ML20052B763

Procedure for Removal & Installation of Replacement Pressurizer Heaters at Waterford Station Unit 3 Site

ML20052B763
Person / Time
Site:	Waterford
Issue date:	03/03/1982
From:	Rice W, Roberts W ABB COMBUSTION ENGINEERING NUCLEAR FUEL (FORMERLY
To:
Shared Package
ML20052B756	List: ML20052B755 ML20052B763
References
74370-5, NUDOCS 8205030542
Download: ML20052B763 (55)

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DIGINEERING PROCEDURE N0. 74370-5, REV. '5 s.

o PROCEDUhtEF0liREMOVALANDINSTALLATION I

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.x 0F REPLACEMENT PRESSURIZER HEATERS AT THE' WATERFORD STATION UNIT NO. 3 SITE i

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APPROVED BY:__CNb DATE: 3*3-80 f

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Nuclear Power Systems Component Engineering Chattanooga. Tennessee i

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Procadure for Removal-and: Installation of Pressurizerj

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b' 3.0 HEATER REMOVAL.

ti 3.1 Refer to Reference'4.2 and 4.5 for details of the wel'd cutter.

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= Reference 4.3 shows the heater to sleeve assembly information.

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'.3.1.1.1 Remove the two.(2) cap screws'(Piece Not 693-,.'

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f 3206) and disassemble the cutter. holder into

.two(2)~ halves (PieceNo. 693-3203; and ;3204).. j.i,

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3.1.1.2 Assemble the.two.(2)~ halves of the weld cutter; holder (Piece No. 693-3203and3204)'around L"~ ". r l r

the heater gage. Refemnce 5.4 Should the

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'the weld cutter, seeLParagraphs 3;1.1.4 and;6 cutting tool interfere with the assembly of A

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i 3.1.1.3.InstallLtwo,(2)!;ca...p screws- (Pieca.No.1693-3106)' %I,f ?

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.Lin the weld cutter essembly to securely:rejoinM6 L s PI

.s the two (2)m. halves of the cutter holder. ~ w. &m, f a:f.

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3.1.1.4 Loosen the. three' (3); set screws 0(Piece No.

'3210) one quarter-(1/4) turn anch.i._'

the. set"screb (Piece nom,.ic..,,31?t09)I M x

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evenly, moving the cutting tools;(Piec 3.1.1.5 Advancei o

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3207) until.:they contacCthe heateMA snug:1&

(but not. tight) fit is desired.. :Do'not digNWl

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m.e-:yp,. %q #.M..,. Y W cutters into.the h, eater.

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3.1.1.6 Tighten the thrine (3) set screwsl(Piece No.U;.gy,L..y,693 3

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3210) which. hold the cutting toolsi,in. position. M.m1. M r

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3.1.1.7 Assemble the weld ' cutter around the. heater. near ' ' :,,

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the heater-to-sleeve weld.. See 3.1.1.I'an

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3.1.2 ' Drive Mechan 1sm Installation

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h 3.1.2.1 Start the air motor before attaching it to the cutter drive assembly to verify that it is e

operating correctly. Use an ARO Model 225/275 RPM air motor or its equivalent.

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3.1.2.2 Prior to cutting, place a reference mark on the sleeve and the distance recorded so that once the cut is made there is a means for detemining i

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how much the sleeve has been shortened.

3.1.2.3 To install the weld cutter a'ssembly (Piece No.

.693-3201) slide assembly over the heater so that is engages the cutter holder (Piece No.

t 6g3-3202) and install the sockot head cap screws (PieceNo. 693-3211).

3.1.2.4 Attach the air mater to the drive asserbly at Piece No. 693-3213. Start the air motor and apply gcntle force (approximately two (2) pounds initially) to the assembly to advance

, the cutten into the weld to be removed.

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3.1.2.5 Visually check progress and continue cutting i

until one of the following occurs:

a) The heater is freed from the sleeve; or i

b) The heater sleeve has been shortened by i

approximately 1/16 inch.

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L 3.1.2.6 If. the heater sleeve is shortened 1/16 inch before' the heater is free, remove the cutter-assembl pounds)y:and apply a pull (up to twent;y (20) to the heater assen61y to try to renove it.. DU. MOT JERK the assembly. A spring scale.

i is one means of measuring the twenty (20) pounds

. pull.

i 3.1. 2. ;' If pulling does not free the heater, and'if the- '

i heater sleeve has been shortened 1/16 inch, replace

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the. cutter assembly on the heater. Advance the adjusting screws evenly until a tight fit is.

cbtained and-retighten the-set screws. Repeati.

Paragraphs '3.1.2.3 through above untti the heater is free or the sleevo is shortened another' 1/16.. s t

inch. Contact the CE representative if. the heater' is not free after a total of 1/8" is cut from sleeve.

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i 3.1.2.8 Seal sa' ch heater sleeve with a pipe cap placed, ;['

j cver the sleeve and secure in place with a' seal i

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.CE Book ' o. 74370 Instruction Manual, Press'urizer, I'~'

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Waterford, Unit'No. 3.

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4.2 CE Dnswfog E-5TD13-693-032-0, Wald Cutter. Assembly.

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,' 4. 3 CE Drewing E-74370-671-004 HeaterArrangementandAssen61i.

l f (Included in Reference 4.1)..

l 4.4 CE Drawing B-6340-099-11$. $at Gage.

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CE Drawing B-6340-099-116, Modification to Weld Cutter.

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.4.6 Applicable ASE Code' 5ection III, thrbugh' Sumeer 1971

.e Addenda, for Class 1 Vessels.

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'4.7 Applicable A$E code section XI, throuch Wintcr 1980

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Addenda.

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5.0

TOOLS AND EQUIPMENT BY CE 6{-

5.1 Wrench for 2" hix nuts.

[!l 5.2 Wald cutter assembly with hex key wrenchas.and spare cutting tips, in accordance with Reference 5.3.

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5.3 Air motor for weld cutter.

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5.4 Thirty (30) EZ162 Niagra Plastics Pipe Plugs and thirty ji (30) Series QA 100 28H Aero Seal Clamps (or. equivalent).

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6.0 HEATER REPLACEMENT a

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6.1 Tools and Equipment

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a Acetone b

Clean, lint-f'ree cloth C'

e Ohnunter N' N F

a' d

Megger(1000 volt)

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gi e % 1 ding equipment and welding rod

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Dye penetrant equipment r

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$tandard tools and equipment l

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6.2 Heater Assembly and Sleeve Preparation i;y.

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a) Clean the surfaces of the heater withiblean, unused,

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r consercial grade Acetone or its equivalent; dry the i;

surfaces thoroughly with clean, lint-free. cloths; and inspect the assembly for damage.

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' HEATER REPLACEMENT - continued -

',L 6.2 Heater Assen61y and Sleeve Preparation - continued -

i b) Remove pipe plug and check theend of the sleeve j

assembly weld prep for burns, deep scratches, or t

other indications theti may interfen with m-welding.

1 The weld cutter used to mmove the heater weld is h

-designed to leave the weld prep in condition.for d

re welding.

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. Checking Replacement Heater '

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. a) Check the heater circuits for continuity with an

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Ohmeter. The reading between the tensinals of

'j each heater shall be between 8.and 9 ohms.to assure that there is neither an open circuit nor a e

short circuit.

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'b) Check the heater circuits fcr grounding. The 4

. e-resistance from each teminal to the. sheath' as p

detemined with a 1000 voit megger shall be one d

e (1) megohm or. greater to assure that the teminal p

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is not grounded..

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c) Conduct the above checks, iust prior to installation, i

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after final inspection of the heater-to-sleeve weld-and after hydrostatic or leak testing. 'Any heaters failing to meet the requirements for continuity and

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groundtng are unacceptable.

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a T.i6.4 Replacement Heater Installation

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Insert the. heater into the sleeve assembly unit the'..

6 end of the' heater is approximately eight '(8) inches W.

from the end of the sleeve.

(SeeFigum'1)If the heater does.not go into position fmely, remove I-

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it and check Cit for straightness.

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b) Place the heater in its final positiobu,before welding.

l The heater and is to be seven (7) inches from the end of the: sleeve plus the amounts removed by the cy, previouscuttingioperations(i.e..'ffd/16inchwas mmoved, the new measurement will be seven (7) inche's. "'

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plus1/16jnch.'or7-1/16 inches). M$

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DWP Nunber DWP-NFW-GTA-8:43-02.

Theifilletweld' i

is to be 3/16 inch maximum.

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d) Dye penetrant test the first weld bead in accordance I

.Q with MEP Spec. N-2.4.3.9(g).

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6.0';'jg;3,0 MATER REPLACDEN - Continued -

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e)' CoupleteTy excavate cracks or holes in the' weld i

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+ surface before additional bead is deposited. %e i

L, penetrant tast each head in accordance with MP n

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3 Spec. N-2.4.3.9 (g). Grind the complet' d weld as l

e necessary for the dye penetrant test..

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CAUTION -

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n-When performing this operation, use extreme care so as not to cut or grind into the heeter sheeth ante than 1

necessary. ' Grinding excessively may result in pene-tration of the heater sheath.. rendering the heater useless.

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..f) Re-check the heater circuits 'in accordance with g

Paragraph 6.3

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The hydrostatic testi,ng is the nesponsibility of the utility..

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3 J l = l U i $ N R =i q w r = el v. b N O ( q:. 6 6 z zi O z-. s, !d i & lM t II Q bl u. zl u. O z b. us O U f lI -z P g E l Co E !EZ 8 : j !50 i gz

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c. 7 to d

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c. [/._.

P B s d I k n R T a s _. C u d )l S e S E M t C N f M a E D n d, o f f I O T V I A o r R T C d I E A n e en R B e S g S E G, SA is A NE GR P F e O b I L ne / u t s RE n r m EV u A EA o sn N R o o I t GT v i t o 0 # ar N e u 8 p E E o r D n d s h lp e L n s te E E e I e e F m S P m u a n c l n P A l oi s T n c E a l re O N y 0 # n o9 E o s 1 r nl L e o A g wi ne eB nf e A e Y. SPe E e a n a of t V F n F A O N TE G E I S H S N P I N O _ S TA I U - OO ? NI T _ E N S N O C _ R. O EP N O

..h,:h;.ki6 h.N7 ?'p"',....- ; I, e COMPU3 TION EN GIN'iER IN G,,I NC.- . ; : 4. ; '.. CH ATTANOOOA NUCLE AR. OPGR ATIONS ?J"'becirINhb Q.$.dbtoete sesuedc rebruary.rs, 9'NIjjkJI'

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~ ' .. Cp. A > s.4vp. 4' 'y w ~ ,v C_ess. peas t e.e.se 6 **4 M 4 t e,.s....- ess Se.e.C. v.es pe O So.st tree.ss.e.,. c' ; e v ... pegni g eg.g .,v ..r \\ .....~ m .,,7 = sued.bys, ] Nucimer' Quality Englneering;,.j:g.g:.,;g. 1 I l

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'h. '". ""*.'.. f.M db:. l I ,?.,&T, ,j,. f,;r h .i;,;,'hh.khhfhl 'h.'l 5,y.!h'?h. wcg..f,f,', .m,'.4.% PROCESS SPECIPICATION FOR.,,g,i.t LIouto PENETRANT EXAMI 0 'J,'l.y y;$dy .p'A ilf .g i ,:' p. 4, , n;., p

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3 9,9 a. ' ; n':i a sol. VENT REMOVABt.E DYE., T .y pf p m; h.i,jiq ii4;;-;n $ g gg Qg'y ; jj ' v,; g p .c.;...g;cM3.w..ig,,,y,ur.m-r' ..ra 17 ...p..q4 L, 4 4, - Q,. g.9 3 1. O i p h s,...;ff.;,t r Ms' jp f '.y r n s. e . G O. Meterlata. .., s., k ce,. .;,,,4.,,f. p g.. qg ya r,,.....g,,g,g....#;93l. 4..gg,g4...p penetrant - Turco oyCheck;,.g. p,. 1,y,g'tc,,. y,. ;.,. .;.. y 1.- ,,,,,,s ~s .m 5"" '.l'W O N.MdI M -. DR Developec'- Turco Nonequeous DeveloperDlN... r"..

1. 'W"

- Remover - Turco DyChects Removaise* QS ..M@. ;T ffl ' '..:1). '. i', ;Wt yg:h' i?'$ I!P.') H"* Peetest cler nino ' The "ourfees to be examined end the edleeent-eres~' .;y- .; :. v.. .. J '.f.. 's : " {;. ;.rsy.W e !. witnen ene inch (as mm) anell be dry end free of dirt, greese,.aeale, T@;.m.b' T '.;, 2.0 y cleened by hot running' water 4 "by dipping in (e selvent.or)' acetone Nd s' "L flux, all ce extraneous ' metter,. All materf els t>eing. tested shell b4 swebbing.wlth. e clean cloth.. saturated withi (e solvent. or) '. MS' The surface shelf be ellowed to dry for a minimum of three.,iF...i,,' M .er by i . r, jf.6..{.#," ;, ' '  ? ecotene. the (3) minutes to permit.eveporation.. ~ .f, y. i. ~ pen eteent' end '. -.g' 7.2 ~.' ".~.,.;, 3.0 D . ' penetrant Aonlacetion . ThE temperet'ure of the part to be Inspected shall be maintained between 80 degrees F (15 ^.','fj degrees C) and 125 degrees. F -(52 degrees C). When Inspection le ' T;'j... necesse#*y under conditions where the temperature -er the penetrent J. and the inspection surface la' outside the 60 degrees P (16 degrees C) Q and B25 degrees P (E2 degrees C) range, the tems eratuee shall 'be u adjusted to bring them'within the range. The surf >ce to be tested- ' *2* 1 ' ' ', ' i shall be thoroughly. coated with penetrant My s' praying, brushing er; N:'.,! f i 8 0.., a.< - 1..,d;f.. . lmmerolon. The su.rface shel.l,). be

• Isopt wetted for a minim.um.%.of t i

,... c,..v.. . l ) 1 mynuges. q.p. .. gc,,j .i 9 ', p.; g.,g ... 7.....:. ... t t Rimmovat V The excess penetrant shell)he removed' :.L,.)].7 4.0 Excess Penetrant A clean dry cictth '.T I from eis test surf aces by using cleen,. dry cloths. then be meistened. with Jr9mmever and the surface..shell be wiped M;v. 1 shell I lightly until. ell. remaining Seeces of excess i free.; discon8Jnultteef'.MTN l'.E7. ' removed. To mlnlmise removal of penetrant i. .. !8..!P O "? '.".7t' care shall be talumn to evold thein.ase of excese solvenh. ;.:e.

- b 'N t

4 P shall4be ocsie,i L y ' N h ', ',... J. .. s 'i IM. ' P ..,m allowine e ? minimum l of %.N* d ".. S.O De'vf no, = Drying mplished' by ( .N ' yf minutes end a me=Imum of 15 minutes for,. normal eveperation. x i: developers ' shall ; be U.: ' m; M.sppliesd,.Y .~ .c, N . Wl'.5 L.: i. e. ; Nonoclueous,'W.E + ~E.. .i type jto'7 /. y a, 8.0 Developina =: surreces by dipping or(spra# 'efter ellowing the pet %etrant to:;>leed:out from 7 to 30 minutes i. Mh -{ p H. .,.f s em

.:::,k; : p; p 3.pg.g.

. m..: z.x y,": :,... v... ...y a.d. g-ig,p .$._ {.{.,;j, ]: ,' ~ y f D. J p /' o cm.a.,g <.w. j s:.;;'n ,.n,.t. -< - e.. c. I .,h. &.s ,a.a}M<D-

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3pt: V3

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i e 4.Va.y.o, -1 u ., m..,..y x., ,c.. ~ (']: q',&,,,y y e ,5iDi$p,y%&,W'& W.5{:,W U.'8k?"..

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. -;. -m.n ; a,.-r 7.~:e. - s. ...s, ...- 2,, w..e, INC,. j 4. . CofdBUSTION ENGif :.. :iG, 4' U-CHATTANOOG A NUCLEl,R OPE RATIONS i .,. l.,:. .e - u. i ..j,p" ' Specificadon No.: N-2. 4,3.9(g) T Date issuedi: February 23, 1978 ?, h e.,.y@;A'.'d.J.1'h' d*. *J **".I.lk*.e*, cown. J .Page-2 of 6 . =. .r - m

==

, Issued by: Nuclear Quality Engineer:6g.,. l w - . x. '<.a ll','. 3_,c. ' ;;.. ,4.

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. L r.. r t *:ft.U .( y.9 ,,r-4 'f5 - P6stiExamination' CleantC..T a %1ng tiquid penetrant skamination '.' ' ' " " l '.F< Shel.1 bs thoroughly' cleaned bp,j. e appiled to the p '"In..;which examination materials ~ .' S : [ j lping. .. s i ,.; s.'.a f.; t. +i ,. p.',. %i ".-,. shall b'el, l '.-gn. ge g, t T #. C After. cleaning by wiping,. any remal.ning. visible dye e . 7;l yemoved. This map entall.the use of a ' suitable solvent. .M, .b_. ( - 14 i 4w m.g.. y- ,.o3,,. b, m, y e-ec*. . :o; g. 8 0, Evaluation of Indications; * '". t. .. -. s. :.? :,0 W %-~ i [ .~ . c c. : w....a:.,,,

~ 8 t'.?.' Mechanical discontinuitief at the surface shall be indicated by l

CO. bleeding out of the penetrant; however, iocalized surface i '.);Wimperfections such as may occur from machining marks, surface 7 conditions, or an ; incomplete bc^.d between base metal and jycladding may produce similar Indications which are nonrelevant. . Mtn the detection. of' unacceptable discontinulties. .m g.c.. s 8.2N'Any. Indication whichGis' believed to be noncelevant shall be a as a defecti!'and.shall be re-eNamined, to verify, '

1. ' regarded

'.$$ conditioning may~ precede the~ re-axamination. Nonrelevant7 are present. Surface'.. 4.E whether or not actual. defects ' ~ f

S?j. indications and broad ar'eas of pigmentation which would mask i

4 QS indications of defects ars' unacceptable. .. u.

3....

' W _~.,s. ; c. 1

-[8.3.,,; R'elevant. Indications are 7those which result from ' mechanical

~ ' .'P .%. 'yepdiscontinuities. Linear indications are those indications in whib.h,- i i more th.anf three times the width.'. 2.Roundad ' e j, ? J[the length is. Indications which are acircular or_ elliptical with' ', t - .t w.., indications are l '.j.; M' 3 f % the length less. than three times the width. j M.,; h;T

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.,4 4 c.. ~:t .i: .. ', :;f. i.3%h .c 9.0.~}... Acceotanea standards

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+m- "<i': a.'.'. 6 ..}'.'V on ' each cside)I(a,n.....N' 9hin t.,, i.. J. : . b.. ~.;c. c.2.,C '-+'e$. W.c 9% Welds! (plus,l/2" '(13 :mm)'. base material d i

l f'l t_,'$.i):.

.. Q .l'.gGfciadding. . ;}.g.)..';[ x only indication's. hose major dimensions arai.;.. !,, greater * ' ? _Mkp < :..f.. m' .n

.y p'. :w,,.x

.M 9.l.I W .";F@% than I/16. inch '(1.'S mm) shall be considered relevan N . ; ~, ; b. ; 'Q"t .:.=. 8.u. ' [ i. M.n. .O.. L: l ife 4. Fr-The. following types '.cf [ relevant' Indication 2 e. 5 not' ~ 9.1.2 , Qg acceptable:., :l;.y " M M.f.' .t. %:,r3lM. : .\\ fio :.EhN.W[,!(( s,. f.,. M. e,h' > 2 ~ " f N..N ' c: ]- ' >y a 3.-..;f..c a _,.. s a:. M @:sbg<.,' %.. e ~ 't. .e. y, Ws ~ . Q?.~ t.:_.,qj.9;,M '. -. h" $..g.,.:;,,, % . a p. e m., ' hm, _,<.

w

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','.' COMBUSTION' ENGINEERING. mC'.' o W.N f p:. CHATTANOOGA. HUCLEA,R.OERATIONS.,;;,..y.g.y. +: N g;

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+.

13.9(g)/.I '.' .hN ,.,.m.r. . 4.;].,... L,g, y,. . meg.g..g g., ;.,,4.,1:.? Date.:q,y sp,cifyjation No.: 'N February; 23,1978 :'.t:. Y.y'.I:7' r Isisued:- c. 3,. 3.m. j, n;.e;m.,bilw* . r Ji w -w yff cp g 6- ,..f d:$.Page;d;:j. 3. f,og. ! Nuclear.: ~ com............. s.. ..........usnon=cammmer.. vic.. mmasoa.co ai

. 7

<4 ' A,M Qualityjtngin'eerini @pq, 1ssue by:' ? ;;* ;,,%'."."J.O'73.J' Z.'.*J.,

wh y y :..we ry..

m;. - 4 u. c :., a..

:osa,m

.a...m.. ws O, 6NhM. A.f"l Any. cracks or linear indication' b, ".@Mg$f i s Y..@m.5 ,.,c't.i ),p&wq%d&. 'T.%4 W:L WuW' Indications.NM.tf '.i n' dimensions}'p?QakterM lijg/ vlfour :o'f: more~. tounded W@. vl.b (c. Rounded;. with". ' 2' Q,.' s d.i.V 7 $;r 4 than 3/16".(4.8 mm);- 1 :<v. .;m m.:U f Q.7 WM@h)<Ci M .. cs :q y:.i.;. ~ UMi' g .;.@c'! lM:S.,!1 y separated ' by 1/16" ~ '(1.6' 'mm) 'ce )lo$$ ' edge-to-r$.:',1 5.7 a ~ ~ ,%. @.z.h.,, h; Ten

j'.C

$, N s J f:,;.T

t.... w

.hl.I D or[more.- (r'ounded Iriilications lik 'andlid.:,N.:- .. ~-. ' a;. .g,., .~ r. a egge, v.

i... y., x c,.

g rig; D ).,b.e- ._) c ' g.e, - . square i inches ; (3870. mm2) ':of. surface with a Wi - ', , ;y " j_ ' .,,3;..y,. ;. i.: major 0 dimension of 'this ' area notsto!, exceed 'six"'; '..L q,, q. [pg Inches (152 mm)/ with tha' s dimensions.taken in "' i.. i l. s' ',) = &... -' g .the least favorable l location :.Trelative ;to - the :,2 X. "cIndica. 4e : 'i MP, .'1 3,y:.y ; w... m.tlons being evaluated.- M - l '9 s. .N,,Ui'..W..,. m. r ra y.,mk. !l. '. v +..i g. D. ryH 'h,g .y,r, A ~ e,t n c ".. + NW, [..il M.n.H %,;f I' 7. m. .9.2 -Weld > Edge _Preoaration2 Surfaces: ". ~ -

n '.b' '.-

sc~ }, ...d : ' qa :. pg[cjamInarytype !. indications ~ exceedin e , J Q J, 5;( /, defects!.'. In[cutj!nitrasonic?- f.edi d c.:byi: 1n.=,LI*nothtphnu be ; determine n ,9 t.aminar' Md.fik ai' : %g.h examination.;nopenings that..are not' 7acceptableiby $'(l

1. l' kq! g

c J h y,

F.i.( G. 3 i are acceptable on i tn'? Mamination ? shalM t W . remov,ed;.to.4 depth.of.al mfhimM of 1/2.irdh !(13'mN>e'Ed rjl ,lhlN'j[p an c!' ;. W. U P : k @?Q@i,Y; % g. fc- ^ m of 3/4:Inchd(19.:. m)w/end!rep v;,,v a y.m.n,FW#fi.9'g;,and ;a;. aximu.. s* m m fpi

. n

u..:.

., t.... m u.f,. 9,e. - ,a m....

m. c.p -. #...a. q.

u,n.c.,ld.1 n a n : -) Y M '(.V,r.. l*n...w. ; ', ws.-m.,a,W w w.,,..,p): we, 2,4.y%gQheEfollodl6gl'Jnont'amINa ww . j 'y '?} .{lN W y,.e

• W @y',&@tipy,1, C;%'!'TQ

'Wi !hMY.!/ \\ i% i*r g amia'ai" indication Dneard::, hts.ma%>%; :n l unacceptabtew '. m.u... w . O$:,& SMN;%e$:d.4sF9/^4ka mm) tono <.N ' m# em% . 9 q W MM

F. Rounded '

Indications Mth' t dimensions es v w;g q ge@t.M

.i 5 J.@s.ppgw@ify@i i M..;;@glpg@polmmm@dthents/is1nc 'c ',. wh q p gs ve : ; q gfhc prour;coRmor. ?ndicausn,: inia lin&s sGC w" - p ewPe whw/Isanch:(i.s.mmyor le=Wge to edo.4Qm.w < 2ma wa - w. a. m n .~.M.h.. h. hhhhk f.h!hhh.ayh. df

gn.m.

h ,h l gun y w w.m.%m. g mauwav 7.m;rj,w:p%py@&p m u mg.,e w +. mM'gj. %g.,,%,,, g.) g,g grg.... m. .,e m e., m.w. : 3,.f.,_ p,y. 'g.7 y i. ..rMgpM.ww..A.,. h. wase,.: yN,g;.g * ..,,,.. u 4 eTM.0cq;4%, ;, Q .:;gp.w l .h w:N;g;g um.,r. p.rcm,.4.x.W's. 4 gg ny v w.. g v.,; aa.<.y.M n n :; a n ;. om me.p%..m 1...qm %.,,- .: gi;y< - y, ,....y ip o. ::.. : a y },.. 4 '. .k -.,., '. [,> ).L.,t.,, b..p.n..w g-<.g,c. .,,,.. 4, ( g..... - g. )u.. ri. l... +xu c, - v. ~..;. y,.-. p g v ...-~ y ty My p e,,q.,s g. 3 \\ ~.. -,, -

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m:r:. ; . N.' a n 1 :;wmFn. #; ~ c:=. i bw...... ...,,..a.. .uh, W y :. p. twWR.- W iie!.t.w? N'.?.'M;. h.. /'E" % D B T ON%NGINEER.thG:,-(NC. $.y*'9 . E.1ED, P <d 'C M US I M X E R OPERATIO E ,. d. :;; i 4. J','?r. t 4. r5.. a CH TTANOOG.% NUCL A'.s. +;gg..~' ?,; r.;W c,,.Ji k".I,.c%,7v&,M Y;. ' ; l: F I 4 .,'..'.>.c. -.t.1. l, ::iW W D c.o.-,,,.,.... 6 o i.. e.. o.... e, - c... '.,.. 4. y.e$p.mdicat. P.- - ' ,m.a.u.s.n,. twemecmina. ese_. wenneo.n. c6m ,,.',,",. A.,..,Date. issued o,N..o,; N. ' 4.. +.. G )... ., w ec. ion s. 23, 1978;.e.v..w. , 'a , * : p-page..q,..;,,of 6', February ow 01 . L..g w, -.u .=... r. -...u n ..*. n. a.m.m

• = c..

..j... ;. i. eFSp.W:;lssued bpr. Nuctear Quality Engl'neer ..g;:a.. n ng ;. t, , ;,.. W. 1-3 MP.C vU .%,.um p g.w v.;.,,N5 k. w% Mk h N;.,4 Nl.W M..k,e u '.M.h+N :h~ 4 6+.. w c T ' \\.h.m @l* ;.f,%daMNj h.h;P',A.h.jAI%.3h,.p/.'(.i.Q.$. A ct 5 NN 5.h:ppYMd,lno $p::Mff wn p tQ a.w W,.. I.A e .. h.Q Q. ;a % i gU*, E QQhp m ' p f:- f)3sFora s and Bars s...e, gLq., W.m..~.pr y @m.lR:n) .a%.n:&;.%p%.s 9 d..?. s:.s. A.: .N... m-4 p g...i.c ..m,4:m. .m.z,y p' Onih'indicatidns" withWn'gq.,.?., w .g .g,;9.yu9 .p. w.,,., 9 4gy n 7,,,yz 9,.9m :y , h Q MM,... 3 ajokdimensjons_ greater.i hto.'.7.y:.lcLif. (Q w..... v. 9.3,bi%.. p' 3,.';yhyif?@g.* S.pt,y.jl/16/IMhi(l;6MYuh'att be c6n's'idere t M N' ef;. g.t n;. t. e. y.y.y,we.,..q..m ;g,!,The'.following relevant inifications are unacceptab n. g g g., o:. w t p,c 3.- , m.;m,,.. )!s,,.3.,7.

2. g., c.~, q.

.w 7.v, p...y 3 ,....., m.;e: g. (,

F.";; b,7,* 9.322

,3 , y. S!- M'M8Nd.\\ @y @@?m.Q@D AnVlIlne'ar indications ~grea 'a'..[./r y +..y.,T,@e;@ li ) fon~ if $.g mm); thick. oF mater 41s. :.less" th'an 5/8 inch.l(16 . f.y p g . c'.; c;p, e W,g l.h.,e @.. p.n,.,,, m,. m J. ~ .. e .a,; 4 ,; greater.than I/8 Inch (3.2 mm);lo.ng.' "l.1 'ffY 41- %:W.ifor materials from,5/8 sinch 106 mm) thick:;.to' ,.3 . U; MW;f ]4 .M[.qy MnM2. In~ch (S@) thicWland'3/15 Inch' (4.8 "' E' l. " ', ~ { > djeimmtloiig :for materials [21 rich:(51 mm) thick and .g.y3 [.$,ge].4 i g7,g.z. WiM.. -- l ' & M'? D '. C '. . :,$hrb..., ',,' 'M' j. 8?r.lRounded:llndicatlod's..~Yrith lNimann. ions grIster U )' h..,h$,s d '.h.! kh,h..w .,.n .,..a fh .. 2 M:Mthan1/8!. inch'(3 2 mm thickners65 less than" i 'P,

• Q'd. 7 S;. -

~.' G.VM tS 1 Jf,y.r.d:,, .h.mDor7thickn'e.sQs,,,(5f8.'Ir' eiterdh 'i e 's r nd .?Four%r.!morefinificaM5s,at fch' (1 3 /. c. L.. p.. rptery. g. 1.s p. - IN; z 'i'% 1 t ? ..f. p 3 m gl M !C .p' l - M A,i. t WW? ;};f/16 s . d.;' I q.py.w.,t - Q,(:/MSMWl rich 41;6 mm)'oriless iedg'e to-edge,Mmore hdiW $k ,q ys ,,, d.^ 9 ch ( 7-[4'gQ't,mm2)f,6?incheLwhde maior:dimoitslon is no 'more 7 ~ N, offarea

7 '

t

n s..{l52.h. mm)?with '.the dim. en. 'si.o. n

E "T..M..@M4y,tha'nsc en3 h)the most: unfavorable. location relativ..s..?,%

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o1 . DETAIL WELDING PROCEDURE SPECIFICATION s CHATTANOOGA NUCLEAR OPERATIONS e-Sea COMBUSTION ENGINEERING, INC. DESIGN ENGINEERING - MATERIALS & WELDING NFW-GTA-8:43-02-f November 5.1981 DwPS TE: Gas Tungsten Arc PAGE I OF 3 OCESS: WPQR: GTA-8.43-101 2 QUALIFICATIONS: 1 APPLICATIONS: Repairs and Welds to Wrouaht Materials TO P NO. BASE METALS: P NO. I/4" THICKNESS QUALIFIED ON GROOVE DESIGN AND WELDING SEQUENCE 9 THIS WER.D. AS DETAILED ON THE FABRf CAT 8ON DR AWINGS. SH Al.t. 3E EXAMSMED BY APPROVED MOM-DESTRUCTIVE HETHODS AT FREQUENCIES AS ASStGNED ON THE PRODUCTION FAeRICATION DR AWlMC.TME COtePOMENTTRAVELER AND/OR OTHER APPLICAst E SPECIFICATIONS. f h Ad /~ U '( og ) 4-h NY O'- Ys2." , ngor,, o

O P-8 c

. S K G rc H Alo. l TYPicM SKETCH No.2 SEE ENGINEERING DRAWING (S) FOR DIMENSIONS CLEANING: AS REQUIRED TO PRODUCE GROOVE AND AD.!ACENT SURFACE FREE OF DIRT. GREASE. OR OTHER CONTAMINANT AND/OR REMOVE SLAG OR OTHER CONTAMINANTPRIOR TO SUCCEEDING WELD PASS. SEE GENERAL INSTRUCTIONS. WELDING MATERIALS: ELECTRODES / FILLER WIRE SPECIFICATIONS CL.ASSIFICATION _ PROCESS DIAMETER (S) TYPE ASME SFA MIL CE TRADENAME A NO. FNO. 43 GTA 1/16" ERNiCr-3 5.14 GTA 3/32" EWTh-2 runasten l SAA FLUX MFG *ER. TYPE MESH OTHER GASES: Argon ( OTHER:

1. s e o.t.

s, as ses P..rs.v, or C..O.MBUST,I,O.N ENGIN EERING. INC.. WINO.SO.R. C.ONN. I ..........................y........... i... n.....u ...u....

C G _Q WELDING PARAMETERS Ah' 2 PLICATION (S) ( PARAMETERS AN>LICAT!ONiS) GTA WITH FILLER ELECTRODE !$20 i G5 NUMBER 1 -1:5! DIAMETER 3/32"O W/30* Taper & 1/54" Flat End 4 EVI' -2 !dki n ~5' TYPE i I b EXTENSION 1/4" - 5/16' a l'

!:R g

w n

• 3i33 FILLER METAL.

,,*E: Q m i f'g. DIAMETER 1/16" E:$: E@ I TYPE ERNiCr-3 F: 0' 0 m i:3a* SHIELDING GAS (ES) E 85

h!!

m E TYPE Argon g gG z p g'2g n' FLOW RATE (CFH) 15 QO$3 2 GAS CUP SIZE,IN. 3/8" iS 59* GAS CUP TO WORK 8gQO ~ RANGE 3/8" gagQ POSITI0ll FLAT. VERTICAL, OVERHEAD. HORIZONTAL 3] Eom O .$ yEm d 93 VARIABLES =mEdO mm 9! TYPE CURREllT/ DCfSP 2gP@] Eg POLARITY $m AMPERAGE RANGE 70-120 q t4 m 3,f U VOLTAGE RANGE 11-12 ( TYPE ARC START High Frequency or Impulse dy y a-Q TYPE BE/D Stringer w .) O .( ~ A V 8 6 i

WLLuiana r ouvuvu nc ut.iric,uimvnuw.iv - ,_,g,,g a l COMBUSTION ENGINEERING,INC. GTA-8.43-101 PROCEDURE OUALIFICAllON NO ST E

• daT f ArV 7d_ 1478l I

III $ IX OU ALIFIE D TO CODE SE CTIONIS) SA-213. 70. 304 TO tR 16R . SPE C. & GR ADE 1/4" x 31/2" Dia. 43 THICKNESS t& OI A.lF PIPE) _ O TO P No (R WELOLNG P No Groove a5 IUn95 ten Arc TYPE wELO JOINT ! LO'ING PROCESS Horizontal Fixed PiDe 't 5.G) 43 N/C POSITION TEST WELO LLER META 1. F No A u, Mul tin 1p SFA-5.14 ERNiCr-3 Str4f,LE or MULTIPLE PASS IC.gr ANALYSIS NO. OF LAYE RS (IF CLA0) >ECTRODE SIZE SinQle NO.OF ARCS GUX gn, p g g,g,,,, Arcon pgggg,7_ CIELOING GAS (ES) & COMPOSITION 350*F 15 CFH MAX. lNTER PASS OW RATE DC-SP MAINTAIN P RE HE AT UNTIL PWHT PE CURRENT Argon 5 CFH POSTHE A,T TRE ATMENT RCKING REOUlHEMENTS 1THE R: JOINT DESIGN BE AD NO. PROCESS WIRE DiA. AMPE RES ARC VOLTS INCHES / MIN. 1-2 GTA 1/16" 85 11 Bal GTA 1/16" 105 12 .Wib "A p.,6 ,x- -.

p. 43

,o45/4 W P O*' 8/R." % FER RITE IN AUSTENITIC BAD DEPOSIT z1oos" EPOSIT ANALYSIS C Mn P S Se N Mo Co N: Other GUIDED DEND TESTS CHARPY V. NOTCH IMPACTTESTS DROP. WEIGHT TESTS tocavion vru - rvn.=s uits Lav cxe TEMP RESULTS 2 Acceptable 7 ACE: 2 Acceptable 3oo7 BIDE: M ACRO: NOT F TENSILE TESTS NON. DESTRUCTIVE TESTS n s mci== uu'- a ve., i.... c ...en.. toc.... .,,..so LIOut D PE NE1 R ANT Acceptable n A oiOGR APHic Acceptable Transa RS,lon ninctil in unia Trans. 75.900 Ductile Base Material ULTRASONIC M AG. P A R TICLE VISUAL BBE we enay is. ihe...ieme es to isi.,e..,a... c.,,ee,..na ih., W. C. jones SYMBOL wt -En the test welds we,e p,ep.,ed, welded end tested in acco,d.nce ChattanoOqa, Tennessee wies,ewi,emenis of ihe AWE Code, s coasusvion cu i n c r a i n a. i n c. E-7062-A l TEST LAB. Met R&D Dept. sy:j.[ rNO D-M c e_] > T ITL ## o BY OTHER /7 e WAS IA-8.43-5

.... l..~.. .. l.. ^ ~ ~ ^ T &&::_. COMUSTION ENGINEERING, INC. NUCLEAR DESIGN ENGINEERING DEPARTMENT MATERIALS AND WELDING WELDER PERFORMANCE QUALIFICATION TEST DATE: May 8.1980 WPQT: OGTA-5G-F43 l.0 SCOPE 1.1 Qualification for manual, gas tungsten arc welding with the ^ addition of F43 filler metal to join P-1, P-3, P-4, P-5. P-8 or P-43 steels with vertical up progression. i 2.0 WELDING PROCESS 2.1 Manual, gas tungsten arc (GTA) 3.0 _ BASE MATERIAL 3.1 Pipe of P-1, P-3, P-4, P-5, P-8 or P-43 steel in any combination i with a nominal wall of 1/4" and nominal diameter of 2". 4.0 WELDING MATERIALS i 4.1 Filler wire to be in accordance with ASME Section II, Part C, SFA-5.14 Type ERNiCrFe-5 (Inconel 62) or ERNiCr-3 (Inconel 82). 1 4.2 Argon gas for weld and pipe purge. (L c-- 1 5.0 JOINT CONFIGURATION l 5.1 Joint configuration to be in accordance with Sketch No. 5 of Appendix A. l 6.0 WELD TEST POSITION 6.1 One pipe shall be in the horizontal fixed pipe position (pipe axis horizontal, groove plane vertical) for SG qualification in the vertical up progression. 7.0 NON-DESTRUCTIVE EXAMINATION 7.1 Liquid penetrant the root and final layers of the weld. 7.2 Radiograph the completed weld. 8.0 DESTRUCTIVE EXAMINATION (Optional in lieu of 7.2) 8.1 2 face and 2 root bends to be removed and exanined in accordance with ASME Code, Section IX. 9.0 QUALIFICATION 9.1 Successful completion of the two pipe welds qualifies a welder to ' (1' join P-1,P-3,P-4,P-5,P-8 or P-43 steel in any combination using filler wires of the F-43 classification from 1/16" to 2T thickness in any position shown in 9.2.

o WPQT: QGTA-5G-F43 PAGE: 2 0F 2

{

9.0 QUALIFICATION - CONT'D 9.2 Successful completion of the weld in 6.1 only qualifies for the flat, vertical and overhead welding positions for vertical up pmgression. t (, se 4 e l [,, L. l

s -.... -... - -.. - -.. - ~ n ']^(/[7.g,,p, COMUSTION ENGINEERING, INC. DESIGN MATERIALS AND WELDING GROUP i W' WELDER PERFORMANCE QUALIFICATION TEST (L ~i DATE: July 17,1980 WPQT NO.: QGTA-6G-F43

1.0 SCOPE

1.1 Qualification for manual, gas tungsten arc welding with the addition of F43 filler metal to join P-1, P-3, P-4, P-5, P-8, or P-43 steels. 2.0 WELDING PROCESS: 2.1 Manual, gas tungsten arc (GTA). 3.0 BASE MATERIAL: 3.1 Pipe of P-1, P-3, P-4, P-5, P-8 or P-43 steel in any combination with a nominal wall of 3/8" and nominal diameter of 4". 4.0 WELDING MATERIALS: 4.1 ' Filler wire to be in accordance with ASME Section II, Part C, SFA-5.14 Type ERNiCrFe-5 (Inconel 62) cr ERNiCr-3 (Inconel 82). (( 4.2 Argon gas for weld and pipe purge. 5.0 JOINT CONFIGURATION: 5.1 Joint configuration to be in accordance with Sketch No. 5 of Appendix A. 6.0 WELD TEST POSITION: 6.1 One pipe shall have its axis inclined at 45* to horizontal for 6G qualification. Welding shall be done without rotating the pipe. 7.0 NON-DESTRUCTIVE EXAMINATION: 7.1 Liquid penetrant the root and final layers of the weld. 7.2 Radiograph the completed weld. 8.0 DESTRUCTIVE EXAMINATION:(OPTIONAL IN LIEU OF 7.2) 8.1 Four side bends to be removed and examined in.accordance with ASME Code, Section IX.

9.0 QUALIFICATION

9.1 Successful completion of one pipe weld qualifies a welder to join i P-1, P-3, P-4, P-5, P-8, or P-43 steel in any combination using filler k wires of the F43 classification from 1/16" to 2T thickness in any position shown in 9.2. 9.2 Successful completion of pipe weld in 6.1 qualifies for all welding , positions.

C-E POWER SYSTEMS.- CHATTA100GA UORl;S tlELDING EllGirlEERING DEPARTi1ErlT ret 33.D OF WEl.UER/WELDitlG, 0PERATOR PERFORMANCE QUALIFICATION TESTS (UPUT) AS REQUIRED BY THE (b ASME BOILER AND PRESSURE VESSEL CODE, SECTION IX ME [._ o.# F SYMBOL.3-I . TEST CODE 00. QGTA-6c -F4 3 .uCK NO..Yd[- dO-MO DWPS GTA-8:43-02-1 DATE MARC,d, l_R6_2_ ~ TEST CONDITIONS

• iPQT Uelding UPQT lco:4ent, lding Process (es)

UPQT Base ocess(cs) Man.' Auto. Material Material Position fPolarity bcO1r.OlcObAc O

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O e1 @to P1 @ F1 O F6As O ' :.u O O P3 Oto P3 O F2 O r6As () 2cO2FO2cOkom:P O Aw O O. P4 Oto P4 (3 F3 O F6A7 O !3c 03FO 3c O h ocsP GP.O.'J O O l Ps O to es O F4 0 r6As O acO 4FO 4c O l other~ l Ps Oto Pa O Fs O ' F6A9 O L so OsFOsc Oi~ l: GIAu 00 O P4-Oto P43 0 F6Al O F6Alo O lsc @6F.06c O'i~ j n,u O O E S'.: O O !Other ._ir6A2 O r6All O !other i l SiUD O _O I SA _3 06. _.J r6A3 O F6A12 () l ll [ 'O'~" S A - 3 0 6.. i F6M O r43 -@ P ~T.ser iaint cisicn.%7 *, ~ i N I .cMsw w.. 4

W,i c nessE'c t r _2('4 "

j Unclassified 0 i W TI i k 1. a c _, ic -- --- - \\ / . l,. it thed or .Other_ _ __ Spx.sFAs. I' Cla s s ERNi Cr:3] .Q.nlificaLion Pi . Pl A i ' Mrcer _ _._.. _ _.. p ') ade ueld proc. l Backin(I Arr.on ._] Gas (es) Argon ( m:al i fi c a ti c,w 3 UEQ26'TA".B.f3-foi j j Gther 1/16"G EhDI b $ NJS#'N $ l'ade weld pen f. { Instructions for the' Uelder l- 'ju ali {,ic a t ion

1. Set-Up:

Stencil your sybmol and QGTA-5G:F43 on the test assccbly test ior Secc on I (} and position the assembly for SG welding. Preheat /Intenass: 60*F min /350*F max. ~ Section iII N l

2. For the root pass, use 70-12i amps,11-12 volts,1/16"O fi11er wire,

~ 3. S?:. '!1 : 1 -1 0 lo Cim shielding zas, and 5 cFli purge gas. For the balance of the

g, lii;-2 0

weld, Taise the "Perage to 125-145 amps. Section XI j 4. Jnsppp_ tion: Visual of set-up and final surfaces. i

5. Mechanical Tests:

None

6. Jj,on _ Destructive Examina tion: PT of root and final surfaces, RT of l

U,' ) WIE O. f' Oi" 8f final weld. l i 3 1

7. Non CE h*itnessing:

Not required. l } P. oduc tic,n i

8. Destructive Examination: (Optional in lieu of 6.ab'ove).

G Idin9 l Wo face be'nds two root bends to'be removed and examined in accordance with ASME Code, Section IX. } biher _ ..)... _.. I rod s'!,o"nf.UUdhadl.bb Test tode ao.._ __qc1. g c d u Page 1 of 2

s ~ n Code I;o. nrmt - r.n Pd9e 2 of 2

• e TEST RESULTS

-,-..m

==5. O Accept, O Reject, L (O 4 siae, rig. qw-462.2(a), Table ow-4s2. ) 2 Transverse Side, Paragraph QU-311 O Accept. O neject j 01 race.1 root (long.) Fig. QW-462.3(b), reble QM-452. O Accept. O aeject f, _ h4, 2 Face. 2 root (trans), Fi. qw-462.3,(a_), Table QW-452.._ _. MAccept, O neiect Performed Bf- [ [ '~ ion-C-E Witness .aur . f. Y' - Agency. 'h te _ _ c __._ A .= .m

. = ---.- - =.--==.=...-..,= n - = __ = - =..=

...; O Comp 1etc'. {} No* Evidence 7 lj () Evidence of Cracks . O rncomplete._ -inch is the s&i of the lengths of all ' inclusions and gas ~ pock'ets visible' nn.the'T'ractured surface ( ' t- + ~4' + + +._..___ ) .l.:l ~~ ~~ I O Yes Wald and HAZ show complete fusion and freedom from cracks (linear indication ' .} ( ) i:o in the root 1/32 and less are acceptable).' ~! O c:ncave ~ O c:avex ~ ~ - - inches villet leg size is inch by ~ ~~ inch ! l'one-C-E Uiinoss-- '. w-erfor w.ad By o u i

't2

... _._: _=__ _ __. _.. A g e n cy _ =. ~ - - ..-:.=:.- = = - -. _: Insaect. - Dam Accep' Raject Perfor. ?d SV ' Cate f!cn-CE Wi tness. kency c fit-up Gi.@ O 1i3 3 2.rz s/a m "g7 -Q. -Q. - -- je l - -. dp @~O. Q2 c/M lr-a-sz i N/n Visual O. O 1 1-Z y fic.al veld nr O-O. y GD - O.. W_a;te.f h-_z-12 nia c of .O O ~ RT O'O @uaJ ~$ ~ O Sk ~ _d7 3-z-s z. n/a \\ G ??.C

==_.-=1.. .-__-3=.=., w_ -=- Miscellaneous: Ue certify that the statements in this record' are correct and that test velds were prepared, welded, tested, and examined in accordance with the reouirements of the AS!!E Code. WELDIt Ef' I ' ER t! DEPhR milt ~ ~' l V_ 5 i I C C.84 '* U 57 t O P8 f.M GIN E E R3 ".G. 8 *.C.. W3 '. 0 50 R C O N as. [ ,.......i.......~,....................... l ......=_

i E.1886 (12/78) WELD INSPECTION FORM SERIAL NO. CONTRACT NOJUNIT NO. JOB & CONTROL NO, SEAM NO. D.W.P. NO, W.P.O.T. PIECE NO. PROCEDURE REQUIREMENTS Welding Position (s) ASME Base Metal Typa P1 P1,P1-P3.P1-P3/128,P1.P7,P1-P8,P1-P43,P3-P3.P3.P8,P3-P43.P1-PS.PS-PS.P5-P8.P3/12BP43.P8-P3/128.P7 P7,P8#8.P8-P43, P43#43.P3/12.P3/12 8 Metal Type E4018-82LE7018.E8018C3,E-8018G.E308.E309.ENiCrFe 1.ER308,ER309,ER312,ENiCrFe 3.E-9018-83, Mil 521,304 STRIP,308 STRIP',ENiCrFe 2, ERNiCr 3, ER NICrFe-5, B4,84 LOW CU PHOS.E31615, ER316 Other Preheat Temperature Minimum & Maximum 60,150,155,200,250,300,350,400,450,500,550.600, other interpass Temperature Minimum & Manimum 250,300. 350,400,450,500,550,600, other Filler Metal Site.030,.035,.045,1/16,3/32,1/8,5/32,3/16, 7/32,1/4,4" x.025",2' x.025,1" x.025,2" x.037, other Maintain Preheat YES NO MAT'L, RELEASE DATE FILLER METAL TYPE FILLER METAL S!ZE HEAT / LOT NO. FLUX TYPE / BATCH NO. 1st SHIFT l 2nd SHIFT I 3rd SHIFT {~ Welder Welder Welder Symbol Inspector Date Symbol Inspector Date Symbol inspector Date k I h a I l l l l l l l Completed Date Traveler Seq. NO, l l Machine cleared of wire and flux Protected Signed

a REC 3R3 CF INSPECTIIN FIELD ENGINEERING SERVICES COMBUSTION ENGINEERING, INC. CHATTANOOGA DIVISION-FES Contract & Unit No. Job and Control No. Seam,Pc., Assy.or Code No. Dwg. & Rev. No. Operation No Sequence No Type of Inspection-M & P Specification Used Tool and Gage No-Component Description-Recall Inspection Shift inspector Level Date Satisfactory Unsatisfactory incomplete 3rd 1st 2nd Shift inspector Level Date Satisfactory Unsatisfactory incomplete 3rd 1st 2nd k Customer inspector Authorized Inspector Recorded Serial No. A- 00414 INSPECTION RECORD COPY

M

• SIS,YNAS r

ar.37ss a ter7st

• =
• I 2.4 s

D, e PROCEDURE NO. / 5 'w OC PROCEDURE FOR: DOCUMENTED CERTIFICAT@F,, RE ISION LETTER /fNo9s [{l[.f \\ 1 17 i V :PAGEi OF PROGRAM Re' vision.Date: 7-7-81 M: PE p i j[ ?. ' ce=*..% r., ,y,,,, l- ""'"remo a '? .1' O PURPOSE: .o To delinents the tec nical requirements for certifying personnelin the l This procedure is 1.1 areas of Auditing, NIIEF-and Indpection and Test. 1 in conformance with the requirements of Quality Assurance System l No.2. 2.0 SPECIFIC REQUIREMENTS: } d*=ilai in the following 2.1 SpacIMn requirements -for cer+4&Mnn are l paragraphs: t i A. ASME ND.E - Paragraph 3.0 i B. Inspection and Test ' Paragraph 4.0 C. Auditing - Paragraph 5.0 CERTIFIC ATION PROGRAM FOR ASME NDE PERSONNEL: 3.0 3.1

References:

3.1.1 ASME Code i 3.1.2 SNT-TC-1A Paragraph 5 3.1.3 C-E Power Systems Group Policy #17 3.2 Levels of Qu=14Mc*4nn; I 3.2.1 Level I: An NDT LevelIindividual must have snWiciant training and l experience to properly pa% the necessary tests. He shaR be t responsible to a person certified to NDT Level II or III for the method. i proper perfnrmance of the tests in the applic=hla 3.2.2 Level II: An NDT, Level II individual shall be qualihd to perform i NDT evaln* inns using methods for which he is certified. He-shaR be able to set-up and calibrate equipment and intarpret and. evaluate results - with.. respect._:to applicahta _. codes, _ standards, _and . spaci&dinns. 5He e shall2be nthoroughly @_inihrlisniteinns of the w ed 'respoiikihility for ~ ~ ~ on-thedob -training 'and guidance cf trainees and.NDT Level I personnel. He shall be able to organize and report any l nondestructive testing investigations. ~ f. o t \\

m:n av$e enna s m.m. n,,,, -

• a 2.4 PROCEDURE NO.

QC PkOCEDURE FOR: - G ( DOCUMENTED CERTIFICATION REVISION LETTER PAGE OF f PROGRAM Revision Date: 7-7-81 l NDT Level III individual shall be capable ' of and f 3.2.3 Level III: An responsible fbr: eseahliahing.e +=chniques; interpreting

codes, standards and spaci&ations; and designating the particular test method and technique to be used.

He shall be capable of evaluating results in terms of existing codes, standards and spacihaHnns, and shall have snMciant practical background in applic=hia materials, fabric =Han, or product technology to e=*=h14ah techniques and . ; - da where none are otherwise availahla. It is acceptance desirable that he have general familiari+y with cther commonly used NDT methods. He shall be responsible for the training and exa=in=Han cf NDT Level I and T evel II personnel for cerH&=Han. Prior to being qualihd and certified to at least NDT Level

3.2.4 Trainees

I, an individual shaII. be considered a trainee. A trainee shall not be used in place of a gnalihd man. A. trainee shall work along w2th a A trainee shall qualified individual certified to at 3 east NDT LevelII. not mnduct independently any test, interpret any results of a test, or write up a report of test results. ~ 3.3 SalacHan of Candidates: i 3.3.1 Personnel calackad for cerH&=Hnn as Level I or II will have snMciant education and experience to provide understanding for further training and development. Supervisors recommending personnel for training shall indacerin=+= the candidate on the need of a strong sense of respon=ih4144 in the performance cf their job. 3.3.2 Personnel salW for cerH&=Hnn as a Level III with have, prior to testing, a letter from the candidate department head submitted to the Level III admin 4= Faring the examination. This letter shall assure the candidate has the required lu%dLy and a

strong, sense of respon=ihn4+y.

The letter shall also attest to the candidate's ability to perform in the following areas: communicata with others a. b. Instruct others i organize and handle the administrative part of the job c. 3.4 Education and Experience: ~ i 3.4.1 To be considered for cerH&=Han as a LevelI or II, a candidate shall NDT Level. satisfy the following requirements for the applic=hla k. 9 9 v -e . J-

CL"5 SYSTEMS l.. ...,.m.,,,, PROCEDURE NO. L4 OC PROCEDURE FOR: anctiMENTED cERTIFIC ATION REVISION LETTER G PAGE 3 op 17 rnegngg " :. D:t:; '-?41 3.4.1.1 For High School Education: j l Experience Hours of Training Test Method Level I Level II Level I Level II Radiography ~ 3 mo. 9 mo. 20 40 Magnetic Particle 1 mo. 3 mo. 12 8 Ultrasonic 3 mo. 9 mo. 40 40 Liquid Penetrant 1 mo. 2 mo. 4 8 Eddy Current 1 mo., 9 mo. ~12 8 The experience requirements shall be increased 100% for l personnel with education less than high school graduate. 3.4.1.2 The foDowing factors were recognized by Combustion Engineedng, Inc. to be significant and were considered when eshhll=:hing the hours of classroom training. A. Indi.viduals are employing only a limited scope cf the e technology of the method, i.e., liquid penetrant is limitad to color contrast work only. Therefore, individuals are getting mncentrated experience in a spacific technique. B. All inspections and examinations are performed using a detailed procedure. 3.4.2 To be ' considered for cerHMc=Hnn as a Level III, the candidate shaII. satisfy one of the following education and experience cr*=da. A. Graduate of a four-year accredited engineadng or science milege or univezisty with a degree in enginearing or science plus one yearh experience in an assignment compar=hla to that of an NDT Level IIin the applic=hla test methoti. B. Completion with a passing grade cf at least two years of . Engineering or Science study at an h-";-i unimay, couege - or technical school plus two years' experience in an-assignment - comparable to that of an NDT Level II in the appropriate test method. C. High school graduate plus three years' expezience in an l assignment comparable to that of an NDT Level II in the applicahla testing method. D. Four years' experience as a NDT Level II in the applic=hla testing method. O e b

.!.~ s e' ft.3 ?S. 9 (G1789 2.4 PROCEDURE NO. OC P80CEDURE FOR: f DOCUMENTED CERTIFIC ATION REVISION LETTER 'N 4 17 PAGE ,OF punnn2M Revision Date: 7-7-81 I 3.4.3 For Level II cerH&= Hon, the experience shall consist of time at Level If a person is being qualiNd directly to LevelII with no time at-I.Level I, the required experience shall consist of the sum of the times required for Level.I and Level II as a trainee and the hours of training required for LevelI and LevelIIin total shall apply. 3.4.4 The foDowing factor's are recogruzed by Combustion Engineadng, Inc. to be signihant and will be considered in meeting the equivalency requirements for quali&=Hnn, but will not reduce requirements by more than 30 percent. Higher educational levelin enginaaring or science, that provides A. a basis for. increased understanding and grasp of technology involved in N.D.E. B. Intenen b d formal training programs that enchance knowledge and accalarats the learning process for fast development. C. Intendhd job training application where the work is + concentrated and/or extensi.ve overtune is applied in performing NDE that enhances experience. Increased level of respon<tibili+y that provides incentive to gain D. experience and develop expertise. E. Experience as a certified NDT Level I or II in other NDE methods. 3.5 Onali&aHon ExaminaHnn ~ 3.5.1 General Test Levh I and II (writ +an, closed book) A. The general examination shall cover the basic test principles relative to the applicabla method. / The examination questions shall be developed from the questions B. in the appropriate supplement to SNT-TC-1A. C. The number of questions shall be as foDows: - Method. Level I Level II Radiography 40 40 Magnetic Particle 30 30 Ultrasonics 40 40 ( Liquid Penetrant 30 30 Eddy Current 30 30 I / ./

i o w e v=en CL"5 SYSTEMS ...,nn.,,i, 2.4 OC PROCEDURE FOR: PROCEDURE NO. G j DOCUMENTED CERTIFIC ATION REVISION LETTER PROGRNM PAGE OF Revision Date: 7-7-81 3.5.2 SpWe Test LevelI and II (wpn, cincad book) The specific examination shall cover the equipment, operating ~ A. procedures, and test techniques. It shall also cover spWe=Hnns and codes and acceptance crita H a for the l applicable method. B. The number cf questions shall be as fhllnws: Method _ Level I Level II Radiography ~ '20 20 Magnetic. Particle 15 15 Ultrasonics 15 20 Liquid Penetrant 20 15 Eddy Current 15 15 3.5.3 Praceir-al Test Level I and II A. Demonstrate prnficiency in performing the applicabla nondestructive tests and evaluations of the results obtained on s one or more samples. 3.5.4 The General Test for LevelIII (written) shall be administered without l access to reference ma*arial-A. Farty questions devised by the examiner for the appropriate

i..ethod.

B. Thirty questions on capabiliHa= and limi*aHnn cf the other NDE methods. This portion of the examination is not required when the individualis qualifying in all of the NDE methods, t 3.5.5 Spacific Test Level III (written) shall be administered without access to referen maharial-The ne==ary data, such as graphs, tables, and the applinahla ASME Code Sections will be provided. Forty questions shall be answered to demonstrate a knowledge cf [ A. the test variahlaa, the procedural requirements, fab +=Hnn prnmaaaan, and defects. 3.5.6 Prar+ical Test Level III (written /and or operational) shall be administered with ams= to reference ma6 rial-l I e e 1

^ . c craacma n-u n,, ~ 2.4 PROCEDURE NO. OC PROCEDURE FOR: G (- DOCUMENTED CERTIFIC ATION REWSION LEUER PROGRAM PAGE OF Revision Date: 7-7-81 A. PrnMedancy shan be demonstrated in writing a procedure or i spWrenn for the performance of the app 1le=hia nondestructive test. B. PrnMciancy shaR be demonstrated in selecting and performing the applic=hla nondestructive test:s and evalu=Wg the results obtained oit one or more samples. 3.5.7 An examination to assure natural or corrected near vision by reading J-l 1**+=ra on standard Jaegers chart for near vision. Personnel shan also have vision, with correction if nm==ry, equivalent tn i 20/30 or better for distance. These requirements shan be checked on l an annual basis. A. The individual shan be capable cf distinguishing and i <Hffarentiating contrast between colors used in the particular examination method. This ' capability shaR be demonstrated during the practical test. 1 3.6 Grading QualiFration Examinations: 3.6.1 The NDT Level III examiner shall conduct and grade the examinations of aR NDT personnel. 3.6.2 The percentile weight factor applied to the percentage grade of the various examinations are as follows: A. General .4 B. Specific .3 C. Practical .3 3.6.3 The compnea grade is determined as fuBows-r A. Example: l l Examination Actual Grade Percentile Grade 37.2 General 93 X .4 = 1 l 28.5 SpaciF" 95 X .3 = 27.0 Practical 90 x .3 = 92.7 Compmte Grade = k 9 D e

$ ES"d"M,s ......~._ 2.4 PROCEDURE NO. QC PROCEDURE FOR: G DOCUMENTED CERTIFIC ATION REMON MER 'i F PROGRAM PAGERevision Date: b b-8 i 3.6.4 When an examination 'is administered for NDT Level I or Level II, a composite grade of 80% or greater is required for qu=14Meation. In

addition, each grade for the. general, specific and pr=r+4ral examination shall be 70% or graatar.

For NDT Level III a composite grade cf 904 is required and no grade shall be less than 80%. 3.6.5 On=1ik=Hnn testing will be given for the original qual 4&adan for each method and level. This besting will be repeated every three (3) years unless aarHar retesting -is required -to meet parfbrmance requirements or recerH&aHan is granted. 3.6.6 As a general policy, unless exception is granted by the Manager of Quality ' Assurance, the following H=ie=Hnns will be placed on testing cf personnel for qn=14&aHon in nondestructive examin=Hnn: personnel not considered to be qualihd will be deferred A. NDT from re-examination pending proof of further training. B. After three (3) times failure to qualify in a spari& technique by Level, an individual is permanently disquali&d and no further training or testing will be given for that specific quali&aHnn for a period notiless than two (2) years. 3.7 CerH&aHnn 3.7.1 Upon successful completion cf qu=14&aHnn testing, the individual be certified for. the method and Level accordingly. The shall documentation cf this cerH&aHnn will be recorded and maintained on file. 3.7.2 CerH&aHnn will be terminated by evidence to the employer of un==Hefar+nry performance or change of employer. 3.7.3 Personnel meeting the requirements of this procedure shall be re-artified every three years. 3.7.4 Any individual who has not performed NDE for a period of one year i shall require re-examination and re-cerH&aMon. ' terminated and/or new hire Level I or II employee may be 3.7.5 A i recertified to his former NDE Level by examination as prescribed in the preceding paragraphs provided all of the following conditions are met: A. The employee has proof of prior cerH&ation. __m

• C 3f48 CNID n n.smenn j

2.4 OC PSdCEDURE FOR: PROCEDURE NO. b G DOCUMENTED CERTIFIC ATION REVISION LETTER punanAM PAGE OF Revicinn Date: 7-7-R1 t I The employee was working in the capacity to which he had bee'n B. cerH&a within'six months of his terminatson. C. The employee is being recertified within six months of his termination. 3.8 RecerHMmHnn ~ l 3.8.1 All. levels of NDE personnel shall be recertified at 3 east once every three years in amnrdance w2th one of the following crhHa. A. Evidence cf continuing==H=far+nry performance. i B. Re-examihaNnn in anmrdance with Paragraph 3.5 s l 3.9 Documentation 3.9.1 The certiEcation records shall be maintained by the employer. These records shallinclude the foHowing: A. Name cf certified individual, and employee number. B. Date of hire. C. Method (s) of NDT qualiMenHnn. D. Level of cerHMeation. E. Education background and experience. t F. . Results of current eye examination. l G. Copies of the written tests. H. Results of written and pracHeal examinations. (Indi,vidual and ( composite grades) I. Date c:f cerHMeaHnn and/or re&McaHnn. J. Signature of LevelIII examiner. K. Data cf termination of cerHMeaHnn. L. Lettnr from department head requesting examination. (Level III f only) 4.0 CERTIFICATION PROGRAM FOR INSPECTION AND TEST 4.1

Reference:

4.1.1 ANSI N45.2.6 i 4.2 ClaariMcations of QualiMeations 4.2.1 This procedure provides for the qualiMeaHon cf personnel in the fh11nwing cla==iMcations: e

E.3id$~TUdS I.- 2.4 PROCEDURE NO. OC PitOCEDURE FOR: G l' DOCUMENTED CERTIFIC ATION REVISION LETTER ( PROGRAM PAGE OF Revi<dnn Date: 7-7-81 A. Inspector I B. Inspector 'II C. Examiner ? 4.2.2 Inspector I: The Inspector I must have snMHant training and/or expemence so.as to be familiar with the tools, equipment and prnnndures to be employed to the extent that he can perform and He must be report the results of the required inspection or test. cerHMad by an Inspection / Test Examiner in accordance with this procedure. 4.2.3 Inspector II: The Inspector must have snMHant training and expenence so as to be familiar with the tools, equipment and procedures to be employed to the extent that he can perform, evaluate and accept or reject the item requiring inspection or test. He must be certified by an Inspection / Test Examiner. 4.2.4 Inspection / Test Examiner: The Inspect 2cn/ Test Examiner is the individual appointed by the Manager of Nuclear Quahty Assurance to examine and certsfy inspection and test personnel. The Examiner must be thoroughly familiar with all phases of the inspection / test method, including acceptance standards and intnrpretation of results, for wich he is appointed Examiner. The Examiner may perform the functions of the Inspector II. 4.3 Categories of Inspc<+ inn 4.3.1 The categories of inspection are: A. Welding InspacHnn B. Heat Treatment Inspection j,, ,' y 2, C. Fabrication Inspection D. Mechanical Inspectdon E. Optical Inspar+ inn 4.3.2 Welriing Inspection consists of two sub-categnria':, A' and B, as defined below. Inspection I and Inspector II personnel will be qualiMad for each sub d g w.y. Examiners shall be considered qualiMed in the full di=Hpline of Welding Inspection. A. Category " A" consists of those insper+ inn tzsks ascev4*nd with measuring, recording, reporting and determining the acceptmhimy of preheat in acenrdance with the applicabia procedures. k 9

i s 58 kVsTe'hs ~ ff*27tS*9 (8 /7#I 2.4 PROCEDURE NO. OC PfiOCEDURE FOR: f G DOCUMENTED CERTIFIC ATION REVISION LEUER 'i OF PROGRAM PAGERevision Date: 7_7-R1 i .1 Category "B" consists of those inspWnn tasks aaanci*ad with B. vaHMc* inn of welder add weld m*arial q"aliMc2 Hon. In addition, Category "B" consists of those inspection tasks fbr Category " A". 4.3.3 Heat Treatment Insp a nn consists of those inspeeHnn tasks asM*ad with post weld heat ' treatment and quench and temper operations of nuclear m*ariala. 4.3.4 FabHc* inn InspWnn consists of two sub-categnHa= A and B, as defined below. Insp a nn I and ' Inspector II personnel will be qualiMad for each sub-category. Examiners will be considered gnaliMad in the full d4=cInline of Fabric

• inn Inspection.

Category " A" consists of the inspee+ inn tasks asanci*ad with the A. more basic fabrication processes such as layout for burning, fit-up of lugs, round ring and backing bars, roundness i readings, and recording grindouts. B. Category "B" consists of the inspann tasks associated with the more complex fabrication steps such as fit-up of major components, layout of major components, hydni.alic tests, and visual / dimensional inspection. i 4.3.5 Mechanical Insper+4mn mnsists of two categnnes, A and B, as defined below. Inspection I and Inspector II personnel will be qualiMad for each sub-category. Examiners shall.be considered qualiMad in the full di=dpline of MechanicalInspection. A. Category " A" consists of those inspection tasks associated with the more basic machined configurations and basic machinery inspection methods such as, small (bench machined parts, making i plaster casts and molds, use of measurement instruments, and basic dimension and tolerance interpretation). B. Category "B" consists of those inspection tasks asanci*ad with more complex machining operations. - (Complex machined components, advanced interpretation of. - dimensioning and +nlarancing, geomeMeal and trigonomeh,nal machining problems.) 4.3.6 Optical inspection cohisists of.those inspection tasks aaanci*ad with preparation and use of the various techniques, and equipment of opt 2 cal measurement used in the fabrication of components. 4.4 Method cf QualiMc* inn (. l 6 l o

g ruwenSYSTEMS

= n.w~,onn 2.4 !.OC PR'OCEDURE FOR: PROCEDURE NO. G j I DOCUMENTED CERTIFIC ATION REVISION LETTER 11 17 PROGRAM il PAGE - OF Rev":1mn Wate: 7-7-81 4.4.1 This program ' provides for the qualiMenHnn cf personnel by the Examiner on the basis cf sudraesful completion of wntien and Vision tests are also required. operational tests. Qualification will be by writ +pn and 4.4.2 Inspection I and Inspector II. operational examination ' administered by the Inspartinn/ Test Examiner. A single gnaliMcaHnn is reshictad to one category of inspection as defined in Paragraph 5.3. The q"aliMc* inn and cerHMcation records shall reMae+ the level of qualiMc* inn and the category of inspection. An individual may be qualiMad in any,or all of the categndes. Examiner shall be appointed by the Manager of 4.4.3 Inspection / Test Hurinar 'Qualfty Assurance to examine and certify inspee+ inn and test personnel The appointment will be based on one of the fnDnwing: Graduatn cf a four year cnuege or university plus five years A. expermnce in quality assurance, including testing or inspect 2on of equivalent manufacturing, construction or instmilataan activ2 ties. B. High school graduate plus ten years expenence in general quality assurance or engineenng of equivalent manufachiring, construction or inWnaHon activihes. Five years of this experience is required in quahty assurance, including testirig or inspection of equivalent mann6chn-ing, construction,' ,or in< +mnation activiHas. The education and experience requirements are nct treated as absolute when other factors provide Inamnnabla assurance that a particular task. These other person can competently perform a factors are demonstrated capakilief in a given job through previous parfnrmance or saHe6ery completson of prnRciancy testing. 4.4.4 Failure to qualify Individuals who fail the qualiMc* inn examination for a specific A. qualiMc=Hnn must wait a minimum of two (2) weeks before re-examination. After' three (3) times failure to qualify in a spacifie category of B. qualification, an individual will not be given further training or testing for that speciMc qualiMc* inn for a pe.tdod not less than two (2) years, unless exception is granted by the Manager of Quality Assurance. k 4.4.5 Vision Tests. Prior tn cerHficnHnn, personnel are required to pass the fnDnwing vision tests. These vision tests shall be repeated on an annual basis. W

<l M SYSTEMS s ,e nm.n i.m, 2.4 PROCEDURE NO. QC PROCEDURE FOR: G b DOCUMENTED CERTIFIC ATION REVISION LETTER 12 op 17 f PAGE pon, pg ,,e, o n.w n 4 A. Natural or wu.ccted near distance acuity such that the i individual is capable of 14eading J1 letters on the standard Jaeger's test type chart for near vision, or equivalent test type. This requirement shall be met by either one or both eyes. B. Ability to distinguish between colors when required by work. 4.4.6 RecerH&* inn: All levels of Annel shall be recertified at least once every two years in acenrdance with one of the following erbr4a. Evidence of continuing saHefaMry performance. A. B. Re-examinnHnn. 4.5 Dccumentation 4.5.1 The records of quali&* inn shall contain the following: ~ A. IdenHFmHnn of pn being qualihd. B. Clad 6 cation of qual 16mtion. ( C. Category of inspection. D. Record of quali&nHmn test results. S. Results of vision tests. F. Data of quali&nHnn. G. Signature of the Examiner. 5.0 CERTIFICATION PROGRAM FOR AUDITING PERSONNEL 5.1 Clanei&aHnns of Quali&2Hnn

5.1.1 Auditor

Any individual who participates in an audit such as techrnral specialists, management representatives and auditors-in-training. These individuals are audit participants only and are not gnalibd. to direct an audit, report audit findings or evaluate corrective action. 5.1.2 Internal Auditor: An individual who. has surcannfully completed the l academic traimng, passed all test haMa=,..and_has succa== fully l completed the required internal audits is cerHha to audit those portions of C-E's quality assurance program retained under its direct l control and within its organizational structure. Audits performed by an Auditor shall be reviewed by a Lead Auditor. 5.1.3 Lead Auditor: An individual whose experience and training qualihn him to organize and direct C-E Internal and External audits, report { audit findings and evaln* corrective action. e

( a aiist=5 SYSTEMS l o..n.,.n te nn i 2.4 OC PROCEDURE FOR: PROCEDURE NO. G I DOCUMENTED CERTIFICATION P.EVISION LETTER 1 'I OF PAGE onnco m Rat,4= inn n=ta-7-7-R1 5.2 Training ~ 5.2.1 Prospective Internal and Lead Auditors shall have training to assure their compliance in auditing skids. Training fbr prospective auditors shall cover the foDowing as a minimum: The purpose 'cf the ' audit course shall be covered by delineating A. the requirements.af the procedure and by definition of basic terms (1/2 hour). B. Present auditing phDosophies and ethics and provide fami14=Hv=Han with the,Marent types of audits and their application (1-1/2 hours). C. Famill=H'= tion with audit pn14e4a= and procedures pertaining to the applic=Hnns of Internal and External Audits (2 hours). D. Specialized training in the mechanics of an Individual Audit. This specialivad training shall cover such areas as audit preparation, audit performance, evaluating and analyzing audit findings, reporting audit results, and corrective action and foDow-up (2 hours). E. On-the-job training, guidance and counseling under the direct supervision of a qualibd Lead Auditor. Such training shall - include planning, pahming, reporting and foDow-up action involved in conducting audits. The minimum OJT requirements for internal auditors shall be sumaa 41 completion d two (2) = internal audits. The minimum OJT requirements for Lead AurHtnrs shall be five (5) Quality Assurance audits performed withtin a period of three years, one of which shall be a Nuclear Quality Assurance Audit within the year prior to quatsc=Hnn. l 5.3 Education and Experience 5.3.1 Audiinr Trainee: After completing the cla== room training and

==HhM1y passing the writtan examin=Han, the candidate shall be cerHhias a -Quality. Auditor Trainee. A. This cerHMc=Han qv=14Maa the audit student as a Quality Auditor Trainee with OJT required to receive Internal Auditne or Lead Auditor cerHMc=H_nn. 5.3.2 The audit coordinator shall a==ign vendor and internal audits to the audit trainees. Upon==Heery completion of the required OJT the k audit coordinator shall notify Quality Assurance cf completion of the required OJT needed fior cerHMc=Hnn. G 9 h

2.4 PROCEDURE NO. OC PROCEDURE FOR: G f DOCUMENTED CERTIFIC ATION REVISION LETTER PROGRAM i PAGE OF Revi= inn Date: 7-7-81 Audits are to be' reviewed fbr==H r-b ry content by the audit A. coordin=&ne and 'fbr the audit trainee's capability to communicate =N+ively in the English language, both written and oral prior to giving actual credit of completion of OJT. upon nc+4MeaHan d completed OJT, shall certify 5.3.3 Quality Assurance, the individual as a Internal Auditor. The issuance d the Internal Auditor cerHMc=Han wfIl allow the A. auditor to conduct only Internal audits until such time that he is qualified as a Lead auditor. 5.4 Qu=14Mc=Hnn of Lead Audib3rs 5.4.1 An individual shall meet the training, OJT, and the fellowing The Lead requirements prior to being artified as a Lead Auditor. Auditor shall have vav4Mahla-evidence that he has accumulated a This j minimum d ten (10) paints under the foDowing scoring system. information shall be recorded on the Vav4Mc= Hon d Lead Auditor l' l qualiMeaHnn form and placed in the Salary Development file. i i A. Education (4 points maximum). Assnciahmi Degree from an accredited institution l Score one (1) point If As # m+=d Degree or equivalent credits in Engineering, Physical Science, Math or Quality Assurance curriculum Score two (2) paints l Bachelor's Degree 1 Score two (2) paints If the degree is in Engineering, Physical Sciences, Math or Quality Assurance l Score three (3) paints Master's Degree in Engineering, Physical Sciences, Business i Management or Quality Assurance from an au=ulind insHH'Hnn Scare four (4) paints i B. Experience (9 paints maximum) work experience in engineering, mannN+nving, construction, op s H,n, or maintenance. ( 9 9 e

Et3'sdinas e 2.4 PROCEDURE NO. ,I,OC PAOCEDURE FOR: G l DOCUMENTED CERTIFIC ATION REVISION LETTER PucanAM PAGE OF Revicdnn Date ? 7-7-R1 score one. (1) paint for each full year (five (5) paints maximum) plus If two (2) or more years of this expetience have been in the nuclear Held Score one (1) additional point l P us If two (2) or more years.of this experienm have been in Qnality Assurance l Score two (2) additional paints l or If two (2) or more years of this experience have been in Nurlaar e Quality Assurance score three (3) additional paints plus l If one (1) or more years of this experience have been in auditing Score two (2) additional points or If one (1) or more years of this experience have been in Nuclear Quality Assurance Auditing Score three (3) additional paints i l C. Other Credentials of Pr:fessional Competenm CerHMcaHnn of competency in Engineering, Science or Quahty Assurance sped =1Hm issued and approved by a State Agency, or National Professional Socity. D. Rights of Management k J e e 4 4

,s E1.5 S STEMS ,.n.s. y.7,,, 2.4 OC PRbCEDURE FOR: PROCEDURE NO. G ~ DOCUMENTED CERTIFIC ATION REVISION LETTER _ 16 17 PAGE ' i OF ouncnnu v_v'_ g i noui<-in n nam. is Nuclear Quality Assurance, the cognizant _< tion Within Managers retain the right 'to add a maximum of two (2) paints for cther porfnrmance fartnrs applicabin to auditing. Exampics factors are leadership, sound judgement, maturity, of these analytical nhilit y, tenacity, past performance, and attendance in Q. A. Training courses. 5.5 Examination 5.5.1 The prospective auditor shall take a writen examination in addiHnn to the required OJT. The examination will be constructea to evaluate the auditnr's comprehension of,. and ability to apply, the body of knowledge identified in training program. The examination shall be structured to require at least an hour A. for comp 1ction. 5.5.2 The prospective auditor shall also be required to prepare a wr,tten checklist on a subject matter assigned to him by the instructor. 5.5.3 A composite grade of 85% is required, on the writ +nn test and checklist. 5.6 Maintenance of Qualification 5.6.1 Onnlifind auditors shall maintain their prnficinncy through regular and active participation in the program auditing process, including the performance of audits or audit planning, review and study of Codes, standards, precedures, instructions and other documents related to quality assurance programs and program auditing. Refresher training in quality assurance program auditing shall be given based on Management judgement, depending on aurhtnr performance and prnHeinncy. The Section Manager of Quahty Enginenring & Systems shall document the evninaHon of each qualifind audirnr annually. 5.6.2 Any Lead Auditnr or Internal Auditnr who fails to participate in two Quality Assurance program audit prnmam for a period af three yars or more shall require requalificatinn. Requalifica+50n shall include retraining and re-examination. 5.7 Romrds 5.7.1 Records of cerhfiention shall be maintained in the individual's personnel file maintained by Quality Assurance. k l m

EUBs?sA%s ' * - l... 2.4 OC PkOCEDURE FOR: PROCEDURE NO. G ( DOCUMENTED CERTIFIC ATION REVISION LETTER 17 17 'I PAGE OF onneosu n o,ricinn nm. 7_7_n1 i .a f PREPARED BY: Y. [ '/// G uj/g /ff/ Quahty Engineer [- [/ Date b /i REVIEWED BY: date f Sectson Manager Quality Engineezing & Systems /f 1 O / [/ APPROVED BY: D' ate ' ' Manager Nuclear Quality Assurance f k i e e}}