ML20058J538
ML20058J538 | |
Person / Time | |
---|---|
Site: | South Texas |
Issue date: | 12/08/1993 |
From: | Beach A NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
To: | Cottle W HOUSTON LIGHTING & POWER CO. |
References | |
NUDOCS 9312140147 | |
Download: ML20058J538 (54) | |
See also: IR 05000498/1993031
Text
> - 8' ' '; v UNIT E D ST ATES
f ,1 NUCLEAR REGULATORY COMMISSION
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REGION IV
611 RYAN PLAZA DmVE, SUITE 400
"4 y [ ARLINGTON, TEXAS 76011-8064
- ""* DEC - 81993
Dockets: 50-498
50-499
Licenses: NPF-76
Houston Lighting & Power Company
ATTN: William T. Cottle, Group
Vice President, Nuclear
P.O. Box 289
Wadsworth, Texas 77483
SUBJECT: DECEMBER 2, 1993, MANAGEMENT MEETING
This refers to the meeting conducted at the NRC's request at the South Texas
Project site on December 2, 1993. This meeting reinted to your progress in
addressing current issues and the status of your activities with respect to
resolving the Restart Issues identified in NRC Inspection Report 50-498/93-31;
50-498/93-31. The meeting was open to the public and was attended by those on
the attached Attendance List.
In accordance with Section 2.790 of the NRC's " Rules of Practice," Part 2,
Title 10, Code of Federal Regulations, a copy of this letter will be placed in
the NRC's Public Document Room.
Should you have any questions concerning this matter, we will be pleased to
discuss them with you.
Sincerely,
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'A. ill Beach, Direct r
Division of Reactor Projects
Enclosure:
Meeting Summary w/ attachments
cc w/ enclosure:
Houston Lighting & Power Company
ATTN: James J. Sheppard, General Manager
Nuclear Licensing
P.O. Box 289
Wadsworth, Texas 77483
9312140147 931200 8
PDR ADOCK 0500
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Houston Lighting & Power Company -2-
City of Austin
Electric Utility Department
ATTN: J. C. Lanier/M. B. Lee
721 Barton Springs Road
City Public Service Board
ATTN: K. J. Fiedler/M. T. Hardt
P.O. Box 1771
San Antonio, Texas 78296
Newman & Holtzinger, P. C.
ATIN: Jack R. Newman, Esq.
1615 L Street, NW
Washington, D.C. 20036
Central Power and Light Company
ATTN: G. E. Vaughn/T. M. Puckett
P.O. Box 2121
Corpus Christi, Texas 78403
INP0
Records Center
700 Galleria Parkway
Atlanta, Georgia 30339-5957
Mr. Joseph M. Hendrie
,
50 Bellport Lane
Bellport, New York 11713
.
Bureau of Radiation Control
State of Texas
1100 West 49th Street
Judge, Matagorda County
Matagorda County Courthouse
1706 Seventh Street
Bay City, Texas 77414
Licensing Representative
Houston Lighting & Power Company
Suite 610
Three Metro Center
Bethesda, Maryland 20814
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Houston Lighting & Power Company -3- !
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Houston Lighting & Power Company ,
ATTN: Rufus S. Scott, Associate .i'
General Counsel
P.O. Box 61867 i
Houston, Texas 77208 .
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J. L. Milhoan Resident Inspector
Section Chief (DRP/A) Lisa Shea, RM/ALF, MS: MNBB 4503
MIS System DRSS-FIPS
RIV File Project Engineer (DRP/A)
R. Bachmann, OGC, MS: 15-B-18 Section Chief (DRP/TSS)
DRS/STP ,
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bcc distrib. by RIV:
J. L. Milhoan Resident Inspector
Section Chief (DRP/A) Lisa Shea, RM/ALF, MS: HNBB 4503
MIS System DRSS-FIPS
RIV File Project Engineer (DRP/A)
R. Bachmann, OGC, MS: 15-B-18 Section Chief (DRP/TSS)
DRS/STP
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MEETING SUMMARY
!
Licensee: Houston Lighting & Power Company
Facility: South Texas Project ;
Dockets: 50-498; 50-499 !
1
Subject: MANAGEMENT MEETING
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Topics discussed included the licensee's operational readiness status (restart
issues, performance indicators, line management assessment, and-system ,
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certification), engineering issues, independent assessment, and startup
schedule.
Attachments:
1. Attendance List ;
2. Licensee Presentation (NRC distribution only) t
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ATTENDANCE LIST Attachment 1
Attendance at the management meeting between unuston Lighting & Power Company
and NRC on December 2, 1993, at the South Texas Proj=ct site:
HL&P
1
W. Cottle, Group Vice President, Nuclear ,
J. Groth, Vice President, Nuclear Generation
J. Sheppard, General Manager, Licensing
T. Cloninger, Vice President, Nuclear Engineering
L. Myers, Plant Manager, Unit 1
L. Martin, General Manager, Nuclear Assurance
H. Butterworth, Manager, Unit 1 Operations
CITY PUBLIC SERVICE - SAN ANTONIO
M. Hardt, Director, Nuclear Division
PUBLIC UTILITY COMMISSION OF TEXAS
C. Oberg, Nuclear Projects
NRC ,
4
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S. Collins, Director, Division of Reactor Safety (DRS)
S. Black, Director, Project Directorate IV-2, Office of Nuclear Reactor ;
Regulation (NRR) -
" A. Howell, Deputy Director, DRS
D. Loveless, Senior Resident Inspector, Division of Reactor Project
Section A (DRP/A)
M. Satorius, Project Engineer, DRP/A
L. Kokajko, Senior Project Manager, Project Directorate IV-2, NRR
T. McKernon, Reactor Inspector, Operations Section, DRS l
J. Keeton, Resident Inspector '
D. Garcia, Resident Inspector, DRP/A
J. Gilliland, Public Affairs Officer !
C. Hackney, State Liaison Office
S. Wittenberg, Intern, Project Directorate IV-2, NRR ;
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In addition to the above, license staff members, contractors, members of the'
public, and media representation were in attendance.
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Attachment 2
SOUTH TEXAS PROJECT
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HL&P and NRC Management Meeting
December 2,1993
__ -
VISION: STP -- A WORLD-CLASS POWER PRODUCER
._-____ - ____ __- __ _ -- _-______ - _ _--_--___ _ __ _ -_ _ __ _ _ _
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AGENDA
OPENING REMAR'KS W.T.COTTLE
OPERATIONS AND MAINTENANCE J. F. GROTH
.
ENGINEERING T. H. CLONINGER
OPERATIONAL READINESS STATUS J. F. GROTH/
-
T. H. CLONINGER
INDEPENDENT ASSESSMENT PROGRAM L. E. MARTIN /
W.T.COTTLE
STARTUP SCHEDULE J. F. GROTH
'
NUCLEAR SAFETY AND QUALITY CONCERNS PROGRAM W.T.COTTLE
CLOSING REMARKS W.T.COTTLE
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PREVENTIVE & COIGECTIVE MAINTENANCE
SERVICE REQUESTS
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NEWSR'S OPEN SR'S CUMULATIVE NEW CUMULATIVE COMPLETE
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SERVICE REOUEST BACKLOG MANAGEMENT
OVERALL TREND SHOWS MANAGEMENT PLAN IS ON TRACK
RECENT FLATTENING OF TREND IS DUE TO:
SYSTEM WALKDOWNS
ONE TIME EVENTS HAVE TEMPORARILY INCREASED THE SR
GENERATION RATE
WORK-OFF RATE HAS STAYED RELATIVELY CONSTANT
BACKLOG GOAL ACHIEVABLE
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4 CONTROL ROOM INSTRUMENTS
OUT-OF-SERVICE
UNIT 1 -- MONTHLY
100 -
GOALS
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MODE 4 11
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MODE 3 8
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CONTROL ROOM INSTRUMENTS
OUT OF SERVICE NUMBERS ARE ARTIFICIALLY INFLUENCED BY
ONGOING MAINTENANCE AND PLANT CONDITIONS
LARGE NUMBER OF DEFICIENCIES WILL BE CLEARED BY MODE
CHANGES
GOAL IS ACHIEVABLE TO SUPPORT MODE CHANGES AND RETURN TO
OPERATIONS
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CONTROL AND MANAGEMENT OF CONTRACT PERSONNEL
CONTRACT VALVE CREW ON UNIT 2 WAS FOUND WORKING ON WRONG
VALVES
INVESTIGATION REVEALED
CREW IGNORED MULTIPLE INDICATIONS THAT THEY WERE IN THE
WRONG PLACE
NO ISSUES IDENTIFIED WITH WORK PACKAGE, LABELING, OR
ADMINISTRATIVE CONTROLS
ROOT CAUSE HUMAN ERROR
LACK OF SUFFICIENT IN-FIELD SUPERVISION
ACTIONS UNDERWAY
APPROPRIATE DISCIPLINARY ACTIONS TAKEN
SPECIFIC SUPERVISORY EXPECTATIONS FOR CONTRACT VENDOR
BEING STRENGTHENED AND EMPHASIZED
OTHER CONTRACT VENDOR CONTRACTS AND TASKS BEING
REVIEWED .
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OPEN STATION PROBLEM RFPO T S
Categories 1 to 5 11/26/93 POD
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Jan-93 Feb-93 Mar-93 Apr-93 May-93 Jun-93 Jul-93 Sep-93 Oct-93 Nov-93
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STATION PROBLEM REPORTS
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RECOGNIZED BY MANAGEMENT AS A CHALLENGE
NSRB, NUCLEAR ASSURANCE, ISEG, AND OROT ALSO IDENTIFIED SPR
PROCESS AS ISSUE REQUIRING ACTION
BACKLOG CHARACTERI7mED AND UNDERSTOOD
OUTSTANDING SPRs SCREENED FOR POTENTIAL TO AFFECT
SAFETY / RELIABILITY OF SAFETY SYSTEMS
SPRs SCREENED FOR MODE CHANGE RESTRAINTS
SYSTEM CERTIFICATION AND QA ASSESSMENTS HAVE PROVIDED
ADDITIONAL SCREENS
SCREENING PROCESSES HAVE ASSURED THAT NO CURRENT ISSUE IS
HIDDEN
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STATION PROBLEM REPORTS (Cont.)
ACTIONS TO ASSURE EMERGING ISSUES ARE ADEQUATELY IDENTIFIED
AND ADDRESSED
NEW SPRs REVIEWED BY DEPARTMENT LEVEL MANAGERS AT DAILY
MEET]NG
NEW SPRs ARE BEING DISPOSITIONED MORE RAPIDLY
SIGNIFICANT ITEMS ARE WORKED AS THEY COME IN
INITIATION RATE CONTINUES TO SHOW WILLINGNESS OF STATION
PERSONNEL TO REPORT PROBLEMS
PROBLEM REVIEW GROUP ENSURES PROBLEM CLEARLY
ARTICULATED AND ADDRESSED AT PLANT MANAGER LEVEL
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UNIT 1 REFUELING
CORE RELOAD SUCCESSFULLY COMPLETED ON 11/21/93 -
MODE 5 ENTERED ON 11/25/93
STRENGTHS:
GOOD CONTROL OF ACTIVITIES BY OPERATIONS
REFUELING MACHINERY PERFORMED WELL
CONTRACTOR PERFORMED WELL
LESSONS LEARNED:
START SELF-ASSESSMENTS EARLIER
DOCUMENT AS-LEFT CONDITION OF REFUELING MACHINE
SIGNIFICANT-MILESTONE ACHIEVED
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-m- MODIFICATIONS --A BENEFICIAL CHANGES
NOTE: INITIAL DATA FOR MODS INCLUDES THOSE ISSUED PRIOR TO 6/1/93.
CHANS
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AUGMENTED TESTING PROGRAM
PROGRAM DISCUSSED IN LAST MEETING
AUGMENTED TESTING COMPLETED ON SDGs 12 AND 13
SUCCESSFUL RESULTS
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STATUS OF RESTART ISSUES
Issue Status Inspections inspections
Completed Scheduled
1. Turbine Driven AFW Pump Completed except for Mode 3 10/93 --
Reliability and Testing testing.
2. Station Problem Report Increasing management attention. 10/93 12/93
P meess (Baseline)
3. Service Request Backlog Behind schedule for restart goal. I1/93 --
(in Progress)
4. Post Maintenance Test Completed - ready for NRC 10/93 --
Program review 11/93. I1/93
(In Progress)
5. Engineering Backlog On schedule for restart goals. I1/93 --
6. Operations Staffing Completed except six crew 11/93 --
rotation - ready for NRC review 11/93 i
1i/93. (In Progress)
7. Fire Brigade Training & Completed. 10/93 --
Qualification
8. Fire Protection liardware Completed except for Service 10/93 12/93
Request backlog - ready for (Follow up on
review 12/93. SR backlog)
9. Management Effectiveness Continued emphasis. Each inspection Each Inspection
'10. SPEAKOUT Program Ready for NRC review 11/93. I1/93- --
(In Progress) .
Table Page 1 of 2
. ____ _ __ _ _ _ . . _ _
- _ _ _ _ . _ _ _ _ __ _ _ _ _ _ . __ . _ _ _ . _ _ _ . . -- _. _ ,_ _ . _ . _ . _ _ _
, .
., -
STATUS OF RESTART ISSUES
Issue Status Inspections Inspections
Completed Scheduled
11. Standby Diesel Generator Completed-ready for NRC review 11/93 12/93
Reliability 12/93.
12. Essential Chiller Reliability Modification and performance i0/91 01/94
test scheduled 12/93 - ready for 11/93
NRC review.
13. System Certification Program In process - ready for NRC Ongoing Ongoing
review.
14. Feedwater Isolation 13ypass Completed. I1/93 --
15. Tornado Dampers Completed. 10/93 --
11/93
16. Emergency Prep. Completed. I1/93 -
Accountability
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Table Page 2 of 2
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LINE MANAGEMENT ASSESSMENT
MODE 6 ASSESSMENT PROCESS WAS SUCCESSFUL
EXPERIENCE WILL PROVIDE MODEL FOR MODES 4 AND 2
PROCESS RESULTED IN SYSTEMATIC CRITICAL SELF-APPRAISALS
ISSUES WERE IDENTIFIED AND RESOLVED
E.G., CONDUCT OF OPERATIONS, MOVs
PROVIDED BASIS FOR. MANAGEMENT TO MAKE DECISIONS
CONCERNING MODE CHANGE
WILL CONTINUE TO IMPROVE PROCESS
,
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SYSTEM READINESS REVIEW
OTGP03-ZA-0005
.
status through 11/24/93 ,
Number
70
61 61 61
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40 -
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1001 10/06 1G11 10/14 10/19 10/22 10/27 11/01 11/04 11/09 11/12 11/17 11/22 11/29
Workday
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Scheduled Approved Approved
- : -
. -. _ _ _ _ _ _ . . _ _ _ _ . _ _ _ _ _ _ . _ - - . -
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.. . .
. .
UNIT 1
SYSTEM CERTIFICATION
Status as of 11-29-93
Number of Systems
70
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11-15 11-29 12-13 12-27 1-10 1-24
WALKDOWNS ACCEPTED PLANNED ACCEPTANCE ACTUAL ACCEPTANCE SR'S GENERATED
COMFLETE BY SS BY PLT MGR BY PLT MGR BY WALKDOWNS
...... .- _ _ _ . t: a
_ . . _ _ . _ . _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ .__ , . . _ _ _ _ . _ _ , , ,_. _ _ . . . . . - , _ . _ . . _ _ . . _ _ . . ~ . . _ . .
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STP UNIT 1 OPERATIONAL READINESS PLAN - -1 -
WEEKLY SUMMARY OF INDEPENDENT ASSESSMENT RESULTS
1993 1994
TOMC 10Nr 10/14 10/21 10/28 11/04 11/11 11/18 11r25 12/02 12M9 12/16 12/23 12/30 01MG 01/13 01/20
_
Business Plan N/A O O O O O O
W W W 'N W W
W gR
Plant Operations Q
y W R Y W
Chemical Operations O n,3 O O O O g
W W W W W g
Operations Work
(3 g N/A O O O C O
Control Group w w w w w
inie9ratmi O O O
Scheduling y y w w w y y
System Cert. & O O
Cont. Health Maint,
y
-
y w ,d G Y Y W
uaintenance O O O
Backlog Reduction y y w w w y y
Preventive
g N/A O O O O O
Maintenance g w w w w w
Specific Equipment
issues
N/A b b N/A N/A
w w w w
Engineering Backlog
N/A O O O
Reduction w w w, y - 'y 'y
LEGEND: Green = No problems identified
White (*) = Problems identified, no significant issues
Yellow (*) = Potentially significant issues identified which, if uncorrected, could affect ability to resume operations
Red (*) = Significant, uncorrected issues exist which affect ability to resume operations
N/A = No observations made
(*) = Explanations must be provided as an attachment
_._ . . . _ . _ _ . _ . . -
- . . . ~ . , . _ . _ _ _ _ _ . _ _ _ _ _ _ _ . . , . - _ . _ - _ . , - - _. ._. . . _ _ _ - _ __. . _.-. . _ . _ . _ ___ _ _ __ _
.
, ,
. . .
-
STP UNIT 1 OPERATIONAL READINESS PLAN - -2-
WEEKLY SUMMARY OF INDEPENDENT ASSESSMENT RESULTS
1993 1994
TOPIC 10/0r 10f14 10/21 10r28 11/04 11/11 11/18 11/25 12/02 12/09 12/16 12f13 12/30 01/06 01/13 01/20
Occrator Work-
N/A N/A N/A
Around Reduction V/ W
Y Y
Management
Oversight 'y
y y y -y y y
Managenwd
NIA O O O
Self-Assessment w w w 'y -
y -y
..
O O O O O
Traimn9
y , w w w w Sg
Organization, n,a O O O O O O
Staffing Levels W W W W W W
Information
N/A N/A 4
Resources W W * g Qg Qg
Corrective Action
Y
..
Y Y
..
Y
$R $R $R
l
Plant Retabeling N/A N/A N/A N/A g O N/A
Locked Valve
N/A O O O O
Program W W W ^
W
y y
m t Sur it ance ^ ^ OG G G G
LEGEND: Green = No problems identified
White (*) = Problems identified, no significant issues
Yellow (*) = Potentially significant issues identified which, if uncorrected, could affect ability to resume operations
Red (*) = Significant, uncorrected issues exist which affect ability to resume operations
N/A = No observations made
(*) = Explanations must be provided as an attachment
. . _ . _ . _ _ _ _ _ _ . _ _ _ _ _ _ . . . . _ _ . _ . - . . . _ . . . _ . . ._ _ . _ _ , . ._ _
.
. .
o. .
. .
,
STP UNIT 1 OPERATIONAL READINESS PLAN - ' 3-
-
WEEKLY SUMMARY OF INDEPENDENT ASSESSMENT RESULTS
1993 E
TOPIC 10/07 10/14 10f21 10/28 11/04 11/11 11/18 11/25 12/02 12/09 12f16 12/30 01/06
12/23 01/13 0t/20
Post-Maintenance
Testing
N/A N/A N/A O
W 'y 'y 'y
'
MOV Testing N/A N/A s
O O
y y -y W W
(
Activity Performance , g $R $R $R $R
Y .Y G
Modifications N/A g N/A N/A O g
G R Y
Component Reviews . --
Y ~Y 'Y Y s .Y Y Y
Radiological
Closcout/ Cleanup
N/A N/A N/A O ,
W -y y a
Emergent Work N/A N/A N/A g g g $G
G G G
Engineering Support N/A g g g $G g O
G G G G
Configuration
Management -y 'y
- g g g g
Y R R R R
LEGEND: Green = No problems identified
White (*) =- Problems identified, no significant issues
Yellow (*) = Potentially significant issues identified which, if uncorrected, could affect ability to resume operations
fled (*) = Significant, uncorrected issues exist which affect ability to resume operations
N/A = No observations made
(*) = Explanations must be provided as an attachment
- . _ _ . . _ _ _ . . . _ _ . _ ~ _ . _ . _ _ - . _ _ _ _ . _ . . , - . . - _ _ . . _ . _ . . . . _ . . . . _ _ - , , _ . ~ - . , - _ _ . . . _ . . ~ - . . . . _ . . . _ ~ . . _ - . -_ - .
_ _ - . . _ .
,
.
. .
.
.
-
. .. -, .
6
INDEPENDENT ASSESSMENT REPORTING IMPROVEMENTS -
I
i
CHANGE IN FOCUS-
EVALUATE CUMULATIVE PERFORMANCE
CHANGE IN TIME
MORE DATA
BETTER TRENDING
.
9
,
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. .
. ..
... . . .
OPERATIONAL READINESS OVERSIGHT TEAM
,
COMPLETED 21 MAN-DAYS OF PLANT OBSERVATIONS, INTERVIEWS, AND
- DOCUMENT REVIEWS
MANAGEMENT PRACTICES, IN-PLANT OPERATIONS, RESOURCES, .
EQUIPMENT AND PROCESSES ARE IMPROVING AND WILL SUPPORT
JANUARY 1994 STARTUP
.
CORRECTIVE ACTION PROGRAM AND OPERATING EXPERIENCE REVIEW
PROGRAM SHOULD RECEIVE IMMEDIATE ATTENTION
NEXT ASSESSMENT PERIOD SCHEDULED FOR MID-DECEMBER
,
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Plant Startup
Timeline
Restart inspections
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Mode 2
Unit 1 Unit 2 Unit 2 Unit 2 Unit 2
Ready for Unit 1 Public Briefing Ready for
Mode 6 Mode 4 Mode 2
Mode 4 Mode 4 (tentative) Mode 4
OROT. STP Intomal Readiness Assessment
ORAT- NRC Readiness Assessment
Next Public Meeting: January 7,1994
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NUCLEAR SAFETY AND OUALITY CONCERNS PROGRAM
COMMISSIONED OUTSIDE CONSULTANTS TO EVALUATE SPEAKOUT IN
AUGUST 1993
SCOPE / METHODOLOGY 1
POLICIES FOR REPORTING AND RESOLUTION OF CONCERNS
ORGANIZATION / STAFFING
COMPARISON TO SUCCESSFUL PROGRAMS ELSEWHERE ,
EMPLOYEE INTERVIEWS
PROTECTION OF CONFIDENTIALITY
CLOSURE OF ISSUES AND REPORTING OF RESULTS
TRAINING REGARDING SPEAKOUT
. . . . _ _ _ _ _ _ _ - . _ . _ _ . _ . . . _ _ . . . _ . . . _ .-. _ . .._ _ _....__ _ .. _ ._. . _.._. _. - ._ ._ - . . _ . - _ _ . _ _
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NUCLEAR SAFETY AND OUALITY CONCERNS PROGRAM (Cont.)
KEY EVALUATION RESULTS
SPEAKOUT USES MANY INDUSTRY GOOD PRACTICES
SPEAKOUT INVESTIGATIONS ARE THOROUGHLY DOCUMENTED
MEASURES ARE USED TO PROTECT CONFIDENTIALITY (SOME
EMPLOYEES PERCEIVE BREACH OF CONFIDENTIALITY IN SOME CASES)
LARGE MAJORITY OF EMPLOYEES COMFORTABLE GOING TO
SPEAKOUT WITH CONCERNS
'"LAW ENFORCEMENT" TYPE INVESTIGATION METHODS AND
INVESTIGATIONS OF WRONGDOING / FALSIFICATION ISSUES MAKE
SOME EMPLOYEES UNCOMFORTABLE
PROGRAM HAMPERED BY INVESTIGATION OF NON-NUCLEAR
SAFETY / QUALITY ISSUES (>85%)
IMPROVEMENTS IN TRAINING WARRANTED (INCLUDING
MANAGERS / SUPERVISORS)
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NUCLEAR SAFETY AND OUALITY CONCERNS PROGRAM (Cont.)
ACTIONS UNDERWAY / PLANNED
PROGRAM RENAMED AND REFOCUSED ON NUCLEAR SAFETY (OTHER
ISSUES HANDLED ELSEWHERE)
NSQP M.ANAGER TO REPORT DIRECTLY TO GROUP VICE PRESIDENT,
NUCLEAR
OUTSIDE CONTRACT OR LOANED MANAGER FOR NEAR TERM
METHODS OF EVALUATION BEING CHANGED (AVOID USE OF " LAW
ENFORCEMENT" INVESTIGATION TECHNIQUES)
INVESTIGATIONS BY MANAGEMENT HANDLED BY OTHER GROUPS
ENHANCED GET AND SUPERVISORY TRAINING
COMMUNICATION WITH SITE PERSONNEL
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