ML20058G936
| ML20058G936 | |
| Person / Time | |
|---|---|
| Issue date: | 06/29/1982 |
| From: | Costello J, Hale C NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20058G909 | List: |
| References | |
| REF-QA-99900519 NUDOCS 8208030452 | |
| Download: ML20058G936 (11) | |
Text
ORGANIZAT10N:
BECHTEL POWEP. CORPORATION GAITHERSBURG POWER DIVISION GAITHERSBURG, MARYLAND RtPUK1 INSPECTION INSPECTION N0.:
99900519/82-02 DATE(S) 5/17-21/82 ON-SITE HOURS: 32 CORRESPONDENCE ADDRESS:
Bechtei Power Corporation Gaithersburg Power Division ATTN:
Mr. J. M. Komes, Vice Pres. & Gen. Mgr.
15740 Shady Grove Road Gaithersburg, MD 20760 ORGANIZATIONAL CONTACT:
Mr. D. C. Kansal, QA Manager TELEPHONE NUMBER:
(301) 258-3776 PRINCIPAL PRODUCT: Architect Engineering Services NUCLEAR INDUSTRY ACTIVITY: The Gaithersburg Power Division has a total of 2857 employees of which 1945, or 68%, are assigned to nuclear projects.
Major projects include Callaway, Unit 1; Wolf Creek, Unit 1; and Grand Gulf, Units 1 and 2.
There are also modification / repair / service contracts on 16 additional reactor units.
h k, [hbM, 6,/:'.s /B 2.
ASSIGNED INSPECTOR:
- gn.Costello,ReactorSystemsSection(RSS)
Date OTHER INSPECTOR (S):
APPROVED BY:
O M
3-C. J/ J le', Chief, RSS
'D a t e '
(
INSPECTION BASES AND SCOPE:
A.
BASES:
10 CFR Part 50, Appendix B; SNUPPS PSAR, Chapter 17; and Grand Gulf PSAR, Chapter 17.
B.
SCOPE:
This inspection was conducted to assess the effectiveness of Bechtel's QA program in the areas of design document control ana design I
interfaces.
PLANT SITE APPLICABILITY:
The contents of this report relate to the following dockets:
50-416, 50-417, 50-482, and 50-483.
OMG
.kN 1 [
_.,. m ?D w--
, y, G208030452 820706 B7 PDR GA999 EECBECH Corggied 99900519 PDR
ORGANIZATION:
BECHTEL POWER CORPORATION GAITHERSBURG POWER DIVISION GAITHERSBURG, MARYLAND REPORT INSPECTION NO.-
99900519/82-02 RESULTS:
PAGE 2 of 3 A.
VIOLATIONS:
None B.
NONCONFORMANCES:
1.
Contrary to the requirements of Criterion V of 10 CFR Part 50, Appendix B and EDP-7.5, several individual signature identification cards were not completed in accordance with procedures.
2.
Contrary to the requirements of Criterion V of 10 CFR Part 50, Appendix B, EDPI-4.46-01, EDPI-4.47-01, and PEPM 4.3.1.6, outstanding DCN's are not being incorporated into drawings within the required time frame.
3.
Contrary to the requirements af Criterion V of 10 CFR Part 50, Appendix B and QGG-2.1, some Grand Gulf specifications did not identify the applicable dates, revisions, or addenda of technical codes and standards.
C.
'UNNESOLVED ITEMS:
None D.
OTHER FINDINGS OR COMMENTS:
Design Interfaces / Design Document Control - Applicable PSAR commitments, quality assurance procedures and project procedures were examined to determine quality program commitments.
To verif." implementation of these commitments, the following documents were examined: 1 document release log; 1 mechanical equipment list; 31 drawings; 20 specifications; 4 system descriptions; 75 individual signature cards; 2 design criteria; 1 project summary "Q" list; and 1 mechanical design control checklist (DCCL).
Relative I
i to the documents examined, three nonconformances were identified (see B.
above), and the following items were noted for followup in future inspections.
1.
A review of Grand Gulf specifications showed that DCN's 7. 8, and 9 had not been incorporated into specification C-103.1 within 90 days as required by PEPM 4.5.1.6.2.
This appears to be an isolated case, but requires further review.
2.
Section 4.2 of EPP-1.10 has a requirement which states, "In cases l
where an EDPI exhibit is modified, but the basic EDPI remains un-changed, the revised exhibit may be issued separately.
In such cases, the revision date is added as the fourth line in the identi-cation block."
In reviewing EDPI 5.25-01, Revision 2, where the l
ORGANIZATION:
BECHTEL POWER CORPORAT10N GAITHERSBURG POWER DIVISION GAITHERSBURG, MARYLAND REPORT INSPECTION NO.:
99900519/82-02 RESULTS:
PAGE 3 of 3 exhibits were revised, it was noted that the revision date was added, but was not added as the fourth line in the identification block.
This requirement needs to be reviewed and possibly revised.
3.
Section 4.0 of EDPI 5.21-01 states in part, " Revisions to the Project Master Distribution Schedule shall be as defined in Section 3.0."
The inspector was unable to identify in Section 3.0 how revisions to the Project Master Distribution Schedule would be made.
4.
Section 6.0 of EDPI-4.49-01 (SNUPPS) states, "A coordination signature block (Exhibit A, sheet 2) shall be provided for each Bechtel specifi-cation for required discipline Group Supervisor / Group Leader or an assigned subordinate's initials." A review of SNUPPS specifications disclosed that the coordination signature blocks were missing en specifications J-601(9), M-140(9), and M-00B(Q).
This is a project unique requirement and needs further review.
PERSONS CONTACTED Company BoeGal B e e GralGPD Dates S' ll 7 - 21}B z Inspector J. R. Ce s le //e Docket / Report No. 99900.f/ 9 Page /
of
/
NAME(Please Print)
TITLE (Please Print)
ORGANIZATION (Please Print)
R% T%de#
oh 4. -ANs ZB / 6.4.nL 70 v
-,,, v... u a s
03E P H 7 M *Lo S M2 o.TE e.T OsA L.*7v f,sc.',0c'(s2 3.sc ord t, G70
/}iN F s,1
/
~~B ud 6-
/? s c r P,7e rp e r /)k.s,s,x, n,<.
- rivi,,,,si /% rre,- / s ab f ri-r, n f Gr7/ Q 77) p,7erser sb,>>,,m rw m n s,'u pe.s ppm er his r
ll((l add N. MCColtelit.g 154 D Q /\\
E.N 6-k,
G ft w c v ' P lihLLMM M.9VfAk2 flo7Ec7 OumT'l 2MGR.
G & MD GuL Y hr ess
%m L.
e sem euw vbms./Wo weceawa n rea Asa /. w RA! %~s a Bearec asw 0A M &
&cwwm
- Sunuiro, Be= c m c, Gw cn,s U
i l
l l
l 1
Docket 110.3 3 3o 9 5f3 Insp:ctor J. R. Co s to //,
Report flo. g.p s Sccpe/ Module 37 99 2A/37sw a DOCUMEffTS EXAHIflED 4
1 2
TITLE /SUCJECT 3
$NVPPs PROJECT JOB Ha.
/84&&
I 8
$f a n da r d Prael PsAn, ch ale r t? A. O B e ckla l O val:J, Ansa-11,/01 4-Prog ra,a A<
Ha a t-e Pa w r F1-is 1
8 fuvws D aavned Pa la,1 Lag 4-11,la t 3
nlv991 Mee11,-la. I fu:aJ Li< l
- n/9/81 11
+
3 ED P-l.lo faa:ncre:n, Denartme F Pro,* eel ra,t<aes,'a<
3l3h8 2
C 3
EDPZ-4&C-OI Das ; e n h ierfoer Ce n) re 1 3/9l78 1
Profra+ E9:n ee r;m a Des wln g s 12/n/B o
/6 6
3 EDP r - 4. 46 - el 7
_3 E D P t - 4.+9 -o >
Projeel S, ar :t:e,4:,a r 9/tals i i1 6
3 E D PC - f.1r - a 1 Prej e al Ma clar Dis i<: Aui;u Se L edste 7,h117a 2.
.9 3
E D P T - S.30 - ol Pr:aaf Refra u Pro u dsra Ani Doc ~ nt 1xho/7s 2
'Re le a s e Log to 3
E c p r - 5.31-al Prajar+
Re-- a d Re len t;>n Pr cessin3 jH /1s to
/I 3
fDPT-f. 3 2 - 0 i Hea tle> <
Projec F Ra aa rd< af, n a r a e n + (ne n :..
to/1+11s e
o n:--)
I2 I
E -o 3 A f16(o)
Se k e,nd;c Dlay--a faralwater Isol liaa Valva s 2-11+/s1.
C Centrol - Aalive S;de Docuxent Types:
Columns:
1.
Drawing 5.
Purchas Order 1.
Sequential Item Number 2.
Specification 6.
Internal Memo 2.
Type of Document 3.
Procedure 7.
Letter 3.
Date of Document 4.
QA Manual 8.
Other (Specify-if necessary) 4.
Revision (If applicable)
I
' cJ i
pe L
e-W
.O
.O 4
l 5
i
'aat i..
E c c o.
eq D
(4 M
CC%
T Q
4 Q
00 CJ M O M,4 6) n
- 55%
% b'
==0
~
4a i
)
l U U-tu L N e== 00 ao e a o'
- U Q.
D 34 C
'% '. -@r,~'~ '#q )%' %,
0W S a:
M b
g 4%%O C
- 4 n
e4
^ M en g
g
~g E
5 7-
.S t
% N
.. E en es *
.s,
~~.
s%.o e
~
e
+
g.
. $, i. 4 h.
$,S.)' )=' 4, l'b,
-).
s m a c. - >.
h$r$$
+
e
- s w
s
~
O + + *
- a O '"" N M *I e
1
's 2
g s
k
~
i 3
y w
't, i
-i t u 4
v g,
T 3
J 9
4 t
d
) [
M t
Q w
e 4
r 3
-t
-$ 1 d 1 I,
- d. i J
s.
e
-+
s c
H 3
D k 2 U
w ig t
s 4
4 1,
e :
m m
"j,
,g E
'S g
e
-e-m 8
b.4 q
h O
- Y 9
I h
q g
,J J
e A
ws b Q A
""E **
e%
W C
1 W
3 h
r E
r
-a
! 7 s
i
. +i.
t O-2 s
s
~
~
v
(.
g w,,,s w
a
.s 4
e m
w 3
g
.E u
y 4
-e.
1
=
cJ
.2 t 5 M. et 2
I l u i s a
i 1, s
x
- o s
c Tt u g. g,
,g 1
.s t 2
=
+.
e
~
I g
a 7
1* ~
- C
- n.
}u d.2 d 7,<
a g
% d s g
I
... q
.a y
Lo 6 --
(.
1 Y q
g g
s
- j T
c) E t
3 s
Q c cs u
w g
r q
(
% ". >d'.5 M' T' s.I h
o c.
-.D V V "9' *0' o
y s
. ':: h g, r, s
m s
s ggu-x g.a.o.~
s e
u o
o 2
ou.L 9 QC A
% "S'\\' "D' (4
($
g,s g e
v c) u cJ 9
Q-
""00\\
-d \\
g L M 4.C M
e4 g
(
J
.* 4 3 C CJ4 A
D
=
Q qm g
q v
y 4 A-wo D
'D g
%48 Q q $
C Q
AA t'
g D q D
% D Q C M Q Q
=
N Q
E D
e I
meNm Q
g g
g 4
g e
3 E
4 4 e u 2 r t o.r u., s t s 2 c
g Q
.e-N O
cs nwe Q.
U L 80 q
p h m-o n N
@ Q g g N N O N N
N bCD2g M
a 3: u u lE-c n CJ o 4) c) L Q. 6 at e
E O M C. CT 3
3 L
- t U
h e4 M k M
M D
C N N 43" Q
Q q
q$.
G $
f'"
N N
lN d
6 w
n u
E
, s
~ s s
s
~
y I
o u
C U
M
t li$.
[o*
~
Inspector J. R. Ce sI,//c R
Sccpe/ Modulo 3 799 2 8,./J 79 S4 B DOCUMENTS EXAMINED 4
1 2
TITLE / SUBJECT 3
28 2
M - 2 > r fe ) Des;<.
Laa: F:c.J;n fe tro a d n o n -ca s J ele L 9/18lff 11.
c.) 14a a va ll Aels h d C.la and CLL.
L,e sK T.t e La 1 Nd Larse<
29 2
J Irrfo) Maler:al Asar L J:aa T I - n r 1,11,
4 si,:. cl -..
3/9/82 2
at I
30 2
6 - o n _9[Q) M LI C le)
So%k ar +
ll2 6}61 9
31 2
C - l 91 -B(0) Fuel ream s fr< Tubr Klarva u 2 R;5 P tales 1l1:18 1 9
_/rl81.
IB M
~>ol-Alc,1 %,a Febr.*c 1:a Pln;,. -
32 2.
i s
33 2
M - 2 4-3 /o) Dia,a L < - V Ivei
- 4. AsMf Seel.1IE Bl3/91
/3-34 1
M-62.1fo)
A*<
Cle. :a Devic e r r/s ele 1 8
3s 2
J -frBfC 1 Re si s in r e
% er,.lver Dr + r a le r s 3l19/B2
/7 36 1
J 3 G I Afo1 Ral:
et:a:t-Moa l+ </~
S-s l e-telzg/e r z
Enage Rock!
E*/JB 11 4
C-11C (Qf fyral fu el 32 2
38 I
J - 01. c nor fo l cashinuem4 Co I:n a
>>l2.sler 3
39 I
J - 04G G 9 9 fo } 1b, Pro c a u ca eete2 a.] r, uur trea t
- r. I 3l3/s1.
4 In d ra na.41 40 l
E- 0 3 B G o a fo) Ce+ l<ifu a a l Cknra i n e fa a,n c fe k a a,Jlr D: y -
3/13l81 8
Columns:
Document Types:
1.
Drawing 5.
Purchas Order 1.
Sequential Item Nwaber 2.
Specification 6.
Internal Memo 2.
Type of Document 3.
Procedure 7.
Letter 3.
Date of Document 4.
QA Manual 8.
Other (Specify-if necessary) 4.
Revision (If applicable r
l-
Insp::ctor J. R. Coste//,
Report Ib.es.o1"**98 Scope / Modulo 379928/3'/.9945 DOCUMEffTS EXAMINED 4
1 2
TITLE / SUBJECT 3
A-I l
C -0 3 G l< 13 (o\\ $*ckr J : < D 'u <a ~
F;re Cs,1,4:.s Da.a n,a a ll 7/81 3
42.
I 2 - o3 A2 0o (0) feed wder Sy N Shemallc rede-Sbre &
p/21 }s1.
7 43 I
C-D C 1[12.fo ) Aos. B Id a. Cone. olen t L m e Plaa ni Euheds.
10hl8I I '2-
/ >l3}B 1 If 44 i
C - o c 13 2 3 (O) Ree el er Bid A <en 1
ruera la E drds it.) 1 y
4r I
C-OC 3 s*11(O I Car,4rol SIda. Ca ncer le Hr l L:aa Pla., ei E 6rds le))dlB I 17
!b?f!!$
kiay-a Earl -me I A:e C ifen 46 I
M - o t KA o fo) PszD y
4i i
M - 01 It A 01 (G) PLTD Comyressed A;v s as~
rzh s/r>
I 1.
y
+8 i
M - 0 3 B G 3 4-fQ ) CVC S Ave.
Alda 3//6/91 4-49 I
M - 0 3 R G 2.B fo ) CVcS Mis e S.m.Il 0:ala. Is n Aun Bil.
9/ //B1 7
rn i
M - 0 2. L F cil fo ) Flan < Eav;a-e & D b.ia,
1//s/s 2
.s*
<~ I I
M - o 3 EJ o 1-[G 1 Resi d s oI Ar.4 Re,,~l S a Ja,a A va Big _
ttht}81
/7 y
F llB/Bo 3
C 2.
8 E - oc hl E (O)
Cla s s iE Sfa ndfry Gen e ralla+ Gr Descriy lna 53 8
M - od S M fo) Siram Gen Blowda.aa fya Deserlyliaa 4l3*lB 1 3
f4-8
.J-on$E(Q)
L<- Carr Heviran Man, Fa v $ eim Des e r;ptia 2/13l-> G 4
7 CC 8
7f indivldval s:y.1,~,
TJ J:t:a lia.
C-ri c Columns:
Document Types:
1.
Drawing 5.
Purchas Order 1.
Sequential item Number 2.
Specification 6.
Internal Memo 2.
Type of Document 3.
procedure 7.
Letter 3.
Date of Document 4.
QA Manual 8.
Other (Specify-if necessary) 4.
Revision (If applicable
"C"
""*N 88O Insp2ctor J. R. Cos pe//,
Report llo. sa-oz Sccpe/Hodule 3 7992 B /37se+ M DOCUMEffTS EXAMItiED 4
1 2
TITLE / SUBJECT 3
GR A h!D GULF PROJECT
.J o s rJa. 9 6 4- _4~
Erellel o.1;L,. Ass u ranc e 4 /4.hs-21 l
8 Gra n d Gu ! C Ps A R,. sect:en
- n. r. r.1 o<e. : 1. It. m h velene
%I; s Atu tfra, c ual: t Anzuwanea fl1s J
3 2.
__8 C u-m 1 Gulf y
Maav.I Palie,
Ala. oac-2.1 Des;y Glohs a
l 3
3 PEP M 3.I Pracala<-
F. e nota,arali 3 cL.eges r
o<
sc...
a s., a:ce <
4-3 PE9M 3.1 Da s : -a 1*nl u teae Cand va l to}r}s i I
5 3
PEPM 4.3.1 BerL L. I Per.n er d Dra w:aa s
>>lfls r t.
A 3
PEPM
- 4. 3.1.1 C h e c k,' n3 Caned:n 4 aa,Revl ear Aad D y sl 1 l Ar>
or o.z:y o<.a.
p 1
3 PEPM
- 4. 3.1.1.1 Pra re cl u res F-r Cased:- 4;as of Daw:mp,)
2/6hn
?
Da r u.ar h k may Di se : al: aa a M
3 PEPM
- 4. 3. 1. 2. 3 Ba ckla s Rev;aa An d A>>ra a l 1/zs/,ca 1
l)A.h, 3
A 3
PEPM
- 4. 3. I. 3 Tssuia-di Du a:--,
i s-1D 3
PEPM
- 4. 3.1. 6 Draw:n3 L is ia.e s Al I.u s
/>hr/7m 4
l Columns:
Document Types:
1.
Drawing 5.
Purchas Order 1.
Sequential Item Ntsnber 2.
Specification 6.
Internal Memo 2.
Type of Document 3.
Procedure 7.
Letter 3.
Date of Document 4.
QA Manual 8.
Other (Specify-if necessary) 4.
Revision (If applicable
Docket no.99saerse Insp:cter J. R. Co s +e llo neport uso, g,_,c Sccpe/Hodula 37992 8,/3799 4-B DOCUMElfTS EXAMItiED 1
2 TITLE / SUBJECT 3
4 II 3
PEPW1
- 4. C Qoeri C:eeil on s 9/s,lmo 4
11 3
PEPM
- 4. f. l.1 Cn n e d n a llo n Re view Ael /Jaar~ 1 of
.9l8 lB0 4-Des;,s S.aee:t,..J;as I3 i
M -s 1. 6 2 MVAc Con des /
B lata.
3 }t1lB1 18 P$nel Ca.L.
C,ei ra l 21de.
11J2,/B1 12 14 I
M- 02Ko -o 1 e W Il & C/n a r If I
M-loAs A P1 rD ResMa I Ha F Re,w av. I Lab.
319/8 1 10 3/2s/81 11 16 i
C-14-IC L Aun BI), Elacl-r<-,
sa,a,n-a l Ii I
C - 2 010 A crMr Pe d.14a l W 11 9/Ml79 4
18 I
r /RA An Biela
%~
L,a,- - < /s 4,ltr/81 1&
I c)
I C - 1 3 C 6 & 14 Mis e E lo Ciro I 4/27h91.
S*
20 I
J - 014 9 &
CTMr str a Fras Mu 1.1, S s t-e n 4/1/D 1 1
y 2I I
' J - 0171 G Znelramral
'T,i., Lis b 3/s/n1 1
/ '
~)
11 1
J - l 1 2. I - o s e Ln a,: e Dine, P4i Sla a d k, Gv ul+1 4/x.Aes 1
23 2
C -11. I. n
$41a e I a <,1
< J,., )
ne G le,, r.,
T siv,aJuves Ab+lBt 11 C-103 l1 Des::a A.J restall tin bt r ar e I, Ea,-a m a :.
zl4-}st 8
24-2 a, I.a.
Columns:
Document Types:
1.
Drawing 5.
Purchas Drder 1.
Sequential Item Number 2.
Specification 6.
Internal Memo 2.
Type of Document 3.
Procedure 7.
Letter 3.
Date of Document 4.
QA Manual 8.
Other(Specify-ifnecessary) 4.
Revision (If applicable
vocKet no.s m ffe Insp:ctcr J. JP, C5 Fe //,
Report Ib. 91.o,
Sccpe/ Modula 3 "7 99 2 8 /37.994 B DOCUMEffTS EXAMIffED 4
1 2
TITLE / SUBJECT 3
2C 2
6-011.1 Teck m ie, I Syn:Clral u At Disle:le rllu L:LL L a rd<
lb8/9, 1
26 2
J-Gos. n De sinn s n,c:c:c t:
w elea < Se<viar cont r.)
Alver 4/solso 13 19 2
M-619.1 Tec0ie,I Co e c : t;<,lin Alm l;< Dwyns
.1/zN]s 1 8
28 2
M - 312. I Des le m
<on, : C: ra lla Fu Main sira m Fla.ed 14end s 4/iz/76 2
/
l e
Columns:
Document Types:
1.
Drawing 5.
Purchas Order 1.
Sequential Item Number 2.
Specification 6.
Internal Memo 2.
Type of Document 3.
Procedure 7.
Letter 3.
Date of Document 4.
QA Manual 8.
Other (Specify-if necessary) 4.
Revision (If applicable
T 02-02 B-1 Rei. 3-12-75 ATTENDANCE LIST COMPANY: Bec4 / P,wer Sn.,/GFD DOCKET NO. 999005 /g Date:
$~/2 / /6 2 l Pre-Inspection Conference Pbst Inspection Conference (Please NAME (Please Print)
TITLE (Please Print)
ORGANIZATION Print)
J. R. Co s +a lin Pri e:s,)
En<an L,e usNne RayTV
,J. W *Eno 7HE/M casrf PvMi?"Y fd
~25cH74 t-72 hr'biell
$d N r. - AH I J 9
Se<//e/
fj/. ff. hl Alf i2.
PR. o3C 7 OtJALIT/ E A/G.
8ec//e/
R H. M'~CORMICk' l d AD (vve"1 h %$)$"
EL.CU7U-P t<
DA bt A ul
&A.
kon.
Beww:c.
N FCENLER Pe.cs-Q A. MGR IddPPS bedTvt.
3.b%lLos PQ6 - swope >
AfcH1'f L
(! E Geray fiwww eim no nmma xl. hl Sw1TLI oJeff~ ENh
}N6Il SC&9R
~
D C.
KarJSAL. Dit/isicNGA MedAGen f&ecurez-G, Y. u)nu q k+ r;rr fiz jec.T[~gn 24 o
u l
l i
1 l
l 1
l