ML20056F147

Summary of 930729 Meeting W/Util in Rockville,Md Re Program & Activities of Nuclear Engineering Dept.List of Attendees & Viewgraphs Encl

ML20056F147
Person / Time
Site:	Calvert Cliffs
Issue date:	08/09/1993
From:	Mcdonald D Office of Nuclear Reactor Regulation
To:	Office of Nuclear Reactor Regulation
References
NUDOCS 9308260122
Download: ML20056F147 (44)

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.I E UNITED STATES  !

s - j[) *[ I NUCLEAR REGULATORY COMMISSION  :

g s., ,/ W ASHINGTON, D.C. 2055 % 0001 August 9, 1993 i

Docket Nos. 50-317 i and 50-318  ;

i LICENSEE: Baltimore Gas and Electric Company (BG&E)

-i FACILITY: Calvert Cliffs Nuclear Power Plant, Unit Nos. I and 2

SUBJECT:

MEETING

SUMMARY

REGARDING THE JULY 29, 1993, MEETING TO DISCUSS ENGINEERING PROGRAMS AND ACTIVITIES - CALVERT CLIFFS NUCLEAR-POWER i PLANT, UNIT 1 AND UNIT 2 PURPOSE:  !

In September of 1992, Mr. Charles Cruse, Nuclear Engineering Department Manager, was promoted to the position of General Plant Manager at the Calvert Cliffs site. Mr. Cruse was succeeded by Mr. Peter Katz as Manager of the .

Nuclear Engineering Department. The meeting was convened to provide Mr. Katz the opportunity to discuss the programs and activities of the Nuclear i Engineering Department with members of the Division of Reactor Projects -

I/II, Office of Nuclear Reactor ~ Regulation. Mr. Peter Chabot, Superintendent-Technical Support (Mr. Katz' former position) also discussed his unit's activities and its interaction with the Nuclear Engineering Department.-

The meeting was held in the NRC One White Flint North Office in Rockville, Maryland. A list of attendees is attached as Enclosure 1 and the reference material provided by BG&E is attached as Enclosure 2.

An outline of the presentation is included as part of Enclosure 2. An overview of the organizational structure at the Calvert Cliffs site was provided which included details of the responsibilities and interaction of the operations staff with both the Technical Support and Nuclear Engineering Department staffs. Mr. Katz stressed that one of the primary goals' emphasized at the site is safe event-free operation which results in a decrease in challenges and an overall increase in system availability. Personnel activities and training, selected programs, and the material condition of i various systems were discussed as outlined in Enclosure 2.

l 9308260122 930809 i PDR ADOCK 05000317 >  !

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raC RE CMTR COPY

August 9,1993 The meeting was informative and provided the NRC staff general insights  ;

relative to the Nuclear Engineering Department and Technical Support Unit in relation to this support of the Calvert Cliffs Nuclear Power Plant and the actions being taken to improve their overall efficiency and effectiveness.

Daniel G. Mcdonald, Senior Project Manager Project Directorate I-1 Division of Reactor Projects - I/II Office of Nuclear Reactor Regulation

Enclosures:

1. Attendees

2. BG&E Presentation cc w/ enclosures:

See next page I

l l

l l

I

Calvert Cliffs Nuclear Power Plant Baltimore Gas & Electric Company Unit Nos. I and 2 cc:

Mr. Michael Moore, President Mr. Joseph H. Walter Calvert County Board of Engineering Division Commissioners Public Service Commission of 175 Main Street Maryland Prince Frederick, Maryland 20678 American Building 231 E. Baltimore Street D. A. Brune, Esquire Baltimore, Maryland 21202-3486 General Counsel Baltimore Gas and Electric Company Kristen A. Burger, Esquire P. O. Box 1475 Maryland People's Counsel Baltimore, Maryland 21203 American Building, 9th Floor 231 E. Baltimore Street Jay E. Silberg, Esquire Baltimore, Maryland 21202 Shaw, Pittman, Potts and Trowbridge 2300 N Street, NW Patricia T. Birnie, Esquire Washington, DC 20037 Co-Director Maryland Safe Energy Coalition Mr. G. L. Detter, Director, NRM P. O. Box 33111 Calvert Cliffs Nuclear Power Plant Baltimore, Maryland 21218 1650 Calvert Cliffs Parkway Lusby, Maryland 20657-4702 Mr. Robert E. Denton Vice President - Nuclear Energy Resident Inspector Baltimore Gas and Electric Company '

c/o U.S. Nuclear Regulatory Calvert Cliffs Nuclear Power Plant Commission 1650 Calvert Cliffs Parkway P. O. Box 287 Lusby, Maryland 20657-4702 St. Leonard, Maryland 20685 Mr. Richard I. McLean Administrator - Radioecology Department of Natural Resources 580 Taylor Avenue '

Tawes State Office Building B3 Annapolis, Maryland 21401 Regional Administrator, Region I U.S. Nuclear Regulatory Commission 475 Allendale Road King of Prussia, Pennsylvania 19406 r

Enclosure 1 List of Attendees Particioants Oraanization D. Mcdonald NRC R. Capra NRC J. Calvo NRC .

P. Katz BG&E P. Cabot BG&E .

E. Zumwalt BG&E l P

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Enclosure 2 1

BALTIMORE GAS & ELECTRIC.

PRESENTATION TO THE f

NUCLEAR REGULATORY COMMISSION  !

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ROCKVILLE, MARYLAND JULY 29,1993 l

l 1

MANY CHALLENGES

! -. SIGNIFICANT NEW PROGRAMS AND INITIATIVES RECOGNIZED BY NRC L . QUALITY OF PROGRAMS AND INITIATIVES RECOGNIZED BY NRC

. SUSTAINED HIGH QUALITY RESULTS

. CONTINUOUS IMPROVEMENT 0-4/15/93

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . . . _ _ . - . _ _ . . . _ . . . _ . . ~ . _ . . . . . . . . . _ _ _ . - - . _ . . _ . . . _ . _ _ . . . _ . . _ _ _ . . _ _ . - . _ _ _

VP-NED PLANT GENERAL M G R-N ED M G R-CCN PP D P.E.K.ATZ SUPERINTENDENT PLANT

~ DESIGN STRATEGIC OPERATIONS MAINTENANCE -IECHNICAL DESIGN ENGIND~ RING ENGINEERING SUPPORT SUPPORT P.G.CIIAIKYT TEClINICAL ENGINEERING SERVICES PLANNING &

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INCREASE DECREASE SYSTEM CHALLENGES AVAILABILITY 3 4/16/93

. . _ _ ~ . _ , _ _ - . . . . ~ - - . . - _ _ - - _ . . _ _ - . _ - . _ . _ - _ . . . . - . _ . . _ _ _ . _ --

SAFE EVENT FREE OPERATIONS

MATERIAL PERSONNEL CONDITION PROGRAMS

• Organization l

• 50-59 Training

• Operability 4 - 4/16/93

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50.59 SAFETY EVALUATION TRAINING OBJECTIVE:

. ENHANCED AWARENESS ACTIONS:

. TRAINING .

NSAC 125

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. PROCEDURE'S ENiM.cific hNG$D t j SCREENING ] . . . . - , . . .

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OPERABILITY DETERMINATIONS

- OBJECTIVE:

. HIGH QUALITY OPERABILITY DETERMINATIONS l ACTIONS:

. ENHANCING DOCUMENTATION

. TRAINING

. INCREASED SENSITIVITY

. QUALITY. AND TIMELINESS 7-41Ibl93

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SAFE EVENT FREE OPERATIONS i A.g g Lt!

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[MATEIN,AL PROGRAMS lPE'RbO$NM

• Procurement y% @) gf0NDITION t

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• Industry Experience

• Maintenance Orders

• Temporary Alterations

• Modifications 8 - 4/15/93

PROCUREMENT OBJECTIVE:

. HIGH PARTS AVAILABILITY AND QUALITY ACTIONS:

. REDUCED BACKLOG IMPROVED AVAILABILITY

. IMPROVED COMMUNICATION

. QUALITY OF PARTS 9-411S193

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ . _ . . . _ _ _ _ _ .___.-. .. .. .~._, _ .. . _ . - _ _ _ _ - _ . _ , _ _ _ . _ _ _ _ _ _ _ _

4 .

Requisition Processing Time l

Calvert Cliffs i

Days  !

! 120 ~

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100 --

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{ t i 80 - -- ' - ~~

a 60 - --

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e Requisitions over 30 days old Calvert Cliffs 1400 1200 -

1 0 0 0 ---

800 - -

600 - --

400 -- -- - -

200 - - - - - -

O - - -

1990 19 91 1992 End of Year ,,,,,, ,,,,,,,

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INDUSTRY EXPERIENCE OBJECTIVE:

. IMPROVE PLANT PERFORMANCE ACTIONS:

. REDUCED SOER EACKLOG tw ~ -3: 9,p c '

STREAMLIN. ED PRQCESS

. WEEKLY NEWSLEITER t a ">ivrM

, TEAMWORK 4 El A p; - =pdi nS r., .

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12-4/15/93

Open SOER Recommendations Calvert Cliffs so 60 - - - - -

40 -

, 30 - - - ~

20 - - - - - ~ ~ ~ ~ - ~ ~ ~~ ~

i

_JNME ' EEE-0- _

1 2 3 4 1 2 3 4 1 2 3 4 1 l 1990 l 1991 l 1992 l19931 QTR/ YEAR ,,,,,,, ,,,,,,,

MAINTENANCE ORDERS ON ENGINEERING DELAY ,

OBJECTIVE:

. IMPROVE THE RESPONSE TIME TO MAINTENANCE ORDERS AWAITING ENGINEERg .NG;R TION.

ACTIONS: fklk likg[A, ynn.; . ,

. . ESTABLISH EDITH 8 T DESIGN SUPPORT UNIT a ' 46 6, ,

. ESTABLISHED;THE '

GRAMS AND SERVICES UNIT vt INSTITUTED AN E@M ERING ASSISTANCE REQUEST PROCESS 7 1 ..f -

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RESULTS: flg-g {;;) gic :ig': ;

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. IMPROVED [. SPON$EJIMEEROM 41 DAYS IM1990,JO 11 DAYS, CURRENTLY.

L 14 -4/15/93 I

l . . - . . . . - - - . - .- . - - . - - - .-. .. . - - - . - -. .

l VIOs ON ENGINEERING DELAY

AVERAGE RESPONSE TIME l  !

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i AVG. RESPONSE TIME i

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TEMPORARY ALTERATIONS OBJECTIVE:

. REDUCE THE NUMBER OF TEMPORARY ALTERATIONS ACTIONS:

. ADMINISTRATIVE CONTROL TO PLANT ENGINEERING

. SINGLE POINT OF OWNERSHIP

. SITE WIDE TRAINING ON REVISED PROCEDURE

. PERMANENT ENGINEERING SOLUTIONS

. . AUTOMATIC PRIORITY UPGRADE FOR RELATED MAINTENANCE ORDERS t RESULTS:

. 101 NON-OUTAGE TEMPORARY ALTERATIONS IN 1990 TO 25 NOW I

. REDUCED OPERATOR CHALLENGES 16 4/15/93

TEMPORARY PLA\lT ALTERATIONS NON OUTAGE PERIOD - TOTALS

~

NUMBER OF TEMPORARY ALTERATIONS 120 - --- - -- - - - - - - - - - - - - - - - - - - - - - -

100 -

80 -

60 -

40 -

20 -

O - -- -]

1990 1991 1992 1993 YEAR E AVERAGE YEARLY TOTAL (FOR BOTH UNITS) u - mu.3 ,

_ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ . - _ _ _ _ _ _ . - _ _ _ _ _ _ _ _ _ _ __________--_____..___...-._m _ _ _ _ _ _ _ _ _ _ _

MODIFICATION PROCESS OBJECTIVE:

. REDUCE THE FCR BACKLOG AND IMPROVE RESPONSE TO PRIORITY MODIFICATIONS ACTIONS: ,

. ELIMINATED WORK MANAGEMENT COMMITTEE

. PLANT ENGINEERING ESTABLISHES MODIFICATION PRIORITIES

. ESTABLISHED A 4 YEAR IMPLEMENTATION PLAN

. ENHANCED MODIFICATION ADMINISTRATIVE PROCEDURE RESULTS:

. FCR BACKLOG REDUCED FROM 926 IN 1991 TO 320 IN 1993

+ MODIFICATION PACKAGES ARE DELIVERED SOONER

. CONFIGURATION CONTROL MAINTAINED 18-4/15/93

i 1

MODIFICATION BACKLOG REDUCTION .

. NUMBER OF OPEN MODIFICATIONS 1000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ - - - -

800 -

600 -

400 -

200 -

I 0

1991 1992 1993 YEAR BACKLOG 19 - 4/15/93

SYSTEM CHALLENGES AVAILABILITY SAFE EVENT

- ,. ,; .. m.. . .::u#.a FREE

- .fygehi? OPERATIONS

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PERSONN,.: ,

CONDITID&"2 PROGRAMS"

{

• System Performance

• R-Gas Program

• Thermal Performance 20-4/16/93

SYSTEM PERFORMANCE OBJECTIVE:

. . DECREASE SYSTEM UNAVAILABILITY ACTIONS:

. CONDUCTED A SYSTEM IMPROVEMENT STUDY

. IDENTIFIED MAJOR SYSTEMS REQUIRING IMPROVEMENT AUXILIARY FEEDWATER

-SALTWATER EMERGENCY DIESEL GENERATORS CHEMISTRY SYSTEMS l

21- 4/15/93

AUXILIARY FEEDWATER ACTIONS:

. STEAM ADMISSION BYPASS VALVES INSTALLED

. CHANGED TECHNICAL SPECIFICATION FOR SYSTEM RESPONSE TIME CHANGED PMs/ SET UNAVAILABILITY GOALS / ENHANCED AWARENESS OF GOALS RESULTS:

++ d .

. 50 COLD STARTS - 50 SUCCESSFUL STARTS (3 OF WHICH WERE DEMAND STARTS)

. REDUCED UNAVAILABILITYTO < 0.01 3

22 4/15/93

. . _ . _ . _ . . . - _ . _ _ . . - _ . _ . . _ _ - - . . - . ~ . - . . - _ . _ . . . , . . , _ . . . . . _ , . - - - -

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SALTWATER SYSTEM IMPROVEMENTS ACTIONS:

. REPLACED MAJOR PORTIONS OF PIPE ON UNIT 1.

. REPLACING PIPING ON UNIT 2 NOW

. EXTENSIVE CLEANING OF THE INTAKE STRUCTURE ON BOTH UNITS

. INSPECTED AND CLEANED UNDERGROUND PIPING

. QUARTERLY HEAT EXCHANGER BULLETING RESULTS:

. INCREASED AVAILABILITY OF SW SYSTEM ON UNIT 1.

.- UNIT 2 RESULTS AWAITING COMPLETION OF MODS.

24-4/15/93

, , - . . . - , , - - . . . - . . , , ._,,..,~.-._...,.-...-,.,_.---....-.4,.,. -

i SALTWATER SYSTEM UNAVAILA;BILITY UNIT 1 - UNAVAILABILITY INDEX UNAVAILABILITY INDEX ---- - -- - --

O.1 e 0.08 - l 0.06 -

O.04 -

l l

i 0.02 -

l i

l 0 1990 1991 1992 YEAR E UNAVAILABILITY INDEX "5-'"*"'

SALTWATER UNAVAILABILITY IS NOT MONITORED BY INPO i l

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EMERGENCY DIESEL GENERATORS OBJECTIVE:

. IMPROVE EDG AVAILABILITY AND RELIABILITY ACTION:

. MODIFIED AND CONSOLIDATED STPs

. UPGRADED EDG MAINTENANCE PROCEDURES

. UPGRADED HIGH MAINTENANCE ITEM GAUGES

. REDUCED LUBE OIL TEMPERATURE TO PROLONG BEARING LIFE RESULTS:

. ZERO FAILURES ON BOTH UNITS IN LAST 100 STARTS 26-4/15/93 i

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t 0.05 -

0.04 -

I

0.03 -

I 0.02 -

k 0.01 - ~

0-86-88 87-89 88-90 89-91 90-92 M UNAVAILABILITY INDEX 28 - 4/15/93 INPO INDUSTRY GOAL IS 0.03 FOR 1995

CHEMISTRY SYSTEMS ACTIONS:

+ IMPROVED MATERIAL CONDITION

+ INSTALLED CONDENSATE DEMINERALIZER SAMPLE PANEL

+ ESTABLISHED CONDENSATE DEMINERALIZER/PRECOAT TASK FORCE

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+ INSTALLED $jiW .NA(.YZER ON FEEDWATER u . mc. .g.. ,.

+ REPLACED'CpNQ q%.t @(DEMIN ;t RESIN l ,'

RESULTS: 4fj s,4]h

+

INCREASEblgE SS F SAMPLING SYSTEMS

+

INCREASEkkhh Ok)PABILITIES OF," CONDEN

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DEMINERADztik l

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, UNIT 1 STEAM GENERATOR PLUGGING 100 % EDDY CURRENT INSPECTION l

l NUMBER OF PLUGGERS 50 - - -- -

40 -

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0s 7th R.O. 8th R.O.

9th R.O. 10th R.O.

6th R.O.

Unit 1 Refueling Outage Number l!s@23 SG # 11 " SG # 12 31 - 4/16/93

UNIT 2 - STEAM GENERATOR PLUGGING 100 % EDDY CURRENT INSPECTION <

NUMBER OF PLUGGERS 50 40 -

30 -

20 -

l 3 e ,

l I

. 0- - -- -

3 7th R.O. '

8th R.O.  !' 9th R.O.

4 Ubit 2 Refueling Outage Number b i M SG.# 21 ~ ' SG # 22 1 3 2 + 4 /16 / 9 3 j 3

--,~___wo=va re-m,a._-.m ._- _m.. _._ ,.,_.__,mm..-#_- m ,m_ .e.. ,,-.__..,.m...um',_r-..,,-,-...,.,-.n ..me_.m._,~,.,_,,,_,.,,,.,_.._.._,..w~_%y,g_yyge,,,,,,,m%.,,y7-_ , . . , , -

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R-GAS REDUCTION PLAN OBJECTIVE:

REDUCE AMOUNTS OF R-GAS IN THE PLANT ACTIONS:

. CREATED AN R-GAS TASK FORCE

. IDENTIFIED MAJOR R-GAS SOURCES

. IDENTIFIED, CLASSIFIED AND PRIORITIZED LEAKING VALVES

+ REPAIRING R-GAS SOURCES

. LEAKS TRACKED WEEKLY AND PRESENTED TO MANAGEMENT RESULTS:

+ REDUCED R-GAS AREAS

+ REDUCED PERCENTAGE OF PERSONNEL AFFECTED BY R-GAS 33 4/15/93

i R-GAS REDUCTION PLAN

% OF AFFECTED PEOPLE EXITING AUX. BLDG.

% OF PEOPLE AFFECTED 50 - - - - - - ' - - - - - - - - --

40 -

l -

~

30 -

20 -

~

10 -

t

-- -~ -- I 0

1991 PRESENT E PERCENT 34 - 4/16/93 DATA FROM PERIODIC SAMPLING SINCE 9/91

THERMAL PERFORMANCE PROGRAM OBJECTIVE:

+ IMPROVE PLANT THERMAL PERFORMANCE ACTIONS TAKEN:

+ ESTABLISHED ROUTINE MONITORING AND TRENDING

. REPLACED ALLTURBINE BY-PASS VALVES

+ IMPLEMENTED 100% CONDENSER BULLETING

+ INSTALLED NEW FEEDWATER FLOW ELEMENTS

+ CHANGED MOISTURE CARRYOVER COEFFICIENT

+ REPAIRED LEAKING VALVES RESULTS: ,

+ INCREASED UNIT 1 OUTPUT BY APPROXIMATELY 15 MW

+ UNIT 2 ACTIONS FOR IMPROVEMENT ARE ONGOING 35-4/15/93

a >

4 THERMAL PERFORMANCE IMPROVEMENT i UNIT 1  :

d 900 -- - - - ---

I I

890 -

t

880 - t i

870 -

4 l

~

f 860 -

s 1 - ., -

i A -

850 1992 1993 YEAR U1 NET OUTPUT 35 - 4/16/93

O D e.

1 i

h SAFE EVENT FREE OPERATIONS i i

MATERIAL i

PERSONNEL CONDITION PROGRAMS 4

37 - 4f15/93

s August 9, 1993 The meeting was informative and provided the NRC staff general insights relative to the Nuclear Engineering Department and Technical Support Unit in '

relation to this support of the Calvert Cliffs Nuclear Power Plant and the actions being taken to improve their overall efficiency and effectiveness.

l Original signed by:

Daniel G. Mcdonald, Senior Project Manager Project Directorate I-1 Division of Reactor Projects - I/II Office of Nuclear Reactor Regulation

Enclosures:

1. Attendees

2. BG&E Presentation cc w/ enclosures:

See next page  ;

DISTRIBUTION:

Docket File D. Mcdonald NRC & Local PDRs C. Vogan PDI-l Reading OGC T. Murley/F. Miraglia,12/G/18 E. Jordan .

J. Partlow, 12/G/18 ACRS (10) i S. Varga V. McCree, EDO  :

J. Calvo 1 R. A. Capra l l

_ O.

LA:PDI-1 PM:PDI-l h D:PDI-I l CVogan J? DMcDonaldIavl RAcapra N

]

5/4 /93 o9/o9/93 09 W/ /93 / / / / / / l OFFICIAL RECORD COPY J FILENAME: CCl-2.MTS -

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