ML20057F969

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Insp Rept 50-483/93-14 on 930913-17.Violations Noted. Major Areas Inspected:Operational Status of Emergency Preparedness Program & follow-up on Licensee Actions on Previously Identified Items
ML20057F969
Person / Time
Site: Callaway Ameren icon.png
Issue date: 10/08/1993
From: Mccormickbarge, Reidinger T, Simons H
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML20057F962 List:
References
50-483-93-14, NUDOCS 9310200030
Download: ML20057F969 (7)


See also: IR 05000483/1993014

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U.S. NUCLEAR REGULATORY COMMISSION

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REGION III

Report No. 50-483/93014(DRSS)

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Docket No. 50-483

License No. NDF-30

Licensee: Union Electric Company

Post Office Box 149 - Mail Code 400

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St. Louis, M0 63166

Facility Name:

Callaway Nuclear Power Plant

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Inspection At:

Callaway site, Steedman, M0

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Inspection Conducted:

September 13-17, 1993

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Inspectors:

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H. Sinfons

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Date

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T. Rei8inger

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Approved By:

~J. W. McCormickfifrger,/ Chief

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Radiological Corrtrols Section 1

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Inspection Summary

Inspection on September 13-17. 1993 (Report No. 50-483/93014(DRSS))

Areas Inspected:

Routine, announced inspection of the operational status of

the emergency preparedness (EP) program (IP 82701) and follow-up on licensee

actions on previously identified items (IP 82301). The inspection involved

two NRC inspectors.

Results: Three violations were identified involving the failure of the

Radiological Release Information System (RRIS) to provide accurate offsite

dose projections (Section 3.b); the failure to provide adequate training to

dose assessment personnel in the use of the RRIS (Section 3.d); and the

failure to correct identified deficiencies in the training course provided to

dose assessment personnel (Section 3.d).

In addition, an issue was identified

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regarding the availability of emergency implementing procedures at the

auxiliary shutdown panel (Section 3.a).

This concern will tracked as an

inspection followup item.

Emergency response facilities continued to be well maintained.

The EP

organization and management control remained unchanged.

However, significant

weaknesses were identified in the EP training program.

9310200030 931008

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DETAILS

1.

Persons Contacted

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G. Randolph, Vice President, Nuclear Operations

J. Laux, Manager, Quality Assurance

M. Stiller, Manager, Nuclear Services and Emergency Preparedness

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M. Evans, Superintendent, Health Physics

G. Czeschin, Superintendent, Training

G. Hamilton, Supervising Engineer, Quality Assurance

A. White, Supervisor, Emergency Planning

J. Barbour, Quality Assurance Engineer

K. Mills, Quality Assurance Engineer

J. Kovar, Quality Assurance Engineer

P. Sudnak, Administrator Nuclear Affairs

R. Miller, Supervisor Radwaste\\ Environment

C. Graham, Supervisor, Health Physics Technical Staff

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M. Henry, Quality Assurance Engineer

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S. Petzel, Quality Assurance Engineer

The above licensee staff attended the exit interview on

September 17, 1993. The inspectors also contacted other licensee

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personnel during the inspection.

2.

Licensee Action on Previously Identified Items (IP 82301)

(0 pen) Inspection Followup Item No. 483/93007-01: The need for the

licensee to reevaluate the split Operational Support Center (OSC)

concept.

The licensee was evaluating the current locations of the OSC and was

considering relocating the OSC to the building where the Technical

Support Center (TSC) is located.

This item will remain open pending the

licensee's final evaluation and relocation, if necessary, of the OSC.

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3.

Doerational Status of the Emeraency Preparedness (EP) Proaram (IP 82701)

a.

Emeraency Plan and Implementina Procedures

Procedure OT0-ZZ-00001, " Control Room Inaccessibility", was

reviewed.

The procedure has automatic provisions to declare an

Alert in the event of a Control Room fire, prior to evacuating the

Control Room and proceeding to the auxiliary shutdown panel (ASP).

Upon declaring an Alert, one of the Shift Supervisor's

responsibilities as Acting Emergency Coordinator is to maintain

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the appropriate emergency classification based on plant

conditions.

If plant conditions degrade while the Emergency

Coordinator is at the ASP and a reclassification is necessary, no

emergency implementing procedures are available to reevaluate the

emergency classification. This concern will be tracked as an

Inspection Followup Item (No. 483/93014-01).

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The inspectors also reviewed procedure EIP-ZZ-01210, " Radiological

Release Information System Monitoring," which is used to perform

offsite dose assessments using the Radiological Release

Information System (RRIS).

This procedure described the

capabilities of RRIS. However, through interviews with dose

assessment personnel with the responsibility for using the

procedure, it was determined that additional enhancements could be

made to clearly define the methodology for obtaining dose

projections using the RRIS.

The procedure did not provide useful

step by step instructions, nor did it provide sample dose

assessment problem projections. Numerous operator aids for the

RRIS were available to assist the dose assessors in steps where

the procedure was deficient.

The inspectors reviewed Letters of Agreement with support agencies

and determined that they were current and had been reviewed and

updated as required.

Current copies of the Emergency Plan and

emergency implementing procedures were found to be maintained and

readily available in the emergency response facilities and the

Control Room.

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No violations or deviations were identified; however, one

inspection followup item was identified.

b.

Emeroency Response Facilities. Eouipment and Sucolies

An inspection tour was conducted through the Control Room,

Technical Support Center, Operational Support Center, and the

Emergency Operations Facility.

These emergency response

facilities were found in an excellent state of operational

readiness.

An inspection of supplies located in emergency

cabinets did not reveal any problem areas. Radiological

monitoring instruments were properly calibrated.

As part of the inspection tour, a demonstration of the licensee's

primary dose assessment model, Radiological Release Information

System (RRIS) was given. This demonstration included the method

for obtaining meteorological data and release rate information;

and for calculating an offsite dose projection based on these

parameters. When an offsite dose projection was performed based

on the normal unit vent stack effluent monitors, the RRIS produced

an erroneous result. The projected dose given by the RRIS at the

site boundary was approximately 1.2 mSv/hr (120 mrem /hr).

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actual offsite dose at the site boundary was approximately 5.0 E+8

times lower than the projected value by RRIS, or 2.4 E-9 mSv/hr

(2.4 E-7 mrem /hr).

Based on these erroneous results, the licensee initiated a review

of the RRIS dose projection model to locate the source of the

error.

At the conclusion of the inspection, the licensee declared

the RRIS inoperable for dose assessment purposes since the root

cause of the erroneous results had yet to be determined.

The

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licensee could not identify the length of time during which the

RRIS system had been producing erroneous results.

Based on this

evaluation, the inspectors concluded that the RRIS did not

accurately provide near real-time predictions of atmospheric

transport and diffusion estimates of radioactive releases as

required by the licensee's emergency plan and 10 CFR 50.47. This

is a Severity Level IV violation (Violation No. 483/93014-02).

The licensee did not conduct routine surveillances on the RRIS

after software modifications.

In addition, no quality control

records were maintained for any software reconfigurations to RRIS.

The inspectors reviewed communications test documentation and

inventories of emergency equipment and determined that these were

being conducted in accordance with the applicable procedure and

were adequate in ensuring that all equipment was kept in an

operational state of readiness. A review of records indicated

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that the licensee had performed quarterly tests of the Emergency

Response Data System (ERDS).

One violation was identified.

c.

Oraanization and Manaaement Control

The organization and management control of the emergency

preparedness (EP) program was unchanged from the last routine EP

inspection. The EP Supervisor reported through the Manager of

Nuclear Safety and Emergency Preparedness and the Vice President-

Nuclear to the Senior Vice President-Nuclear.

In addition, the EP

staff had been very stable. The training department continued to

be responsible for providing periodic training to the licensee's

emergency response organization (ER0).

The emergency telephone directory was well maintained with an

excellent staffing level for all but one key and support

positions. The Emergency Coordinator position was adequately

staffed with only two available individuals listed on the

emergency telephone list. Another individual listed for that

position had left the utility during that quarter.

No violations or deviations were identified.

d.

Trainina

The inspection of the training program included a review of lesson

plans, interviews with members of the ERO assigned to the position

of Dose Assessment Coordinator, and discussions with the

Supervisor, Curriculum Development.

A comparison of training records and the ERO members listed in the

emergency telephone directory revealed that all ERO members were

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currently qualified and had received the training as outlined in

TDP-ZZ-00066, "RERP Training Program."

The EP training program consisted of initial and requalification

training with specific lesson plans designated for each type of

training.

The method for developing lesson plans outlined in TDP-

ZZ-00005, " Instructional System Design," was reviewed. This

procedure allowed modifications to the EP lesson plan without

review by EP staff or management if the objectives of the lesson

plan were not changed. However, TDP-ZZ-00066, "RERP Training

Program", stated that "the Supervisor, Emergency Preparedness is

responsible for the review and approval of RERP training program

materials to ensure that they are adequate and accurate." Since

the training department staff can make major modifications to the

text of a lesson plan without EP management review, the potential

for inaccurate or inadequate training exists.

The inspectors reviewed several EP lesson plans. The lesson plans

were not routinely updated to reflect changes to the EP program.

Rather, the lesson plans were updated prior to being taught.

Discussions with the training department staff indicated it is the

responsibility of the instructor to update the material prior to

teaching a course.

Although no discrepancies were noted between

the material in the lesson plan and the Emergency Plan, several

discrepancies were noted in various reference pages of the lesson

plans itemizing revisions of procedures used in the lesson plans.

Seven separate interviews were conducted with ERO members assigned

to the position of Dose Assessment Coordinator. Their overall

performance was marginal with respect to the following tasks:

acquiring metecrological and release rate information from RRIS,

performing dose assessment using RRIS methodology and using the

guidance in the RRIS procedure and operator aids.

The licensee's

Emergency Plan states that periodic retraining is conducted to

update the knowledge and skills of onsite personnel.

However, it

was determined through these interviews, where personnel were

asked to perform dose assessments, that periodic retraining of

personnel assigned to the ERO position of Dose Assessment

Coordinator was not effective in updating their knowledge and

skills. Since the licensee is required to maintain and follow

their Emergency Plan per 10 CFR 50.54(q), this is a Severity Level

IV violation (Violation No. 483/93014-03).

After the radiological assessment course, T68.1090.8, was taught

on July 28, 1992, participants filled out course critiques.

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synopsis of numerous negative comments were summarized on the

instructor's critique form and included:

the need for improved

RRIS labs, the need to spend more training time on RRIS, the need

for more procedure review time, and the need to work dose

assessment problems on a quarterly basis.

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An action item, CA-#185A, Document #92-61, was generated to track

the resolution of these deficiencies; however, the action item was

closed out with no corrective actions. Closecut comments,

reviewed from the licensee's training action tracking system,

stated that there was nothing they could do to incorporate the

item and "not to expect to see any corrective actions."

In

addition, the Senior Training Supervisor, Radiological Emergency

Response Plan (RERP), notified of the closure of the action item,

did not implement any corrective actions.

Participants in the May 7,1993 Radiological Assessment Course

also completed course critiques.

The same deficiencies were

identified and no corrective actions had been taken.

10 CFR Part 50, Appendix E, Section F.5, states that "all training, including

exercises, shall provide for formal critiques in order to identify

weak or deficient areas that need correction.

Any weaknesses or

deficiencies that are identified shall be corrected." Since the

training deficiencies were not corrected, this is a Severity Level

IV violation (Violation No. 483/93014-04).

One error noted by the inspectors in procedure TDP-ZZ-00007,

" Training Records Program", was immediately corrected by the

licensee. The procedure which indicates that critiques were not

necessary for courses which were less than 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> in length was

revised to ensure that all RERP courses were critiqued regardless

of length. A review of training records indicated that past RERP

courses had been critiqued, including those less than eight hours

in length.

Two violations were identified.

e.

Audits

Aspects of the audit and surveillance programs were discussed with

the lead auditor for the EP functional area.

Records of audits

and surveillances conducted during 1993 were also reviewed. The

depth and coverance of EP activities and training had

significantly increased since the annual exercise on June 9,1993.

Audit AP93-005, " Quality Assurance Audit of Emergency

Preparedness," met the requirements of 10 CFR 50.54(t), which

included an assessment of the effectiveness of the licensee's

interfaces with State and local emergency response agencies.

With

the exception of reviews of several revised procedures, the audit

only addressed the ER0's performance during the May 1993 pre-

exercise drill, rather than most aspects of the EP program. This

audit was supplemented by numerous surveillances during the year.

Since the annual exercise, fo r surveillances had been completed

with the primary focus on the following areas:

radiological

assessment training and retraining; emergency communication

systems; emergency medical equipment kit maintenance; and

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maintenance of the public information program.

Significant

concerns were identified in the surveillance completed

September 10, 1993 of the radiological assessment retraining for

Dose Assessment Coordinators. As this surveillance had just been

completed, no corrective actions had been initiated.

Another audit, AP93-017 TQ, " Quality Assurance Audit of Licensed

and Non-licensed Training," was performed on July 26 - August 11,

1993, and included an evaluation of RERP training. A significant

finding was also identified during this audit.

The required

reading program was not being properly implemented in regards to

EP.

Procedure changes had not been issued in accordance with the

licensee's required reading program. Corrective actions will be

reviewed at a later date.

No violations or deviations were identified.

4.

Exit Interview

The inspectors held an exit interview on September 17, 1993, with those

licensee representatives identified in Section 1 to present and discuss

the preliminary inspection findings. The licensee indicated that none

of the matters discussed were proprietary in nature.

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