ML20058J538

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Discusses Mgt Meeting Conducted on 931202 at Facility Re Progress in Addressing Current Issues & Status of Activities Re Resolving Restart Issues in Insp Repts 50-498/93-31.List of Attendees & Viewgraphs Encl
ML20058J538
Person / Time
Site: South Texas  STP Nuclear Operating Company icon.png
Issue date: 12/08/1993
From: Beach A
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To: Cottle W
HOUSTON LIGHTING & POWER CO.
References
NUDOCS 9312140147
Download: ML20058J538 (54)


See also: IR 05000498/1993031

Text

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f ,1 NUCLEAR REGULATORY COMMISSION

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REGION IV

611 RYAN PLAZA DmVE, SUITE 400

"4 y [ ARLINGTON, TEXAS 76011-8064

  • ""* DEC - 81993

Dockets: 50-498

50-499

Licenses: NPF-76

NPF-80

Houston Lighting & Power Company

ATTN: William T. Cottle, Group

Vice President, Nuclear

P.O. Box 289

Wadsworth, Texas 77483

SUBJECT: DECEMBER 2, 1993, MANAGEMENT MEETING

This refers to the meeting conducted at the NRC's request at the South Texas

Project site on December 2, 1993. This meeting reinted to your progress in

addressing current issues and the status of your activities with respect to

resolving the Restart Issues identified in NRC Inspection Report 50-498/93-31;

50-498/93-31. The meeting was open to the public and was attended by those on

the attached Attendance List.

In accordance with Section 2.790 of the NRC's " Rules of Practice," Part 2,

Title 10, Code of Federal Regulations, a copy of this letter will be placed in

the NRC's Public Document Room.

Should you have any questions concerning this matter, we will be pleased to

discuss them with you.

Sincerely,

[

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'A. ill Beach, Direct r

Division of Reactor Projects

Enclosure:

Meeting Summary w/ attachments

cc w/ enclosure:

Houston Lighting & Power Company

ATTN: James J. Sheppard, General Manager

Nuclear Licensing

P.O. Box 289

Wadsworth, Texas 77483

9312140147 931200 8

PDR ADOCK 0500

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.

.

Houston Lighting & Power Company -2-

City of Austin

Electric Utility Department

ATTN: J. C. Lanier/M. B. Lee

721 Barton Springs Road

Austin, Texas 78704

City Public Service Board

ATTN: K. J. Fiedler/M. T. Hardt

P.O. Box 1771

San Antonio, Texas 78296

Newman & Holtzinger, P. C.

ATIN: Jack R. Newman, Esq.

1615 L Street, NW

Washington, D.C. 20036

Central Power and Light Company

ATTN: G. E. Vaughn/T. M. Puckett

P.O. Box 2121

Corpus Christi, Texas 78403

INP0

Records Center

700 Galleria Parkway

Atlanta, Georgia 30339-5957

Mr. Joseph M. Hendrie

,

50 Bellport Lane

Bellport, New York 11713

.

Bureau of Radiation Control

State of Texas

1100 West 49th Street

Austin, Texas 78756

Judge, Matagorda County

Matagorda County Courthouse

1706 Seventh Street

Bay City, Texas 77414

Licensing Representative

Houston Lighting & Power Company

Suite 610

Three Metro Center

Bethesda, Maryland 20814

., -- -. . . - . .- . . - . . ~ . . . _ . .- . . .. -

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Houston Lighting & Power Company -3-  !

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Houston Lighting & Power Company ,

ATTN: Rufus S. Scott, Associate .i'

General Counsel

P.O. Box 61867 i

Houston, Texas 77208 .

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J. L. Milhoan Resident Inspector

Section Chief (DRP/A) Lisa Shea, RM/ALF, MS: MNBB 4503

MIS System DRSS-FIPS

RIV File Project Engineer (DRP/A)

R. Bachmann, OGC, MS: 15-B-18 Section Chief (DRP/TSS)

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J. L. Milhoan Resident Inspector

Section Chief (DRP/A) Lisa Shea, RM/ALF, MS: HNBB 4503

MIS System DRSS-FIPS

RIV File Project Engineer (DRP/A)

R. Bachmann, OGC, MS: 15-B-18 Section Chief (DRP/TSS)

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MEETING SUMMARY

!

Licensee: Houston Lighting & Power Company

Facility: South Texas Project  ;

Licenses: NPF-76; NPF-80 l

Dockets: 50-498; 50-499  !

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Subject: MANAGEMENT MEETING

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Topics discussed included the licensee's operational readiness status (restart

issues, performance indicators, line management assessment, and-system ,

f

certification), engineering issues, independent assessment, and startup

schedule.

Attachments:

1. Attendance List  ;

2. Licensee Presentation (NRC distribution only) t

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ATTENDANCE LIST Attachment 1

Attendance at the management meeting between unuston Lighting & Power Company

and NRC on December 2, 1993, at the South Texas Proj=ct site:

HL&P

1

W. Cottle, Group Vice President, Nuclear ,

J. Groth, Vice President, Nuclear Generation

J. Sheppard, General Manager, Licensing

T. Cloninger, Vice President, Nuclear Engineering

L. Myers, Plant Manager, Unit 1

L. Martin, General Manager, Nuclear Assurance

H. Butterworth, Manager, Unit 1 Operations

CITY PUBLIC SERVICE - SAN ANTONIO

M. Hardt, Director, Nuclear Division

PUBLIC UTILITY COMMISSION OF TEXAS

C. Oberg, Nuclear Projects

NRC ,

4

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S. Collins, Director, Division of Reactor Safety (DRS)

S. Black, Director, Project Directorate IV-2, Office of Nuclear Reactor  ;

Regulation (NRR) -

" A. Howell, Deputy Director, DRS

D. Loveless, Senior Resident Inspector, Division of Reactor Project

Section A (DRP/A)

M. Satorius, Project Engineer, DRP/A

L. Kokajko, Senior Project Manager, Project Directorate IV-2, NRR

T. McKernon, Reactor Inspector, Operations Section, DRS l

J. Keeton, Resident Inspector '

D. Garcia, Resident Inspector, DRP/A

J. Gilliland, Public Affairs Officer  !

C. Hackney, State Liaison Office

S. Wittenberg, Intern, Project Directorate IV-2, NRR  ;

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In addition to the above, license staff members, contractors, members of the'

public, and media representation were in attendance.

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Attachment 2

SOUTH TEXAS PROJECT

-

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HL&P and NRC Management Meeting

December 2,1993

__ -

VISION: STP -- A WORLD-CLASS POWER PRODUCER

._-____ - ____ __- __ _ -- _-______ - _ _--_--___ _ __ _ -_ _ __ _ _ _

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AGENDA

OPENING REMAR'KS W.T.COTTLE

OPERATIONS AND MAINTENANCE J. F. GROTH

.

ENGINEERING T. H. CLONINGER

OPERATIONAL READINESS STATUS J. F. GROTH/

-

T. H. CLONINGER

INDEPENDENT ASSESSMENT PROGRAM L. E. MARTIN /

W.T.COTTLE

STARTUP SCHEDULE J. F. GROTH

'

NUCLEAR SAFETY AND QUALITY CONCERNS PROGRAM W.T.COTTLE

CLOSING REMARKS W.T.COTTLE

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OVERALL TREND SHOWS MANAGEMENT PLAN IS ON TRACK

RECENT FLATTENING OF TREND IS DUE TO:

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ONE TIME EVENTS HAVE TEMPORARILY INCREASED THE SR

GENERATION RATE

WORK-OFF RATE HAS STAYED RELATIVELY CONSTANT

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OUT-OF-SERVICE

UNIT 1 -- MONTHLY

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CONTROL ROOM INSTRUMENTS

OUT OF SERVICE NUMBERS ARE ARTIFICIALLY INFLUENCED BY

ONGOING MAINTENANCE AND PLANT CONDITIONS

LARGE NUMBER OF DEFICIENCIES WILL BE CLEARED BY MODE

CHANGES

GOAL IS ACHIEVABLE TO SUPPORT MODE CHANGES AND RETURN TO

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CONTROL AND MANAGEMENT OF CONTRACT PERSONNEL

CONTRACT VALVE CREW ON UNIT 2 WAS FOUND WORKING ON WRONG

VALVES

INVESTIGATION REVEALED

CREW IGNORED MULTIPLE INDICATIONS THAT THEY WERE IN THE

WRONG PLACE

NO ISSUES IDENTIFIED WITH WORK PACKAGE, LABELING, OR

ADMINISTRATIVE CONTROLS

ROOT CAUSE HUMAN ERROR

LACK OF SUFFICIENT IN-FIELD SUPERVISION

ACTIONS UNDERWAY

APPROPRIATE DISCIPLINARY ACTIONS TAKEN

SPECIFIC SUPERVISORY EXPECTATIONS FOR CONTRACT VENDOR

BEING STRENGTHENED AND EMPHASIZED

OTHER CONTRACT VENDOR CONTRACTS AND TASKS BEING

REVIEWED .

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STATION PROBLEM REPORTS

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NSRB, NUCLEAR ASSURANCE, ISEG, AND OROT ALSO IDENTIFIED SPR

PROCESS AS ISSUE REQUIRING ACTION

BACKLOG CHARACTERI7mED AND UNDERSTOOD

OUTSTANDING SPRs SCREENED FOR POTENTIAL TO AFFECT

SAFETY / RELIABILITY OF SAFETY SYSTEMS

SPRs SCREENED FOR MODE CHANGE RESTRAINTS

SYSTEM CERTIFICATION AND QA ASSESSMENTS HAVE PROVIDED

ADDITIONAL SCREENS

SCREENING PROCESSES HAVE ASSURED THAT NO CURRENT ISSUE IS

HIDDEN

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STATION PROBLEM REPORTS (Cont.)

ACTIONS TO ASSURE EMERGING ISSUES ARE ADEQUATELY IDENTIFIED

AND ADDRESSED

NEW SPRs REVIEWED BY DEPARTMENT LEVEL MANAGERS AT DAILY

MEET]NG

NEW SPRs ARE BEING DISPOSITIONED MORE RAPIDLY

SIGNIFICANT ITEMS ARE WORKED AS THEY COME IN

INITIATION RATE CONTINUES TO SHOW WILLINGNESS OF STATION

PERSONNEL TO REPORT PROBLEMS

PROBLEM REVIEW GROUP ENSURES PROBLEM CLEARLY

ARTICULATED AND ADDRESSED AT PLANT MANAGER LEVEL

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UNIT 1 REFUELING

CORE RELOAD SUCCESSFULLY COMPLETED ON 11/21/93 -

MODE 5 ENTERED ON 11/25/93

STRENGTHS:

GOOD CONTROL OF ACTIVITIES BY OPERATIONS

REFUELING MACHINERY PERFORMED WELL

CONTRACTOR PERFORMED WELL

LESSONS LEARNED:

START SELF-ASSESSMENTS EARLIER

DOCUMENT AS-LEFT CONDITION OF REFUELING MACHINE

SIGNIFICANT-MILESTONE ACHIEVED

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NOTE: INITIAL DATA FOR MODS INCLUDES THOSE ISSUED PRIOR TO 6/1/93.

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AUGMENTED TESTING PROGRAM

PROGRAM DISCUSSED IN LAST MEETING

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SUCCESSFUL RESULTS

TESTING OF SDG 11 SCHEDULED FOR NEAR FUTURE - INCLUDING AN

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STATUS OF RESTART ISSUES

Issue Status Inspections inspections

Completed Scheduled

1. Turbine Driven AFW Pump Completed except for Mode 3 10/93 --

Reliability and Testing testing.

2. Station Problem Report Increasing management attention. 10/93 12/93

P meess (Baseline)

3. Service Request Backlog Behind schedule for restart goal. I1/93 --

(in Progress)

4. Post Maintenance Test Completed - ready for NRC 10/93 --

Program review 11/93. I1/93

(In Progress)

5. Engineering Backlog On schedule for restart goals. I1/93 --

6. Operations Staffing Completed except six crew 11/93 --

rotation - ready for NRC review 11/93 i

1i/93. (In Progress)

7. Fire Brigade Training & Completed. 10/93 --

Qualification

8. Fire Protection liardware Completed except for Service 10/93 12/93

Request backlog - ready for (Follow up on

review 12/93. SR backlog)

9. Management Effectiveness Continued emphasis. Each inspection Each Inspection

'10. SPEAKOUT Program Ready for NRC review 11/93. I1/93- --

(In Progress) .

Table Page 1 of 2

. ____ _ __ _ _ _ . . _ _

- _ _ _ _ . _ _ _ _ __ _ _ _ _ _ . __ . _ _ _ . _ _ _ . . -- _. _ ,_ _ . _ . _ . _ _ _

, .

., -

STATUS OF RESTART ISSUES

Issue Status Inspections Inspections

Completed Scheduled

11. Standby Diesel Generator Completed-ready for NRC review 11/93 12/93

Reliability 12/93.

12. Essential Chiller Reliability Modification and performance i0/91 01/94

test scheduled 12/93 - ready for 11/93

NRC review.

13. System Certification Program In process - ready for NRC Ongoing Ongoing

review.

14. Feedwater Isolation 13ypass Completed. I1/93 --

15. Tornado Dampers Completed. 10/93 --

11/93

16. Emergency Prep. Completed. I1/93 -

Accountability

i

!

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Table Page 2 of 2

l

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. _ _ _ _ _ _ _ . _ _ _ . _ _ _ . _ s .. . - , ~- , . _ , , . ~ , . . . - - - ._,m. .. . ,- . . _ , . . _ . , - . . -. ._

<

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LINE MANAGEMENT ASSESSMENT

MODE 6 ASSESSMENT PROCESS WAS SUCCESSFUL

EXPERIENCE WILL PROVIDE MODEL FOR MODES 4 AND 2

PROCESS RESULTED IN SYSTEMATIC CRITICAL SELF-APPRAISALS

ISSUES WERE IDENTIFIED AND RESOLVED

E.G., CONDUCT OF OPERATIONS, MOVs

PROVIDED BASIS FOR. MANAGEMENT TO MAKE DECISIONS

CONCERNING MODE CHANGE

WILL CONTINUE TO IMPROVE PROCESS

,

. , . ~ . , ~ . . . - , . . _ . . _ , , , _ ~ . _ . , , . . , - - - . _ . . . ~ . _ . _ _ . . _ . _ . . . . . . , . .

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SYSTEM READINESS REVIEW

OTGP03-ZA-0005

.

status through 11/24/93 ,

Number

70

61 61 61

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Workday

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Scheduled Approved Approved

for RRC by RRC by PM

: -

. -. _ _ _ _ _ _ . . _ _ _ _ . _ _ _ _ _ _ . _ - - . -

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.. . .

. .

UNIT 1

SYSTEM CERTIFICATION

Status as of 11-29-93

Number of Systems

70

60 -

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WALKDOWNS ACCEPTED PLANNED ACCEPTANCE ACTUAL ACCEPTANCE SR'S GENERATED

COMFLETE BY SS BY PLT MGR BY PLT MGR BY WALKDOWNS

...... .- _ _ _ . t: a

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STP UNIT 1 OPERATIONAL READINESS PLAN - -1 -

WEEKLY SUMMARY OF INDEPENDENT ASSESSMENT RESULTS

1993 1994

TOMC 10Nr 10/14 10/21 10/28 11/04 11/11 11/18 11r25 12/02 12M9 12/16 12/23 12/30 01MG 01/13 01/20

_

Business Plan N/A O O O O O O

W W W 'N W W

W gR

Plant Operations Q

y W R Y W

Chemical Operations O n,3 O O O O g

W W W W W g

Operations Work

(3 g N/A O O O C O

Control Group w w w w w

inie9ratmi O O O

Scheduling y y w w w y y

System Cert. & O O

Cont. Health Maint,

y

-

y w ,d G Y Y W

uaintenance O O O

Backlog Reduction y y w w w y y

Preventive

g N/A O O O O O

Maintenance g w w w w w

Specific Equipment

issues

N/A b b N/A N/A

w w w w

Engineering Backlog

N/A O O O

Reduction w w w, y - 'y 'y

LEGEND: Green = No problems identified

White (*) = Problems identified, no significant issues

Yellow (*) = Potentially significant issues identified which, if uncorrected, could affect ability to resume operations

Red (*) = Significant, uncorrected issues exist which affect ability to resume operations

N/A = No observations made

(*) = Explanations must be provided as an attachment

_._ . . . _ . _ _ . _ . . -

- . . . ~ . , . _ . _ _ _ _ _ . _ _ _ _ _ _ _ . . , . - _ . _ - _ . , - - _. ._. . . _ _ _ - _ __. . _.-. . _ . _ . _ ___ _ _ __ _

.

, ,

. . .

-

STP UNIT 1 OPERATIONAL READINESS PLAN - -2-

WEEKLY SUMMARY OF INDEPENDENT ASSESSMENT RESULTS

1993 1994

TOPIC 10/0r 10f14 10/21 10r28 11/04 11/11 11/18 11/25 12/02 12/09 12/16 12f13 12/30 01/06 01/13 01/20

Occrator Work-

N/A N/A N/A

Around Reduction V/ W

Y Y

Management

Oversight 'y

y y y -y y y

Managenwd

NIA O O O

Self-Assessment w w w 'y -

y -y

..

O O O O O

Traimn9

y , w w w w Sg

Organization, n,a O O O O O O

Staffing Levels W W W W W W

Information

N/A N/A 4

Resources W W * g Qg Qg

Corrective Action

Y

..

Y Y

..

Y

$R $R $R

l

Plant Retabeling N/A N/A N/A N/A g O N/A

Locked Valve

N/A O O O O

Program W W W ^

W

y y

m t Sur it ance ^ ^ OG G G G

LEGEND: Green = No problems identified

White (*) = Problems identified, no significant issues

Yellow (*) = Potentially significant issues identified which, if uncorrected, could affect ability to resume operations

Red (*) = Significant, uncorrected issues exist which affect ability to resume operations

N/A = No observations made

(*) = Explanations must be provided as an attachment

. . _ . _ . _ _ _ _ _ _ . _ _ _ _ _ _ . . . . _ _ . _ . - . . . _ . . . _ . . ._ _ . _ _ , . ._ _

.

. .

o. .

. .

,

STP UNIT 1 OPERATIONAL READINESS PLAN - ' 3-

-

WEEKLY SUMMARY OF INDEPENDENT ASSESSMENT RESULTS

1993 E

TOPIC 10/07 10/14 10f21 10/28 11/04 11/11 11/18 11/25 12/02 12/09 12f16 12/30 01/06

12/23 01/13 0t/20

Post-Maintenance

Testing

N/A N/A N/A O

W 'y 'y 'y

'

MOV Testing N/A N/A s

O O

y y -y W W

(

Activity Performance , g $R $R $R $R

Y .Y G

Modifications N/A g N/A N/A O g

G R Y

Component Reviews . --

Y ~Y 'Y Y s .Y Y Y

Radiological

Closcout/ Cleanup

N/A N/A N/A O ,

W -y y a

Emergent Work N/A N/A N/A g g g $G

G G G

Engineering Support N/A g g g $G g O

G G G G

Configuration

Management -y 'y

- g g g g

Y R R R R

LEGEND: Green = No problems identified

White (*) =- Problems identified, no significant issues

Yellow (*) = Potentially significant issues identified which, if uncorrected, could affect ability to resume operations

fled (*) = Significant, uncorrected issues exist which affect ability to resume operations

N/A = No observations made

(*) = Explanations must be provided as an attachment

- . _ _ . . _ _ _ . . . _ _ . _ ~ _ . _ . _ _ - . _ _ _ _ . _ . . , - . . - _ _ . . _ . _ . . . . _ . . . . _ _ - , , _ . ~ - . , - _ _ . . . _ . . ~ - . . . . _ . . . _ ~ . . _ - . -_ - .

_ _ - . . _ .

,

.

. .

.

.

-

. .. -, .

6

INDEPENDENT ASSESSMENT REPORTING IMPROVEMENTS -

I

i

CHANGE IN FOCUS-

EVALUATE CUMULATIVE PERFORMANCE

CHANGE IN TIME

MORE DATA

BETTER TRENDING

.

9

,

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. .

. ..

... . . .

OPERATIONAL READINESS OVERSIGHT TEAM

,

COMPLETED 21 MAN-DAYS OF PLANT OBSERVATIONS, INTERVIEWS, AND

DOCUMENT REVIEWS

MANAGEMENT PRACTICES, IN-PLANT OPERATIONS, RESOURCES, .

EQUIPMENT AND PROCESSES ARE IMPROVING AND WILL SUPPORT

JANUARY 1994 STARTUP

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CORRECTIVE ACTION PROGRAM AND OPERATING EXPERIENCE REVIEW

PROGRAM SHOULD RECEIVE IMMEDIATE ATTENTION

NEXT ASSESSMENT PERIOD SCHEDULED FOR MID-DECEMBER

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Plant Startup

Timeline

Restart inspections

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11/15 11/22 11/29 12/6 12/13 12/20 12/27 1/3 1/10 1/17 1/24 1/31 2/7 2/14 2/21 2/28 3,rt 3/14 3/21 3/28 4A. 4/11 4/18 4/25

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OROT1 ORAT 1 OROT 2 \ ORAT 2

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Unit 1

Mode 2

Unit 1 Unit 2 Unit 2 Unit 2 Unit 2

Ready for Unit 1 Public Briefing Ready for

Mode 6 Mode 4 Mode 2

Mode 4 Mode 4 (tentative) Mode 4

OROT. STP Intomal Readiness Assessment

ORAT- NRC Readiness Assessment

Next Public Meeting: January 7,1994

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NUCLEAR SAFETY AND OUALITY CONCERNS PROGRAM

COMMISSIONED OUTSIDE CONSULTANTS TO EVALUATE SPEAKOUT IN

AUGUST 1993

SCOPE / METHODOLOGY 1

POLICIES FOR REPORTING AND RESOLUTION OF CONCERNS

ORGANIZATION / STAFFING

COMPARISON TO SUCCESSFUL PROGRAMS ELSEWHERE ,

EMPLOYEE INTERVIEWS

PROTECTION OF CONFIDENTIALITY

CLOSURE OF ISSUES AND REPORTING OF RESULTS

TRAINING REGARDING SPEAKOUT

. . . . _ _ _ _ _ _ _ - . _ . _ _ . _ . . . _ _ . . . _ . . . _ .-. _ . .._ _ _....__ _ .. _ ._. . _.._. _. - ._ ._ - . . _ . - _ _ . _ _

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NUCLEAR SAFETY AND OUALITY CONCERNS PROGRAM (Cont.)

KEY EVALUATION RESULTS

SPEAKOUT USES MANY INDUSTRY GOOD PRACTICES

SPEAKOUT INVESTIGATIONS ARE THOROUGHLY DOCUMENTED

MEASURES ARE USED TO PROTECT CONFIDENTIALITY (SOME

EMPLOYEES PERCEIVE BREACH OF CONFIDENTIALITY IN SOME CASES)

LARGE MAJORITY OF EMPLOYEES COMFORTABLE GOING TO

SPEAKOUT WITH CONCERNS

'"LAW ENFORCEMENT" TYPE INVESTIGATION METHODS AND

INVESTIGATIONS OF WRONGDOING / FALSIFICATION ISSUES MAKE

SOME EMPLOYEES UNCOMFORTABLE

PROGRAM HAMPERED BY INVESTIGATION OF NON-NUCLEAR

SAFETY / QUALITY ISSUES (>85%)

IMPROVEMENTS IN TRAINING WARRANTED (INCLUDING

MANAGERS / SUPERVISORS)

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NUCLEAR SAFETY AND OUALITY CONCERNS PROGRAM (Cont.)

ACTIONS UNDERWAY / PLANNED

PROGRAM RENAMED AND REFOCUSED ON NUCLEAR SAFETY (OTHER

ISSUES HANDLED ELSEWHERE)

NSQP M.ANAGER TO REPORT DIRECTLY TO GROUP VICE PRESIDENT,

NUCLEAR

OUTSIDE CONTRACT OR LOANED MANAGER FOR NEAR TERM

METHODS OF EVALUATION BEING CHANGED (AVOID USE OF " LAW

ENFORCEMENT" INVESTIGATION TECHNIQUES)

INVESTIGATIONS BY MANAGEMENT HANDLED BY OTHER GROUPS

ENHANCED GET AND SUPERVISORY TRAINING

COMMUNICATION WITH SITE PERSONNEL

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