ML20055E519

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Summary of 900520 & 21 Meetings w/C-E in Windsor,Ct to Discuss Instrumentation & Control for Sys 80+.List of Attendees & Meeting Agenda Encl
ML20055E519
Person / Time
Site: 05000470
Issue date: 06/29/1990
From: Singh R
Office of Nuclear Reactor Regulation
To:
Office of Nuclear Reactor Regulation
References
PROJECT-675A NUDOCS 9007120091
Download: ML20055E519 (133)


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.. Project No '675 '

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l FACILITY:- CESSAR System 80+

APPLICANT: . Combustion Engineering, .Inc. ~ (CE)

SUBJECT:

SUMMARY

OF MEETING WITH CE ON SYSTEM 80+ 4 ,

On May.2O and 21, 1990 r the NRR staff and contractors met with; representatives

, Lof CE at their offices _in Windsor, Connecticut to discuss the instrumentation and ' control for System 80+'. Enclosure 1 lists the meeting participants.

Enclosure 2 provides the meeting. agenda..

Following a_brief overview of. System 80+, CE presented the design bases:and- ,'

t cdescription of NuplexL80+ Advanced Control Complex and related systems,i and hardware and software qualification. The presentations included a: mock-upt live. demonstration of Nuplex 80+. Copies of the presentation slides used by J >

CE are provided in Enclosure 3.

'Overall," tt was _a productive meeting. The staff obtained-a better understanding

,of; System 80+- 1 istrumentation and control which will be helpful in the- review . ,

Y

  • of CESSAR-DC. During the meeting, CE agreed.to make the 13 volumes of_Nuplex 80+-
.
reference design documentation available to support the staff's ongoing review..
.  % The' reference documentation is now available at CE'sNRockv111e offices.

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f) Rab indra:N. S4ngh, . Project Manager l [.

? ' Standard 1zation Project' Directorate

? Division of Reactor Projects - III, ~

J IV, V and Special:Projectsi zfa.a ,

Enclosures:

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. m 9007120091 900629 PDR ADOCK 05000470 '?

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p 1,; .1 June ~29,'1990-Project No. 675-FACILITY:- .CES'SAR System 80+

APPLICANT: . CombustionEngineering,Inc.(CE) j

SUBJECT:

SUMMARY

OF MEETING WITH CE ON SYSTEM 80+

i On~May 20 Land 21- 1990, the NRR staff and contractors met with representatives' M of CE'at their offices in Windsor, Connecticut to discuss the instrumentation-  !

.and control for System 80+. Enclosure 1 lists the meeting participants. 1 Enclosure 2 provides the meeting agenda. l Following a brief overview of System 80+, CE presented the design bases and -

description of- Nuplex 80+ Advanced Control Complex and= related systems, and-hardware and software qualification. The presentations included a mock-up _

live demonstration of Nuplex 80+. Copies of the presentation slides used by CE are provided in Enclosure 3' .

0verall, it was a productive meeting. The-staff obtained a better understanding--

of System 80+ instrumentation ~and control which will be helpful in the review. ,

of CESSAR-DC. During the meeting, CE agreed to make the 13 volumes of Huplex 80+

reference design docurentation available to support-the staff's' ongoing review. l The refererce docu m . ation is now available at CE's Rockville offices.  !

Isl

.Rabinclra N. Singh, Project Manager- o Standardization Project Directorate: ,:

Division of Reactor Projects III, j

', IV,~V and Special Projects -j i

Enclosures:

"As stated- j

cc w/ enclosures:

See next page  ;

, L i NRC PDR. '

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.F. Miraglia J. Partlow, LR. Singh ,

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Combustion Engineering', Ince 12300 Twinbrook' Parkway;

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!_:{ :' I4( 'MEETINGiBETWEEN NRR AND CE.0N SYSTEM'80+

M ', WINDSOR,-CONNECTICUT-i/ ' '

.MAY'20 and 21, 1990' x 1. ,- . g

', = . MEETING PARTICI_PA_N_T__S J

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K.:Scarola- ,

J.-Joyce. D. Harmon'

- .M.' Waterman; ' G. Altenhein

  • P.'Eshleman_(Contractor) ~ S. Wilkosz R.~ Ets'-(Contractor) - R. Manazir

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ENCLOSURE 2 i a -

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< , . WINDSOR, CONNECTICUT .. !

MAY 20 AND 21, 1990: N n

6@ENDA ,

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1:00 p.m. - 1:15:p;m;  ; System 80+ Overview S. Ritterbusch,  !

~1:15 p.m. ;2:45 p.m. NUPLEX 60+ Overview K. Scarola' .

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- - 10:30 a.m. - 12:00 p.m. . Hardware-Qualification K. Scarola

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Lunch ,

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SAFETY ANALYSES-PRA'AND SEVERE ACCIDENT RESULTS L SEISMIC METHODS BUILDING LAYOUTS DECEMBER 1990 -

SEISMIC RESULTS' TECHNICAL SPECIFICATIONS:

INSPECTIONS, TESTS, ANALYSES MAINTENANCE AND RELIABILITY GUIDELINES

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SLIDE 127. DOC 6 h0PtFX 80+'DETA11FD DESIGN

-.i NUPLEX 80+ IS-BEING APPLIED TO THE FOLLOWING PROGRAMS:-

EACH IS CONTRIBUTING TO THE DETAILED DESIGN: .

y o ADVANCED CONTROL COMPLEX FOR SYSTEN 80+ (EVOLUTIONARY ALWR)'- DOCUMENTATION HAS BEEN SUBMITTED TO THE U.S.

NRC (CESSAR-DC) FOR DESIGN CERTIFICATION.

o ADVANCED CONTROL COMPLEX FOR THE SAFE INTEGRAL- .

REACTOR o ADVANCED-CONTROL COMPLEX FOR MHTGR - NEW PRODUCTION REarinR o ADVANCED CONTROL COMPLEX FOR.EHWR:- NEW PRODUCTION REACTOR o- APPLICATION OF NUPLEX 80+ TECHNOLOGY TO SELECTED SYSTEMS FOR YGN 384 yypggggg+

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i NUP1FX 80+ DESIGN BASIS DEVELOPMENT l

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[ o THE NUPLEX 80+ DESIGN BASIS WAS ESTABLISHED THROUGH REQUIREMENTS ORIGINATING FROM:

CUSTOMERS - NUCLEAR POWER PLANT OWNERS AND OPERATORS ,

REGULATORS - U.S. NRC, DOE INDUSTRY - EPRI, INPO, IEEE l C-E EXPERIENCE - PAST PLANTS 0 THE NUPLEX 80+ DESIGN REPRESENTS A CAREFULLY EXECUTED' '

TECHNOLOGY EVOLUTION FROM NUPLEX 80 i

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SLIDE 156. DOC - 4 NUPLEX 80+ DESIGN RASES

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I 1. EET ALL CURRENT REGULATORY AND INDUSTRY REQUIREMENTS FOR INSTRUMENTATION AND CONTROLS: ,

p POST-TMI ACT10N PLAN l' -

HUMAN FACTORS ENGINEERING l

FIRE PROTECTION AND SAB0TAGE VERIFICATION AND VALIDATION .

PRA

2. TO IMPROVE PLANT SAFETY:

DIGITAL PROTECTION SYSTEMS WITH CONTINU0US '

AUTOMATIC TESTING FOUR TRAIN ESFAS IMPROVED MAN-MACHINE INTERFACE

3. TO IMPROVE PLANT AVAILABILITY:

FAULT TOLERANT CONTROL SYSTEMS PRE-TRIP CONTROL ACTIONS POWER DEPENDENT PROTECTION LIMITS ,

IMPROVED MAN-MACHINE INTERFACE

4. 'T0 lMPROVE THE COST EFFECTIVENESS OF NUCLEAR PO S GENERATION:

LOWER CONSTRUCTION COSTS SHORTER DESIGN AND CONSTRUCTION SCHEDULES LOWER OPERAT10N AND MAINTENANCE C0STS gypggxff+

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l

SLIDE 173. DOC l

L.

NUPLEX 80+ SAFETY IWROVEENTs 1 1

0 PLANT PROTECTION SYSTEM PROVIDES CONTINUOUS SOFTWARE EXECUTION TO VERIFY TRIP LOGIC FUNCTIONALITY )

o DPS PROVIDES COMPUTER ASSISTED LOGGING AND VERIFICATION FOR PERIODIC COMPONENT SURVEILLANCE TESTS l

0 PLANT PRCTECTION SYSTEM PROVIDES EVENT BASED SEGMENTATION WITHIN EACH CHANNEL 1 I

o DIESEL LOADING SEQUENCER ADAPTS TO PLANT EVENTS TO.

MININIZE SEQUENCING TIE o PLANT PROTECTION SYSTEM INITIATES PRE-TRIP CONiROL  :

ACTIONS SUCH AS RPC ,

o MEGAWATT DEMAND SETTER KEEPS PLANT WITHIN ,

^

, OPERATING LIMITS 1  :

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! NUPLEX 80+ H!MUI FACTORS APPROACH 1-

, -i i

o ESTABLISH A IRR_TIDISCIPLINARY DESIGII AIS IIIDEPEWENT itEVIEW TEAN HF SPECIALIST REACTOR OPERATORS X IIUCLEAR SYSTEM ENGIKERS INSTRINEllT AIS CollTHOLS EIIGIIEERS o PERF0llM TOP DOWII IIEIEPElWENT SYSTEM AIIALYSIS

-1 FUllCTION ALLOCATI0ll EVALUATION- j IDENTIFY IIFolWmTIO11 AIS CONTROLS IIEGillllDENTS -

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l' NUPLEX 80+ INFORMATION DESIGN BASIS-p

1. CRITICAL' FUNCTIONS PLANT SAFETY AND POWER PRODUCTION CAN M M MAINTAINED BY CONTROLLING A MINIMUM SET OF i CRITICAL FUNCTIONS e
2. SUCCESS PATHS THE POTENTIAL TO ADEQUATELY CONTROL A CRITICAL

[' , FUNCTION IS MAXlM12ED BY KNOWING THE PERFORMANCE l

'0VALITY OF NORMALLY OPERATING PLANT SYSTEMS, THE STATE OF READINESS OF EMERGENCY SYSTEMS, AND THE-

,- PERFORMANCE QUALITY 0F EMERGENCY SYSTEMS WHEN i- THEIR OPERATION 15 REQUIRED L

L

3. INFORMATION QUALITY tl THE 00ALITY OF OPERATOR DECISIONS AND'0PERATOR- ,)

RESPONSE TIME ARE ENHANCED BY KNOWING THE VALIDITY l 0F THE DATA PRESENTED.- l l 4. INFORMATION PRIORITIZATION-INFORMATION OVERLOAD IS MINIM 12ED BY PRIORITIZING INFORMATION, THEREBY ALLOWING AN OPERATOR TO BETTER FOCUS HIS ATTENTION  ;

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i IPS0 VALIDATION 1984-1986 I i

HALDEN REACTOR PROJECT PWR SIMULATOR j d

,,q REPORTS: HWR-158 l HWR-184 1 i

"THE FINDINGS OF THE TWO EXPERIENTS REINFORCE THE  :

SUPPORT FOR A LARGE SCREEN PLANT OVERVIEW IN THE .

CONTROL ROOM. 1 1

. . . HELPS OPERATORS IN THE DETECTION AND 1 DIAGNOSIS OF PLANT DISTURBANCES. . .

. . . FACILITATED A RAPID-IMPRESSION OF PLANT STATE, AND PROMOTED LIVELY DISCUSSION BETWEEN CREW .

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j FIGURE. 1 O INVENTORY CONTROL i i TYPICAL 2ND LEVEL--CRITICAL FUNCTION DISPLAY PAGE j

r . . . .

SLIDE 142. DOC ,

, . . \

\

i l

SPMS VALIDATION  !

1987-1988- l l

HALDEN REACTOR PROJECT PWR SIMULATOR

~

9 REPORTS:' HWR-213 )

I HWR-222 HWR-223

,., HWR-224 1 e -

.l

" SPEED AND ACCURACY OF OPERATOR PERFORMANCE IN i TAKING APPROPRIATE CORRECTIVE ACTION WAS CLEARLY d SUPERIOR WITH THE SPMS.  :

. . . RESULTS CLEARLY ILLUSTRATE QUITE DISTINCT ADVANTAGES . ." -

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( h NUPLEX 80+ - EPRI ALWR COMPLIANCE l W -

NUPLEX 80+ MEETS THE CURRENT EPRI ALWR REQUIRDENTS, WITH SOME EXCEPTIONS:  !

g l

L EPRI-ALWR HUPLEX Afh 4

o MANUALLY INITIATED CONTINU0US ON-LINE AUTOMATIC AUTOMATIC TESTING TESTING ,

o ALL I4C RECONFIGURABLE RECONFIGURATION FOR FAILURES * ..

GN FAILURES NOT ACCo m 0 DATED ELSEWHERE I

o THREE FULL CAPABILITY CONTROL PANELS WITH SPATIALLY COMPACT WORKSTATIONS DEDICATED INFORMATION AND CONTROLS o BACK-UP GUALIFIED NO BACK-UP REQUIRED CONTROL PANEL l 1

0 BIG BOARD DISPLAY WITH BIG BOARD DISPLAY WITH PRE-J COMPONENT LEVEL PROCESSED OVERVIEW INFORMATION INFORMATION

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SLIDE 077 NUPLEX 80+

l EPRI KEY ISSUES - DIVERSITY ,

L o PRESENT PLANTS EXHIBIT SIGNIFICANT INHERENT  :

DIVERSITY DUE TO MULTIPLE SUPPLIERS OF 18C SYSTEMS l 0 ALTHOUGH UNPLANNED, THIS DEFENSE IN DEPTH HAS BEEN l IMPORTANT TO THE SAFETY RECORD =OF THE NUCLEAR INDUSTRY AND THE AVAILABILITY OF C-E PLANTS i

O DIVERSITY BECOMES EVEN MORE IMPORTANT AS THE COMPLEXITY OF SYSTEM INCREASES AND EXPERIENCE WITH THE TECHNOLOGY IS LOW t

^

o DIVERSITY WAS A KEY FACTOR IN THE LICENSABILITY OF C-E'S DIGITAL PROTECTION SYSTEM o QA IN DESIGN AND OPERATION IS' CONSIDERED FUNDAMENTAL IN ACHIEVING SYSTEM RELIABILITY, BUT IS NOT AN ADEQUATE SUBSTITUTE FOR DEFENSE IN DEPTH .

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SLIDE 170 DOC l

NilPIFX 80+ DIVERSITJ.

o NUPLEX 80+ MAXIMIZES STANDARDIZATION WHILE MAINTAINING DIVERSITY IN KEY AREAS TO ENSURE THAT THE DEFENSE IN-DEPTH CONCEPT IS NOT COMPROMISED o NUPLEX 80+ DIVERSITY:

FUNCTION DESIGN TYPE 1 DESIGN TYPE 2 l- i REACTOR TRIP PLANT ALTERNATE l PROTECTION REACTOR TRIP l

SYSTEM WITHIN PROCESS-CCS .

FLUID SYSTEM EMERGENCY NORMAL CONTROLS SUCCESS PATHS SUCCESS PATHS (E.G., (E.G., MAIN EMERGENCY FEEDWATER) VIA FEEDWATER) VIA PROCESS-CCS ,

ESF-CCS REACTIVITY EMERGENCY NORMAL CEA CONTROLS BORATION VIA CONTROL - VIA ESF-CCS POWER CONTROL SYSTEM i

ALARM AND ALARM TILES CRT DISPLAYS -

INDICATION AND DISCRETE VIA DPS .

g INDICATORS -

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SLIDE 169.DDC NUPLEX 80+ SEPARATION AIS ISOLATION MRIN CONTROL ROOM REMOTE SHUTDONN ROOM REDUNDANT 1E AND COMUTER ROOM NON-1E ELECTRICAL REDUNDANT 1E AND I REDUNDANT NON-1E-- N0h-1E ELECTRICAL ,

REDUNDANT IE HVAC ELECTRICAL AND HVAC REDUNDANT IE HVAC e TECHNICAL SUPPORT C1411k  ;

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! F1BER OPT 1C DATA COPMUNICATION  ;

B C D 1

CHANNEL A EQUIPMENT ROOM NON-1E EQUIPM NT ROOM  !

REDUNDANT.NON-1E

' ELECTRICAL AND HVAC NON-REDUNDANT 1E ,

I ELECTRICAL AND HVAC -

, l l

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_ _ _ - _ _ _ _ . _ _ _ _ _ - _ _ _ _ _ _ - - _ - - - _ . . . . ~,~..--.-~a. - - - . - , ..-a ~ ~ - - - . _ _ . . _ _ _ _ . _ - _ _ _ - ..

e .

a, NUPLEX 80+ DATA C0mVNICATION DESIGN BASIS 0 MULTIPLEXING IS USED WHERE COST EFFECTIVE IN SAFETY AND NON-SAFETY APPLICATIONS.

O NO MULTIPLEXING INSIDE CONTAINENT.

O MULTI-DROP RETWORK TYPE COMUNICATIONS IS UTILIZED WITHIN SYSTEM BOUNDARIES ONLY.

O SYSTEM TO SYSTEM COMMUNICATIONS ARE HARDWIRED OR DATA LINKED POINT TO POINT.

O FIBER OPTIC INTERFACES-ARE USED WHERE ISOLATION IS REQUIRED (A, B, C, D, X, Y, MCP, RSP).

O CONTROL, PROTECTION AND PAM SYSTEMS RECEIVE FIELD DATA.DIRECTLY. DIAS AND DPS RECEIVE FIELD DATA FROM OTHER SYSTEMS.

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.O STANDARD-SOFTWARE' MODULES ARE WRITTEN AND DEBUGGED USING.

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In' general terms, the Assembly or System failure rate is the summation of the l individual failure rates of'all the independent elements of the Assembly or- 'l System. The MTBF is the reciprocal of the.fallure rate, j M

in general terms, The Mean Time To Repair is the total Assembly or System -

W. repair time divided by the total number of failures.

Availabilitv I q

Availability = MTBF / (MTBF + MTTR) X 100 in E ,

i Unavailability = 1 A'vailability.  !

' System Calculations . a.

Generally, all systems are reduced to simple: series or parallel elements and -

computations then performed. If circumstances warrant, special consideration ..

can be.given to any system configuration. The following approaches, however, {

are the general case.

Series Elements Series Availability (As) = (A1) (A2) (A3)......(An).

MTBF = 1/(1/MTBF1 + 1/MTBF2.+ + + 1/MTBFn).

MTTR = MTBF (1 As)/As, b, * .

Parallel Elements  !

Unavailability = 1 Availability.

l Parallet Unavailability (Up) = (U1)-(U2) (U3) ....... (Un). .

, Parallel Availability (Ap)~= 1 Up.

p-J MTTR = 1/(1/MTTR1 + 1/MTTR2 + + + .1/MTTRn).

~'

MTBF = MTTR(Ap)/(1 Ap).  !

' Table 2.1 provides sample MTBF and MTTR-data' for several. basic (i.e.,

- . nucleus) computer systems. Both' single -(CPU) ~and dual (CPU /IPU) i

. configurations are included for the CONCEPT 32/67,32/87 and 32/97 product lines. '

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Combustion Engineering, Inc. 22 Gould CSD l

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arei a valuable tool in design, maintenance / spares planning, system-configuration and evaluation. Field performance of Gould CSD products ,

consistently demonstrate reliabil;ty which exceeds that estimated by a factor of 2:1 or greater. The use of MIL-HDBK 217D as a common denominator, coupled -

with conservative assumptions in the areas of duty cycle, quality levels ~ and; j worst case configurations, provide the user with estimates that are both uniform-t and traceable. ,

J\ , Assumptions .

D The following assumptions are utilized in system calculations. l Assembly predications are generated considering all elements in a series configuration.

. System calculations are performed by developing reliability block diagrams which reflect the actual configuration of the system' (series, parallel, series / parallel, with/without repair, etc.).

IC failure rates are predicted by means of Section 5.1.2 of MIL-HDBK 217D. Bit and gate counts are obtained from MIL HOBK-

. 217D as well as from vendors and RADC Handbook MDR 18. ,

Failure data on all other components'is derived from MIL-STD- t 217D.

The Ground Benign environment ( '=1) is used throughout. f

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H.

Calculations are based upon +35 degrees C ambient temperature. .i The duty cycle of all hardware, except.for memories, is assumed to be 100%. Memory devices have duty cycles which are defined by :

L: the configuration of the memory assemblies.

In order to inject worst case conditions, peripheral devices are assumed to experience 100% duty cycles.' Failure rates are l

generally supplied by the vendor.

A quality level of B 2 is used throughout.

+

The effect of using Error Correcting Codes (ECC) are considered in calculations of memory devices.

Combustion Engineering, Inc. 21 Gould CSD

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FUNCTIONAL GROUP CONTROL y

  • Reliability Andysis Shows the CCS Functional Group Control to be More Reliable than Traditional Single Loop Control
  • Improvements in CCS P2H"y nessnesy Anmysis senese Funcnons over Single Loop Control increases Loop Group j

with Flow Path Complexity Typionicomoeor MTBF 6 years 5 years Typics cenerener MTTn a neurs s nours

  • Since all Possible CCS Failures Flow Pam Compteuky 5 components 5 components

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