 OPPD's position is that a visual examination will be performed only if a pump is disassembled for maintenance permitting such ins : This is judged to be adequate based upon design, fabrication,pection. and . l accessibility considerations. - l l
*See the 10-Year Inservice Examination Plan, Fort Calhoun Station Unit 1 ,
Page 15 of 98 - 4 R5 October 1, 1990 s y(-, --,r--- , m_%-, ._ ._ __a,o,. . ,
I l 1 APPENDIX IB Exceptions to Compliance with Table IWC-2500-1 l item No. Fiaure No.* Line No, i C5.10 B-36 24 in. line upstream of HCV-383-4 C5.10 B-37 24 in, line upstream of HCV-383-3 , The above welds are inaccessible for examination because they are on lines that i are buried in the Containment Building floor. A letter from the NRC to OPPD, dated June 24, 1986, grants relief from examination of uwse welds based on a ; provision of Code Case N-408 (" Alternate Rules for Examination of Class 2 Piping, _ Section XI, Division 1.") Only Paragraph (a)(6) of Code Case N-408, that i addresses open ended piping beyond the last shutoff valve, is applicable to the FCS ISI Program Plan. i
- Sei the 10-Year Inservice Examination Plan, Fort Calhoun Station, Unit 1 Page 16 of 98 R5 October 1, 1990 l
I j
b APPENDIX IC l Exceptions to Compliance with Table IWD-2500-1 j i item No. Inaccessible Piping: , D 2.10 Buried raw water lines from the intake structure to the auxiliary l
. building cannot be pressure tested since the isolation valves are not :
designed to be leak-tight shutoff valves. Flow instrumentation in i the system is capable of detecting significant leaks by sensing a reduction of flow. ' Open-ended portion of a. system extending to the first shutoff' valve i and buried systems components shall be exempted from pressure test , and from inspection where accessibility is restricted. : i i i I i Page 17 of 98 R5 October 1, 1990 ,
\
t y - , , - . . .
. t l
PART 2: Class 1, Class 2, and Class 3 Valve Tests , 2.1 Prooram Summary i The Valve Test Program identifies test requirements for safety related i valves tested in accordance with the requirements of subsection IWV of the i ASME Section XI Boiler and Pressure Vessel Code, 1980 Edition and Addenda ' through Winter 1980. The Valve Test program will be applicable for the remainder of the 120 month interval, which began on September 26, 1983. The Program will be reviewed and updated as required with that edition of. : the code and Addenda in effect not more than 12 months prior to the start !' of the next 120 month interval (beginning September 26,1993). Individual valve test requirements are presented by coded Valve Test Program Table 2.1. The codes used for tnese tables are defined in Section i 2.9. The Valve Test Program Table, is arranged in numerical sequence by i valve number. Appendix 2A provides justifications for exceptions taken to ' the ASME Section XI Code test requirements as provided for in 10CFR50.55a(g)(5)(iii). Two types of justiffcations are provided. The. ; first are general in nature, and pertain to mquirements found to be impractical for many valves. The second type is~used to justify code ' exceptions for specific-valves. Code exceptions are numbered and , referenced by number.on the Valve Test Program Table. '!
- l 2.2- Scope and Responsibility !
2.2.1 The P& ids of Part 4 identif Class 2, and Class 3 valve.y the location of each Class 1, [ 2.2.2 The Class 1, Class 2, and Class 3 valves to be tested under Subsection IWV, the methods of testing for each valve, and exceptions to the tests of Subsection IWV are found in Section 2.9 and Appendix 2A. 2.3 Inservice Test Freauency 1 i 2.3.1 The inservice test frequency for Class 1, Class 2 and Class =3-valvss are in accordance with Article IWV-3000 of Section XI J with exceptions as found in Appendix 2A. 2.3.2 Valves identified herein as being tested at Cold Shutdown frequency shall be tested each Cold Shutdown where the duration of the shutdown is sufficient to accomplish the tests. Valve testing should commence not later than 48 hours after Cold-Shutdown and continue until complete or plant is ready to ; return to power. Completion of all valve testing is not a I prerequisite to return to power. Any testing-not completed at one Cold Shutdown should be performed during subsequent Cold-Shutdowns to meet the code required testing frequency. Where Page 18 of 98 i R5 October 1, 1990
,_ - _ _ . ~ _
_ . . _ - __ _. . ._,. _ _, _ s
l more than one Cold Shutdown occurs within three months, the test frequency shall not exceed once per three month period (92 days). 2.4 Valve Cateoories 2.4.1 The valve categories for each Class 1,_ Class 2, and Class 3 valve have been determined from Article IWV-2000 of Section XI ' with exceptions as found in Appendix 2A. ' 2.5 Test Methods 2.5.1 .The methods to be used to test Class 1, Class 2, and Class 3 ;, valves.have been determined from the appropriate articles of Subsection IWV of Section XI. These methods, along with-exceptions,arelistedinSection2.9andAppendix2A(ofthis ' program plan) for Class 1, Class 2, and Class 3 valves, i 2.5.2 Valves with remote position. indicators shall be observed locally at least every two years to verify that valve operation is accurately indicated 3 2.5.3 Valve with failure position' indicated in the valve tables will be tested by observing-valve operation upon loss of activator , power at the frequency specified in the valve table. ' 2.5.4 Valve stroke times are measured from actuation of valve operating device to end of valve travel as indicated by remote valve position indication lights. ( 2.5.5 Valve stroke time. limits that' prove to be-impractical may be changed after completion of an engineering evaluation to ensure valve operability. 4 2.6 Evaluation of Test Results
2.6.1 Valves
2.6.1.1 The evaluation of test results shall be in accordance with the appropriate Subarticles of irticle IWV-3000 of Section XI. 2.6.1.2 If test data shows that a valve is operating in the '
" Alert Range," the valve test frequency will be doubled-until corrective action is taken. Corrective action may be re-performing the test, doubling the frequency.
of the test, or performing _an-engineering evaluation-and analysis to demonstrate that the valve can still fulfill the design function. If.the test data shows Page 19 of 98 R5 October 1, 1990 N
. e.-- - - - .~_.,y. - . - . , _ . . . _ , , ,, . . . . , .._-.. w.
t a i I that a valve is operating.in the " Required Action : Range," the valve shall be declared inoperable until-corrective action is taken. Corrective action may be ! re-performing the test, repair er replacement of the valve or performing an engineering evaluation and ; analysis to demonstrate that the valve can still 3 fulfill the design function.
- 2.7 Records and Reoorts !
2.7.1 Records and reports for the testing of Class'1, Class 2, and Class 3 valves shall be made in accordance with Article ' IWV-6000 of Section XI. - 2.8 ReDair Reauirements 2.8.1' Tests, after valve replacement, repair or maintenance, shall be i done as required by Section XI, Article IWV-3000. i 2.9 Valve Test Prooram Tables . This section provides a tabulation of safety related valves, both:those valves that are tested in accordance with the requirements of Subsection IWV of Section XI, and those valves for which the Code requirements have ' ' been found to be impractical. The Valve Test Program Table is arranged sequentially in numerical order by valve number. ." l
'E i
-1 1
1 Page 20 of 98 R5 October 1, 1990 l1
. - - - , - . . . . -. . . . . ~ _,n . - . . - ,~
l 1 i FORT CALHOUN STATION VALVE TEST PROGRAM TABLE 2.1 j TABLE FORMAT
- 1. Valve Number Unique number assigned _to'each valve.
- 2. System (SYS) Plant system where valve is located. Designated by two(2) letters.
1
. AC - Auxiliary Cooling Water System i
. CA - Compressed Air. System
. CH - Charging System
. CS - Containment Spray .
. DW - Demineralized Water System ;
i . F0 - (Diesel Generator)-Fuel Oil System *
. FW - Feedwater System' i
. HG -' Hydrogen Gas .
l . IA - Instrument Air System
. MS - Main Steam System '
. NG - Nitrogen Gas System ;
. RC - Reactor Coolant System ;
. RW - Raw Water System ;
. SA - (Diesel Generator) Starting Air System
. SI - Safety Injection System ,
. SL - Primary Sample System
. VA - Ventilating Air System ,
~
. WD - Waste Disposal System j
- 3. Cateoorv(CAT) Valve category as defined in Section XI subsection IWV-2200.
- a. Category A Valves for which seat leakage is; limited to a '
specific maximum amount in the closed position to ! fulfill their function. l
- b. Category B Valves for which seat leakage in the closed I position is inconsequential for fulfillment of their function. i
- c. Category C Valves which are self-actuating in response to some system characteristic such as relief valves or <
check valves.
- d. Category D Valves which are actuated by an. energy source capable of only one operation, such as rupture l
disks or explosive-actuated valves.
- 4. Ra_gji. (CL) ASMEClass(1,2or3) t Page 21 of.98 R5 October 1, 1990 t
I l
- 5. P_&lD. Plant drawing number where valve is found.
l
-l l
- 6. C00RDINEFJ Location of' valve on plant drawing.
l
- 7. Valve Tggs. The following is a list'of the type of valves with the code used in the Valve Test Program Tables.
. BU - Butterfly . GA -' Gate I
. BL - Ball . GL - Globe !
. CK - Check . MN - Manual
. DI - Giaphragm .-PG - Plug ,
. RL - Relief l>
- 8. Ooerator Tvoe The following is a list of the type of o>erator i (OPER TYPE) used to change the valve position with tie code used in the Valve Test Program Table'to reflect'the operator type.
. A - Air Operator . C - Self Actuated
. M - Motor Operator . S - Solenoid Operator
. R - Relief . H - Manual (Hand).
- P - Piston Operator
- 9. Valve Size Nominal diameter of valve in inches. ,
- 10. Normal Position The following is a list of valve positions during (NOR POS)- normal operation and the code used in the Valve Test Program Table to reflect that position.
. NO - Normally Open t
l
. LO - Locked Open
. NC - Normally Closed . LC - Locked Closed- '
- Valve position determined by other system parameters as in the case of check valves ~
- 11. Fail Position The following is a list of valve failure positions (Fall POS) and the code used in the Valve Test Program Table to reflect that position. .
i
. FC - Fails Closed . FAI - Fails As Is
. F0 - Fails Open .- - Valve failure )osition-determined by otler system '
parameters as in the case of . check-valves. Page 22 of 98 R5 October 1, 1990 i
i
- 12. Testino Reauirements This column indicates the position to which ,
(TESTREQ). the valve is to be tested in order to satisfy ' the code test requirements which apply to the : valve. The following is a list of the codes ; used in the Valve Test Program Table. , Valve shall be exercised to the gain position !
. C - Valve shall be exercised to the closed position i
. T - Valve shall be tested to ensure meeting a specific Jfrj.a -
position
. L - Valve shall be tested for seat tightness'and LtAL criteria
- 13. Tvoe Test The following is a list of tests required to be performed per ASME.Section XI Code and the code used in the Valve Test Program Table to reflect:that test. '
4 FS - Full-Stroke; Test
. PS - Partial-stroke Test
. LT - Leak Test
. ST - Stroke Time Test '
. SP - Setpoint Trip Test
. SD - Sample Disassembly
. ME - Manual Exercise
- 14. Testina Freauency The codes used in this column indicate the plant (TEST FREQ) operational status that must be achieved before a particular valve can be safely and practically :
tested. !
.Q- Qucrterly Valves in this. category shall be tested Quarterly during normal plant operation. (TechnicalSpecificationModes1 '
through 3)
.CS -
Cold Shutdown Cold shutdown conditions are defined in the FCS Technical i Specifications. (See Section 2.3.2 of this program plan for furtherexplanation). I
.CS* - Pressure Isolation Valves SurveillanceoftheRCSPressureIsolationValves(PIV)-
PlantTechnicalSpecification3.3.(2) Page 23 of 98 ' R5.0ctober 1, 1990 y --
- w , , - - - - , - , , - - - ,. - , - , +r e-vy---r - , - - - - , ~
_ __ _ - . - - _ ~ . _. _ _ _ _ _ . _ . ._ . . _ l Periodic leakage ~ testing on each valve listed in Table 2.1 as a PIV shall be accomplished: (1) prior to entering the power o>eration mode every time the plant is placed'in the Cold S1utdown condition for refueling; (2) each time the plant.is i
) laced in a Cold Shutdown condition for 72 hours if testing ,
1as N W n accomplished in the. preceding 9 months; and ; (3) e m to returning the valve to service after main- j tenan w , repair or replacement work is performed.
.R0 - Refueling Outage !
Refueling conditions are defined in the FCS Technical ! Specifications, t
.RO* - Refueling Outage The valves in this category will be. sample. disassembled and inspectedatan:intervalnottoexceedonceeverysix(6) +
years. .
.XI -
In Accordance with Section XI ! Relief-valve test frequencies are in'accordance with'Section ! XI Subsection IWV-3510 (Table IWV-3510-1). ' 2YR - Periodic valve leakage rate' determination for; Category A valves shall be performed at a minimum of 2 year intervals in i accordance with Section'XI Subsection IWV-3422,
- 15. Valve Position _ This column indicates if a' remote Valve Position
- ndication Test Indication verification test'is required. Valves. .
(VPI TEST) with remote position indicators,' which are used to verify valve exercising or.-timing will have their remote position indicators verified in'accordance- , with Section XI,-Subsection IWV-3300.
- 16. Code ExceDUion If the valve is being tested in accordance with (CODE EXPT) Section XI requirements, this column will have a
. However, for valves which the.Section XI requirements have been found to be im)ractical, this column will have-a reference num)er. This reference number-is addressed in Appendix 2A with a
- complete explanation of the specific exception and the justification for that exception.
Page 24 of 98 R5 October 1, 1990
- ... , - . - . , - - - -= +,,y %i.,. ,-
- 17. Remarks This column.is provided for pertinent information i as' appropriate. Notes in column 17 of the !
Instrument Air (IA) Check Valves refer to Notes 1 through 3 listed below. 1 NOTE #1 These valves are check valves on Instrument Air i accumulators attached to process valves that are ! specified for testing.elsewhere in the ISI Program. ) The IA check valves will be tested on the same i schedule as the process valve to which it is : attached. ; These valves are check valves on IA accumulators on NOTE #2 bubblers that are part of the level. indication / con- '
. trol' system for the SIRWT Tank.- The ISI Program '
s)eaks only to the testing of the check valve in , t11s system. NOTE #3 These valves are check valves on IA accumulators ' attachedtoHCV-238andHCV-239(whichareinside ' thecontainment). The process valves are remotely-stroke tested Quarterly, but due to inaccessibility accumulator check valves IA-HCV-238-C and IA-HCV-239-C will be tested at Cold Shutdown. 1
.l 4
i l l I ( Page-25 of 98 l R5 October 1, 1990 1 L
FORT CALHOUN INSERVICE INSPECTION PROGRAM l VALVE TEST PROGRAM TABLE 2.1 VALVE IRpWER STS CAT CL P&ID C00RDI- VALVE OPER VALVE NOR FAIL TEST TYPE TEST VPI CODE REMARKS RATES TYPE TYPE SIZE POS POS RE0 TEST FREO TEST EXPT (~1 j S1-100 St C 2 210-130-1 M7 CK C 6 - - O PS ' 0 - El 51-100 Si C 2 210-130-1 H7 CK C 6 - - 0 FS RO - El i AC-101 AC C 3 M-10 02 CK C 12 - - 0 FS 0 - - AC-101 AC C 3 M-10 02 CK C 12 - - C FS Q - - PCV-102-1 RC 8 l' 210-110 67 RL $ 2.5 aC FC C ST CS Y EZ ; PCV-102-1 RC 8 1 210-110 67 RL $ 2.5 RC FC 0 ST CS Y E2 PCV-102-2 RC 8 1 210-110 66 RL $ 2.5 NC FC 0 ST CS Y E2 PCV-102-2 RC 8 1 210-110 68 Rt 5 2.5 at FC C ST CS Y E2 S1-102 SI C 2 210-130-1 F7 CK C 4 - - 0 FS RO - - E3
.l AC-104 AC C 3 M-10 C2 CK C 12 - -
0 FS 0 - -- AC-104 AC C 3 M-10 C2 CK ~C 12 - - C FS 0 - - 'I FO-104 F0 C 3 M-262-1 91 CK C 1 - - C~ FS O - - i F0-104 F0 C 3 M-262-1 Of CK C 1 - ' - '0' FS 0 - - HS-104 HG C 2 M-42 F2 RL R 0.75 - - T SP II - - SI-104 St C 2 210-130-1 F7 CK C 1 - - 0 FS 0 - - FO-105 F0 C 3 M-262-1 02 CK C 1 - - C FS 0 - - i FO-105 F0 C 3 M-262-1 02 CK C 1 - - 0 FS q - - FO-106 F0 C 3 M-262-1 93 CK - C 1 - '- 0 FS 0 - - F0-106 F0 C 3 M-262-1 03 (X ~C 1 - - C 'FS 0 - - AC-107 AC C 3 M-10 82 CK C 12 -- - 0 FS 0 ' - - AC-107 AC C 3 M-10 82 CK' C 12 - - C~~ FS 0 - - FO-107 - F0 C 3 M-262-1 De M- 'C 1 - - 0 FS 0 - - FO-107 F0 C 3 M-262-1 De Ot C 1 - - C FS 0 - ' - SI-108 SI C 2 210-130-1 F6 CK C 4 - -- 0 FS 30 - E3 Page 26 of 98 R5 October 1, 1990
FORT CALHOUN INSERVICE INSPECTION PROGIUM VALVE TEST PROGRAM TABLE 2.1 4 i VALVC NUMBER SYS CAT CL P&lo . C00RDI- VALVE OPER VALVE NOR FAIL . TEST TYPE TEST VPI CODE REMARKS NATES TYPE TYPE SIZE P05' POS REQ TEST ~ FREQ TEST EXPT t {-}
$1-110 SI C 2 210-130-1 F6 CK C 1 - -
0 FS Q - -
$1-113 SI C 2 210-130-1 H6 CK C 8 - -
0 PS O - El 4 51-113 SI C 2 210-13t, I HS CK C 8 - - 0 FS 20 - El f RW-113 RW C 3 M-100-1 85 CK C 20 - - 0 FS Q - - - RW-115 RW C 3 M-100-1 85 CK C 20 - - C FS C - - 1
$1-115 SI C 2 210-130-1 F6 CK C 4 - -
0 FS RO - E3 1 W-117 RW C 3 M-100-1 86 CK C 20 - - 0 FS Q - - RW-117 RW C 3 M-100-1 86 CK C 20 - - C FS 0 - - 51-117 SI C 2 210-130-1 F5 CK C 1 - - 0 FS Q - - W-121 RW C 3 M-100-1 86 CK C 20 - - 0 FS Q - - RW-121 RW C 3 M-100-1 86 CK C 20 - - C FS 0 - - ! i 4
$1-121 SI C 2 210-130-1 F5 CK C 8 - -
0 FS C5 - E4 i , RW-125 RW C 3 M-100-1 87 CK C 20 - - C FS Q - - RW-125 RW C 3 M-100-1 87 CK C 20 - - 0 FS 0 - - l t SA-127 SA C 3 8120F07001-1 F7 Rt R 0.75 - -
-T SP XI - -
{. SA-128 SA C 3 8120F07001-1 E7 RL R 0.75 - - T SP XI - - CH-129 CH C 3 210-121 C4 CK C- 3' - - 0 FS. Q - - CH-4A DISCHAME PRESS SA-129 SA C 3 8120F07001-1 C7 RL R 0.75 - - T SP XI - -
- SI-129 51 C 2 210-130-1 F4 ,, N C 8 - -
0' FS C5 - Es~ CH-130 CH C 3- 210-121 D4 M C -3 - - 0 FS Q - - CM-48 DISOuREE , PRESS SA-130 SA C 3 8120F07001-1 87 - RL R 0.75 ' - - T SP XI - -
$1-135 SI C 2 210-130-1 F3 CK C 8' - -
0 FS CS - E44 51-139 SI -C 2 210-130-1 M2 CK C 20 - - 0 50 aO* - E5
- Page 27 'of 98 R5 October 1, 1990
____.1..__ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ . ~ _ m . . . - . ~ - . - - . -.~.,..._m_ .~____,_____m___._._ _ .__._ _ _m _ . _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ .
FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST PROGRAM TABLE 2.I' C00R01- FAIL TEST TYPE TEST VP1 CODE REftguts VALVE RUMBER SYS CAT CL P&lD VALVE OPER VALVE NOR RATES TYPE TYPE SIZE POS POS REO TEST FREO TEST EXPT (-) SI 2 210-130-1 H2 CK C 20 - - O PS Q - ES 51-139 C 51-140 51 C 2 210-130-1 H2 CK C 20 - - 0 PS 0 - E5 SI-140 51 C 2 210-130-1 H2 CK C 20 - - 0 50 RO* - E5 RC-141 RC C 1 210-110 66 Rt R 3 - - T SP R0 - - SENT OFF-SITE RC-142 RC C 1 210-110 G5 RL R 3 - - T SP RO - - SENT OFF-stTE CH-143 CH C 2 210-121 86 CK C 3 - - 0 F5 RO - EG SI-143 51 C 2 210-130-1 F2 CK C 8 - - 0 F5 C5- - E44 SA-147 SA 8 3 8120F07001-1 03 Of A 1.5 aC F0 0 ST 0 - - 06 START ACCEPT SA-148 SA 8 3 8120F07001-1 C3 01 A 1.5 at F0 0 ST Q - - 06 START ACCEPT
$1-149 51 C 2 210-130-1 F2 CK C 8 - -
0 F5 CS - E44 HCV-150 RC 8 1 210-110 G8 GA M 2.5 NO FAI C ST' O Y - CH-151' CH C 2 210-121 CT CK C 3 - - C F5 0 - - HCV-151 RC 8 1 210-110 G8 GA N 2.5 WO FAI 'C ST Q Y - 51-153 51 C 2 210-130-1 El CK C 6 - - 0 FS 0 - -
$1-153- 51 C 2 210-130-1 El CK C 6 - -
C FS Q - - CH-155 CH C 2 210-121 86 CK C 3 - - 0- FS RO - E6 CH-156 CH C 2 210-120-1 G2 CK C 3 - - 0 FS RO - E6 CH-159 CH C 2 210-120-1 H3 at R 3 - - T SP XI - - SI-159 SI C 2 210-130-1 C8 CK C 24 - - 0 $0 RO* - E7 51-160 St C 2 210-130-1 C8 CK C 24 - - 0 50 RO* - E7 4 161 W C 2 M-253-1 04 CK C 16 - - C- F5 R0 - E8 4 162 FW C 2 N-253-1 06 CK C 16 - - C F5 -M - Ea 4 163 FW C 2 N-253-4 - F7 5 C 3 - - 0 F5 C5 - Et
% 164 m C 2' M-253-4 F8 CK C 3 - -- 0- FS ~ C5 - Et Page 28 of 98 R5 October 1, 1990
FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST PROGRAM TABLE 2.I ' VALVE ORMBER SYS CAT CL P&lD CDORDI- VALVE OPER VALVE NOR FAIL TEST TTPE TEST - VPI CODE REMNMCS NATES TYPE TYPE SIZE POS POS REQ TEST FREQ TEST EXPT ' g3 AC-166 AC C 2 M-40-2 E6 Rt R 0.75 - - T SP XI - - CH-106 CH C 2 210-120-1 14 CK C 4 - - C FS 30 - E43 AC-167 AC C 2 M-40-2 05 Rt R 0.75 - - T SP II - - AC-168 AC C 2 M-40-2 C4 RL A 0.75 - - T SP XI - - AC-169 AC C 2 M-40-2 83 Rt R 0.75 - - T SP II - - AC-170 AC C 3 M -10 G1 Rt R C 75 - - T SP XI - - AC-173 AC C 3 M-10 85 Rt R 0.75 - T SP XI - - FW-173 FW C 3 M-253-4 C6 CK C- 4 - - 0 F5 0 - - FW-173 FW C 3 M-253 -4 C6 CK C 4 - - C F5 0 - - FM-174 FW C 3 M-253-4 CS CK C 4 - - 0 F5 0 - - FW-174 FW C 3 M-253-4 CS CK C 4 -- - C F5 0- - -
~
51-175 51 C 2 210-130-2 14 Ot C 12 - - 0 50 R0* - E10 MCV-176 RC 8 2 D-4078 ES E 5 1 NC FC ST C5 Y Ell. - E45 NCV-176 RC 8 2 D-4078 ES E 5 1 NC FC : C' ST C5 - Y Ell. E45 51-176 51 C 2 219-130-2 IF CK C 12- - - 0 SD RO* - E10 HCV-111 RC- 8 2 D-4078 DS 'E $ 1 NC FC - 0 ST ' C5 Y- E11 E45 HCV-177 RC - B 2 D-4078 DS -_ E $ 1 NC FC C ST C5 Y Ell. E45 SA-177 SA C 3 8120F07001-2 ET RL R 0.75 - - T SP " 11 - - AC-178 AC C 3 M-10 85 Rt R 0.75 - - T SP XI - - CN-178 CH C 2 210-120-1 '~
- R 0.5 -- T SP 11 - -
MCV-118 RC 8 2 9-4818 C5 - E 5 1 BC FC 0 ST C5 Y Ell. I E45 Page 29 of 98 R5 October 1, 1990-
FORT CALHOUN INSERVICE INSPECTION PROGRAN VALVE TEST PROGRAM TABLE 2.1 ' i 1 VALVE NUMBER SYS CAT CL P&ID C00RDI- VALVE OPER VALVE NOR FAIL TEST TYPE TEST' VPI CODE REMARKS a l NATES TYPE TYPE SIZE POS POS REQ TEST FREQ TEST- EXPT t1 il ' HCV-178 RC 8 2 0-4078 C5 E S 1 at FC C ST CS Y Ell. I 4 E45 SA-178 SA C 3 8120F07001-2 E7 RL R 0.75 - - T SP ' XI - - CH-179 CH C 2 210-120-1 F4 RL R 0.5 - - T SP'- XI - -
- HCV-179 RC B 2 D-4078 C5 GL S 1 NC FC 0 ST CS Y E11 E45 HCV-119 RC B 2 D-4078 C5 E S 1 NC FC C ST 'CS Y E11 E45 SA-179 SA C 3 8120F07001-2 C7 RL R 0.75' - -
T SP XI - - i j CH-180 CH C 2 210-120-1 F5 RL R 0.5 - - T SP XI - - HCV-180 RC B 2 D-4078 E3 R S 1 at .. FC 0 ST CS Y' Ell. i E45 l , HCV-180 RC 8 2 D-4078 E3 GL 5 1 NC FC C ST CS Y Ell, j E45 i SA-180 SA C 3 8120F07001-2 87 RL R' O.75 - - T SP XI - - CH-181 CH C 2 210-120-1 E2 RL R 1.5 - - T SP XI - - ICV-181 RC B 2 0-4078 C3 R S 1 NC FC 0 ST CS Y E11. E45
- HCV-181 RC 8 2 0-4078 C3 R S 1 NC FC C ST CS Y Ell.
! E45 l CH-182 CH C 2 210-128-1 E4 RL R 1.5 - - T SP XI - - i AC-183 AC C 3 M-10 G1 RL R~ 0.75 ~ - - T SP XI - - '! CH-183 CH C 2 210-120-1 E6 RL' R 1.5 - - T SP XI - - 51-185 SI A 2 210-130 81 GL H 2 - - L LT Zve. - E32 APPEISIX J I CH-187 CH C 2 210-120-1 E3 m C 2' - - 0 FS 0 - - 51-187 SI C 2 210-138-2 H5 AL ' ' R 1.5 - - T SP 11 - - f CH-188 CH 'C 2 210-120-1 E4 m C 2 - - 0 F3 0 - - SI-188- SI C 1 210-130-2 H5 RL R 1.5 - - T t SP ' XI - - Page 30 of 98 R5 October 1, 1990 I
- _-_____- _ _ _ _ - - _ - - - _ _ _ _ . _ _ = _ - _ - _ - _ _ . - , -- ._ - <_ - _- - . , - ~. + .-. . . - < ,. - r - - _ ~_ _ - . _ _ - _ - _ _ _ _ . - = = ~ _ _ . - -
N FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST PROGRAM TABLE 2.1 i VALVE NUMBER SYS CAT CL PSID C00RDI- VALVE OPER VALVE NOR FAIL- TEST TTPE TEST VPI CODE REMARKS MATES TYPE TYPE SIZE POS POS REQ TEST FREQ TEST EXPT i (~) CH-189 CH C 2 210-120-1 E6 CK C 2 - - 0 FS ' Q - - ) 51-?89 SI C 2 210-130-2 H6 Rt R 1.5 - - T SP II - - S1-190 SI C 2 210-130-2 M7 Rt R 1.5 - - T SP XI - - 51-190 SI A/C 1 210-130-2 85 CK C 6 - - 0 FS CS ' -
'E12 51-194 S1 A/C I 210-130-2 85 CK C 6 -
LT CS* t - - PIV i SI-195 SI A/C 1 210-130-2 A6 CK C 2 - - tT CS* t ' - - PIV SI-195 SI A/C 1 210-130-2 A6 CK C 2 - - 0 ~ FS 40 - E13 SI-196 SI C 1 210-130-2 A6 CK C 2 - - O PS CS - Ele i ' SI-196 SI C 1 210-130-2 A6 CK C 2 - - 0 FS RO - El4 1 < SA-197 SA B 3 8120F07001-2 03 OI A 1.5 NC F0 0 ST Q -- - OG START AECEPT
, SI-197 SI A/C 1 210-130-2 CS CK C 6 - -
L ' tT CS* - - PIV , SI-197 SI A/C 1 210-130-2 C5 CK C 6 -- - 0 FS CS - E12 CH-198 CH C 2 210-120-1 CT CK C 2 - - O PS 0 - EIS CH-198 CH C 2 210-120-1 C7 CK C 2 0 FS R0 - EIS SA-198 SA B 3 8120F07001-2 C3 DI A '5 WC F0 ~ 0 ST Q - - 06 START ACEEPT S1-198 SI A/C 1 210-130-2 C6 CK C 2 - - 0 FS RO - E13
$1-198 SI A/C 1 210-130-2 C6 CK C 2 - -
t LT CS* - - PIV 51-199 St C 1 210-130-2 C6 CK C 2 - - O PS CS E14 1
$1-199 Si C I 210-130-2 C6 CK C 2 - -
0 FS RO - E14 4 SI-200 St A/C 1 210-130-2 E5 CK - C '6 - t ti CS* - -- PIV SI-200 St A/C 1 210-130-2 ES CK C 6 - - 0- FS CS - E12 4 SI-201 SI A/C 1 210-130-2 E6 - CK C 2 - - t LT' CS* - - PIV $ SI-20I SI A/C 1 210-130-2 E6 CK C 2 - - 0 FS RO - E13 ? $1-202 51 C 1 210-130-2 E6 CK C 2 -- - O PS C5' - El4 1 i
- _ Page 31 of 98 R5 October 1, 1990
m . FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST PROGRAM TABLE 2.1 VALVE NLMBER SYS CAT CL P&ID C00RDI- VALVE OPER VALVE NOR FAIL TEST TYPE TEST VPI CODE REMARKS NATES TYPE TYPE SIZE POS POS REQ TEST FREQ TEST EXPT (~) 51-202 51 C 1 210-130-2 E6 CK C 2 - - 0 FS 80 - E14 TCV-202 CH A 1 210-120-1 AS GL A 2 no FC C ST CS Y E16 TCV-202 CH A 1 210-120-1 AS GL A 2 NO FC L LT 2YR. - E32 APPE40fX J CH-203 CH C I 210-120-1 AT CK C 2 - - 0 PS ' O - EIS CH-203 CH C 1 210-120-1 AT CK C 2 - - 0 FS #0 -- EIS SI-203 SI A/C 1 210-130-2 GS CK C 6 - - t LT CS* - - Pty ST-203 SI A/C 1 210-130-2 GS CK C 6 - - 0 FS CS - E12 CH-204 CH C 1 210-120-1 AT CK C 2 - - 0 PS 0 - EIS CH-204 CH C 1 210-120-1 AT CK C 2 - - 0 FS R0 - EIS HCV-204 CH A 2 210-120-2 A7 GL A 2 NO FC L tY ??R. - E32 APPENDIX J HCV-204 CH A 2 210-120-2 A7 GL A 2 NO FC C ~ ST CS Y E16 SI-204 SI A/C 1 210-130-2 F6 CK C 2 - -- 0 FS RC - E13 SI-204 SI A/C 1 210-130-2 F6 CK C 2 - - L- LT CS* - - FIV CH-205 CH C 1 210-120-1 A8 CK C 2 - - 0 FS CS - EIT St-205 SI C 1 210-130-2 F6 CK C 2 - - 0 PS CS - El4 SI-205 SI C 1 210-130-2 F6 ~ CK C 2 - - 0 FS 90 - E14 HCV-206 CH A 2 210-120-1 C3 GL A '0.75 NO ~FC LC ST RO T E18 HCV-206 CH A 2 210-120-1 C3 ' GL A 0.75 20 FC L tT- 2YR. - E32 APPENOTX J SI-207 St A/C 1 210-130-2 84 CK C 12 -- - t LT: CS* - - Piv SI-207 SI A/C 1 210-130-2 84 CK C I? -- - 0 FS 20 - Ett Sf7 OUMP CH-208 CH C 2 210-120-1 A3 RL R 0.75 ' - - T SP ' XI - - SI-208 SI A/C 1 210-130-2 B6 CK C 12 - - t LT CS* - - P1V SI-208 SI A/C 1 210-130-2 96 CK C 12 - - 0 FS ' R$ - EIS *IT SIsr - SI-208 ST A/C 1 210-130-2 ' 06 OK C 12 - - 0 PS CS - E19 Page 32 of 98 R5 October I,1990 l L _-- - - -- - - --
FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST PROGRAM TABLE 2.1 VALVE NLM8ER SYS CAT CL P&ID C00R01- VALVE OPER VALVE NOR FAIL TEST TYPE TEST VPI CODE REMMKS NATES TYPE TYPE SIZE POS POS REQ TEST FR*0 TEST EXPT gj SI-209 51 C 2 210-130-2 D1 RL R 1 - - T SP II - - SI-211 SI A/C 1 210-130-2 04 CK C 12 - - t tT CS* - - Piv SI-211 51 A/C 1 210-130-2 04 CK C 12 - - 0 F5 RD - E19 SIT Our 2 51-212 SI A/C 1 210-130-2 D6 CK C 12 - - t LT CS* - PIV" SI-212 St A/C' 1 210-130-2 06 CK C 12 - ' - 0 FS RO - E19 SIT 0U*'
- 11-212 51 A/C 1 210-130-2 96 CK C 12 - -
'O PS C5 -
E19 51-R13 SI C 2 210-130-2 81 RL R- 1 - -- T- SP XI - - 51-215 51 A/C 1 210-130-2 E4 CK C 12 - -~ t ti - CS* -- - P!V
- E1-215 SI A/C 1 210-130-2 E4 CK C 12 - -
0 F5 R0 - E19 SIT DUMP SI-R16 SI A/C 1 210-130-2 E6 CK C 12 - - t LT CS* - - PIV 51-216 51 A/C 1 210-130-2 E6 CK C 12 - - 0 F5 RO - E19 SIT DUMP 51-216 51 A/C 1 210-130-2 ' E6 CK C 12 - - 0 PS -C5 - E19 ' 51-217 SI C 2 210-130-2 El Rt ' R 1 - - T SP XI - - LCV-218-2 CH 8 2 210-120-1 ~ 14 GA M 4 NO FAI C ST C5 Y E20 LCV-218-3 CH 8 2 210-120-1 62 GA N 4 NC FAI O ST C5 7 E20
- CH-219 CH C 2 210-120-1 62 RL R 0.75 - -
T SP XI - - 51-219 51 A/C 1 210-130-2 G4 CK - C 12 ~ - - t ~tT CS*~ - - PIV i ~ 51-219 51 A/C 1 210-130-2 G4 CK C 12 - - 0 F5 R0 - E19 Sir OLAP l
~
j Rw-220 Rv C 3 M-100-1 F3 RL - R 0.75 - - T SP XI' - - 51-220 A/C'
~
51 1 210-130-2 G6~. CK C- 12 -- -- 0 F5 RO - EI9 51T OLAP
- 51-2?0 SI A/C 1 210-130-2 66 CK C 12 - ' -
t tT C5* - - PIV l - i 51-220 SI A/C 1 210-130-2 G6 CK C 12 - - O PS CS ' - E19
~i i Rw-221 Rv C 3 N-100-1 E3 Rt R 0.75 - -
T SP II - - 51-221 SI C 2 210-130-2 61 Rt R 1 - - T $P II - - l Page 33 of 98.. R5 October 1, 1990' ', J
FORT CALHOUN INSERVICE INSPECTION PROGRMt VALVE TEST PROGRMt TA8LE 2.1 VALVE ImpeER STS CAT CL P&lD C00RDI- VALVE OPER VALVE NOR FAIL TEST TYPE TEST VPI CODE RDeutKS NATES TYPE TYPE SIZE P05 POS REO TEST FRE0 TEST ERPT g-} RW-222 RW C 3 M-100-1 D3 RL R 0.75 - - T SP II - - 51-222 ST C 2 210-130-2 HI RL R 1 - - T SP XI - - CM-223 CH C 2 210-120-1 A2 RL R 2 - - T SP XI - - RW-223 RW C 3 M-100-1 C3 Rt R 0.75 - - T SP XI - - CH-E24 CH C 2 210-120-2 Al RL R 3 - - T SP XI - - EV-238 CH B 1 210-120-1 87 E A 2 NO F0 C ST 0 Y - HCV-238 CH 8 1 210-120-1 87 E A 2 NO F0 0 ST 0 Y - HCV-239 CH 8 1 210-120-1 87 E A 2 NO FC 0 ST 'O Y - MCV-239 CH B 1 210-120-1 87 E A 2 NO F0 C ST Q Y - HCV-240 CH B 1 210-120-1 88 GL A 2 NC FC C ST C5 Y E21 HCV-240 CH B 1 210-120-1 88 E- A 2 NC FC 0 ST - C5 Y E21 EV-241 CH A 2 210-120-1 C3 E A 0.75 ND FC L LT- 2VR. - E32 APPENOIN J HCV-241 CH A 2 210-120-1 C3 E A 0.75 NO FC C ST RO Y EIS LEV-247 CH B 2 210-120-1 87 GL 5 2 NO FO O ST 0 Y - MCV-248 CH 8 2 210-120-1 87 E 5 2 WD FO O ST - 0 Y E45 HCV-249 CH B 1 210-120-1 98 E .. 5 2 NC FC C ST - ' C5 Y. .[21. E45' ICV-257 CH B 3 210-121 F4 GL ~ A 2 NO ~ FC C " ST ~ 0- Y- - AC-258 AC C 3 N-10 C3 RL R 0.75 - - T SP XI - - HCV-258 CH 8 3 210-121 E3 GA W 3 NC FAI O 57 C5 Y E22 EV-264 CH 8 3 210-121 F2 ' GL ' A 2- NO FC C ST 0 Y - HCV-265 CH 8 3 210-121 E2 GA N 3 NC ' FAI O ST C5 Y- E22 HCV-268 CH 8 3 210-121 ES GA N 3 IE FAI O ST CS Y E22 FCV-269 CH 8 3 210-121 C7 E A 3 NC FC C - ST e Y - MS-275 MS C 2 N-252-1 F8 R R S - - T SP 58 - - Page 34 of 98 R5 October I, 1990
FORT CALHOUN INSERVICE INSPECTION PROGRM VALVE TEST PROGR m TABLE 2.1 VALVE MU4BER SYS CAT CL P&l0 C00ROI- VALVE OPER VALVE SIOR FAIL TEST TYPE TEST VPI CODE REMARKS RATES TYPE TYPE SIZE POS POS REO TEST FREO TEST EXPT (~) MS-276 MS C 2 M-252-1 F8 RL R 6 - - T SP RO - -- MS-277 MS C 2 M-252-1 F7 RL R 6 - - T SP R0 - - MS-278 MS C 2 M-252-1 F7 RL R 6 - - T SP RO - - SI-M78 SI C 2 210-130-2 84 RL R 0.5 - - T SP XI - - MS-279 MS C 2 M-252-1 08 RL R 6 - - T SP RO - - SI-279 SI C 2 210-130-2 D4 PL R 0.5 - - T SP XI - - MS-280 MS C 2 M-252-1 E7 RL R 6 - - T SP RO - - 51-280 51 C 2 210-130-2 F4 RL R 0.5 - - T SP XI - - VA-280 VA A 2 M-1-2 A8 8U M- 4 BC - L LT 2VR. - E32- APPENDIX J MS-281 MS C 2 M-252-1 E7 Rt R 6 - - T SP - 20 - - SI-281 SI C 2 210-130-2 G4 RL R 0.5 ' - - T SP XI - - MS-282 MS C 2 M-252-1 [6 RL R '6 - - T SP RO - - SA-282 SA C 3 8120F0700?-l 87 CK C ~ 0.75 - - C F5~ Q - - AC-283 AC C 2 M-40-1 G7 RL R 0.75 - - T SP XI - - AC484 AC C 2 M-40-1 G7 RL R 0.75 - - T $P XI - - AC-285 AC C 2 M-40-1 F6 RL R 0.75 - - T SP XI - - SA-285 SA C 3 8120F07001-1' F7 CK C 0.75 - - C F5 Q - - AC-286 AC C 2 M-40-1 F5 Rt t 0.75 - - T SP XI - - SA-288 SA C 3 8120F07001-2' B7 CK C 0.75 - - C FS 0 - - VA-289 VA A 2 M-1-2 A8 BU M 4 MC - L LT 2YR. - E32 APPENDIX J AC-291 AC C 2 M-40-2 E6 RL R 0.75 - - T SP XI - - MS-291 MS C 2 M-252 F7 RL R 2.5 - - T SP RD - - SA-291 SA C 3 8120F07001-2 F7 (K C 0.75 - - C F5 g - - AC-292 AC C 2 M-40-2 DS RL R 0.75 -- - T SP XI - -
. Page '35 of 98 R5 October 1, 1990
~. .. -
=
't .::.
" ^
FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST' PROGRAM TABLE 2.1 I
- VALVE timber SYS CAT ' CL P&lD C00RDI- VALVE OPER VALVE . NOR FAIL TEST- TYPE' TEST' VPI CODE. REMARKS NATES TYPE. TYPE SIZE POS POS REO - :: TEST FRE0 TEST . EXPT
(") MS-292 -MS -t 1,,j M-252-1 F7 _ RL R 2.5 -- - T SP R0 - - AC'-293~ ~ AC 'C 2 lN-40-2 C4 RL R 0.75 - - T SP XI - - AC-294 AC C 2 M-40-2 83 RL- R 0.75 - - T SP XI - - SI-298 SI C 2 210-130-1 D3 RL R 1 - - T SP XI -- - SI-299 SI - C 2 210-130-1 D4 ' RL R 1 - - T SP XI ~ - -
. 51-300 - S! 2~ 210-130-1 0 C F1 CK C 2 - -
' FS 0 - -
$1-301 ,_SI C 2 210-130-1' F2 CK C 2 - -
0 FS 0 - - S'-304 "I C '2 210-130-1 F3- CK C 2 - - 0 FS O~ - - SI-303 SI C- 2 210-130-1 F4 CK ' C 2 - - 0 FS Q - -
~
n,Z ao - SI 8 '2 210-150-1 E7 GA A 4- NO - F0 'C' ST CS Y ~E23 NCV-304 SI -8 '2' 210-130-1 E7' GA A 4 NO FO O ST - CS Y' E23 SI-304 SI C 2 210-130-1 - F4 CK- C '2 - -- 0 'FS Q - - HCV-305- SI B- 2 210-130-l' ~ E6 GA 'A- 4 NO FO O ST ' CS Y E23 HCV-305' -SI e' '2 210-130 56 GA - A 4 NO F0 C ST CS - Y E23
~
HCV-306 SI 'B~ 2^ 210-130-1 D7 GA - A 4 NO F0 'C ST CS Y F23 NCV-306 SI 9- 2: 210-130-1 DT ' GA A 4' N0 FO O ST ~ CS Y E23 HCV-307: SI B 2 ~~ 210-130-1 ~ D6 L GA A 4 NO ^ F0 0- ST - CS Y E23
! ICV-307 - SI e 2 210-130-1 D61 ' GA ~A 4 NO -F0 C ST CS Y E23
^
HCV-308 ' SI B 2- :210-130-1 D6 GA -M' 2 NC FAI C ST CS Y' E25 HCV-308 51- 8 '2 210-130-1 D6 ' GA N 2 NC FAI ~0- ST ' CS Y E25 SI-309 SI 'C 2 210-130-1 DS RL R 1~ - - T ' SP XI - -
$1-310- SI C 2' ~210-130-1 D3 RL R :1' -' -
T SP II - - HCV-311- St B 2 210-130-2 F6 GL ' - N- 2 K FAI 'O ST C -Y - SI-311- SI .. C 2 210-130-1 ' C1 RL' R' 1 -. - T SP ; XI - - Page 36 of 98 RS October 1, 1990..
FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST PROGAM TABLE 2.1 . . .i i VALVE IN918ER : SYS CAT - Ct. P&ID C00RDI- VALVE OPER VALVE NCR FAIL TEST- TYPE TEST VPI
. NATES TTPE TYPE SIZE CODE REMARKS .
POS POS REQ TEST FREQ TEST EXPT ("I_ MCV-312 SI B 2 210-130-2 F6 GL M 2 NC FAI O ST Q Y - ICV-314 51 8- 2- ~210-130-2 E6 GL M 2 NC FAI O ST Q Y - HCV-315 SI 8 2 210-130-2 E6 GL M 2 NC FAI O ST 0 Y - HCV-317 SI 8 2 210-130-2 A6 GL M 2 NC FAI- 0 ST Q Y - ICV-318 SI 8 2 210-130-2 A6 GL M 2 NC FAI' O ST Q Y' - HCV-320 SI' 2 2 210-130-2 C6 GL M 2 NC FAI O ST -0 Y - _HCV-321 51 8 2~ 210-130-2 C6 GL M 2 NC FAI O ST Q" 'Y- - SI-323 SI C. 2 210-130-1 C6 CK C 4 -- - 0 -FS R0 -- 51-3t3 SI E26 C 2 210-130-1 CS CK
. C 4 - -
C FS RO - E26 CH-327 CH C -3 ! 210-121 F2 ' RL R 0.75 - -~ T~ SP XI- - - HCV-327 5I 8 -2 210-130-2 G6 GL ~ M- 4 NC FAI ~0 ST ' 0 Y - CH-328 CH C 3 210-121 F4 RL - R 0.75 - - T SP XI -- - CH-329 CH C 3 210-12I E2 ' RL 'R - 0. 5 - - T SP XI - - HCV-329 SI E 2 210-130-2 E6 ' GL M 4 aC ' FAI O ST 0 Y - CH-330 CH C 3 210-121 E4 RL- R 0.5 - ' - T SP XI - ' -- CH-331- CH C 3 210-121~ D1 - Rt R- 0.75 - ' - T SP XI - - HC1-331 51 8 2 210-130-2 1 86 GL" M 4 ~NC ' FAI O ST Q Y CH-032 CH C 3 210-121 D3 - RL R 0.75 - - T SP XI - - CH-333 CH C 3 210-121' ES RL R 0.75 -' ' T SP XI - - HCV-333 SI B 2 210-130-2 C6 GL - M 4 _ NC ' FAI O" ST Q Y - CH-334 CH ' C '3' 210-121 DS ' RL R 0.75' - -~ T SP ' : XI - - fCH-335- CH C 3 210-121 CS RL R 0.75 -- 7" $P XI - - AC-336- AC' C ~3 M 86' RL 'R 0.5 - - T- SP 11 - - WN-32s d CH C 3 210-121- C8 RL ' R 0.75 T- SP -11 Page 37 of 98 R5 October 1,~1990
g-FORT CALHOUN INSERVICE INSPECTION PROGRAM i VALVE TEST PROGRAM TABLE 2.1 i VALVE NtMBER SYS CAT CL ' PtID C00RDI- VALVE OPER VALVE NOR- FAIL TEST TYPE TEST VPI CODE REMARKS NATES TYPE. -TYPE SIZE POS POS REQ TEST' FREQ TEST EXPT (~) AC-337 AC C 3 M-10 E6 RL R 0.5 - - T SP XI' - '- _AC-338 AC ' C 3 M-10 E6 RL R 0.5 - - T SP XI - - c CH-338 CH C 3 210-121 C7 RL- R 0.75 - - T SP XI - - l 4 AC-341 ~ AC C- 3 M-10 C1 RL R 0.75 - - T SP XI' - - l HCV-344 SI B 2- 210-130-1 83 BL A 8 WC FD 0 ST CS Y E27 EV-344 SI- B 2 210-130-1 83 8L A 8 NC F0 C ST CS Y E27 HCV-345 SI B 2 210-130-1 84 BL A 8- E FO O~ ST CS Y EZ7 EV-345 SI B 2 210-130-1 84 BL A 8 NC F0 C ST CS' Y' E27- .j HCV-347- SI- A 1 210-130-1 85 GA ' M 10 LC FAI L LT 2TR. - - APPEm0lX J EV-347 SI -A 1- 210-130-1 - B5 GA M 10 LC FAI C ST CS 'Y'- - E28 Ed-348 SI A 1 '210-130-2 65 ' - GA M 12 LC FAI L LT 2YR. - - APPENDIX J EV-348 $1 A' 1 210-130-2 65 GA M 12 LC FAI C ST CS Y E28 MS-351 MS C "2- M-252-1 ES EK C 2 - - ' O FS 0 - - , MS-352 MS C 2 M-252-1 E5 CK -0 2' - ' - 0 FS 0 -- - 7_ . AC-364 AC ' C r3 M-10 81 - RL R - - T SP XI - -
~
i AC-566 - 'AC C 3 M-10' ' D1 RL 'R 1.5 - - T SP XI - -
.HCV-383-3 51 A 2 -210-130-1 88 90 ' N ~24 ' NC FAI O ST Q Y -
1 - . EV-383-3 SI" A 2~ 210-130-1 88 -OU M 24 ~ ' NC FAI L. LT 2YR. - - APPENDIX J HCV-383-4 SI A 2 210-130-1 88 OU - M 24 1C FAI- 0 ST 0 Y - HCV-383-4 SI A ~2 210-130-1 98 BU ' N- ' 24 NC . FAI L LT =2VR. -- - APPENDIX J !' 'LCV-383-1 Si B 2 210-130-1 13 ' SU A '20 - NO ' FO C ST - 0 Y - LCV-383-1' SI 8 2 210-130-1 13 BU A 20 ND F0- 0 ST 0 Y - LCV-383-2 SI 8 2' 210-130-1 H2' -SU A 20 NO~ F0 '0' ST 0 Y- -
- s ~
[ LCV-383 51 8 2 210-130-1~ H2 SU - 'A 20 ND- F0 C ST 0- Y -
; S- .
[ Page 38'of 98' R5 October 1, 1990 !h w .__ _. . , _ . -_ . _. s - ~ .. _, _ , _ , m .- , _- u._ -. _ . _ - - . __ __ . _ _ . . . -
2
- - FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST PROGRAM TABLE 2.1 l-
.. i VALVE NUMSER SYS- CAT- CL PSIO C00RDI- VALVE 'ER VALVE - NOR FAIL -TEST TYPE TEST , VPI CODE REMARKS
- -NATES TYPE e '. PE SIZE POS POS - 4'Q ~ TEST FREQ TEST EXPT I~I j HCV-385- . St B -2 210-130-1 F1 ' GL A 4 NO "F0 0 ST Y O' -
HCV-385- St 8 2 210-130-1 F1 GL A 4 NO F0 C ST- 0 Y - EV-386 SI B 2 210-130-1 G1 GL A 4 NO F0 C- ST 0 Y - HCV-386 - .51 ~B 2 210-130-1 G1 GL A 4 NO F0 0 ST- -Q' Y' - ! CH--396 ' CH C 3 210-121" E3 RL R 0.75 - - T SP XI' - --
.1 CH-397 CH C 3 210-121 E2 'RL R 0.75 T SP XI - -
HCV-400A AC B 2 M-40-1 DB 90 A 8 NO F0 0-
. ST Q Y -
HCV-4008 AC' B- 2 M-40-1 C8 BU A -8 NO FO O' ST 0 Y - HCV-400C AC B. 2 M-40-1 D2 BL A 8 NO ' F0 - 0 ST Q Y --- - l HCV-4000 AC B 2 M-40-1 C2 BU A C- NO FO O ST 'O Y - HCV-40!A
~
- . AC B 2 M-40-1 07- ~80 A ~8' NO ' ' F0 ' '0' ST - 0 Y -
1 , HCV-4018- .AC B 2 H-40-1 C7 - BU A 8~ "NO: FO O ST~ Q Y' ^ - HCV-401C 8 M-40-1
- AC 2' 03 - BL - A 8 50 F0 ^ 0 ST 0- Y -~
{ HCV-401D -AC 8 2 M-40-1 C3 BU A 8 NO FO O ST 0' Y - '
^
HCV-402A AC - B 2 M-40-1 06 80' ~A 6 NO F0 0 'ST Q' Y - HCV-4028 AC' 8' ~2'- H-40-l' 'C6 BU A 6 NO F0 ' O ST ' O Y - HCV-402C- AC B 2 M-40-1 D3 BL A 6' ' NO - F0 '0 ' ST Q Y - f t ICV-4020 AC BJ -2 M-40-1 C3 BU A 6 NO F0 '0 ST ' O Y - '
- l. 'HCV-403A* -8 M-40-1 A- 'Y'
~
AC '2' DS 'BU 6^ NO FO O 'ST 0 - HCV-4038 'AC B 2 M-40 CS BU A 6 NO F0' 0- ST' 0 Y - L -
- HCV-403C AC B- 2 M-40-1 04- BL A 6 NO- FO.. 0 ST 0 Y -
(- HCV-4030' AC' 8 ~2' M-40-1' C4 BU ' A 6 NO FO O' ST 0 Y~ - -* HCV-4?SA AC - .A- 2- M-40 C7 ' GL ~ ~A- 3 ' NO FC C- ST' CS Y 'E29 j HCV-425A AC - - A' 2 M-40-3 C7 ~ GL A 3 NO FC '- 'L i LT' 2TR. - E32~ APPEWIN J i
~
, i Lk l Page-39 of 98 -
'R5 October 1, 1990 e
;-. : .. L, . :,-.. , .,n~ -
,-._x-..
- ~ . . ~ . .a c. - ;. - .. - ,. , . . . - = ~ - . - . . . ~ - . , - - . .. .
. . _ __ _.. _ . _ _ _ -_ _ ---- _. ~.7--- - - ~ - = - -- - - - - - - - - - - -
^
FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST PROGRAM TABLE 2.1
. VALVE NtBGER - SYS- CAT CL P&lD 'C00R0!- VALVE OPER VALVE WOR FAIL TEST (YPE TEST VPI CODE REMARKS
' -NA1ES TYPE TYPE SIZE POS POS REQ TEsi FREQ TEST . EXPT (") HCV-4258 AC A 2- M-40-1 01 GL A 3 M FC L LT 2YR. - E32 APPENDIX J HCV-4258 AC A ~2 M-40-1 D1- A GL 3 NO -FC C- ST' CS Y E29
~
HCV-425C AC A 2 M-40-3 C4 GL A 3 NO ~ FC C ST CS Y E29 HCV-425C AC A 2 M-40-3 C4 A GL 3 NO FC L LT 2VR. " - E32' APPENDIX J HCV-495D AC A 2 M-40-3 84 GL A 3 NO 'FC L- ' LT 2VR. E32 APPENDIX J - HCV-425D AC A 2 M-40-3 84 A GL 3 NO FC C ST CS Y E29 4 NCV-438A AC A 2 M-40-2 F8 GL A 6 NO F0 C ST ' RO Y E30 HCV-438A AC A 2 M-40-2 F8 GL A 6 NO F0 LT ' L ZYR. - E32 ArrtNDIX J HCV-438A AC A 2 M-40-2 F8 GL A 6 NO FO O 'ST R0 'Y E30 i EV-4388 AC A 2 M-40-1 86 GL A 6 NO FO O ST ' RO Y E30 HCV-4388 AC A 2' M-40-1 86 GL A 6 NO ' F0 L~ ' LT ' 2YR. - E32 APPENDIX J HCV-4388 AC A 2' M-40-1 2 86 GL A 6 NO F0 C^ ST RO Y E30 t HCV-438C . AC - A 2 M-40-2 G3 GL ' A 6 i NO F0 C ST R0 Y' E30 HCV-438" AC A 2 M-40-2 G3 GL A~ 6 NO FO t- ti - 2YR. - E32 APPENDIX J _ E V-438C- AC- A 2 M-40 63 ~ GL' A- 6 NO F0 ST RO Y E30' ,- HCV-4300 AC A. 2 M-40-1 83 'GL
'A- 6 ~ NO F0 C ' ST 'R0 Y E30 EV-4380 AC -A 2 M-40-1 - 83 GL A 6 NO FO L- LT 2YR. -
E32 APPENDIX J
^
EV-4'380 AC -A 2 M-40-1 7 83 ~ GL - 'A 6 NO ' F0 ~0 ST R0 Y E30 2 HCV-467A AC' A 2 M-40-3 ~ ^ E3 " GL 'A 1.5 NO FC L LT 2YR .' - E32 APPENDIX J HCV-467A- AC A '2 M-4h-3 E3 GL- A 1.5 '7 FC C ST - CS Y E31 HCV-4678 AC A ~2 M-40-1 82 " GL- A 1.5 4 FC' L *T E32
. 2VR .' -
APPEWIX J' HCV-4678 AC ' A '2- M-40-1 82 GL A 1. 5 - ND FC C' ST ' CS Y E31 !- EV.467C 'AC A- 2 M-40-3 El ' GL ' A '1.5 NO FC - t LT 2YR. - E32 APPEWII J gV.467C ~ : AC' A- 2- M-40-3 El GL' A 1.5 N0 ' FC' C ST CS ' ~Y E31 Page 40 of 98 R5 October l1,'1990
, - m. - .. - = . -
. ,- -. . , =- = - - .. .. -. ..
_ - .. =-
- _ _ - - _ = - _ _ _ _ - _ _ _ _ _ _ - . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ________
r;; . FORT CALHOUN INSERVICE INSPECTION PROGRAM- '! VALVE TEST PROGRAM TABLE 2.1
.. }
VALVE. NUMBER SYS CAT CL P&lD C00RDI- VALVE OPER VALVE ' NOR FAIL TEST . TYPE. TEST VPI CODE REMARKS-f_ NATES TYPE TYPE SIZE POS POS REQ TEST FREQ TEST EXPT .
<i HCV-4670 AC A 2- M-40-1 81 GL A' 1.5 NO ' FC- C ST- CS ' Y E31 HCV-4670 AC A 2- M-40-1 81- GL A 1.5 NO FC L LT ZYR.
E32 APPENDIX J HCV-474 AC A 3 M-10 H3 GL A 2 NO F0 0 ST 0 Y - HCV-478 AC B 3 M-10' D4 BU A 8 NO F0 C ST Q Y - HCV-478 AC B '3 M-10 04 80 A 8 NO FO O ST- ~0 Y -~ HCV-480 AC B 3 M-10 A3 BU A 14 NO ~ FO O' ST 0 Y - . MCV-481 AC B 3 M-10 A4 80 A 14 NO F0 0- ST -Y Q - h HCV-484 AC B 3 M-10 B4 8U A' 14 NO 'FO O ST 0~ Y - HCV-485 AC B 3 M-10 B4 8U A - 14 ' NO FO O ST 0 Y~ -
- HCV-489A AC B ~3 M-10 05 BU A 10 NO FO O FT 0 Y -
l HCV-4898 AC '8 ~3 M-10 -ES BU A 10 NO ~ FO -0 ST 0- Y - F HCV-4904- :AC 3 M-10 D4 8U A 10 _ NO - F0 - 0 ' ST Q Y . 1 HCV-4908 AC 8 3 M-10 E5 SU A 10 NO FO O ST Q Y - l HCV-491A- AC B 3 M-10 D4 - ' BU A 10 ~ NO F0 0 ST 0 Y- - {; tCV'4918 - AC B~ 3 M-10 E4' BU A 10 ' N0 ' F0 0 ST 0 Y - (- HCV-492A AC 8 3 M-10 ' 03 BU A 10 40 FO - 0 ST 0 'Y' - HCV-4918- AC 8' 3 M-10 'E4 8U A 10 NO FO O' ST' Q Y - HCV-500A- VD A 2- M F3 DI '- 'A 4' NC ' FC ~- C ST Y O -
- HCV-500A WD -A ~2 M F3 DI- A'- 4 NC FC - 'L LT 2YR.
E32 APPENDIX J I' HCV-5005 2 UD A M-6 - F3 ^ DI A 4 NC 'FC" C ST Q~ Y -
-HCV-50nB WD A 2 M-6 ' F3 DI' A 4 - NC FC L LT 2YR. -
'E32 APPENDIX J
-A NCV-506A WD '2 M-7 A3 DI 'A '2 NC ' FC L LT ~ 2VR. -
E32' APPElmlX J HCV-506A WD A 2 M-7 A3 DI ~A 2 NC FC - C ' ST - 0' Y - l MCV-5888 WD A 2 N-7~ A3 DI A 2 NO 'FC- L' LT '2VR. E32 APPENDIX J
- g. Page 41 of 98 R5' October 1, 1990- :
I
, _ = _ _ _ _ - _ _ _ _ _ _ - _ _ _ , _ _ _ _ _ _ _-____________-___-___:-__- . _ = _ - . _ _ , - - _ _ - - - _ _ _ _ _ - _ _ - - - _ _ _=
___.L_:__-. _ _ . _ - . - i.'
5 m - * = * - .--. m , - - ' - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
--- - - - = - =
a.9-- 'n FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST PROGRAM TABLE 2.1 VALVE NtseER .SYS CAT L , P&lD C00RDI- VALVE OPER VALVE NOR Fall ~ TEST TYPE TEST VPI CODE-~ REMARKS NATES TYPE TYPE SIZE - POS POS REQ . TEST TEST. FREQ EXPT: ( (~) HCV-5068 WD A 2 M-7 A3 DI 'A- ~2 NO FC C ST - Q Y - IEV-507A WD A 2 M-9P A2 - 'OI A 3 NO FC C ST 0 Y -
, HCV-507A' WO A '2' M A2 DI A 3 NO FC L LT ' 2YR. -
-E32 APPENDIX J d
HCV-5078 - WD ' A '2- M-98 A2 OI A 3 NO FC C- ST Q 'Y - _HCV-5078 WD JA 2 M-98 A2 DI" A 3 NO FC L -(T '2YR. '- E32 APPENDIX J EV-508A WD A 2 M-98 A5 ~ DI 'A 0.5 NO ' FC L' LT 2VR. -
~ E32 APPENDIX J
[E HCV-508A ' WO - A 2 M-98 A5 Of A 20.5 ND FC C - ST ~Q Y - 2-
~
f' HCV-5088 WD A M-98 A5 DI' A' O.5 N0 FC 'L ~LT 2YR. - E32' APPENDIX J HCV-5088 : WD A 2 M-98 A5 01 A- 0.5 NO FC 'C- ~ ST 'Q Y - l . .. ! HCV-509A WD A '2 M-98 A5' DI A 0.5 N0 FC L LT- 2YR. - E32 APPENDIX J '
.. HCV-509A ' WD A 2 M-98 A5 O! -A 0.5 NO FC C-' ST- 0 Y -
1-EV-5638 _, WD -A 2 M-98 A5 DI A 0.5 NO FC C ST Q Y - HCV-5C9]* ,J . A '2 M-98 A5' ~ 01 - ~A' '0.5 NO FC L LT { ._ 2YR. - E32 APPENDIX J FW-658, He g C :3. M-254-2 35 CK- C :. ~1 .5 - -- C ME- Q - - MANUALLY-
; EuEorISE FV-658 3 M-254-2 -C
~ FW - 1.5 -
.C DS . CK l - -
0 ME Q. - - MANUALLY
-l p ExtRC15E '
FV-672 FW C~ -3 M-253-4 A6' CK C 2' - - 0 - FS ^ 0 - - l A/HCV-742 VA -A 2 M- 1 -2 ' 08 - DI A 1 NO ' FO - t LT 2YR. - ' - APPEWIX J l 8/HCV-742 ' VA -A' '2 M-1-2 08 01- 'A
-I' - N0 ' ' F0 ~ L' LT 2VR. -'
APPENDIX J 'i I C/HCV-742L - VA A' 2 ol-2 ' 08 ~ 01 ' A' 1 NO ~ F0 L LT 2YR. - -' APPEleIX J D/HCV-742 A 2 -' M-1-2 - DI - A-VA C8 NO F0 L ' LT - 2YR. 1 - ' - APPEIGIX J'
-PCV-74?A ' VA - A' 2 .M-1-1 ~ D2 SU 'A 42 - E- FC L LT 2VR. -
E32 APPE WIX J i I-i PCV-7428 :VA A' 2- M-1-2' C7 85 A ~ 42 'NC' FC L- LT 2TE. - E32 APPE MIX J - , PCV-742C VA :- A- 2 M-1-1 C2- SU A 42 ' NC FC - L~ LT 2YR. -- E32 APPE WIX J '
- j. - l l- Page'42 of 98 R5 October 1, 1990 j- ,
i ..
,~n + ,....[, . .' U , l'- 9 -M ' - ~~~
-,c .n ~ ~ - - re--,< "ri"
*'W'Ne ee "
- r""=' ""' *"* -
'v'*
" ' ' ~ ~ '
.- - - .y ,., .
77..
, - _,~.
i _ FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST-PROGRAM TABLE 2.1 p -: VALVE htJMBER SYS' CAT CL P&lD- C00RDI - . VALVE OPER VALVE- J NOR FAIL TEST TYPE TEST VPI " CODE ' REMARKS NATES TYPE TYPE SIZE ~ POS POS REQ . TEST' FRE0' TEST , EXPT (") PCV-7420 VA' A 2 M-1-2 88 - BU A 42 NC - FC L LT 2VR. - E32 APPENDIX J' ? PCV-742E- VA A 2 M-1-1 F2 DI A 1 NO FC L ~ LT 2YR. - - APPENDIX J PCV-742E -VA A 2 M-1-1 F2 DI A NO- -'ST 1 FC C 'O 'Y -
't
- lPCV-742F -VA A 2 M-1-2 E8 DI A 1 NO FC L' LT 2VR. - -
APPENDIX J , ,PCV-74TF VA A 2 M-1-2' E8 DI A 1 NO ~ FC C' ST Q Y - PCV-742G VA A: M-1-1 E2 DI A 1 NO ~ FC -- C ST 0 Y - PCV-7426 - VA A 2~ M-1-1 E2 DI - A 1 NO FC - L LT- 2YR. - - APPENDIX J .- PCV-74tH VA ~ A 2 M-1-2 E8 DI A 1 -NO FC C~ ST 0' Y E45 PCV-74?H VA A 2 M-1-2 E8 DI A '1- No' FC EL l LT ' 2YR. - - APPENDIX J L -- HCV-746A VA - A 2 M-1-1 02 GL ' A 2- : NC FC - L' ~ f.T 2VR .- - ' - APPENDIX J HCV-746A- ' VA A 2' M-1 02 - GL ' A- 2 NC ' FC - C ST 'O Y -
~
hCV-7468 ~ ~ VA ' A- 2 M-1-2 C7 : GL A ~2 NC FC C' ST Q Y - HCV-7468 - VA > A 2- M-1-2 C7 GL A 2' NC ~ FC -L -LT- 2YR. - -- APPEWIX J'
.HCV-820A -VA 'A -2 M-1-2 88 GL : 'S- 1 NO FC L' tT 2YR. - -
APPENDIX J
~
HCV-820A VA AD 2 M-1-2 88 ' ' GL S 1 ND' FC C ST Q Y E45
~
p HCV-8208 VA ~ A 2' M-1 -l '- C2 ' GL S NO F0 ~C 0 'i l' ~ ST Y E45-HCV-8208 VA' A 2 M-1-1 -C2 GL~ S 1 NO - F0 - 0 ST Y - E45-Q HCV-8?05: VA A 2- M-1-1 C2 ' ~ GL S- ~1 - ND ' ' F0 L' LT ' 2YR c -- - APPENDIX J c2 HCV-821A.- VA A "2 M-t-2 A8 GL ~S 1 'O N FC - C " ST - 0 Y E45' HCV-821A - VA .'A- 2- M-1-2 ' A8 '
' GL ' S' 1 NO FC L ' LT 2YR. - -
APPENDIX'J HCV-8218 VA A- .2 M-1-1 :A2 > GL S l' ~NO - F0 ~ C' ST 0 Y E45-HCV-8218- VA -A 2- M-1-1 ~ A2 GL S 1 ND F0 - O' ST- 0' 'Y- 'E45 . HCV-8218- VA ' ' 'A- 2 M-1-1 A2 ~ GL S' 1' NO - F0 L LT 2VR. ' - - APPE WIX J
- i. . .
-i HCV-864 VA - B 2~ 210-130-2 - H2 GL ' A 4- NC FC ' 'C ST . q~ Y -
E n: . 4
- .Page 43'of 98 R5 October 1, 1990 ! l g..' e-
..i _
.- .- ~ . , , , - - _ _ _ . - y c _ - .v.,_,.i_, ~.,,:.c. 4,y. ___, _.m_. w.. _ ______.____,m _ _ _ _ _ _ m,.um
- w :
g: FORT CALHOUN INSERVICE INSPECTION PROGRAM y -VALVE TEST PROGRAM TABLE 2.1 . I VALVE NUMBER 3YS ' CAT CL P&lD C00RDI- VALVE ' OPER VALVE- NOR . FAIL TEST TYPE TEST VPI CODE REMNtKS NATES TYPE TYPE SIZE POS POS REQ TEST TEST EXPT FREQ ("I HCV-864' VA 8 2 210-130-2 H2 GL A 4 K FC -0~ ST Q ~Y - HCV-865 VA' B Z J10-130-2 H4 A 4 GL NC FC C ST 0 Y - HCV-865 VA ' 8 , ; '10-130-2 H4 GL A 4 NC FC 0 ST 0 Y - EV-881 VA A 2 M-1-1 82 BU 'A 4' E FC C' ~ ST Q' Y - HCV-881 VA A' '2 M-1-1 82 80 A 4 0-NC ' FC ' ST 0 Y -
'i HCV-881 VA A 2 M-1-1 82' 80 A 4 NC FC L LT 2YR.
+ E32' APPENDIX J .i HCV-882 VA 'A 2 M-1-1 82 BU- A 4 NC FC' O ST Q Y' - HCV-882 VA ' A- '2 M-1-1 - 82 BU A- 4' NC FC C ST '0 Y - i-HCV-882 VA A 2- M-1-1 ' 82 BU A 4 NC FC L LT -' , 2YR. E32 APPENDIX J HCV-883A 'VA A -2 M-1 C2 ' PG 'A- -1 NC' F0- L LT 2VR .' - - APPENDIX'J _HCV-883A - VA A 2 M-1-1 C2 PG A 1- NC F0 C ST 0 Y - ', HCV-883A VA' ~A 2' M-1-1 C2 " PG - A' 1- K F0 0 ST' Q Y -
'2' HCV-8838 VA A- M-1-2 88 - GL S 1 -K ' FC L- LT 2VR. - ' -
APPENDIX J .! HCV-8838 VA' A- 2 M-I 88 - GL S '1 NC ' FC C ST 0 Y' E45 HCV-884A- . VA <A 2 M-1-1 C2 ' PG - A 1 NC F0 0 ' ST
'Q Y -
HCVi 884A- VA' 'A 2 M-1 - C2 ' ~A-PG 1 N( F0 C 'ST '0 Y - ' - HCV-884A-' VA : 'A- 2 M-1-1 C2 PG - A -1 -E ' F0- L ~LT 2YR. - - APPENDIX J HCV-8848- -WA 'A' 2 M-1-2 ' 88 ~ GL ' S l' NC ' FC ~ L LT 2VR. -~ - APPEISIX J . HCV-8848 VA A 2- M-1 - 88 GL- 'S NC ' FC ~C 1 ST 0 Y E45 '! . AC-1026 MAC C 3' M-10 83 RL 'R 0.75 - - T SP XI - ' - f AC-1027 !AC C '3 M-10' B4 ~ RL R 0.75
-- T SP ' XI 'l EV-1041A ~ MS ' 8~ 2 M-252 F6 ' CK ' A ~' 28 - N0 ' FC- C- ST CS Y E33 g HCV-10418 MS C- '2' M-252 F6 ' CK ' C 28 ' - -- ' C SO ' RO* - '
E35 HCV-1041C . MS ' ~ B- 2- M-252-1 F6 GL M 2 NC FAI C ' ST CS Y E34
~
Page 44 of 98 R5 October 1, 1990 t
. ._,.M y _ f.4...>w._ ,
,m.. ..I.___ - .y.d , ., ., , # _.1 _ , ___.___._t__, . . . . , . _ _ _ , _ _ , x___, , ,..
~ .. FORT CALHOUN INSERVICE INSPECTION PROGRAM - VALVE' TEST PROGRAM TABLE 2.1
- l VALVE NUMBER SYS. CAT CL . P&ID C00RDI- VALVE- OPER VALVE : NOR. Fall TEST TYPE- TEST WP 1 .. ICODE. REMARKS NATES TYPE ~ TYPE SIZE - POS .POS ' REQ TEST' ~ FREQ. TEST EXPT-(")
~
HCV-1G42A MS B 2' M-252-1 E6 CK A 28 NO FC 'C ST CS Y 'E33 HCV-10428 MS C 2 M-252-1 E6 CK C 28 ' - - C SD ' RO* - - E35 HCV-1042C ~ MS 8- 2 M-252-1 E6 ~GL M 2' NC FAI C ST ' CS Y' E34' 4 YCV-1045- MS '8- 3 M-257-1 C5 GL A 2 NC FO 0 ST Q- Y' - ' YCV-1045A MS B 2 M-252-1 FS GL A 2 NC ^ FO - 0' 'ST
~
C Y -
- t YCV-1045A MS 8 2 M-252-1 F5 GL A 2 NC F0 C ST' 0 Y- - -
YCV-10458 MS B 2 M-252-1 E5 GL A 2- NC F0 - 0 ST' Y Q - , YCV-10458 MS B 2 M-252-1 E5 GL A 2 NC - F0 ~C -ST 0 Y - AC-1059 AC C' 3 M-11 E3 ' RL R 0.75- - - T- SP XI' - - i
-{
HCV-1107A N B- 2 M-253-4 'F8 -A '!
' GL 3 NC - FO'. 0 ST Q Y -
i HCV-11078 m 8 2 M-253-4 E8 ' GL A 3- E F0
-i "O ST Q' Y -
- l McV-1108A N B 2 -M-253-4 F7 - - GL A 3- ' NC 'FO O ST- -Q Y' -
HCV-11088- N 8 2 M-253-4 E7~ GL- A 3 ~ NC FO O ST 'Q' Y- -- m '8 j .HCV-1384 3- M-253-4 D7 GA ~ M 4 NC - FAI '0 ST 0 Y -
- , HCV-1385 . N. B 2 M-253-1' D3 ' GA M 16 NO -FAI C- ST -' CS Y E36 HCV-1386 -W '8 '2 M-253-1 C6 GA M 16 NO - FAI~ C ST - CS Y E36 I HCV-1387A N B '2- M-253-1 C3 GL - A' '2 NO FC' C ST CS - Y E37-EV-13878 N- B 2 M-253-1 83 GL- 'A 2~ NO 2 FC ~ C ST ' C$ Y E37 HCV-1388A W B 2 .M-253-1 C8 GL ' A 2 NO 'FC C ST
- CS Y : E37 -
HCV-13888 W 8 2 M-253-1 ' B8 GL A 2 NO ' FC - C ST CS Y E37~ r b FW-1443 m C 3- M-253-4 85 RL R' O.75 -
~T SP XI - -
FW-1444 W 'C 3 M-253-4 B5 RL R 0.75 T' " SP - XI - -~ -
; i HCV-1559A ~ DW A- 2- M-5 63 DI A 2.5 - NC FC L LT 2YR. -
E32- APPEWIX J !. i MCV-15594" 'A [ - DW A 2 M-5 G3 DI 2.5 NC ~ ' FC : C' ST 'O ~Y - ! Page 45 of 98 -R5 October 1,'1990 l t r --v.y~., . . , . , , , ~ wmn . -w.- . - .c h. . -~,,m. , - ....~,: 1.,-A,. . - - , , - ,. -,en , e. , u.,,-,,
W FORT'CALHOUN INSERVICE INSPECTION PROGRAM
- VALVE TEST PROGRAM TABLE 2.1 .;
4 [ VALVE 1RMBER SYS- CAT CL P&lD C00RDI- VALVE OPER VALVE. NOR FAIL TEST. TYPE- TEST VPI CODE REMARKS - NATES TYPE TYPE SIZE POS POS REQ . TEST' FREQ ' TEST EXPT. ("1
-W ~
HCV-15598 'A 2 M-5 63 DI A 2.5 NC FC L LT 2VR. - E32 APPENDIX J ' I HCV-15598 W ~A 2 M-5 63 OI A 2.5 NC FC C~ ' ST ' 'O Y - HCV-1560A W- A 2 M-5' ' G4 DI A 2 -NC FC L' LT' 2YR. - E32 APPENDIX J i HCV-1560A W: A 2- M-5 64 DI A 2 NC FC C ST Q Y
- I
,t NCV-15608 W A 2 M-5 G4 DI- A 2- NC FC- C ST U Y -
HCV-15608 :W A 2 M-5 64 DI 'A' 2 NC FC L LT ' 2YR. -- E32 APPENDIX J
.g HCV-1749 CA A 2 M-13' F4 GL- A 4 NC FC L' ~ LT- 2VR. - -
APPENDIX J 4 HCV-1749 CA ~A' 2 M-13 F4 GL A 4 NC FC ' C ST ' O Y - i c PCV-1849A' IA - A- 2 M-264-1 08 - GL A 2- ' NO FC L LT- 2YR. - E32 APPENDIX J l. + PCV-1849A "1A A 2- M-264-1 08 - GL -A 2 NO FC ~ C ~ ST 'R0 Y E38 I PCV-18498 IA 'A' 2 M-264-1 F4 GL ' A 2 NO FC L LT 2YR. - E32 APPE W II J - PCV-18498- IA .A' : 2 '- M-264-1 F4 ' GL -A' 2' NO FC C ST RO Y " E38 ! HCV-2504A SL A 2 M-12 B1 ' GL A 0.38 NO - FC C ST 0 'Y E45 + HCV-2504A St A 2 M B1 GL A 0.38 NO FC L LT 2VR. - E32 APPENDIX J HCV-25048 St A "2 M-12 - 81 GL~ A' -0.38 NO FC C ST Q' Y E45 II
- HCV-2504R St A 2 M-12' 81 GL A' O.38 NO FC L 'Lf 2YR. -
E32 APPENDIX J 8 HCV-2306A1 SL 8 2- M-12 82 u GL - A- 0.38 NO FC 'C ST CS - .Y E39, E45 HCV-iS068- SL --- B 2 M-12 B2 GL- A 0.38 - 'NO FC C' ST ' CS - Y E39 . HCV-2507A 1 SL - B 2 M-12 83 GL. .A. 0.38 - : NO FC~ C- ST CS- .Y E39. E45
- HCV-85078 _ SL 8- 2 M-12 83 GL A ' O.38 . ~ NO - FC C ST CS Y E39, '
E45 HCV-2603A NG A 2- M-42 A3 GL- A' 1 NO FC L" LT 2YR. -' E32 APPE W II J h HCV-2603A NG A-' 2 M-42-1 A3 ' GL - A 1 ND FC~ C ST' 0 Y - ! HCV-26038 NG A 2- M-42-l' A21 GL' A 1 NO ' FC C ST 0 'Y - . t s Page 46 of 98- .RE Getober 1, 1990
.u ._ . _ _ - - _ - - - - - - - - , - - - - - - . - - - _ . - - - . - - - _ -
% 6 1
} FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST PROGRAM TABLE 2.1-
.'7 :
SYS- CAT , CL ' P&ID C00RDI-
^ VALVE NUMBER VALVE OPER VALVE NOR FAIL -TEST TYPE TEST YPI CODE REMARKS Mi NATES TYPE. TYPE SIZE POS POS ' ' REQ IEST FREQ. ' TEST EXPT
(") >
- _
- HCV-26036 NG A 2 M-42-1 A2 GL A NO 1 FC L LT 2VR. -
E32 APPEN0!X J HCV-R604A : NG A- 2 M-42-1 C2 GL A 1 NO FC C ST 0 Y - HCV-26044 NG A 2 M-42-! C2 GL A 1 NO - FC L LT" 2YR . - E32 APPENDIX J HCV-R6048 NG 'A 2 M-42-1 C2 GL A NO 'LT '2YR. 1 FC L -
'E32' APPEN0lX J HCV-26048 - NG A 2 M-42-1 C2 A GL 1 NO FC C ST 'O Y -
- i. HCV-2808A AC B M-10 H3 GL A 1.5 NO FO O ST - 'O Y -
HCV-28088 AC B 3 M-10 F3 GL A 1.5 NO F0- 0 ST Q Y - HCV-2809A AC B 3- M-10 H4 GL A- 1.5 'NO FO O ST 0- 'Y - l 1#T-20096 AC B- 3 M-10 F4 GL A ~1.5 ' NO FO O ' ST Q -Y - , MCY-2810A - AC B 3 M-10 H4 GL A 1. 5 - NO F0 -- 0 'ST Q- Y -
'HCV-29!CP _ AC - 8 3 M-10 ' F4 - GL A 1.5 NO FO O ST 0 Y -
hY.V-2811 A ' AC 8 '3 M-10 F5 GL A 1.5 ~ NO F0 '0 ST Q 'Y - , _HCV-28110 AC B 3 M-10 HS GL 'A 1.5- NO F0 -0 ST Q Y~ - 7 HCV-E812A AC B '3 M-10 HS GL 'A 1.5 NO 'F0 0 ST 'O Y -
' fEV-2812B AC- 8 :3 M-10 F5 GL A' ' 1.5 -NO. ' FD 0 ST -Q- Y- ~-
HCb2813A AC B 3 M-10 H3 GL ' A 1.5 NO FO O ~5T 0- Y^ - P HCV-28138 AC ' B 3 M-10 F3 GL DA '1.5 - N0 i F0 ' 0 ST- Q- Y- - HCV-8814A AC- -B _ 3~ M-10 H2' GL' A ' 1.5 ~~ND F0 ' ST - ' 0' Y - ! HCV-28148 AC B 3 M-10' F2 - GL "A 1.5 NO - F0 0 ST 0 Y" - HCV-2815A - -AC B 3 M-lb H3 GL A - 1.5 : 'NO F0 ' O ST Q Y~ - HCV-2815B AC B' ' 3' M-10 F3 GL A '1.5 NC FO ' 20 ST 0 Y - HCV-2850 ' RW -- 8 ~ 3: M-100-1 87 BU A 20 ' ND F0 0- ST 0 'Y - HCV-2851' RW 'B- 3- M-100-1 96 - 'BU- A 23 No ' Fo 0 ST Q -- Y- - m IEV-2852' " RW B' 3i M-100-1 B6 BU- -A- 20' NO F01 0~ ST- Q Y' - -
.}.
Page 47 of 98 RS.0ctober 1, 1990- i t
-.m--
- _ . _ _ .
dt ._ .__au__________r______________ _____--__.______.r.___ _ e r "+m __ _ _ m c ___-____ _____-_______u_ - _r___u.__r_____.__m__.___s_._.;___.n n__mm.__c__e . m_
T.. w'
-FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE ~ TEST PROGRAM TABLE 2.1
=
l VALVE IRSEER SYS' '1 CAT CL P&lD C00RDI- VALVE OPER VALVE : NOR FAIL TEST TYPE- TEST VP1 CODE REMARKS
.. q NATES TYPC: TYPE SIZE- POS POS REQ -TEST: FREQ- TEST EXPT i
. (")
. -i HCV-2853' RW '8 3- .M-100-1 85 8U A 20 NO FO O ST - Q_ Y -
HCV-2880A' RW 8 3 M-100-1 E3 BU 'A 12 NO F0 0 ST 0 Y a HCV-28808' RW 8 3 M-100-1 El BU A 12 NO F0 0 ST 0 Y - EV-2881A RW 8 3 M-100-1 C3 8U A 12 NO TD 0 ST Q' Y - a
- i HCV-28818 RW- 8 3 M-100-1 Cl BU A 12 NO FO 0 ST 0 ~Y -
EV-2882A RW 8 3 M-100-1 F3 SU A 12 NO FO O ST 0 Y - HCV-28828 RW - 8 3 M-100-1 F1 BU A 12 NO FO O ST Q ! - HCV-2883A RW 8 3 M-100-1 83 BU~ A 12 NO F0 0' ST '0 Y' - HCV-R8838 RW 8 3' M-100-1 81 ' BU A 12 NO -FO O ST Q Y - PCV-2909 -SI A 2 210-130-2 F3 GL A '1 NC FC C 'ST" 0 Y -
~
PCV-2909 -SI A 2 210-130-2 F3 GL A 1 NC FC L LT -- 2YR. - E32 APPENDIX J EV-2916- $1 A 2 210-130-2 F3 GL 'A 1 NC FC L 'LT '2YR. -
-E32 APPEN0!X J l
HCV-2916 SI A '2 210-130-2 F3 - GL - A 1 'NC- FC C- ST 0 Y' - PCV-2929- SI- A- 2 210-130-2 F3 GL A' 1 NC FC L LT 2YR. - E32 APPENDIX J PCV-2929 'S1 A 2 210-130-2 F3 GL A 1 NC FC C- ST Q Y - HCV-2936 SI 4 2 210-130-2 E3 GL 'A 1, -NC - FC C- ST 0 Y - I' ' HCV-2936 - SI :A- 2 210-130-2 E3 GL A' NC 1 FC L LT 2YR. - E32 APPENDIX J ; j PCV-2949 $1 A 2 210-130-2 A3 GL A 1 NC - FC L LT 2VR. - E32 APPENDIX J
'PCV-2949 SI A 2 210-130-2 ~ A3 - GL 'A- 1 NC ~ FC C ST 0 Y -
HCV-2956 SI A '2 210-130-2 A3 GL ' A 1 NC ' FC C ' ST Q Y - St 210-130-2 I . HCV-2956 A -2 A3 GL A NC : FC L LT ~ 2VR. -' E32 APPENDIX J PCV-2969- SI ' A 2 210-130-2 ' C3 - GL A' '1 NC - FC ' L- LT ' 2VR. - E32 APPElmlX J 4 PCV-2969 SI~ A- 2 210-130-2 C3 GL' -A' 1 NC FC C S*, 0 Y - HCV-2976 ' SI ' A- 2' 210-130-2 C3 GL' 'A 1 ' NC FC - L LT 2Tkj -- E32' APPENDIX J Page~48 of 98 R5 October 1, 1990 __ . . _ _ .- -_..._m..~
. . . _ ._s_. . ~ _m.m . .~
7 s.y .-- - - - - - - - - - - - - - - - - - - - - -- -- ---- FORT CALHOUN INSERVICE INSPECTION PROGRAM - VALVE TEST PROGRAM-TABLE 2.1 1
.i VALVE GIM8ER SYS CAT CL PalD C00001- VALVE OPER VALVE ' 30R FAIL TEST' TYPE TEST- VPI .CODI REMARKS NATES TYPE TYPE SIZE- '.0S POS ; REQ . TEST FREQ TEST. EXP)-
g-} HCV-2976 SI A 2 210-130-2 C3 -GL A 1 NC FC'- C ST Q Y -
. HCV-R983 SI A 2 210-130-1 81= GL A 2 NC FC C ST 0 Y -
HCV-2983 SI A' 2 210-130-1 81 - GL A 2 NC FC L LT 2YR. -
- E32 APPENDIX J HCV-2987 SI B 2 210-130-1 86 GA. A 4 NO FAI C ST CS Y E40 HCV-2987 S1 0 2 210-130-1 86 GA ' A 4 NO FAI O ST CS Y- E40 1
i HCV-2988 SI 8 2 210-130-1 '07 GL' -S 2- NC FC C' ST - CS ' Y E25 E45 F HCV-2988 St B 2 210-130-1 D7 GL 5 2 NC FC 'O - ST
. CS Y E25.
E45 -i IA-HCV-238-C IA C 3 C-4175 N/A CK C 0.375 - - - 0 FS CS "- E41 NOTE 4 _ IA-HCV-238-C IA C 3 C '.175 - N/A CK C 0.375 - - C FS' CS - E41- NOTE 4 . IA-HCV-239-C IA C , C-4175 -N/A CK C 0.375 ' - -
'O FS 'CS' -
E41 NOTE 4
!A-HCV-239-C. IA C' 3 C-4175 N/A - CK C 0.375 - -
C FS CS -
' E41 NOTE 4 IA-HCV-240-C IA C 3 C-4175 N/A CK C 0.375 - -
C FS CS - E21 NOTE 1 7A-HCV 240-C IA 'C 3 C-4175' N/A CK C- 0.375 - - 0 FS CS - E21- NOTE 1 IA-HCV-304-C IA C 3 C-4175 N/A CK C- 0.375 'C FS i CS - E24 NOTE 1 1 . 2iA-HCV-304-C 'IA . C 3 C-4175 N/A CK 'C~ 0.375 - -
-0 FS CS- -
E24 NOTE 1 ll h IA-HCV-305-C IA C '3 C-4175 : N/A ^ CK C 0.375 - -
'O FS CS -
E24 NOTE 1 IA-HCV-305-C IA C 3 C-4175 N/A CK C 0.375- -' -
'C FS CS -
E24 NOTE 1- -3 IA-HCV-306-C ~ IA ~ C 3 C-4175- N/A ~ CK -C 0.375 - - C FS CS - E24 NOTE 1 IA-HCV-306-C IA C _3 C-4175 'N/A ' CK 'C' O.375 - - 0 ' FS CS - E24 NOTE l' IA-HCV-307-C IA C 3' C-4175 'N/A 'CK C 0.375 -- - '
'C' FS CS -
E24 NOTE 1 IA-HCV-307-C IA 3 C-4175 CK' 'C 0.375 0
~C N/A - -
FS CS -
'E24 NOTE 1 iA-A/FIC-383-C IA C- -3 M-264-4 03 'CK C 0.5 - -
0 FS 0 ' - - NOTE 3 I IA-A/FIC-383-C IA 0.5 -C- ' 'I
- C~ :3 M-264-4 03 CK C - -
FS Q - ' NOTE 3 t [ Page 49.of 98 R5 October 1, 1990
. _ . ~ .
_ . - _ . _._m_ . . . , . - - . _,___,____________.__-____________--__-______m_________,____ _ . . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _w__c___ . .,_m.._m_. .m_m._.._,_,[
^
3 2-
)
' FORT CALHOUN INSERVICE INSPECTION PROGRAM VALVE TEST PROGRAM TABLE 2.1'
'i
~
VALVE NUMBER SYS CAT CL P&ID C00RDI- VALVE :0PER VALVE NOR FAIL'-- TEST TYPE TEST VP1 CODE REMNIKS. NATES TYPE TYPE SIZE POS - POS : NEO TEST FREQ: TEST EAPT (~) i
'IA-8/FIC-383-C IA C 3 M-264-4 83 CK" C 0.5 - -
0 FS Q - - NOTE 3
-{
IA-8/FIC-383-C ' IA M-264-4 0.5 C 3 B3 CK C - - C FS 0 - -- NOTE 3 IA-C/FIC-383-C ' IA C 3- M-264-4 C3 CK ~C 0.5 - - C FS 0 - - NOTE 3 4 IA-C/FIC-383-C IA C 3 M-264-4 C3 CK C 0.5 - -- 0 FS ' 0' - - NOTE 3 IA-D/FIC-383-C IA C 3 M-264-4 A3 CK C 0.5 - - C- FS 'O -' - NOTE 3 - _.f& O/FIC-383-C 1A C 3 M-264-4 A3 CK C 0.5 - - 0 FS 'O - - NOTE 3 I A-LCV-383-1-C - - IA C 3 C-4175 N/A CK C 0.375 - - 0 FS 0 -- -- NOTE 1 IA-LCV-383-1-C IA C 3 C-4175 N/A CK- 'C 0.375 - - C FS 0 - - NOTE 1 i
~IA-LCV-383-2-C' IA C 3 C-4175 N/A - CK C 0.375 -~ -
C FS Q -- - NOTE 1 !' IA-LCV-383-2-C . Th C 3 C-4175' N/A CK ' -- C - 0.375 - - 0 FS ' 0 - - NOTE 1
- IA-HCV-385-C IA ~ C 3 C-4175- N/A- CK C 0.5 - -
0 FS CS - E42 NOTE 1 IA-HCV-385-C IA C 3 C-4175 N/A CK C 0.5 - - C FS CS - E42 NOTE 1 . IA-HCV-386-C IA C 3 C-4175 N/A CK C '0.5 - - 0 FS ' CS - E42 NOTE 1 IA-HCV-386-C IA ~C 3 C-4175 N/A' CK ' C 0.5 - - C FS CS - E42 NOTE 1 l -!A-HCV-400A-TV - IA' C 3~ C-4175 N/A ' GL' P' O.5 '- - C FS S NOTE I IA-HCV-400A-TV IA. C 3 C-4175 N/A' GL P 0.5 - - 0 FS O - -~ NOTE 1 IA ' "C IA-HCV-4006-TV' 3 C-4175- N/A GL - P- 0.5 - - C FS 0 - - NOTE I \: . . i IA-HCV-4008-TV . 1A C 3 C-4175- N/A' ' GL P 0.5 - - 0 'FS 0 - - NOTE 1 ! l' > IA C- C-4175' ' O.5 b: IA-HCV-400C-TV- 3 ' N/A GL ' -P - - 0 FS '0 - - NOTE 1 IA-HCV-400C-TV' IA C 3' C-4175 N/A - ' at - -P- 0.5 - - - C FS 0 '- - NOTE 1 , IA-HCV-4000-TV ' IA ~ C 3 C-4175 N/A GL P 0.5- - - 0 FS ' 0 - - NOTE 1' IA-HCV-4000-TV 1A 'C' 3 C-4175 - N/A GL P 0.5 ' - - C FS 0 - - NOTE 1 , 0.5 l IA-HCV-401A-TV IA C 3 C-4175~ N/A GL - P - ' - -C ri 0 - - NOTE 1 !, 'IA-HCV-401A-TV IA C 3 C-4175 N/A ' GL' ~P 0.5 :- - 0 FS '0 - - NOTE 1 i Page 50 of 98 R5 October 1, 1990 '
,,m: : m ~,, N.A . ,w,m ---,,o~ b,l n , e~ r .,# n -+ + v. .r ~~~-a- ,e _ _ _ _ _ - ~_=-------__t_-.-:--u u 2-.w-- _ - = ~~ +
=
h FORT CALHOUN INSERVICE INSPECTION PROGRA ' VALVE TEST PROGRAM TABLE 2.1 VALVE Ntse8ER SYS CAT CL PalD C00RDI-' VALVE OPER VALVE - NOR FAIL-NATES TYPE ' TYPE SIZE POS POS' TEST- TYPE TEST TEST VPI CODE REluRKS 'l REQ FREQ TEST EXPT (") , IA-HCV-4018-TV IA C 3 C-4175 N/A GL P ~- r 0.5 - 0 FS 0 - - NOTE 1 IA-HCV-4018-TV IA C 3 C-4175 N/A GL P 0.5 - C ~ FS Q - - NOTE l '
- g. -IA-HCV-401C-TV 1A C 3 C-4175 N/A GL P 0.5 i
C FS 0 - - NOTE 1 i IA-HCV-401C-TV- IA C ~3 C-4175 N/A GL P 0.5 -' O FS' Q - - NOTE 1 IA-HCV-401D-TV IA C 3 C-4175 N/A GL P 0.5 - - C FS Q -- - NOTE 1 ! IA-HCV-40!D-TV 1A C 3 C-4175 N/A GL P 0.5 - -- 0 FS- 0 - - NOTE 1 IA-HCV-402A-TV IA C 3 C-4175 N/A GA 0.5 P - - C rs Q - - NOTE 1 -- - j IA-HCV-402A-TV IA C 3 C-4175 N/A GA -P 0.5 - - O fS 0 ' - - NOTE 1 h 'IA-HCV-4028-TV IA C 3 C-4175' N/A GA -P 0. 5 ' - C
' FS Q - -
NOTE 1 IA-HCV-4028-TV IA C- 3 C-4175 N/A' GA - P 0.5 i 0 FS ' -Q - - NOTE 1' IA-HCV-402C-TV' IA 'C- 3 C-4175 N/A GA P~ 0.5 - "- C FS 0 - - NOTE 1 -i IA-HCV-402C-TV IA - C '3 C-4175 N/A GA ' P 0.5 ' - - ' 0' FS~ Q - ' - NOTE 1 i IA-HCV-4020-TV IA- C~ 3 C-4175 N/A GA P ' O.5 - - 0 FS 0 ' - - NOTE 1 'i ' IA-HCV-403A-TV IA i C 3 C-4175 N/A GA 'P 0.5 ' - 0
~"'
FS 0 - - NOTE 1 ' 'I
'IA-
'!A-HCV-453A-TV C 3- C-4175 N/A GA P- -~
0.5
~
C FS 'Q - -' NOTE 1 '
'IA-HCV-4038-TV IA C 3- C-4175'- N/A ~GA P 0.5 C 'FS 0 - -
NOTE 1 IA-HCV-4038-TV- ~ IA C' 3 C-4175- N/A ; GA - P 'O.5 - - ' O 1 FS Q - - NOTE 1 IA-HCV-403C-TV ' IA C 3 C-4175~ N/A ' GA P' O.5 ' - - O' FS 0- - - ' NOTE 1 [ IA-HCV-403C-TV 'IA C- 3 C-4175 N/A ~ GA P 13.5 ' -^ - C FS 0 - - NOTE 1 , IA-HCV-403D-TV IA C ~3 C-4175 - N/A GA P 0.5 - 0 FS 0 - - NOTE 1 l VA-HCV-403D-TV IA - C 3 C-4175 N/A- -6A P' O.5 -
'C FS 0 - -
NOTE 1 IA-HCV-4388-C IA C 3 C-4175 " N/A CK C 0.5' - '- ' C FS CS - E30 EDTE 1
- IA-HCV-4388-C IA - C '3~ C-4175 N/A CK ~C 0.5~ - -
0 ' FS ' ' CS ~ - E30 ' NOTE 1 g IA-HCV-4380-C IA C~ 3- C-4175 - N/A ~ CK - C 8.5 - ' - C ' FS CS- - E30' NDTE 1 l L . . p Page 51 of 98 -R5 October.1,'1990 i l
- c -c , . a -- ,. , . . - _ _ _ _ .= _ _ - - = _ _ _ _ - _ _ - _ - _ _ _
_ _ __ w
Q
' 1 f _
E ~
' FORT CALHOUN INSERVICE INSPECTION PROGRAM- -
VALVE TEST PROGRAN TABLE 2.1 VALVE NUMBER .SYS CAT- CL P&lD C00RDI- VALVE OPER VALVE NOR Fall TEST TYPE TEST . VPI CODE- REMARKS NATES TYPE TYPE SIZE POS POS ' REQ iTEST FREQ" TEST EXPT f~)
. ! A-HCV-4380-C - IA ~ C 3 C-4175 N/A 'M 'C 0.5 - -
0 FS CS -
'E30 NOTE 1
'IA 'C 0.5 IA-YCV-1045A-C C 3 C-4175 N/A CK - -
0 FS ' 0' -- - NOTE 1 FA-YCV-1045A-C' 1A C 3 C-4175 N/A ' CK C 0.5 - - C FS 0' - '- NOTE 1 ) IA-YCV-10458-C' IA- C 3 C-4175: N/A ' CK - C 0.5 -- - 0 FS Q - - NOTE 1 If IA-YCV-10458-C -IA C 3 C-4175 N/A CK C 0.5 - - C FS Q - - NOTE I IA-HCV-2850-C- IA :C '3 C-4175 N/A CK C 0.5 - - - 0 FS 0 -- - NOTE 1 IA-HCV-2850-C IA- C- 3 C-4175 -N/A CK C 0.5 - - C' FS O' - -- NOTE 1- . IA-HCV-2851-C I A '. -C 3 C-4175 N/A CK C '0.5 - - 0 FS O ' - - NOTE 1 l IA-HCV-2851-C- IA' C 3 C-4175i - N/A .CK: C 0.5 - - C FS' Q - - NOTE 1 i i IA-HCV-2852-C IA C 3 C-4175' N/A CK C 0.5 - - C FS 0' - '- NOTE 1 IA-HCV-2852-C IA C '3 C-4175 'N/A~ CK C 0.5 - - 0 FS 0~ - ~- NOTE l' IA-HCV-2853-C'- :IA ' C '3- C-4175 N/A- CK C 0.5 ' -- - 0 FS -Q '- - NOTE 1-t IA-HCV<2853-C IA ' C 3 C-4175 ' N/A ' CK C 0.5 - - C FS 0 - - NOTE 1 IA-HCV-2987-C '!A C 3 C-4175 N/A CK C' O.375 - - 0 FS CS ' - E40 NOTE 1 IA-HCV-2987-C IA C 3 C-4175 ' N/A' CK C= 0.375 -- .
~C FS' CS ~- 'E40 NOTE 1 !
i ?
.i 1
L 4 i . o, [ Page 52 of 98 R5 October 1,_1990 _=_~___
. __:______L_~
_ - _i ~. - -_. - - - - -. -- , - - - a~ ~ - .. . - . . , , . . . . .
.._____. .=._ __L_.
g APPENDIX 2A L JUSTIFICATION FOR EXCEPTION 4
.T0 ASME SECTION XI CODE FOR VALVES .This section provides justification for the exceptions taken to Code test requirements as allowed for in 10 CFR 50.55a(g)(5)(iii). Each Code exception is identified by a unique number and identifies the valve (s) for which the code exception is being taken. The specific Code test requirement found to be impractical is defined and the. basis for exclusion from Code 1requirementsiis presented. Any testing performed-in lieu of Code requirements is specified.- Two types of justifications are provided. The first are general in nature.and pertain to-Code requirements found to be impractical for numerous ~ valves. The second type is used to justify Code exceptions for specific valves. Code' exceptions are numbered and referenced by number on the Valve Test Program Tables for, specific .
valves. General: Code Exception Number G1 '
. Components:- All safety related power. operated valves.
. Function: Power operated valve stroke time acceptance.
. Class: All l . Test Requirements: SectionXI,-IWV-3417(a)
"If an increase of stroke time from the previous test of 25% (for i valves with stroke times greater'than 10 seconds) and 50% (for valves with stroke times less than 10 seconds) is observed,the. valve enters the " Alert" range and test frequency shall be increased to once each month until corrective action is taken, at which time the original test frequency shall be resumed."
BasisforExceptionfromSubsectionIWV-3417(a): With reference to , above, measuring changes in stroke times from a reference value as l: opposed to measuring changes from the previous stroke time is_a better alternative. Using the previous stroke time could-allow an increase in the " Alert' Range" as the-valve is being tested. This could. result in the valve degradation ~being uncorrected until total L valvefailureoccurs-(ReferenceGL89-04). Alternate Testing: The " Alert Range" will be determined by establishing a reference value and applying the 25%/50% as a)plicable. This is in accordance with the guidance as provided by s tie NRC Generic Letter 89-04, Attachment 1, Position 6; The-
" Required Action" value will be calculated by using the reference '
l
.value-determined by previous testing and:
, Page 53 of:98- ' l' R5 October 1, 1990 l b b
.]
t
-.a k+ . - , ,- .- + ,, -
'(1)' Using a muliiiplier 'of'2.5- x reference value providing the safety analysis-value is not exceeded,
- (2)' Using two seconds-as a maximum acceptance-criteria for a " Rapid-Acting"'valveasdefined'in(GL)89-04or,-
(3). A reasonable'value conservative to-safety analyses: Upon a valve stroke time entering-the " Required Action" range.the valve will'be immdiately declared inoperable and corrective action-
will be initiated.
General:~ Code, Exception Number G2
. Components: All Category A typeLyalves.
4
. Function: Corrective Action' required for increased leakage rates, q
. . Class: All '
. Test' Requirements:-- Section XI, Subsection IWV-3427(b).-
.- Basis _forException-fromSubsectionIWV-3427(b):- !
This subsection specifies additional requirements for increased test i frequencies and supplemental repair / replacement requirements ~for-. - valve sizes of six inches and -larger.:'The usefulness:of IWV-3427(b) . does not justify the burden of complying with this requirement. -This ". is in accordance with the_ position as stated-in' Generic Letter 89-04,
~
.d' y Attachment 1,~ Position 10.
- . Alternative Testing: These valve) leakage rates will be measured and-4 trended;any additional requirements for increased test-frequencies ~
and/or repair or re)lacementiwillLbe determined based upon cumulative ?, leakage values by-tie program engineer. l
- 1. ' Code Exception Number El.- Relief Request' -
fj
. Components:- SI-100, SI-113 j J
. . Function: .HPSI Pump Suction Check. Valves -
I h
. Class: 2-l4 Test Requirements: Quarterly Forward Full Flow Exercise Testing: i
)
. Basis for Exception from Subsections IWV-3521 andi1WV-3522: . . l These valves cannot be fully exercise tested during plant ~ operation, 1 Quarterly or during Cold Shutdowns, since'to-doiso:woul.d= require a i
)
Page 54 of 98 1 j R5 October 1,_1990 1 q m 'l
,, Y 3 V w ,n. ,
3
, . - . - - - - -- -.-- .- - - -. ~- - .
'l flow path'to the RCS.- That flow path cannot be utilized during power..
operation because the Hi h Pressure Safety Injection (HPSI) pumps do
-not develop sufficient d scharge pressure to overcome RCS pressure;
.This same flow path cannot'be utilized during Cold Shutdowns because .I J
'there is insufficient volume in the RCS to accommodate the! flow required and a low. temperature overpressure condition of the RCS~
could result. Alternate Testing:-: Valves will_ be partial ' stroke tested ~using the
' minimum recirculation flow path Quarterly, during-normal operations' j and full-stroke tested during Refueling. Outages.
This method!of partial-stroke tekting Quarterly.and full-stroke, 1 testing during Refueling Outages:is n accordance.with.the guidance , set forth in NRC Generic Letter 89-04,. Attachment 1,; Position 1 , Code Exception Number E2 - ColdLShutdown-Justification l 2..
. Components: ;PCV-107-1, PCV-102-24 )
-l '
.- . Function:'PowerOperatedRelief. Valves (PORV)forthePressurizer 1
. Class: 1 ,
. Test Requirements:-Quarterly stroke. timing ~open=and closed
'. Basis for, Exception from- Subsection :IWV-34112. . .- .-
I
~
These valvestcan only be openedf or closed when there is a; pressure
- differential.across-theivalve. The valves have solenoid pilot valves- -
that control'their actuation.7'Since the PORVs have-shown a.high pro-. , p' 1bability of sticking open and are.not needed for: overpressure protec . 1
- tion during power operations, these valves cannot practically be 1 l
stroked Quarterly during power operation. 1These valves cannot be i partial-stroke tested because they are either fully. opened ~or fully- '! p c closed. j
. Alternate Testing: The PORVs will be stroke' timed:inithe open:and j
.closeddirectionduringColdShutdown(pressure 1250-350_psiaand temperature 300-360*F)-priortoenteringLowTemperatureOver--
j Pressure-(LTOP).
- 3. Code Exception Number E3 -Relief Request
. . Components: ' SI-102,-.SI-108,.51-115
.- Function: HPSI Pump Discharge. Check Valves
. Class: 2 ,
e l Page 55 of-98,
.R5 October 1, 1990 -!
i
,s -<, ,
,f
f l
. -Test Requi rements: Quarterly Forward Ful1 Flow Exercise Testing
.- - Basis for Exception from Subsections IWV-3521'and IWV-3522::
These valves cannot be fully or partially stroke tested during plant
= since to do so would-operation,'
require a flowQuarterly path toorthe during RCS.Cold Shutdowns,h That flow pat cannot-be utilized
'.during power operation because the HPSI pumps do not' develop-
- sufficient discharge pressure =to overcome RCS pressure. This-same
' flow path cannot be utilized during Cold Shutdowns because there.is-insufficient volume in the RCS to accommodate the flow. required, and; '
a low temperature overpressure condition of the RCS could result. Additionally, these valves cannot be exercised during Quarterly pump. l tests or miniflow because the minimum flow lines branch off upstream j of the check; valves and'no flow occurs through these. valves; ,j
.l - Alternate Testing: Valves will be' full-stroke tested ~during
- Refueling Outages when the Reactor Vessel head:-is removed; This will-provide an-expansion volume to accommodate?the flow required. '
- 4. Code Exception Number E4-- Cold Shutdown Justification
-. Components: SI-121, $1-129
. Function: LPSI Pump Discharge Check Valvos:
.- Class: 2-
. Test Requirements: . Quarterly Forward. Full Flow Exercise. Testing 1
. ' Basis for Exception from Subsections IWV-3521:and IWV-3522:- -
i
.These valves cannot be partial or full-stroke: tested Quarterly during power operation because there is ag, flow' path =availableLexcept'during ,
shutdown cooling. .AdditionallyL these valves cannot be exercised i during Quarterly pump. tests or miniflow because the minimum flow' a lines branch off upstream of-the check valves and no flow occurs, j
.through these valves. i
.- Alternate Testing: Valves will be full-stroke. tested ldur_ing Cold !
Shutdown. i
- 5. Code Exception Number ES - Relief Request
. Components: SI-139, SI-140. j 4 Function: SIRWT Discharge Check Valves j
. Class: 2-
. Test Requirements: Quarterly Forward Full Flow Exercise Testing Page 56 ofi98; '
R5 October 1,_19907
; !i i
P t,f- e i :. e
I i 4
. Basis for: Exception from Subsections IWV-3521 and IWV-3522: '
p These check valves function,to prevent backflow to the Safety i InjectionandRefueling.WaterTank'(SIRWT).'Thesecheckvalvesare- :
-located in'the lines' leading from the-SIRWT,to the suctions:of the- i,
-_ Containment SpFay (CS) pumps, the Low. Pressure Safety Injection: .!
-(LPSI): pumps and the HPSI Pumps. The check valves.under.certain-accident conditions must open sufficiently to provide design basis' !
flow'to all of these pumps. Because of>this requirement the system . 1 design full-stroke testing of these check valves Quarterly or during; 1
' Cold Shutdowns!cannot be performed. During power operation, no full l J flow path exists for the: combination of-. pumps because-the HPSI and' ,
LPSI pumps cannot' overcome the-RCS pressure, and.the CS: system.cannot; be permitted to sprayLdown the: Containment. No.fullLflow path is - available during-Cold Shutdowns beca'use operating:the HPSI pumps? r could create a low-temperature'overpressurization condition.in the" !
'RCS. iCS cannot be used because the containment would-bessprayed.
down. / Additionally it is'not possible to: achieve the maximum design-accident flow.of the check = valves during full i flow testingi t Alternate Testing: Check valves.SI-139 and SIL140 will be~ partial-1 stroke ltestedusingthe.minimumrecirculationflowpathQuarterly- .
-during normal operations. During Refueling Outages, one: check valve ^
will'.be disassembled and, inspected every other Refueling 0utage 'j alternating valves. This'. sample disassembly ofLthese checkLvalvestisL > in accordance with the NRC guidelines established in: Generic Letter o 89-04,; Attachment-1, position 2.- This method of_ sample. disassembly and. inspection ensure that each check, valve is disassembled and- ! inspected at.least once very 6 years.
- 6. Code Exception Number E6 --Relief Request
. Components:- CH-143,.CH-155, CH-156
. Function: CH-143 - Charging Pump Boric Acid Supply _'CheckLValve-CH-155= : Charging Pump Boric. Acid-Gravity Feed Check-Valve _
CH-156 _ Charging Pump Safetp Injection and Refueling. m Water Tank (SIRWT): Suction Check: Valve: 1
\.
d 4
.I 1
Page:57.of 98- j i , R5 October 1, 1990. n
,f n, a ?
. , o j
< , ~> ;\
'. a .+ j si,~ e r ,
"{
. . . . . w. . ... - . = . - - - . - - - -. - - -
1
.. Classi 2 ,
. Test Requirements: . Quart'erly Forward Full flow Exercise Testing'.
. Basis for' Exception from Subsections IWV-3521 and:IWV-3522: .
.. ~
These-check valves serve to permit' direct. feed of concentrated boric ~ acid. solution to.the charging pump suction:he'ader.- These check- ) valves cannot be fully or partially exercise tested Quarterly during- j power operation or Cold Shutdown. The only flow path through these l valves is into the RCS and would result in injecting highly 1 concentrated. boric acid into the RCS. Injecting concentrated boric acid into the RCS during power operation could cause~a reactivity
-excursion or a plant shutdown. ; Injecting concentrated boric acid:
into the'RCS during Cold-Shutdown could delay. reactor startup because q
- of the requirement to establish the proper boron concentration: prior:
to~the-reactor startup. j
. ' Alternate Testing: Valves will be full-strolie. tested during '
Refueling Outages. 1
- 7. Code Exception: number E7 - Relief: Request: l
-1
. Components: SI-'159, SI-160 l i
. Function: Containment Recirculation Check' Valves-1 Class: 2 Test Requirements: Quarterly Forward Full Flow Exercise Testing-L . Basis for Exception from Subsectionsi.IWV-3521-.'and IWV-3522
! These valves function-to arevent backflow to the Containment' lower l level. These valves are Jacked up.by motor operatedLisolation; valves. . HCV-383-3 and HCV-383-4 which are normally closed fail-as-is, and 4 open only upon receiptiof La containment Recirculation: Actuation- . Signal (RAS). Due to: system design, these valvesicannot be partial - E E stroked or full-stroke exercised withlflow eitherLduring power operation, Cold Shutdown or Refueling Outage because the;Containmente I sump is normally dry and there'is:no flow path that11s.able to be .l used for' testing. Full-stroke-exercising these valves: requires that-the Containment sump be filled with' water-and provided with a source- 1 of makeup waterrin. addition to operating the CS pumps, the LPSIf m pumps, Land,the HPSI: pumps at rated capacity, iThus, system . . ! configuration renders-flow testing of these valves: impractical.- . l
- l Page 58 of 98 R5 October 1,.1990 1
l
. a g, , _. . n. i.. .- *M- - - +* "+
i l
-t 1
.- Alternate Testing:-~ Check' valves SI-159 and SI-160 will be
. alternately disassembled ~every other Refueling Outage. This-sample l '
disassembly of these check valves is'in accordance with the NRC , guidelines established in Generic Letter 89-04, Attachment 1,- . H Position 2 with the exception of-partial-stroking. This method of D sample disassembly and inspection will ensure that each check. valve-is disassembled and inspected at least once every 6 years.
- 8. Code Exception' Number E8 - Relief Request
. Components: .FW-161', FW-162' 1
. Function:-; Steam _ Generator Normal Feedwater Inlet Check-Valves. " J J
. Class: 2 0
.- Test Requirements:. Quarterly Closed 1 Exercise Testing
. Basis for Exception from Subsections IWV-3521~and IWV-3522:. e l These check valves function to prevent the lo_ss of inventory of;the !
Steam Generators in the event of a line-break upstream between valvest HLV-1386 (HCV-1385) and. check. valve.FW-161'.(FW-162). These check valves cannot.be fully-exercised. closed Quarterly during. power operation or'during Cold _ Shutdown because the only flow path:is
. forward to the Steam Generator. .
. Alternate Testing: Valves will be full-stroked exercised closed during each Refueling Outage. ,
- 9. . Code Exception Number E9 - Cold Shutdown Justification. 3
. Components: FW-163, FW-164 Function: Steam Generator Auxiliary Feedwater Injection Check Valves
. Class: 2 '
Test Requirements: Quarterly Forward full Flow. Exercise Testing j
. Basis For Exception from. Subsection.IWV-3521: t These-check-valves open for auxiliary feedwater flow to the Steam Generator. Exercising these valves.during power: operation would.
result in cold water injection ~to a portion:of the Steam Generator , L normally at-400-500*F. l a L Page 59 of 98 j i R5 October 1, 1990' t 1 1 4: , ,
, , U-g , ..n
- 3
i
. Alternate Testing: These-check'valvescare exercised open during Cold Shutdown. Since failure of these valves to function in the reverse =
flow-direction would not. interfere with:the plant's ability to shutdown or mitigate the consequences of an accident, these check . valves shall be tested only-in the forward flow direction.
- 10. Code Exception Number E10 --Relief Request
. Components: SI-175, SI-176 Function: -Containment Spray Header Check Valves . Class: 2 Test Requirements: Quarterly Forward Full Flow Exercise Testing . Basis for Exception from Subsections IWV-3521 and IWV-3522:-
These check valves are located inside Containment. These valves cannot be full-stroked or partial-stroked exercised using system flow during any plant operating conditions because the only flow path is into the CS headers and would result in spraying down the Containment, causing equipment damage and requiring extensive cleanup.
. Alternate Testing: Check valves SI-175 and SI-176 will be alternately disassembled every other Refueling Outage. The sample disassembly of these check valves is in accordance with the NRC guidelines established in Generic Letter 89-04,: Attachment.1, Position 2 with the exception of partial-stroking. This method of sample disassembly and inspection will ensure that each check valve is disassembled and inspected'at least once every 6 years.
- 11. Code Exception Number E11 - Cold Shutdown Justification
. Components: HCV-176, HCV-177, HCV-178,-HCV-179,-HCV-180,-HCV-181 Function: Reactor Vessel Head:and Pressurizer Vents . Class:-2 Test Requirements: Quarterly' Stroke Timing Open and Closed-Basis for Exception from Subsection IWV-3411:
These valves are intended to be used to vent the Reactor Pressure Vessel (RPV)headandpressurizer.: These valves are Target Rock solenoid valves, which have shown a high probability of sticking open when exercised. This could result in a small break Loss of Coolant Accident (LOCA) if these valves were' exercised at power. Therefore Page 60'of 98 R5 October 1, 1990
partialorfull-stroketestingdurihgnormaloperation.is impractical. '
~
' Alternate Testing:__These valves will be stroke-timed-in the open and 4 closed direction during Cold shutdowns.
- 12. Code Exception Number E12 - Cold Shutdown Justification
. Components: SI-194, SI-197, 51-200, SI-203
. Function: Shutdown Cooling Injection Cneck Valves Class: 2 Testing Requirements: Quarterly Forward Full' Flow Exercise _and' t Leakage Test
.~
Basis for Exception from Subsection IWV-3521: These check valves cannot.be full-stroke, exercised or partial stroke-- j exercised Quarterly during power operation because no flowpath is i available at' operating pressure-due to system configuration. Since l the SI pumps are not able to develop sufficient discharge-pressure to ' overcome RCS pressure, the valves are not:able to'be exercised.- Alternate Testing: These check valves are full-stroke exercised open-- during Cold Shutdown when the Shutdown Cooling system-is in service. These check valves will-be leak tested during Cold Shutdown. This; alternate-testing frequency is in accordance with ASME Code'Section; XI and the guidelines developed by the NRC in Generic Letter 89-04, 3 Attachment 1, Position 1.
- 13. Code Exception November E13 - Relief Request
. Components: SI-195, SI-198, SI-201, SI-204' :;
Function: High Pressure Safety In'jection to Reactor Coolant Loop ' Check Valves Class: 2 Test Requirements: Quarterly Forward Full Flow Exercise Tests and-Leakage Test lj Basis for Exception from Subsections IWV-3521 and IWV-3522: These check. valves cannot-be full-stroke or partial-stroke exercised Quarteriy during power operation because the only flowpath available.- , is into the RCS. -Since thetHPSI pumps do not-develop discharge pressure to overcome RCS operating pressure thesufficient valves cannot be exercised Quarterly during power operation.- These valvesi Page 61 of:98 . { R5 October 1, 1990-i
7 I cannot be exercised during Cold Shutdown because the RCS does not
.contain an adequate expansion volume and a. low temperature overpressurization of,the RCS could result.~ ~'
.. Alternate Testing: These check ~ valves will be full-stroke exercised during Refueling Outages.when the RCS is depressurized and the Reactor Vessel Head is removed in order to )rovide an expansion volume to accommodate the flow required. T1ese check valves will be leak tested during Cold Shutdown. >
- 14. Code Exception Number E14 - Relief.' Request
. Components: SI-196, SI-199, SI-202, SI-205- !
. Function: High Pressure Saf_ety-Injection.to Reactor Coolant Loop Check Valves. '!
. Class:'1
. Testing Requirements: Quarterly Forward Full _ Flow Exercise Test
. Basis for. Exception from Subsections IWV-3521.and IWV-3522:
i; These valves function to )revent-backflow through the Safety Injection pump-discharge.1eaders. _These' valves cannot-be full-stroke or partial-stroke, tested Quarterly during power operation: utilizing flow because the HPSI pumps do not-develop sufficient discharge-pressure to overcome RCS pressure. The charging pumps cannot be used during power operation because the flowpath from the pumps would bypass the Regenerative Heat Exchanger and result'in injecting cold-water, causing: thermal shock to the injection nozzles and a. reactivity transient. Alternate Testing: Check valves will be partial-stroke exercised during Cold-Shutdown using the charging pumps and full-stroke exercised during Refueling Outages. This is'.in accordance with the i i guidance provided in Generic letter!89-04, Attachment 1~, Positions 2 and 3.
- 15. Code Exception Number EIS - Relief Request
. Components: CH-198, CH-203, CH-204' Function:' Charging Pump discharge to RCS Check Valve (CHi198)
Loop Charging Line to RCS Check Valves;(CH-203, CH-204) Class: 2 (CH-198) Class: 1 (CH-203,'CH-204) Test Requirements: ' Quarterly Forward Full Flow Exercise Testing- - Page 62 of 98 R5 October 1, 1990 t
- -_ __ __ ._ _ _. . _ _ _ . . _ _ . _ __ _ __ - . --e-1
\
^
I e' Basis for Exception from Subsections IWV-3521.and IWV-3522 ,
-These check. valves cannot be fully tested during plant operations !
Quarterly or during Cold Shutdowns,.since.to do so would-require a flow path to the RCS. That flow path cannot be utilized during power-operation because the HPSI pumps.do not develop sufficient discharge pressure to overcome RCS pressure. ' r t
. Alternate Testing: 'The check valves will be partial-strokeLexercised-.
L in the forward flow direction Quarterly during power operation-using the charging pumps. The check valves.will be full-stroke exercised- 's " in the forward flow direction during Refueling Outages-using the. l Charging pumps and the HPSI pumps. This is in accordance w'th the- ! guidance provided in Generic Letter 89-04,~ Attachment-1, Positions'2 and.3.
- Code Exception Number E16 - Cold Shutdown Justification I 16.
- Component: TCV-202, HCV-204- -
. Function: Letdown Temperature Control Valve, Letdown IsolationLValve, !
l
. Class: 1 ;
- Test Requirements: Quarterly Stroke'-Timing Closed; l
. Basis for Exception froni Subsection IWV-3411:- ..-
These valves are used for RCS Loop 2A, letdownLisolation and temperature regulation. . Stroking these valves Quarterly lduring p.ower ; operation could result:in the termination of -letdown flow. zThis - I would isolate the boronometer, process radiation monitor and RCS i l purification process, and could-have the potential:of causing a reactivity excursion. These valves cannot be partially stroked. l because the valves are either fully open or fully closed.
. Alternate Testing: These valves will be stroke-timed close~ direction-during Cold Shutdown when the RCS is depressurized.
- 17. Code Exception Number E17 - Cold Shutdown Justification-
. Component: CH-205
. Function: Auxiliary Pressurizer Spray Check Valve j
. Class: 2
- TestRequirements:-QuarterlyForwahdFullFlowExerciseTesting i Page 63 of 98 .
R5 October 1,.1990 o 9- -+yw f jW- e.-iw- - .y -- e '9' -e 4 W
. Basis for Exception from Subsection IWV-3521:.
The check valve cannot be exercised full:or partially open during power operation.- This could lead to large' scale de the RCS and thermal shock to the pressurizer spray. pressurization of nozzle. .
.- Alternate Testing:. The check valve will be-- full-stroke tested in-the forward flow direction.at-Cold Shutdown.
- 18. Code Exception Number E18 - Relief Request
. Component:- HCV-205, HCV-241 *
. Function: RC Pump Control Bleedoff Isolation Valves
. Class: 2
. Test Requirements: Quarterly. Stroke Timing Closed
. Basis for Exception from Subsection'IWV-3411: _ .
3 TheReactorCoolant: Pump (RCP)sealsserveasapressureboundaryon the RCS, therefore, seal failure could result in unisolatable leakage of coolant from the RCS. The pump seals can be damaged by overheating if seal water. flow is stopped'whenever the pumps are running. It is impractical to exercise'these valves during any plant conditions that could result in abnormal seal wear. This could lead to failure of the RCP seals, and because a seal failure cannot be-isolated this is actually a small' break Loss of Cooling Accident ) (LOCA).
. Alternate-Testing: The valves will be stroke timedlin~the closed l direction during Refueling Outages when the RCS, is depressurized'and the RCPs are secured.
- 19. Code Exception Number E19 - Relief Request
. Components: SI-207, SI-208,'SI-211, SI-212,.SI-215, SI-216, SI-219, SI-220
. Function: Safety Injection Tank (SIT) Check Valves
. Class: 1
. Test Requirements: Quarterly Forward Full Flow Exercise Testing. -
Quarterly 1.eak Testing
. Basis for Exception from Subsections IWV-3521-and IWV-3522:
These valves cannot be exercised during power. operation because a-flow path does not exist due to the higher RCS pressure. The Safety' Injection Tank-pressure is less than RCS pressure during power-Page 64 of 98 R5 October 1, 1990
-o>eration. Also, these check' valves:cannot be exercised during Cold.
l ' S1utdowns because the RCS does not contain sufficient volume to- i accept the flow required and a low temperature overpressure condition n of the RCS could result. .i
. Alternate Testing: Check. Valves will'bei" full-stroke" tested in the forward flow direction during Refueling outages by~" dumping" the-Safety-Injection: Tanks to the Reactor Vessel. Test parar,1eters -such ;
as SI tank level decrease vs. time, SI tank pressure, valve ; differential pressure, flow rate etc. are used to determine a flow I L coefficient. LThe minimum flow. coefficient was determined using the ! safety analysis-data stated in the USAR. -Comparing ~this minimum flow' )
- coefficient as acceptance criteria-to the flow coefficient determined J l
by testing, the ability _of the valve to perform its safety function can be determined. Thismethodof;testingLthecheck valves is in l L keeping with the guidance provided in Generic Letter 89-04, ' Attachment 1, Position 1. . Additionally; valves SI-208, 212, 216-and: 220 will be partial . stroke tested at Cold shutdown frequency in the forward flow direction using, shutdown' cooling flow.
- 20. Code Exception Number _E20 - Cold Shutdown Justification: -
-. ' Components:- LCV-218-2, LCV-218-3 i
. Function: Volume Control Tank Outlet Isolation. Valve.and Charging Pum) Suction From Safety Injection and Rafueling Water Tanc (SIRWT) Isolation Valve -
. Class: 2 .
Test Requirements: Quarterly Stroke Timing Closed for LCV-218-2 and Quarterly Stroke Timing.OpeM for LCV-218-3
. ' Basis for Exception from Subsection IWY-3411f = i The valves cannot be stroke tested Quarterly during power operation: ,
because these level control valvesCharging and switch functionsuction to provide Volume! to;the~ Control Tank-(VCT) Safety Injection Refueling Water Storage Tank (SIRWT).; The valves cannot'be stroke- . tested Quarterly because-doing so would terminate: charging flow to I the RCS and would have the potential'for disrupting _ pressurizer level regulation or boron concentration regulation.: Pressur.izer level. regulation disruption can lead to RCS pressure transients andi disruption of boron concentration could cause reactivity excursions.- ,
.- -Alternate Testing:- Valve LCV-218-2 will be stroke, timed'in the -
p closed direction,and valve LCV-218-3 in the open_ direction during Cold Shutdowns.
- I Page 65 of 98 .
R5 October 1, 1990 e I
- 21. Code Exception Number E21'- Cold Shutdown Justification-
. Components: L I A-HCV-240-C, - HCV-240, - HCV-249 : ,
j L -
-. 2 i
L
. Function: Instrument-Air Accumulator Check Valve for HCV-240, Auxiliary Pressurizer Spray Isolation-Valves i
Class:'3(IA-HCV-240-C), Class 1(HCV-249,HCV-240)
.= Test Requirements: Quarterly forward and Reverse Flow Exercise-Testing for IA-HCV-240-C, Quarterly Stroke-Testing Open for HCV-249 and Stroke-Testing Open and Closed for.HCV-240-
. Basis for Exception from Subsections IWV-3411, and IWV-3521 . .
l These valves (HCV-240 and HCV-249) cannot be stroke-timed Quarterly. during power operation because stroke-timing them will lead to'large scale depressurization of the RCS and thermal' shock to the; pressurizer spray nozzle. The.IAaccumulatorcheckvalve(IA-HCV-. 240-C)cannotbefull-strokeexercisedQuarterlyduringpower o>eration as testing of the< check valve will cause HCV-240 to cycle. T11s could cause.-large scale depressurization of the RCS and thermal , shock to the pressurizer spray nozzle. Thevalve(IA-HCV-240-C).
, cannot be partial-stroke tested for the same reason..
s . Alternate Testing: -Valve IA-HCV-240-C will be' exercised in the ' forward and reverse direction Cold Shutdowns.- Valve HCV-249'will be stroke-timed in the open direction and valve HCV-240 will be stroke-timed in both the open and close direction during Cold Shutdown. j
- 22. Code Exception Number E22'- Cold Shutdown Justification
. Components: HCV-258,-HCV-265, HCV-268 s . .
Function: Concentrated Boric Acid to Charging: Pump Suction Isolation ., Valves ' t( i
. Class: 2 t Test Requirements: Quarterly Stroke-Timing Open
. Basis-for Exception from subsection.IWV-3411:
These valves serve t'o isolate concentrated boric acid to'the Chargingj -! pump suction header. These valves cannot be' stroke-timed Quarterly. during power operation because doing so would allow concentrated
~
boric acid solution.to be injected'into the RCS. Boration of the primary system during normal power operation would cause reactivity. transients and possibly shutdown the plant. :These valves cannot be partial-stroked for theLsame reason.
- i e Page 66 of 98- ,
R5 October 1, 1990' !
. i Alternate Testing:
.- Valves will be stroke-timed in the open direction'=
L during Cold Shutdown. 2 3. -- Code Exception Number E23 --Cold' Shutdown-Justification- 4
-. Components: HCV-304,-HCV-305, HCV-306, HCV-307
. Function:';HCV-304,~ HCV-305 are HPSI pump discharge header cross-tie isolation valves;HCV;306, HCV-307:are HPSI pump discharge header isolation valves >
. Class: 2
. Test Requirements: Quarterly stroke-timing in both the open and close directions
. Basis for Exception from Subsection IWV-3411:
These valves are in the HPSI discharge header. The be full or partial-stroke tested Quarterly,Eduring.ylare powernot-able operation--to_ l because failure in a nonconservative position would block one of the Safety Injection flow paths. This could cause the plant.to' enter into an LCO:and cause undue cycling'of plant equipment. 1
. Alternate Testing: Valves will befstroke-timed.in the open and'close direction during Cold Shutdown..
- 24. Code Exception Number E24 - Cold Shutdown! Justification '
Components: IA-HCV-304-C, IA-HCV-305-C, IA-HCV-306-C, IA-HCV-307-C. + Function: These check valves are the Instrument Air' accumulator check valves for process valves HCV-304, HCV-305, HCV-3061 t and HCV-307 respectively.
. Class: 3 :
p . Test Requirements: Quarterly Forward land Reverse Full F' low' Exercise-t Testing '
. Basis for Exception from Subsection.IWV-3521:
These valves cannot be exercised Quarterly during power operation'as-
- exercising these check valves =will cause cycling of the process-l valve. Failure of the process. valve in a'non-conservative position j would block one of the Safety Injection flow paths. -This could'cause: i r
the plant to enter into'an LC0 and cause undue cycling of plant- . l' equipment. .' 1'
. Alternate Testing: Check valves-will be exercised open and closed 7 during Cold Shutdowns.
Page 67 of 98 ., R5' October 1, 1990 l-
,, p - ,y.- - - - . . . , ,- ,
.l
-i
- 25. Code Exception Number E25.- Cold Shutdown Justification I
. Components: HCV-308, HCV-29881 >
I b
. Function: Charging Pump Discharge to HPSI Isolation Valve and Bypass- ,
to HCV-308-valve 1 a
. Class: 2' . Test Requirements: Quarterly stroke-timing in both the open and close directions . Basis for Exception from IWV-3411:- . -
These valves provide:an alternate charging flow path.into the HPSI header and an alternate source for Long3 Term Core Cooling. -They cannot be stroked-timed-Quarterly during power operation-because a ! charging pump is continuously operating during power operation and-opening one of these valves would_ expose.the HPSI header-to charging pressure at a time when thissis not a-desired charging flow path.- It is impractical to shut down:the charging flow to perform this test because of the thermal and flow transients that would.be caused. .
. Alternate Testing: These valves _will be stroke-t'ested both in the open and closed' directions during. Cold Shutdown.-
- 26. Code Exception Number E26 - Relief Request
. Component: SI-323 . Function: High Pressure Safety Injection Header. Check Valve l
1
. Class: 2 Test Requirements: Quarterly Forward and Reverse Full. Flow Exercise i Testing I . Basis for Exception from SubsectionsLIWV-3521 and:IWVi3522:
This check valve functions to prevent-backflow of charging-flow to . 1 the lower design pressure HPSI piping when the alternate charging flow: path is active. The only flow path available is into the RCS a and, since the HPSI pumps do not develop sufficient discharge . 1 pressure to overcome RCS operating pressure,'this valve lcannot be- 1 exercised Quarterly during power-operation. This valve cannot be exercised during Cold Shutdowns because the RCS.does not contain an adequate expansion volume and-a low-temperature overpressurization of the RCS'could result... Additionally, this valve cannot be: partial-stroke exercised during pump. test or miniflow because the minimum flow' lines branch off' upstream of=the check _ valve'and no' flow occurs through this valve. Page 68 of 98 R5 October 1, 1990
h l
. Alternate Testing: This check valve will be full-stroke exercised .
open and closed during Refueling Outages. This alternate method of-testing at~a reduced frequency is in accordance with the guidance providedvi.n Generic Letter 89-04, Attachment 1, Position 1. .,
- 27. Code Exception Number E27-- Cold Shutdown Justification
. Components:: HCV-344, HCV-345
. Function: Containment Spray Header Isolation Valves
. Class: 2 i
. Test Requirements:' Quarterly Stroke-Timing in both the Open and Close direction
. Basis for Exception from Subsection IWV-3411- 4 These valves. serve:as-CS isolation. Valves cannot be stroke-tested Quarterly'during power operation since the potential for spraying down the Containment'is increased. These valves represent the only- t boundary between the CS and Safety Injection pump headers and CS l nozzles when-manual valves SI-177 and SI-178 are open. The valves 1 cannot be partial-stroked for the same reason.
. Alternate Testing: These valves shall be stroke timed in both the
,open and close direction during Cold Shutdown.
- 28. Code Exception: Number E28 - Cold Shutdown Justification
. Components: HCV-347, HCV-348
. Function: Shutdown Cooling from Loop Isolation Valves a
. Class: 1 Test Requirements: Quarterly Stroke-Timing in'the Closed Direction
. Basis for Exception from Subsection IWV-3411: _
These valves cannot be stroke-timed closed Quarterly during power operation because they are interlocked closed to ensureithe integrity. of the pressure boundary between class 2501 and class 301 piping.when the RCS pressure is > 250 psia. ' ' Alternate Testing: These valves will be stroke-timed in the close: L direction during Cold Shutdown when the Shutdown Cooling System,is.in l service. l i l Page 69 of 98 R5 October 1, 1990 l
L
- 29. - CodeExceptionNumberE29-ColdShutdownJustification-
-l
. .: . Components:- HCV-425A,-HCV-4258, HCV-4250,LHCV-425D L. _. Function:> Inlet and Outlet Isolation Valves to SI Tank Leakage-Coolers-I
. Class:=2 ,
. Test Requirements: Quarterly Stroke-Timing in the Closed Direction i
. Basis for Exception from Subsection IWV-3411: 1 These valves serve to isolate Containment penetrations'M-39 and M-53, !
Component Cooling System penetrations. They cannot be stroke-timed i closed Quarterly during power operation because failure of these . valves in.the closed position would terminate cooling to Safety. ! Injection Tank' leakage coolers which would in: turn have the potential for resulting in hot fluid streams' entering ion exchange resins of theChemicalVolumeControlSystem(CVCS),therebycausingdamage. ' These valves-cannot be partial-stroked because they are either fully opened or fully closed.
. Alternate: Testing: These valves _will.be stroke-timed in the close' i direction during Cold Shutdowns.
- 30. Code Exception Number E30 - Relief.RequestL Components: HCV-438A,'HCV-4388,.HCV-438C, HCV-438D, IA-HCV-4388-C, IA-HCV-4380-C Function: RCP Cooler Isolation Valves, Instrument ir Supply Check 3
. Valves
. Class:.2'(HCV-438A,HCV-4388,HCV-438C,HCV-438D),
Class: 3 (IA-HCV-4388-C, IA-HCV_-4380-C)-
. Test Requirements: HCV-438A, HCV-4388, HCV-438C and HCV-438D are required to be stroke-time both in the open and close directions Quarterly. IA accumulator check '
valves (IA-HCV-4388-Ciand IA-HCV-4380-C) are recuired to be exercised Quarterly in the Forward. anc. Reverse directions. ; Basis for Exception from Subsections'IWV-3411, IWV-3412,.IWV-3521'.and IWV-3522: These valves serve to isolate Containment penetrations M-18.and M-19, , RCP seal cooling water. Exercising these valves would isolate cooling water flow to the RC Pumps which could~ damage the pumps if. -i they are operating. RC pump failure during' power operation could-l Page 70 of 98 R5 October 1, 1990 n.,- . - , , - , , - - , , , , - -
c result in a plant shutdown, therefore, Lit is not practical to. , exercise these valves Quarterly during: power operations..;During:some- 1 Cold Shutdowns, Reactor Coolant temperature may'be held above--130'F
?and plant. conditions may not allow:further cooldown'nor. stopping all- w RC pumps.. Exercising these valves:during Cold Shutdowns when RC
. temperature is greater than1130*F or when any RC_ pump is running-could result in RC pump damage, therefore,.it-is not practical:to ,
exercisethese valves when those plant conditions exist. ;These- l valves cannot be partial-stroked because they are either fully opened d or. fully closed. H l The IA accumulator check' valves cannot be exercised Quarterly during ;l power operation as exercising these check valves will:cause cycling- ' oflthe process valves. , ,
. ' Alternate Testing: Valves HCV-438A,tHCV-4388',.HCV-438Cland HCV-438D will be stroke-timed in both the open and close direction during '
Refueling Outages. IAaccumulatorcheckvalves:(IA-HCV-4388-C,IA-HCV-4380-C) will be exercised open'and-closed during Refueling Outages. - t
- 31. Code Exception Number lE31 - Cold Shutdown. Justification
. Components: HCV-467A, HCV-4678, HCV-467C, HCV-4670
. Function: Nuclear Detector Well Cooling. Units: Cooling Water-Isolation Valves - '
. Class: 2 ,
l Test Requirements: Quarterly Stroke-Timing in the Closed Direction. ,
. BasisLfor Exception from SubsectionJIWV-3411:- .
These valves serve to isolate containment penetrations M-15 and M-11, ,
- Component Cooling Water (CCW) penetrations. 'These valves cannot be '
stroke-tested Quarterly during power operation because failure of
.these valves during testing would render;the Nuclear Detector well-cooling units inoperable. .Should the Nuclear Detector well cooling units-fail, the LCO specified in Technical Specification;2.13 would be entered and could result'in a plant shutdown. These valves cannot be partial-stroked because they are either fully opened or fully .)
closed. .
. Alternate Testing: Thesevalvesshall'bestrokekimedintheclose direction during Cold Shutdown.
Page 71 of 98 .
-R5 October 1, 1990 0
-l L
'32.. Code Exception Number E32 - Relief Request-
. Components:
CONTAINMENT. H PENETRATION VALVE i NUMBER NUMBER , M-2 HCV-204, *TCV-202 i M-7 HCV-206, *HCV-241 M-8 - *HCV-506A, HCV-506B l
- HCV-467C, M-11 HCV-467D M-14 *HCV-507A,- HCV-5078 M-15 '*HCV-467A, HCV-4678 M-18 *HCV-438C, HCV-4380 ,
M-19 *HCV-438A, HCV-438B M-20 HCV-500A, *HCV-500B M-22 *HCV-2916, *HCV-2936, *HCV-2956,- !
*HCV-2976, HCV-2983, *PCV-2909,
*PCV-2929, *PCV-2949, *PCV-2969, SI-185 .t M-24 '*HCV-509A, HCV-509B M-25 *HCV-508A, HCV-5088- :t '
M-30 *HCV-882, VA-289- ' M-39 *HCV-425A,' HCV-425B M-42 HCV-2603A,.*HCV-26038 , M-43 *HCV-2604A, HCV-26048 t M-45 *HCV-2504A, -HCV-2504B M-53 *HCV-4250, HCV-4250 M-69 *HCV-881,- VA-280 M-73 *PCV-1849A, PCV-18498: M-79 *HCV-1560A, HCV-15608: M-80 *HCV-1559A, HCV-15598 M-87 *PCV-742A, PCV-7428 M-88 *PCV-742C, PCV-742D s Valve is tested in reverse: direction l-
. Function: Containment-Isolation Valves
. Class: 2
. Test Requirements: Valve Leak Test'once every two years. . l l
'1 l
Page 72 of 98
~
L - R5 October 1, 1990 4
, - -,%-. ~.m . _ _ - .,w , _ , , . - . ,
l' .: 'BasisforExceptionfromSubsectionIWV-3423,:and-IWV-3427(b): , u
-These valves are tested in accordance with 10CFR50,sAppendix J.and are tested by pressurizing between the valv_es as_ permitted by:IWV- T ,;
3424(b) vice pressurizing the valves in the same direction as'when the valves.are performing their-function as noted in IWV-3422. The , , valves cannot be tested in the direction of their. design function due : to system configuration without extensive modifications to the piping - system adjacent.to each valve. These valves must be tested as. pairs of valves. . Testing of these valves in.the. reverse direction results-in higher leakage rates;than testing in the accident direction.- This? is a more conservative ap) roach to testing.- Testing between the t valves does not allow leairate trending by valve. [
. Alternative Testing: Thevalvesmarkedwithanasthrisk1willbeleak tested in the direction opposite to theLdesign function but in- '
accordance with 10CFR50, Appendix J. Leak rates will-be measured <- recorded and trended by penetration. Code Exception Number.E33 - Cold Shutdown Justification 33.
.' Components: HCV-1041A, HCV-1042A-
. Function: Main Steam Isolation Stop Check' valves
.- Class: 2 Test Requirements: Quarterly Stroke-Timing in the Closed Direction- ,
Basis for. Exception from Subsection IWV-3411: . These valves serve to isolate the Main Steam headers. .They cannot be' tested-Quarterly during power operation because.doing so~would isolate steam flow in the Steam Generators and resultuin a turbine and reactor trip. These valves cannot be partial-stroked because they are either fully opened or fully closed. ,
. Alternate Testing:' These' valves will be stroke-timed in the close-direction during Cold Shutdown.
- 34. Code Exception' Number E34 - Cold Shutdown' Justification i
. Components: HCV-1041C, HCV-1042C l
Function: Main Steam Isolation' Bypass Valves
. Class: 3 Test-Requirements: Quarterly Stroke-Timed in the Close Direction.
Page 73 of 98 R5 October 1, 1990 l
. Basis for' Exception from. Subsection IWV-3411: ~
These valves serve to provide a pathway.from the Steam Generators to a steam dump and bypass valves:in the eventithat the Main Steam IsolationValves(MSIV)close. These valves are also used to preheat aj the turbine and related steam system.during startup... Stroke-timing these valves-Quarterly during power operation is not acceptable because the valves are interlocked closed when the MSIVs are open. Bypassing this interlock could-cause the MSIVs to close, causing the turbine to trip and resulting in a reactor trip.. The valves cannot-be partial-stroked for the same reason.
. Alternate Testing: These valves wi.ll be stroke-timed in the close-direction during Cold Shutdown. l
- 35. Code Exception Number E35 - Relief Request 1
. Components:- HCV-1041B, HCV-10428)
. Function: Main Steam Stop Check (Reverse Flow) Valve'.-
. Class: 2
. Test Requirements: Quarterly Reverse Full Flow Test Exercise.
. Basis for Exception from Subsections IWV-3521 and IWV-3522: . '
These check valves are swing type checkivalves which are installed to :
)tovide a positive . isolation of the Steam Generator. If Main Steam '
leader pressure is greater than the Steam Generator pressure, the a check valves prevent reverse back flow into:a faulted Steam: Generator. .These check valves cannot be exercised Quarterly during power operation because doing so would cause steam to be-isolated to the Main Steam header causing the turbine to' trip and resulting.in'a: reactor trip. !
. Alternate Testing: Check valves HCV-1041B and'HCV-1042B=willI be dis-assembled-and inspected one each Refueling Outage, alternating-valves. This sample disassembly of these check valves.is-in ,
accordance with the NRC guidelines established in Generic-Letter 89-04,-Attachment 1, Position 2. This method of. sample disassembly ~and inspection ensures that each checktvalve is disassembled and ; inspected at least once every six' years. i
- 36. Code Exception Number E36 - Cold Shutdown Justification
. Components: HCV-1385, HCV-1386-Function: Main Feedwater-Isolation Valves
. Class: 2 1
Page 74 of 98 R5 October 1, 1990 s % ,- -j y + ,,_w -., ac ,
r .- _ . - .. .- - .
, 1 t
. Test Requirements: . Quarterly Stroke-Timed in:the Closed Direction
. Basis for Exception from Subsection IWV-3411: 1
. l
. Valves HCV-1385 and HCV-1386 cannot be stroke-timed Quarterly during- .l power operation because doing so would-isolate:feedwater to Steam, Generators resulting in a reactor trip. . These valves cannot be
? s ' partial-stroked because they are either fully opened or fully. closed..
. . Alternate Testing: These valves"will;be stroke-timed in the close.
direction during Cold Shutdown.
- 37. Code Exception Number.E37 - Cold Shutdown Justification
. Components: HCV-1387A, HCV-13878, HCV-1388A,:HCV-13888
. Function: Steam Generator Blowdown: Isolation Valves
. Class: 2- l
. Test Requirements: Quarterly;Strok'e-Timed in :the Closed Direction -
1
- . Basis for Exception from Subsection IWV-3411: .
These valves cannot be stroke-timed Quarterly during power operation because doing so would terminate the Steam Generator Blowdown and- , disrupt all volatile chemistry control.. They.cannot be partial-stroked because.they are either fully opened or fully closed..
. Alternate Testing: These valves will be stroke-timed-in the close direction during Cold Shutdowns.
- 38. Code Exception Number E38 - Relief Request
. Components: PCV-1849A, PCV-18498
- Function: Instrument Air Containment Isolation Valves
. Class: 2
. Test Requirements: Quarterly Stroke-Timing in the Close Direction. ~
-l l
1 L Page 75 of 98 l R5 October 1, 1990-l 1
i
. Basis for. Exception from Subsections IWV-3411 and IWV-3412::
These--valves serve to isolate IA containmentLsystems.- PCV-1849A (pressure (via penetration M-73)~to Inboard)'andPCV-1849B(outboard wereaddedduringtherefuelingandmaintenanceoutage(fuelcycle)- 4 12)in1988bymodificationMR-FC-88-11.(0SAR87-10). Stroke-testing cannot be performed Quarterly during power operations or Cold t- - Shutdown with RCS temperature greater than-130*F/RCS not depressurized. The valves cannot be partial-stroked, because1 they' are either fullyLopened or fully closed. The' closing of these valves could: (1) cause fluctuations in the level and pressure- ' controlof-thepressurizer(PCV-103-1,PCV-103-2), l (2) result [indamagetoRCPsealc(HCV241),. $ (3) disrupt RCS letdown to CVCS (TCV 202, LCV-101-1, ( LCV-101-2), (4) damagetoNuclearDetectorinstrumentation(HCV-467A/C)', (5) damagetheCVCSionexchangeresins(HCV-425A/C), j (6) cause level fluctuation in the SIT level
~
(HCV-2916,-2936',-2956,-2976),'and (7) causelossoftheSteamGeneratorBlowdownL(HCV-1387Aand' t
-1388A). 2 The ripple effect caused by the exercise stroking of PCV-1849A/B would be detrimental during power operation and when in: Cold Shutdown with RCS temperature greater than 130'F.and not'depressurized. .
3 Alternate Testing: 'These valves will be stroke-timed in the closed.
. direction during Refueling Outages when the RCS: temperature is. less.
-than 130*F with RCPs off.and RCS is depressurized.
- 39. Code Exception Number E39 - Cold' Shutdown Justification
. Components: HCV-2506A, HCV-25068, HCV-2507A, HCV-25078 l
q - l . Function: Steam Generator Blowdown Sample Isolation Valves
. Class: 2- ,
Test Requirements: Quarterly Stroke-Timing <in the Closed Direction Page 76 of 98 L R5 October 1, 1990 l f i w ,- e -w,- , e - ~ , - emo a e , , - e
l, t
.- Basis foriException from; Subsection IWV-3411:: .
These valves serve to. isolate Steam Generator Blowdown sampling-lines. These valves cannot be stroke-tested Quarterly.during power , operation because doing so:would terminate blowdown sample line flow. :. The Steam Generator blowdown activity monitor.~is on the sample line. '
. Technical Specification 2.9(1)e requires that blowdown-activity shall-
'be continuously monitored by the Steam Generator Blowdown sample __ ,
monitoring system when blowdown is: occurring. Steam generator: blowdown is a' continuous function at the FCS. Partial-stroking cannot-be performed since these valves are either, fully opened or fully closed.
.. Alternate' Testing:.,These valves will be stroke-timed in.the close- .i direction during Cold Shutdown._ i
~
- 40. Code Exception Number E40 - Cold Shutdown Justifications
. Component:~ HCV-2987, IA-HCV-2987-C i
.. Function: High Pressure Safety Injection Alternate Header Isolation' .,
Valve, Instrument Air Accumulator ~ Check Valve -!
. Class: 2(HCV-2987) Class: 3(IA-HCV-2987-C).
1 Test Requirements: Quarterly Stroke Timing in both the Open'and: ClosedDirection(HCV-2987). Quarterly Forward and' Reverse Full Flow Exercise Testing = > (IA-HCV-2987-C). Basis for Exception from Subsections IWV-3411 and IWV-3521:. This valve closes to provide a Long Term Core' Coo'ing'(LTCC) flow
)ath. It cannot be stroke-tested Quarterly during power operation
)ecause failure in a non-conservative position would block one of the Safety Injection flow' paths. . This'could cause the plant to-enter-into an LCO and cause undue cycling of plant equipment. The IA' .
accumulator check valve'cannot be exercised Quarterly during power-- operation as exercising of this: check-valve will,cause cycling of the process valve. Alternate Testing: This valve will be stroke-timed bothi n.the i o)en and closed direction dur.ing Cold Shutdowns. The IA-accumulator c1eck valve will be exercised open_-and closed during Cold Shutdown.
- 41. Code Exception Number E41 - Cold-Shutdown Justification ,
. Components: IA-HCV-238-C, IA-HCV-239-C
. Function: Instrument Air Supply Check' Valves Page 77'of.98 t R5 October 1, 1990 I
i
- . ~ ..- - - - -
li l .
. : Class: 3 1
. . Test Requirements: Quarterly Full-Stroke Exercising in Both the-Forward and Reverse Direction- 4 '
. Basis for Exception from. Subsection IWV-3521:
These valves are check valves on-IA accumulators attached to HCV-238- ! and HCV-239 (which are located-inside the Containment). The process' - valves (HCV-238 and HCV-239) are remotely stroke-tested in both the open and closed directions' Quarterly, but due to inaccessibility I
.during power operation, the check valves are not able to be tested. r
. Alternate Testing: These check valves will be exercised in the open and close direction at Cold Shutdown. -
t
- 42. Code Exception Number E42;- Cold Shutdown Justification i
.- Components: IA-HCV-385-C, IA-HCV-386-C v,
. Function: Instrument Air Supply Check Valves
(
. Class: 3 Test Requirements:- Quarterly Full Stroke Exercising in Both the Forward and the Reverse Direction.-
. Basis for Exception from Subsection IWV-3521:- .
These valves are check-valves-on IA accumulators l attached to HCV-385 < and HCV-386. (Safet ; Theprocessvalves-(yInjectionMiniFlowBypass-IsolationValves). HCV-385 and HCV-386) are remotely stroke tested- l Quarterly. The test methodology for the IA. accumulator check valves requires the process valves to be closed' greater (than'1' hour each. This isolates the SI miniflow recirculation line; which, if the SI pumps start, could cause these-pumps to operate at' shutoff; head. Therefore, the check valves are not able to be tested Quarterly.- ; Running the SI pumps at shutoff-head could cause.the pumps:to-overheat and start to cavitate.-~ Prolonged ~ isolation of the pump could cause equipment damage.. Alternate Testing: -These> valves will be full-stroke' exercised in the forward and reverse direction at Cold Shutdown.
- 43. Code Exception Number E43.- Relief' Request
. Component: CH-166 l
. Function: Volume Control Tank Outlet Check Valve
. Class: 2
'Page 78 of 98 R5' October 1, 1990 l c f
v - . , - - . - . - - . . . , . - , - , - , .
# c- . . ,. .- - 4
i 1 L . Test Requirements:- Quarterly Full-Stroke Exercise in the Reverse L Direction y F ; E . Basis for Exception from Subsection IWV-3521: i , This check valve serves to prevent a divergent path from the Boric
. Acid Injection system to the VCT. A divergent path may reduce the concentration of Boric Acid required to be injected'into the RCS..
This check valve cannot be fully exercised closed Quarterly during. , power operation or Cold Shutdown.- The only flow path through this! l valve is into the RCS and would resultLin injecting highly concentrated boric acid into the RCS. Injecting concentrated boric , acid into the RCS during Cold Shutdown could delay reactor startup-becau'se of the requirement to establish the proper boron l concentration prior to the reactor startup. The check valve cannot. l be partial-stroke exercised during power; operation or Cold Shutdowns n for the same reasons, i
. Alternate Testing: - Valve will be: full-stroke exercised in the-reverse direction during Refueling Outages.
a
- 44. Code Exception Number E44 - Cold' Shutdown' Justification
. Components: SI-135, SI-143, SI-149 <
. Function: Containment Spray Pump Discharge Check Valves-
. Class: 2 j
. Test Requirements: Quarterly Forward Full Flow' Exercise T'esting _
j
. Basis for Exception form Subsections IWV-3521-and IWV-3522:
These valves cannot be full-stroke exercised Quarterly during power 1 operation because the only full flow path;is-into the.CS' headers and- t would result'in the spraying downlof the equipment-in containment; [ possibly causing equipment damage and requiring extensive cleanup.. Also, these valves cannot'be partial-stroke exercised during the-l- Quarterly CS ) ump tests because'the minimum flow lines branch off-upstream of tie check valves and therefore no f. low occurs through' these valves.
. Alternate = Testing: Valves will be full-stroke exercised during_ Cold Shutdown when the CS pumps are able to be aligned to the shutdown-coolingheatexchangers(<120*F.primarytemperature).in-'accordance' ;
with the Technical Specifications. 3 ' Page 79 of 98' R5 October 1, 1990 i E v c . . - - - . - - - - - - . u, ,-- . . - , , .
..-v~ , , , ..r_,
!t
- 45. Code Exception Number E45 - Relief-Request
. Components: HCV-176, HCV-177, HCV-178, HCV-179, HCV-180, HCV-181,- !
HCV-248, HCV-249, PCV-742H, HCV-820A,LHCV-8208; 4 HCV-821A, HCV-821B, HCV-883B,.HCV-8848,.HCV-2504A, HCV-2504B, HCV-2506A, HCV-2507A, HCV-25078,~HCV-2988 < a
. Function: Rapid Acting Valves
. Class: 1, 2, and 3 6
. -Test Requirements: Open/Close Stroke Timing
. BasisforException-fromSubsectionsIWV-3417(a):
These valves' actuate in less than 2 seconds. _Most plants have many i power operated valves that are capable of stroking in:2 seconds ~or- ;
-less. IWV-3417(a) states that a 50%-increase of stroke time requires ;
corrective action. The. purpose of this requirement is to detect and evaluate the degradation of a valve. For' valves with stroke times in 1 this ranges, much of the. differences in stroke times;from test to ' test comes'from inconsistencies in the operator or timing device used , to gather the data. Thus, the results may not be representative;of. , actual valve degradation. I
. Alternate-Testing Methodology: The above listed valves will be 4 tested using the' guidance for " Rapid Acting" valves establishedLine NRC Generic. Letter 89-04, Attachment-1, Position 6. .The valve'will r
have an acceptable limit set at's 2 seconds. ValvesLwith stroke times exceeding 2 seconds will.be immediately declared inoperable and. corrective action will be taken. j i ! l L l Page.80 of 98 R5 October 1, 1990 s
,, . - - - . ., - e .-
r PART 3:. Class 1, Class 2, and Class 3l Pump: Tests. .)
.1 3.1.- Proaram Summarv- , .,
The Inservice. Testing'-(IST) Program for ASME Class.1_, 2 and 3 pumps'wasi , developed in accordance with, Land meets the requirements of-ASME Boiler and. .: Pressure Vessel Code, Section XI, 1980 Edition,.. Winter 1980 Addenda,: , ,
> l
. Subsection IWP. The IST for pumas will remain in effect for the remainder of' the 120 month ' interval which )egan on September 26, 1983.- The Program will be reviewed and updated, as appropriate, with that Edition of-the' Code '
in effect not more than:12 months prior to the start of the next 120 month-interval. l The function of each pump in the program is described in Section!3.8. ~ i Section 3;9 contains-individual' pump test requirements and exceptions to ' ' the Code-(Table =3.1), as well as-the codes used in.the Table.E Appendix.3A , contains justifications.for exceptions taken to the Code. test requirements asprovidedforin10CFR50.55a(g)(5)(iii). Justifications are general in nature and' pertain to requirements fou'nd to be impractical. Code-exceptions are numbered.and referenced by number on the Pump Test Program-Table. 1; 3.2 Scope and' Responsibility-3.2.1 The P& ids of Part 4 identify the location of.each Class 1,- Class.2, and Class 3 pump.- ! 3.2.2 Class 1, Class 2, and Class 3 pumps are to be tested'in accordance with Subsection:IWP.of.Section XI,;the, test methods-for each pump,Jand exceptions to the tests of Subsection IWP ' are found in Appendix 3A.- ' 3.3 Inservice Test Freouency i 3.3.1 The~ inservice test frequency for. Class 1, Class'2,.and Class'3 l _ pumps are in accordance with Article IWP-3000;of-Section XI with exceptions as found in; Table 3.1 and' Appendix 3A. 3.4 Test Methods. 3.4.1 The-methods to be'used to test Class 1, Class 2, and Class'3: pumps have been determined from the appropriate articles of- ' Subsections IWP of Section XI, respectively. These methods,. 1 along with exceptions, are listed in Table 3.1 and. Appendix 3A. j Page 81 of 98 R5 October 1,.1990-l
'te---
. % yy. w g de-- .,, , - .,mW i
7
}
I b
~
3.5. Evaluation of-Test Results i l v L3 .5.1- The allowable ranges of' test r'esults shall be in accordance l L with Table IWP-3100-2 of Section.XI as appropriate. All test E data shall be analyzed within 96 hours after completion of a , test in accordance with IWP-3220.- 1 If. test data shows that a pump is operating _in the Alert Range, corrective action may be: recalibrating the instruments,~re-. ; performing the. test, doubling the frequency of the test, or- i performing an engineering evaluation and analysis to demonstrate that the pump can-still fulfill the design ~ functionL If the: test data'shows that a pump is operating in the." Required Action Range,".the pump shall be declaredt . inoperable until corrective action is taken. Corrective: action mayberecalibratingtheinstrumentsandre-performingthe ;
-test,_ repair or rep.acement, or performing an engineering- ;
analysis to demonstrate that the pump can still fulfill:its , design function. 1 3.6 Records'and Reports' 3.6.1- Records:and reports forlthe testing of Class.1, Class 2, and J Class 3 pumps shall be made in accordance with Subsection IWP-6000 of Section XI. 3.7 Reoair Reauirements-3.7.1 Tests, after pump replacement, repair or servicing, shall_be - made as required by Section XI,' Article-IWP-3000;: H 3.8. Function of Pumos in the Proaram 3.8.1. AuxiliaryFeedwater(AFW) Pumps _ , FW-6 and.FW-10 are the' motor driven and the; steam driven AFWL pumps respectively. They su) ply make-up water to the Steam [ 1 Generators during; start-up/slutdown condition. -Additionally, ' subsequent to an. automatic initiation, signal they supply water to the Steam Generators when normal feedwater flow is- ; unavailable. Page 82 of 98- . ._ R5 October'1,-1990 1 _ .- .-. - . - -- ~ _ -. .
3.8.2. ' Component Cooling Water Pumps
!AC-3A,'AC-38 and AC-3C are the three CCW Pumps. fThey supply l cooling water.to safety related components in the Containment d and Auxiliary buildings, including components containing i radioactive.or potentially radioactive fluids. They provide l cooling water to Containment Air Coolers:and th~e Control Room-Air Conditioning units during both normal and accident.
conditions. In the event of:a design basis accident, these: 1 pumps: provide sufficient cooling water to the engineered safeguards equipment. Additionally, they. supply cooling. water to components;to sup) ort normal')lant operation, including ~ removing heat from t1e RCS via tie Shutdown Cooling Heat ; Exchangers during' normal plantLcooldown. , 3.8.3. Raw Water Pumps AC-10A,-AC-108, AC-10C and AC-100'are the four Raw Water Pumps. They-supp y cooling water to.the CCW Heat Exchangers. They- ; also supp y cooling water directly to select safety related' t components in the event the CCW System is, unavailable. Additionally, they. supply water to the Demineralized Water System. 3 3.8.4. -Safety = Injection Pumps-SI-1A and SI-1B are the two-LPSI Pumps. 'They-inject borated water into the reactor coolant system following a LOCA.i Additionally, they-serve as. Shutdown Cooling pumps:by; supplying water to the Shutdown Cooling Heat Exchangers for removal:of l residual heat during normalLplant cooldown. SI-2A, SI-28 and SI-2C are the-three HPSI Pumps. :They 1nject- 4 h borated water.into the-reactor coolant system.followingia LOCA. 1 Additionally, they are used to maintain the. required water- ' level inithe Safety Injection Tanks. SI-3A, SI-3B and SI-3C.are the three CS' Pumps. They s ) ray - borated water into Containment to remove energy from tie Containment vapor space after the initiation of a: pressurization event in containment. Although there is a i' possibility of physically aligning thelCS Pumps for: Shutdown Cooling,-that alignment should only be considered when the RCS ' is below 120'F and the RCS is. vented to the Containment L atmosphere with the vent. area equivalent to a twelve inch 'l diameter pipe. i l Page 83 of 98-R5 October 1,-1990
y
.3.8.5. ' Chemical Volume and Control Pumps i
CH-1A, CH-1B and CH-1C are the three Charging Pamps. CH-4A:and' CH-4B are the-two Boric Acid Pumps. These f1ve pumps inject! t; concentrated borated water into the RCS under emergency conditions. functions. - These-pumps also serve'several non-safety related-l 3.8.6. Diesel Generator Fuel Oil Transfer Pumps F0-4A-1,2 and FO-4B-1, 2 areLthe four D/G Fuel Oil Transfer' Pumas. They take suction from'the underground fuel oiltstorage-' I tanc and transfer fuel oil'to the wall mounted auxiliary tanks. I I
,) Y
'I i
.l i l l- , , 1 o 4 t n jt ( 4 Page 84 of 98 R5 October 1,'1990
1 J i 1 1 3.9 PumDTestProaramTable(Table 3.1) ; This section provides a tabulation of:all safety related pumps, both those + pumps that are tested in accordance with the requirements of Subsection IWP of-Section XI and those pumps for which the Code requirements have been ; found to be impractical.. j 4 ' Pump Test Proaram Table Format The Pump Test Program Table has'been coded to provide the followingl o informations :
- 1. System and Drawino Number - System the pump.is in and the P&ID number, t
- 2. Coordinates - Location on the P&ID where the pump is found.
- 3. -PumD Number - Unique number assigned to each pump.
- 4. Soeed n - This parameter is addressed with one of the following entries, which indicate test applicability,: interval, or code exception number respectively.
. NR - Not Required Q -
Quarterly Test '
. El, E2, E3, E4 Code Exception Number
- 5. Inlet Pressure Pi - Same-as number 4.
- 6. Differential Pressure AP - Same as number 4. J
- 7. Flow Rate O'- Same as numb'er 4.
- 8. Vibration Amolitude V - Same as number.4. #
- 9. Bearina Temoerature T3 - Same as number 4.
- 10. Lubrication Level or Pressure - Same as number 4. I
- 11. Code Exceptions - If the pump.is being tested'in accordance with Section XI-requirements, this column will:be blank. However,;for.
pumps which theJSection-XI requirements have been found.to.be. impractical, a reference number is entered in this column. The - reference number is addressed in Appendix 3A with a complete , explanation of the specific exception and justification for that .l exception. ' 1 Page 85 of 98 ; R5 October 1, 1990 j 1 i
4 FORT CAIROUN NUCLEAR POWER STATION UNIT NO.1 = , PUMP TEST PROGRAM TABLE 3.1-SYSTEM INLET DIFFERENTIAL FLOW VIBRATION BEARING LUBRICANT.
&' COORD- PUMP SPEED PRESSURE PRESSURE RATE MFLITUDE TEfr. LEVEL OR CODE DRAWING NUPBER INATES NUPBER n* .(Pg) ( P) (Q) -(V) (73 ) PRESSURE EXCEPTIONS AUX. FEEDWATER D-5 FW-6 NR Q Q Q Q- El E2 1.2 11405-M-253 D-5 FW-10 Q Q Q Q Q El E2 1.2 COMPONENT D-2 AC-3A NR E3 E3 Q Q' El E2 1.2.3.6 COOLING WATER C-2 AC-3B NR E3 E3 Q Q El E2 1.2.3.6 11405-M-10 C-2 AC-3C ist E3 E3 Q Q El E2 1.2.3.6 i
A-4 AC-10A NR E3 E3 Q Q El E2. 1.2.3.5.6 RAW WATER A-4 AC-10B R E3 E3 0 Q E1 E2 . 1.2.3.5.6 11405-M-100 B-4 AC-10C E E3 E3 0 Q El E2 1.2.3.5.6 B-4 'AC-10D E E3 E3 _ Q Q E1. E2 1.2.3.5.6 G-4 SI-1A ist E3 E3 E4 Q El E2 1.2.3.4 , G-5 51-18 .R E3 E3 E4 Q El E2 1.2.3.4 - SAFETY G-6 SI-2A IEt E3 E3 E4 Q El E2 1.2.3.4 a INJECTION G-7 51-28 let 2 E3 E3 E4 Q E1 - EZ 1.2.3.4 E-23866-210-130 G-7' SI-2C - let - E3 E3 E4 Q .- El E2' 1.2.3.4 , SHEET 1 of 2 G-3 'SI-3A' Ist - ' E3 E3 E4 0 E1 - E2 -1.2.3.4 G-2 SI-3B R- E3 E3 E4 Q~ El E2 1.2.3.4 G-2 'SI-3C R E3 E3 E4 Q El E2 1.2.3.4 CHEMICAL VOLUME F-6 CH-1A' NR -E3 E3 Q 'Q El E2 1.2.3.5.6.8 AND CONTROL F-4 CH-18 - 151 -E3 E3 Q -Q ' El E2 1.2.3.5.6.8 E-23866-210-120 F CH-IC R - E3 E3 Q- 4 El E2 1.2.3.5.6.8 i SHEET 1 of 2 C-2 CH-4A ist E3 E3 E4 - Q El T2 1.2.3.4
- E-23866-210-121 0-4 CH-48 R- E3 E3 ' E4 Q E1" E2 1.2.3.4 i
DIESEL GEllERATOR D-3 : FO-4A-1 IEt E3 E3 Q Q El ' E2 1.2.3.6.7 FUEL OIL D-4 FO-48-1 R E3 E3 0 Q El- E2, 1.2.3.6.7
- 11405-M-262 D-1 FO-4A-2 ' Ist . E3 E3 Q Q El EZ 1.2.3.6.7 SHEET 1 D-2
- F0-48-2 : R E3 - E3 Q_ -Q El : - E2 , 1.2.3.6.7 SYNCHRON0L'S OR INDUCTION MOTORS DO NOT REQUIRE SPEED CHECK (IWP-4400) - -
'Page.86 of.985 b
_____ _ _ _ _ _ _ _ . . _ _ _ _ _ _ . . _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ - --**-v - ~ w-
- ._ u_ ___..a u_~~_u________ _ . _ _ _ _ . _ _ _ _ . _ _ _ _ _ _
APPENDIX 3A JUSTIFICATION FOR EXCEPTION-TO ASME SECTION XI CODE FOR PUMPS 4
- 1. Code Excepticn Number E1 - Relief Request .!
Components: ! Auxiliary Feedwater Pumps FW-6, FW-10
' Component Cooling Water Pumps _AC-3A, B, C Raw Water Pumps AC-10A, B, C 'D' Low Pressure Safety Injection Pumps SI-1A, B:
High: Pressure Safety Injection Pumps SI-2A,;B,-C1 Containment. Spray. Pumps SI-?A, B, C1 Charging Pumps CH-1A, B, C Boric Acid Pumps _CH-4A,:B: D/G Fuel 011 Transfer Pumps F0i4A-1, 2, F0-_4B-1, 2 Class: 2 and'3 Test Requirements:- Measure of Pump Bearing Temperature; Yearly Basis for Exception from Subsections IWP-3100, IWP-5300, IWP-3500- -' and IWP-4310:
- )
The referenced edition of the Code requires bearing temperature to i be recorded annually. Industry data has shown that bearing temperature changes due to degraded bearings only occur after major degradation has occurred at the pump. Prior to'this, =; vibration measurements would provide a warning ofsany impendingt ' malfunction. It has been demonstrated by experience,that bearing: temperature rise occurs only minutes prior to bearing 1 failure. Therefore,1 the detection of;possible. bearing failure by'a yearlyt temperature measurement is extremely unlikely. Some punips-require at least one hour of operation to achieve stable bearing temperatures. The small. probability of detectin bearing-failure hj by temperature measurement ~does not justify.the'g-additionalipump 1 operating time to obtain the measurements.
. Alternate Testing: NONE. This is'in agreement'with present changes that are being implemented in Subsection'IWP'of-the Code, j Deletion of' bearing temperature measurement from-the' Code has been approved and will be included in future Editions / Addenda. ,;
Reference ASME/ ANSI OMa-1988 Part 6. i 1
.i Page 87 of 98 5 R5 October 1, 1990 1
1 a
- 2. Code Exception Number E2 - Relief Request
. Components: Auxiliary Feedwater Pumps FW-6, FW-10 Component Cooling Water Pumps AC-3A, B, C Raw Water Pumps AC-10A, B, C, 0 low Pressure Safety Injection Pumps SI-1A, B High Pressure Safety. Injection Pumps SI-2A, B, C Containment Spray Pumps SI-3A, B, C Charging Pumps CH-1A, B, C Boric Acid Pumps CH-4A, B D/G Fuel Oil Transfer Pumps F0-4A-1, 2, FO-48-1, 2
- Class: 2 and 3 Test Requirements: Observation of Proper Lubrication Level or Pressure Basis for Exception from Subsections IWP-3100 and IWP-3300:
The observation of lubrication level or pressure is a maintenance function, not a performance degradation monitoring function. Pump lubrication requirements are determined by the pump manufacturer and plant operation. Alternate Testing: Pump lubrication requirements are fulfilled through plant ma<ntenance procedures rather than Section XI test requirements. This is in agreement with present changes that are being implemented in Subsection IWP of the Code. Deletion of observing lubricant level or pressure from the Code has been approved and will be included in future Editions / Addenda. Reference ASME/ ANSI OMa-1988 Part 6.
- 3. Code Exception Number E3 - Relief Request
. Components: Component Cooling Water Pumps AC-3A, 8. C Raw Water Pumps AC-10A, B, C, D Low Pressure Safety Injection Pumps SI-1A, B High Pressure Safety injection Pumps SI-2A, B, C Containment Spray Pumps SI-3A B C Charging Pumps CH-1A, B, C Boric Acid Pumps CH-4A, 8 D/G Fuel Oil Transfer Pumps FO-4A, 1, 2, F0-4B-1, 2 Class: 2 and 3 Test Requirements: Measurement of Pump inlet Pressure and differential pressure Page 88 of 98 R5 October 1, 1990
Component Coolina Water Pumos Basis for Exception from Subsections IWP-3100, IWP-3300 and IWP-4240: System design does not include instrumentation for direct , measurement of inlet and differential pressure. Alternate Testing: The CCW System is equipped with a surge tank whose function is to provide a positive pressure at the suction of the pumps. The pump inlet pressure will be calculated based on the surge tank operating pressure and the difference in elevation between the tank and the pump inlet. Pump differential pressure will then be calculated by subtracting the calculated inlet pressure from the measured discharge pressure. Since1)thesurge tank provides the required positive pressure at the suction of the pumps, 2) the surge tank pressure does not change when a > ump is startedand3)atleastonepumpisusuallyinservice, tie calculated ) ump inlet pressure prior to starting a pump is the same as wit 1 a pump running. Raw Water Pumos Basis for Exception from Subsections IWP-3100, IWP-3300 and IWP-4240: System Design does not include instrumentation for direct measurement of inlet and differential pressure. Alternate Testing: The pump inlet pressure will be calculated based on the river level and the elevation of the pump suction bells. The pump differential pressure will then be calculated based on the measured discharge pressure and the calculated inlet pressure. Since1)theriverprovidestherequiredpositive pressure at the suction of the pumps, 2) the river level does not changewhenapumpisstarted,and3)atleastonepumpisusually in service, the calculated inlet pressure prior to starting a pump-is the same as with a pump running. Page 89 of 98 R5 October 1, 1990~ 1 I
L LPSI, HPSI and Containment SDrav Pumos Basis for Exception from Subsections IWP-3100, IWP-S300 and IWP-4240: System Design does not include instrumentation for direct . measurement of inlet and differential pressure. Alternate Testing: The LPSI, HPSI and CS Pumps take their suction directly from the Safety Injection and Refueling Water Tank and have inlet pressures due to the level of water in the tank above the pump inlets. The pump inlet pressures will be calculated based on the tank level and the difference in elevation between the tank and the pump inlets. Pump differential pressures will then be calculated by subtracting the calculated inlet pressures from the measured discharge pressures. Since the Safety Injection and Refueling Water Tank provides the required positive pressure at the suction of the pumps, and since the tank level does not change when a pump is started, the calculated pump inlet pressure prior to starting a pump is the same as with a pump running. Flow losses through the suction )iping of these pumps are negligible. Since the losses would be tie same from test to test, not including them in the test would still enable pump degradation to be identified. Boric Acid Pumos Basis for Exception from Subsections IWP-3100, IWP-3300 and IWP-4240: System Design does not include instrumentation for direct measurement of inlet and differential pressure. Alternate Testing: The Boric Acid Pumps take their suction directly from the Boric Acid Tanks and have an inlet pressure due to the level of acid in the tanks above the pump inlet. The pump inlet pressure will be calculated based on the tank level and the difference-between the tank and the pump inlet. Pump differential pressure will then be calculated by subtracting the calculated inlet pressure from the measured discharge pressure, i Charoino Pumos and D/G Fuel Oil Transfer Pumos Basis for Exception from Subsections IWP-3100, IWP-3300 and IWP-4240: The Charging Pumps and the D/G Fuel Oil Transfer Pumps are positive displacement pumps designed to deliver constant capacity irrespective of inlet pressure or differential pressure across the pumps. Discharge pressure and flow rate are better parameters to use for detecting pump degradation than differential pressure and flow rate when testing positive displacement pumps. If discharge Page 90 of 98 R5 October 1, 1990 i
l pressure is used as a test parameter rather than differential pressure, then inlet pressure is not required to be measured. ;
. Alternate Testing: Pump discharge pressure will be set at a reference value and flow rate will be measured and compared to a ,1 reference flow rate. This is in agreement with present changes '
that are being implemented in Subsection IWP of the Code, i Utilizing discharge pressure rather than differential pressure for ! detecting pump degradation on positive displacement pumps has been i approved and will be included in future Editions / Addenda of the i Code. Reference ASME/ ANSI OMa-1988 Part 6. t
- 4. Code Exception Number E4 - Relief Request f
. . Components: Low Pressure Safety Injection Pumps SI-1A, B l High Pressure Safety Injection Pumps SI-2A, B, C ; Containment Spray Pumps SI-3A, B, C ; Boric Acid Pumps CH-4A, B
. Class: 2 and 3 ;
- Test Requirement: Measurement of Flow Rate Quarterly-Low Pressure Safety injection Pumps I
. Basis for Exception from Subsections IWP-3100, IWP-3300 and IWP-3400:
The flow rate of the LPSI Pumps cannot be measured while they are operating on the minimum flow recirculation line because the
- original plant design did not include flow measurement instrumentation on this line. The pump minimum flow recirculation .
line must be used when testing these pumps Quarterly during power t operation, because the only other flow path is into the RCS. This flow path cannot be utilized because the pump discharge pressure cannot overcome the RCS pressure.
. Alternate Testing: In addition to the Quarterly mini-flow test, '
pump flow rate will be measured on a Cold Shutdown frequency when an instrumented flow path to the RCS is available. This is in accordance with Position 9 (Pump Testin With or Without Flow Measuring Devices)g Using Minimum of Attachment Flow Line 1 to Generic Letter 89-04. Since the full flow test will be performed on a Cold Shutdown frequency, the frequency cannot easily be doubled if deviations fall in the alert range. Therefore, the alert range will be eliminated for the full flow test and the required action 4 range will apply at the normal alert range tolerances (i.e. < 94% and>102%). Additionally, there will be no alert range for vibration for the full flow test. Page 91 of 98 R5 October 1, 1990 E v - +- -
--w- - -
- l i
Containment Sorav Punos !
. Basis for Exception from Subsections IWP-3100, IWP-3300 and !
IWP-3400: i The flow rate of the CS Pug s cannot be measured while they are , operating on the minimum flow recirculation line because the i original plant design did not include flow measurement instrumen- ; tation on this line. The pump minimum flow recirculation line ; must be used when testing these pumps Quarterly during power { operation, because the only other flow path is into the contain-ment spray headers which would result in water damage to equipment # in containment. Additionally, a Facility License Change (LIC 3 0446 dated June 18, 1990) to the plant's Technical Specifications ! states that the CS Pumps will not be lined up on the shutdown ! cooling flow path until_RCS temperature is below 120'F and a vent path is available. This is due to the fact that the suction side 1 piping is designed to DBA condition (60 psig) and valves on the ; suction piping are designed to 150 psig. Alternate pump flow rate Testing:l wil be measured on a Refueling Outage frequencyIn add' when an instrumented flow path to the RCS is available. This is i in accordance with Item 9 (Pump Testing Using Minimus Flow Line With cr Without Flow Measuring Devices) of Attachment 1 to Generic Letter 89-04. Since the full flow test will be performed on a Refueling Outage frequency, the frequency cannot easily be doubled. if deviations fall in the " Alert Range." Therefore, the " Alert i Range" will be eliminated for the full flow test and the " required act'on range" will apply at the normal " Alert Range" tolerances (i.e. < 94% and > 102%). Additionally, there will be no " Alert Range" for vibration for the full flow test. i Hiah Pressure Safety Iniection Pumos Basis for Exception from Subsections IWP-3100, IWP-3300 and IWP-3400: The flow rate of the HPSI Pumps cannot be measured while they are l operating on the minimum flow recirculation line because the original plant design did not include flow measurement instrumen-tation on this line. The pump minimum flow recirculation line - must be used when testing these pumps Quarterly during power operation, because the only other flow path is into the RCS which - cannot be utilized because the pump discharge pressure cannot overcome the RCS pressure. Page 92 of 98 R5 October 1, 1990 \ 4 I av.-- ,. . . . . .. ,. . , , . , . , , _- ., . . , , . , _ , . .--_,s.
L;
. Alternate Testing: In addition to the Quarterly mini-flow test, pump flow rate will be tieasured on a Refueling Outage frequency when an instrumented flow path to the RCS is available. This is in accordance with Position 9 (Pump Testing Using Minimum Flow Line With or Without Flow Measuring Devices) of Attachment 1 to ,
Generic Letter 89-04. Since the full flow test will be performed on a Refueling Outage frequency, the frequency cannot easily be 1 douoled if deviations fall in the " Alert Range." Therefore, the !
" Alert Range" will be eliminated for the full flow test and the
" required action range" will apply at the normal " Alert Range" tolerances-(i.e. < 94% and > 102%).
Boric Acid Pumos i
. Basis for Exception from Subsections IWP-3100, IWP-3300 and J IWP-3400:
The flow rate of the Boric Acid Pumps cannot be measured while l they are operating on the minimum flow recirculation line or the ; tank transfer line because the original plant design did not include flow measurement instrumentation on these lines. The pump minimum flow recirculation line or the tank transfer line must be used when testing these pumps Quarterly during power operation, because the only other flow path is to the suction of the charging
) umps and from there into the RCS. The addition of concentrated
)oric acid to the RCS would result in unwanted power transients and possible reactor shutdown.
.- Alternate Testing: In addition to the Quarterly mini flow test, -
pump flow rate will be measured on a Refueling Outage frequency ' when an instrumented flow path to the RCS is available. This is in accordance with Position 9 (Pump Testing Using Minimum Flow Line With or Without Flow Measuring Devices) of Attachment 1 to Generic Letter 89-04. Since the full flow test will be performed on a refueling outage frequency, the frequency can not easily be doubled if deviations fall in the " Alert Range." Therefore, the
" Alert Range" will be eliminated for.the full flow test and the
" required action range" will appl tolerances (i.e.<94%and>102%)yatthenormal"AlertRange"
. Additionally, there will be no
" Alert Range" for vibration for the full flow test.
l
- 5. Code Exception Number E5 - Relief Request *
. Components: Raw Water Pumps AC-10A, B, C, D Charging Pumps CH-1A, B, C -
. Class: 3
. Test Requirements: The full-scale range of each instrument shall "
be three times the reference value or less. Page 93 of 98 R5 October 1, 1990 i
Raw Water Punos
. Basis for Exception from Subsection IWP-4120:
The Raw Water System is designed with two headers supplying cooling water to four Component Cooling Water Heat Exchangers. , , Each header contains an annubar. Each annubar is associated with an indicator with a range of 0-10,000 GPM. The Raw Water System i is always lined up through both headers which results in a fairly i even flow distribution through each header. When performing the ) Quarterly pump test, measured flow values may range from 3500 GPM to 7000 GPM. This results in flow values between 1750 GPM and ; 3500 GPM on each header's flow indicator, potentially below one- ' third of the flow indicators full-scale range. )
. Alternate Testing: None. Testing a Raw Water Pump through a single header would require manipulation of several valves. These :
valve manipulations could result in fluctuations in the component cooling water temperature as well as the heat loads cooled by the component cooling water system. It is impractical to alter the valve lineup on balanced Raw Water and CCW Systems under these 1 operating conditions and doing so could result in equipment , damage. Utilizing the existing instrumentation whose range is , greater than three times reference flow values should provide sufficiently accurate data to utilize in the pump monitoring program to assess pump degradation. Charaina Pumos
. Basis for Exception from Subsection IWP-4120:
The charging portion of the Chemical and Volume Control System is designed for simultaneous flow of all three charging pumps. Therefore, the reference flow rate for a single pump is'less than one-third of the flow indicator's full-scale range.
. Alternate Testing: NONE. The use of wider range instrumentation-in this application should prevent instrument damage or inaccura- ,
cies due.to overranging when three pumps are in service. Utiliz-ing the existing instrumentation whose range is greater than three times reference flow values should provide sufficiently accurate ; data to utilize in the pump monitoring program to assess pump degradation.
- 6. Code Exception Number E6 - Relief Request
. Components: Component Cooling Water Pumps AC-3A, B, C i Raw Water Pumps AC-10A,.B, C, D Charging Pumps CH-1A, B, C )
i D/G Fuel Oil Transfer Pumps F0-4A-1, 2, F0-4B-1, 2 H Page 94 of 98
- R5 October 1, 1990 l l
< I 1
l 1 1
.n,,,,, . , , , , , . , - . -- - --
}
. Class: 3 i
. Test Requirements: Vary the system resistance until either the :
measured differential pressure or the measured ! flow rate equals the corresponding reference . value. l Component Coolina Water and Raw Water Pumos !
. Basis for Exception from Subsection IWP-3100:
The design and operation of these systems prevent varying the ; system resistance to establish either reference differential ; pressure or flow rate values. Plants conditions may vary significantly from one test to the next which will affect the , equipment heat loads and the cooling water flow to the various components. Significant system mod fications would be necessary ' to allow repeatable reference differential pressures or flow rates to be established. It is impractical to establish reference differential pressures or flow rates under these operatin conditions and doing so could result in equipment damage.g Alternate Testing: Asetofreferencepoints(i.e.referencepump curves) have been established for these pumps when the pumps were known to be operating properly. As the pumps are tested Quarterly, regardless of plant conditions, the measured flow rate and the calculated differential )ressure will be compared to the reference pump curve to ensure t1at the measured flow rate deviates no more than the amount allowed by Table IWP-3100-2 at ' the calculated differential pressure value. As plant conditions change, the calculated differential pressure and measured flow rate will change. However, when these points are plotted on the pump reference curves, the measured flow rates should be within the tolerances allowed by Table IWP-3100-2 at any given differential pressure. When the tolerances are exceeded, pump : degradation will be suspected. Charaina and D/G Fuel Oil Transfer Pumos .
. Basis for Exception from Subsection IWP-3100:
The Charging Pumps and the 0/G Fuel Oil Transfer Pumps are
)ositive displacement pumps. Discharge pressure and flow rate are
)etter parameters to use for detecting pump degradation than l differential pressure and flow rate wIien testing positive l displacement pumps.
. Alternate Testing: System resistance will be varied such that the pump discharge pressure will be set at a reference valve and flow rate will be measured and compared to a reference flow rate. This is in agreement with present changes that are be Mg implemented in Page 95 of 98 R5 October 1, 1990 l
i
+ y - , _ - ~ - . . , - , --. . . . - - ,, w..,~v. -.-.3 -. . - -
l
-i f
Subsection IWP of the Code.- Utilizing discharge pressure rather i than differential pressure tive displacement pumps hasfor beendetecting approved pump and degrtJation wi 1 be included on posi-in i future Addenda of the Code. Reference ASME/ ANSI OMa-1988 Part 6. l
- 7. Code Exception Number E7 - Relief Request
. Components: D/G Fuel Oil Transfer Pumps F0-4A-1, 2, f F0-48-1, 2 :
. Class: 3 !
. Test Requirements: Run each pump at least five minutes under !
conditions as stable as the system permits. ;
. Basis for Exception from Subsection IWP-3500: ;
The D/G Fuel Oil Transfer Pumps take suction from the fuel oil i stora tank.geThe tankcapacity and pump of the' fuel transfer oil to thepumps 300 gallon is 20wall mounted gallons per day _ : minute. The level switches in the wall mounted day tank are set ' such that there is only approximately 200 gallons available . betweenthelowlevelswitchsetting(wherethepumpsstart).and the high level switch setting (where the pumps trip). Therefore, if each pump is run five minutes prior.to recording the pump test-parameters, the second pump tested would trip before completing its five minute run. It could trip even sooner if the level in ; the wall mounted day tank is higher than the low level switch setting, which it normal is. Defeating the trip logic to keep the pump running could result in overflowing the tank. Draining the tank prior to running the_ pumps is impractical because there is no permanent piping in place to drain fuel oil back to the storage ' tank.
. Alternate Testing: The D/G Fuel Oil Transfer Pumps will be'run for only two minutes prior to recording pump test parameters. Two !
minutes should be more than adequate time to ensure conditions have stabilized. Within two minutes, the gear driven positive ! displacement pump will come up to speed and the discharge piping to the tank will be filled.
- 8. Code Exception Number E8 - Relief Request
. Components: Charging Pumps CH-1A, B, C ,
. Class: 3 Test Requirements: Any deviations from reference values shall be !
compared to the limits given in Table IWP-3100-2 and the specified corrective action taken. Page 96 of_98 R5 October 1, 1990 -e y - w .~ - , . - ,, _ , . . _ , , . . _ . ._ _ . . _ , , . . , . . __,,m-. ,
. Basis for Exception from Subsection IWP-3100: , There is no minimum required flow rate mentioned in the USAR for the charging pumps. A maximum flow rate of 40 gpm per pump is identified 'n the post-LOCA long term cooling section of the USAR. f The reference flow rate value associated with these pumps is , approximately 38 gpm. Applying the tolerances from Table IWP-3100-2 yields an acceptance range which is very difficult to read ! on a flow indicator with a range of 0-240 gpm. ! . Alternate Testing: The discharge pressure for each pump will be ! set and the flow rate measured Quarterly. The acceptable range-for flow will be 35 5 Q s 40. The alert range will be eliminated and the required action range will be < 35 gpm and > 40 gpm. It , is not crucial to double the frequency as flow rates approach 35 : gpm because there is no minimum required flow rate given in the ' USAR, and unless. instrumentation has drifted out of calibration or i test conditions have changed, the flow rate should not increase. ; i
)
i ( Pege 97 of 98 R5 October 1, 1990 1
PART 4 i REFERENCES ;
- 1. Fort Calhoun Station Technical Specifications.
- 2. ASME Boiler and Pressure Vessel Code, Section XI, 1980 Edition, Winter 1980 Addenda.
- 3. ASME/ ANSI Operation and Maintenance of Nuclear Power Plants, 1988 Edition.
f
- 4. NRC Generic Letter No. 89-04, " Guidance on Developing Acceptable .l Inservice Testing Programs." ;
- 5. NRC's Safety Evaluation Report on Revision 3 and.4 of the Fort Calhoun !
Station's Inservice Inspection / Testing Program Plan. i
- 6. The following 0 PPD Piping and Instrumentation Drawings
- Number Title
- 11405-M-1 Containment Heating Cooling & Ventilating System 1 11405-M-5 Demineralized Water System 11405-M-6 Waste Disposal System i 11405-M-7 Waste Disposal System 11405-M-10 Auxiliary Coolant Component Cooling System 11405-M-12 Primary Plant Sampling System 11405-M-13 Plant Air System ;
11405-M-40 Auxiliary Coolant Component Cooling System Flow ! 11405-M-42 Nitrogen, Hydrogen, Methane, Propane & 0xygen , Gas System 11405-M-98 Waste Disposal System ; 11405-M-100 Raw Water System 11405-M-252 Steam System ' 11405-M-253 Steam Generator Feedwater & Blowdown System 11405-M-254 Condensate System 11405-M-262 Fuel Oil System E-23866-210-110 Reactor Coolant System E-23866-210-120 Chemical & Volume Control System E-23866-210-121 Chemical & Volume Control System E-23866-210-130 Safety Injection & Containment Spray System B120F07001 Diesel Generator Starting Air System C-4175 Control Valve Air Source Valve Lineup / Listing 0-4078 Reactor Coolant Gas Vent System 1 Page 98 of 98 . R5 October 1, 1990 L I i l}}