ML20052E517

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QA Program Insp Rept 99900401/82-01 on 820322-26. Noncompliance Noted:Specs 6473-PE-231 & 00000-PE-707 Did Not Have Required Documentary Evidence of Interface Reviews on File
ML20052E517
Person / Time
Issue date: 04/14/1982
From: Brickley R, Hale C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20052E514 List:
References
REF-QA-99900401 NUDOCS 8205110190
Download: ML20052E517 (17)
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{{#Wiki_filter:. ORGANIZATION: COMBUSTION ENGINEERING, INC. POWER SYSTEMS GROUP WINDSOR, CONNECTICUT REPORT INSPECTION INSPECTION NO. 99900401/82-01 DATE(S) _3/22-26/82 ON-SITE HOURS: 27 CORRESPONDENCE ADDRESS: Combustion Engineering, Inc. Power Systems Group ATTN: Mr. M. R. Etheridge, Vice Pres., Gen. Services 1000 Prospect Hill Road Windsor, CT 06095 ORGANIZATIONAL CONTACT: Mr. C. W. Hoffman, Director, Group QA TELEPHONE NUMBER: (203) 688-1911 PRINCIPAL PRODUCT: Nuclear Steam Supply Systems NUCLEAR INDUSTRY ACTIVITY: The Power Systems Group Combustion Engineering (CE) has contracts for 22 of the domestic reactor units to date, of which 14 are in the design and construction phase. In addition, they have modification / repair / service contracts for 22 reactor units. ASSIGNED INSPECTOR: W /d Sw e///s//rA R.H.Brickley,pactorSystemsSection(RSS) Da'te ' i OTHER INSPECTOR (S): APPROVED BY: 1 Y-Eb C.J@l'e, Chief,RSS Date INSPECTION BASES AND SCOPE: A. BASES: 10 CFR Part 50, Appendix B and Topical Report CENPD-210-A. B. SCOPE: Design inputs, design document control, and status of previous inspection findings. i PLANT SITE APPLICABILITY: 3, DESIc iTED ORIGINAL Not Identified. Corti?ica By M d b 8205110190 820420 PDR OA999 EMVC-E 99900401 PDR

ORGANIZATION: COMBUSTION ENGINEERING, INC. POWER SYSTEMS GROUP WINDSOR, CONNECTICUT REPORT INSPECf10N NO.. 99900401/82-01 RESULTS: PAGE 2 of 3 A. VIOLATIONS: None B. NONCONFORMANCES: Contrary to Section 17.5 of CENPD-210-A; Section 2.2 of Quality Assurance of Design Procedure (QADP) 5.3 (Interface Control) Revision 1, dated May 1, 1980; and Section 6.4.2 of Plant Engineering QA Procedures (PEQAP) 001 (Design Quality Assurance Procedure) Revision 0, dated October 1, 1974; the following specifications did not have the required documentary evidence of interface reviews on file: Project Specification No. 6473-PE-231, Revision 5, dated January 12, 1981, (QADP 5.3); General Specification No. 00000-PE-707, Revision 2, dated February 19, 1975, (PEQAP 001). C. UNRESOLVED ITEMS: None D. STATUS OF PREVIOUS INSPECTION FINDINGS: 1. (Closed) Nonconformance (81-02): Quality Assurance of Design Procedures do not address implementation of Section 9 (Corrective Action) of ANSI N45.2.11-1974. Previcusly completed corrective actions were identified in Inspection Report No. 99900401/81-03, paragraph D.1. The remaining item, documen-tation of required training, was audited by engineering QA personnel, deficiencies identified and corrected, and all affected personnel were verified as receiving the required training. 2. (0 pen) Nonconformance (81-03) - Certain operations, designated on the Integrated Manufacturing Quality Plan as being mandatory hold points, were performed by the supplier without either the Power Systems Group representative being present or a written waiver being issued. Combustion Engineering's response to this nonconformance is under review by the NRC Region IV staff.

ORGANIZATION: COMBUSTION ENGINEERING, INC. POWER SYSTEMS GROUP WINDSOR, CONNECTICUT REPORT IN5PttituN NO.: 99900401/82-01 RESULTS: PAGE 3 of 3 3. (0 pen) Nonconformance (81-03) - Record checklist requirements were not implemented in documentation packages, e.g., required m. erial certi-fication reviews, material test reports of filler material, radio-graphs, and qualification of welders and welding procedure specifica-tions. Combustion Engineering's response to this nonconformance is under review by the NRC Region IV staff. 4. (0 pen) Nonconformance (81-03) - No in process audits were performed during fabrication of Component Cooling Water Heat Exchangers in regard to the welding processes used. Combustion Engineering's response to this nonconformance is under review by the NRC Region IV staff. 5. (0 pen) Nonconformance (S1-03) - Group Quality Control surveillance or record review has not verified completion or fulfillment of Code special process requirements by external suppliers. Combustion Engineering's response to this nonconformance is under review by the NRC Region IV staff. E. OTHER FINDINGS OR COMMENTS: 1. Design Inputs: Applicable procedures from the QADP Manual were examined to determine that procedures have been prepared and approved, consistent with program commitments. Five System 80, eight project, one general specifications, and associated reviews and input veri-fication documents were examined to determine that the design input procedures were properly and effectively implemented. One noncon-formance was identified and is discussed in paragraph B above. 2. Design Document Control: Applicable procedures from the QADP manual were examined to determine that procedures have been prepared and approved consistent with program commitments. Four System 80 and six project specifications were examined for internal distribution; and two project specifications were examined for external distri-bution to determine that design document control procedures were being properly and effectively implemented. In the area inspected, no nonconformances were identified. I

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