ML20050C971

Qualification Test Rept on Eight Cable Splice Assemblies to Be Used at Browns Ferry Unit 3, Vol 1 of 1

ML20050C971
Person / Time
Site:	Browns Ferry, Sequoyah
Issue date:	04/12/1978
From:	WYLE LABORATORIES
To:
Shared Package
ML20050C841	List: ML20050C840 ML20050C856 ML20050C859 ML20050C862 ML20050C863 ML20050C873 ML20050C881 ML20050C884 ML20050C891 ML20050C896 ML20050C927 ML20050C958 ML20050C961 ML20050C962 ML20050C963 ML20050C964 ML20050C965 ML20050C971 ML20050C975 ML20050C982 ML20050C988 ML20050C999 ML20050D000 ML20050D003 ML20050D008 ML20050D009 ML20050D011 ML20050D013
References
RTR-NUREG-0588, RTR-NUREG-588 43854-3, 43854-3-VO1, IEB-79-01B, IEB-79-1B, NUDOCS 8204090459
Download: ML20050C971 (176)

Text

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T QUALIFICATION TEST REPORT ON EIGHT CASLE SPLICE ASSEMBLIES I TO BE USED AT BROWNS FERRY NUC;. EAR POWER PLANT

] [ UNIT 3 VOLUtiE I 0F I i

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Y l FOR TENNESSEE VALLEY AUTHORITY DIVISION OF POWER PRODUCTION 804 EDNEY BUILDING CHATTANOOGA, TENNESSEE 37401 l

l 8204090439 820407 i PDR ADOCK 05000327 l P .PDR ,. . . ..... ... liability for damages of any kind to person or

property, including special or consecuential damages, resulting from Wyle's providing the services covered by this repert.

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PAGE NO.

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WYLE NN 43854-3 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO.

4.0

SUMMARY

(CONTINUED)

This final t2st report contains the following Sections. The Qualification Program was performed in the sequence indicated by the Section numbers.

Section i Baseline Functional Tests Section ll Nuclear Radiation Section lil Post Radiation Functional TestsSection IV Temperature Aging Test Section V Post Temperature Aging Functional TestsSection VI Accident Test Section Vil Post Accident Functional Tests Section Vill Dimensional TestsSection IX Post Test inspection

5.0 REFERENCES

5.1 Contract Number 77,P8'-147972, Qualification Testing, Browns Ferry

[' Nuclear Power Plant, Tennessee Valley Authority.

5.2 Tennessee Valley Authority Test Procedure for Proposed Browns Ferry Cable Splices.

l 6.0 TEST ITEM AND TEST EQUIPMENT DESCRIPTION l 6.1 Test item Descriotion l

Four (4) each of two (2) different types of Cable Splice Assemblies were l tested during this test program. Both types were fabricated by TVA l

personnel and are to be used inside containment at Browns Ferry Nuclear i

Generating Station, Unit 3

~

l The two types of Cable Splice Assemblies are described as follows:

1 The 480 VAC Cable Splice Assembly consists of four (4) single cables of No. 10 CPJ wire, spliced to four (4) single cables of No.12 Vulkene insulated wire, spliced to four (4) single cables of No. 10 CPJ wire.

Five (5) of these assemolies were fabricated. Only four (4) were testec.

One (I) Assembly was a spare.

l The 250 VDC Cable Splice Assembly consists of a seven (7)-cor.duc to r I cable, wire size No. 10, with CPJJ insulation, spliced to seven (7) single conductor cable, wire size No. 10, with CPJJ insulation.

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GCIENDFic sERvlCEs AND SYSTEMS GROUP REPORT No. 43854-3 6.0 TEST ITEM AND TEST EOUIPMENT DESCRIPTION (CONTINUED) 6.1 Test item Description (Continued)

Five (5) of these Assemblies were fabricated. Only four (4) were tested.

One Assembly was a spare.

The test splices were butt splices covered with Raychem Heat Shrinkable Sleeving.

All test items were fabricated under field conditions by TVA personnel at Browns Ferry Nuclear Power Plant and delivered to Wyle Laboratories for test. The test splices in each Cable Assembly were wired by Vyle so when loaded all splices were in series. TVA provided the lead wires for each test item assembly to which Wyle connected a load and power supply.

6.2 Test Ecularent Description Test equipmint, from sensor to final readout device, was selected to provide the accuracles specified below:

. Chamber Temperature j; 5'F

. Chamber Pressure 2; 5 psig

. Voltage j; 3%

. Current j; 3%

Test equipment used for these tests is shown on Instrumentation Equip-ment Sheets located in the appendices to the appropriate sections of this report, f

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PAGE NO.

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- sclENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 i

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I~ SECTION I BASELINE FUNCTIONAL TESTS F,

1.0 REQUIREMENTS The insulation resistance of each test item shall be determined. Value of resistance will be determined as outlined below.

I Visually inspect each test item to insure that no damage has occurred during assembly.

[ Verify the integrity of each test specimen by measuring insulation resistance at 2 K VDC while the specimen is immersed in water. Measure-ments shall be taken to determine the amount of leakage current during the insulation resistance test.

2.0 PROCEDURES

- Each Cable Splice Assembly was subjected to an insulation leakage current test. The value of leakage current was determined between

each cable splice circuit and ground. The insulation leakage current

test was conducted with the test specimens immersed in water.

r-3.0 RESULTS The Baseline Functional Test was performed on ten (10) Cable Splice Assemblies, numbered 1 A and IB through SA and 58. Cable Splice l Assemblies 2A and 28 were spares and were subjected to no furtner testing.

l The Baseline Functional Tests were performed by TVA personnel at Browns Ferry Nuclear Power Plant. Data sheets showing the results of these tests are located in Appendix 1 of this Section.

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. SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 pasan t-I t

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PAGE NO. II-I SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 418th-1 ,y SECTION 11 NUCLEAR RADIATION 1.0 REQUIREMENTS

+

Two each of two types of Cable Splice Assemblies will be exposed to The dose rate shall a specifi be1x10gdradiationdoseof6.9x107 rods per hour maximum. rads.

2.0 PROCEDURES Two 250 VOC and two 480 VAC Cable Splice Assemblies were irradiated in a hot cell at Georgia institute of Technology, Atlanta, Georgia, with a Cobalt 60 source. The irradiation period was 88 hours0.00102 days <br />0.0244 hours <br />1.455026e-4 weeks <br />3.3484e-5 months <br />. The dose rate was 7.85 x 105 rads per hour. The total integrated dose was 6.9 x 107 rods.

3.0 RESULTS The four test items were subjected to the radiation levels specified

- above. The Cable Splice Assemblies were visually inspected at the completion of the radiation testing and no degradation was noted.

The certification letter for radiation, temperature, and instrumentation used to measure the test parameters is shown in Appendix I of this Section.

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SCIENTIFIC 5ERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 APPENDIX l CERTIFICATION LETTER s .

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GEORGI A INSTITUTE OF TECHNOLOGY ATLANTA, GEORGI A 3o33a FRANNp* NEELY NUCLEam mESEARCH CENTER March 13, 1978

, Don Hatmaker Wyle Laboratories 7800 Governors Drive West Huntsville, Alabama 35802

Dear Mr. Hatmaker:

Pursuant to your instructions a set of TVA cable splice assemblies

.i ,

were irradiated in our hot cell facility with Cobalt 60.

We certify the specific parameters of the irradiation to be:

k Duration: 88 hours0.00102 days <br />0.0244 hours <br />1.455026e-4 weeks <br />3.3484e-5 months <br />, 3-9-78 to 3-13-78 Rate: 7.85 X 10 rads / hour

' ~ 7 Total Dose: 6.9 X 10 rads Dosimetry: Thermoluminescent dosimeters of lithium borate (Harshaw TL800) calibrated with a Farmer dosimeter model 2502/3.

If you should need any further assistance on this irradiation, please contact me. ,

GEORGIA INSTITUTE OF TECHNOLOGY C L. - - &

John Sledge JS/dml a

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PAGE NO. IIl-I SCIENDFK: sER\HCES ANDSYSTEMs GROUP REPORT NO. 43854-3 I~

SECTION lil POST RADI ATION FUNCTIONAL TEST 1.0 REOUIREMENTS Af ter Irradiation, splices all Cable. Splice Assemblies will be wired so that all are in series.

(See Notice of Anomaly No. 3, Appendix 1, this ,

Section, and Figures 1 and 2, Appendix II, this Section.)

_ Each item will be subjected to insulation resistance, voltage, and load tests.

ohmmeter. The insulation resistance will be measured using a meg-Values of resistance shall be recorded. Each test item shall carry its required load at no more than a 10 percent reduction in operating voltage. --

-/ t 2.0 PROCEDURES

{

The Cable Splice Assemblies were wired as per Figures I and 2, Appendix fl, this Section.

insulation resistance splices using a megohmmeter was measured on the assembled cable at 500 VDC.

_ determined as outlined below: The values of resistance were from wlre to wire

. from wire to ground Each test item was powered with

duce the maximum operat'ng current.its operating voltage and loaded to pro-The resistance value of the load required to produce the maximum operating current at cperating voltage f- was measured and recorded for each test item. These values determined the loading program. criteria for each test item for the remainder of the test r' i

k 3.0 RESULTS 1 The test items were subjected to the tests specified in Paragraph 2.0.

The test items complied with the test requirements.

are shown in data sheets located in Appendix ill. The test results All test items complied with the Post Radiation Functional Test requirements.

Equipment used for these tests Sheets located in Appendix IV. is shown o, ins trumentation Equipment 1

see PAGE NO. Iff '

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SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 m

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- APPENDlX l NOTlCE OF ANOMALY f*

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1 NOTICE OF ANOMALY NOTICE NO. 3 P. O. NUMBER: WYLE JOB NO. 43854 PAGE NO. IIl-1 CONTRACT NUMBER: REPORT NO. L18CL-1 CATEGORY: O SPECIMEN 5 PROCEDURE D TEST EQUIPMENT DATE:

Tennessee Valley Authority ATTN: Wayne Saunders TO:

PART NAME: Cable Splices PART NO. 480 VAC Spilce Assembly TEST: Insulation Resistance E Functional I. D. NO. IB. 2B. 3B. 48. and SB SPECIFICATION: Figure 1 PARA. NO. 4.2.1 NOTIFICATION MADE TO: W. Saunders DATE: 1/17/78 C. Zeamer VIA: Verbal NOTIFICATION MADE BY:

REQUIREMENTS:

~

4.2.1 Measure Insulation resistance of the test specimens. at 500 VOC. Values of resistance will be determined

. from wire to wire

. from wire to ground DESCRIPTION OF ANOMALY:

Paragraph 4.2.1 should read as follows:

4.2.1 Splice 480 VAC Cable Assembly as per revised Figure 1. Measure insulation resistance of the test specimens at 500 VOC. Values of resistance will be determined

. f rom wi re to wire

. from wire to ground DISPOSITION - COMMENTS - RECOMMENDATIONS:

This change was deemed necessary to accurately test the integrity of each splice in the 480 VAC Cable Assemblies.

I CISTRIBuTION:

orenst Dept. TEST WITNESS ENGINEER

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PAGE NO.

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PAGE NO. III"7 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 1

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I APPENDIX lil DATA SHEETS 1

DATA SHEET "g',.li854-3 i

Customer TVA WYLE LABORATORIES Specimen Cable Solices Part No. Amb. Temp. Jcb No. 418 4 Spec. Photo Report No.

Para. Test Med. Start Cate 3'16-7E S/N 4 A,48. 5A. 5B Specimen Temp.

GSI Test Title INITI AL FORCTION AL. TEST i

j LOADS INITIAL - RESISTANCE 3A 4A cA 1B 48 ca

! Voltage 250.0 250.0 250.0 480.0 480.0 480.0 I l Current 1.000 1.000 1.000 1.000 1.000 1.000 l l Load Resistance 249.G 2.49 7 +79 9 4So.1 i '

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NO A Wntten S neet NO. of Approved '

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Customer TVA Cable Splices WYLE LABORATORIES Specimen Amb. Temp. Job No. 43854 Part No.

Spec. Photo Report No.

Para. Test Med. StartDate Mac zo.197R l

S/N Specimen Temp.

,_ GSI Test Title LDAD ANDYOLTAGE TE.ST ;- INITl AL LOADS INITIAL - RESISTANCE 1A 31A IB MB  !

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Current 1.000 1.000 1.000 1.000 Load Resistance 2,53 252,.6 47C g +77.9 l l

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Part No. Amb. Temp. Job No. 41894 f

Spec. Photo Report No.

-- Para. Test Med. Start Date Me 20 ;19 7 R S/N Specimen Temp.

f GSI I' Test Title insulation Resistance (500v): Wire to wire and each wire to ground lN/TML i

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Customer ,TVA Cable Spilces WYLE LABORATORIES Specimen Amb. Temp. 43854  ;

Part No. ,

Job Nc.

1 S P'C- Photo Report No.

Para. Test Med. Start Date M av- 2.0 I977

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( S/N Specimen Temp.

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i IIl-12 PAGE NO.

E 43854-3 SCIENTIFIC SERVICES AND $YSTEMS GROUP REPORT NO.

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i APPENDIX IV INSTRUMENTATION EQUIPMENT SHEETS I.

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INSTRUMENTATION EQUIPMENT SHEET

< INSTRUMENTATION DATE IhlrCd,_1_178 JOB NO.. _Y3b TEST AREA 5kCC_kDX)iC_(0.h _

TECHNICIAN MObChi'dQ!CmCLG CUSTOMER __T. V. A . Tyre TESTfunctionctl _Flectric<tl_

Model Serial Wyle or Calibration No. Instrument Manufacturer No. No. Gov't No. Range Accuracy On Due 162.t A t 0 1 D161IAL_f30LIlliLIER. }{E_METT- PAO %B.D. 2365L 3Am . LL184 0-600V tMFG 03-15-78 O_3-15-7 8 2__ 01611AL tiuLTitiLIE&_ FLO K.E S000A 64-96A 95D69 0-AAMES tMFG Ot-2,7-76 01-2.7-78 iL_.Mf.GQ1111 METE.R. 3EMRAL fAAoio 1Zfi2,-C 2374 97892, fiEkS$s Id /o 09-22-77 03-A2.-78 SM 3L5 -

4 20klER, SUPPLY KEPCO A6M 060066. 95100 O-3E5V E \ /o REG 10-7.6-77 04-2.6-78 81?

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INSTRUMENTATION EQUIPMENT SHEET Date Ma.rc h ~A,0.19 7 8 ;oh no. WW Test Area E.lCCfron;C LO b .

Technician Robeer Colernctn custome, T V.A. Type Test Elech-ica.l- behonn.l Model Serial Wyle or Calitwation N o. Instrument Manufactirer No. No. Gov *t No. Range Accuracy On Due

_l DIGITAL MULTIMETER VALilALLA +++0 7-3711 Ii006 o-2o H n I2.*/. 0 2. - 2.+ -7 T 05-2+-78 Z DIGITALjlgQ1METux. FLOKE goooA 6_+962, 95369 0-2.AriPS I HFG 01 -2.7- 1g 04-2,7-78 l SM 32.5 -

3 f]QWEFL SUPPLY KEPCO ZAM 060066 95100 0-32.5V I lDej 10-26-77 04-26-78 5'?

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I PAGE NO.

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SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 I

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SECTION IV TEMPERATURE AGING TEST l.0 REQUIREMENTS Two each of the two types of Cable Splice Assemblies will be subjected to a simulated aging test. The aging time and conditions are shown below.

Aging Temperature Aging Time Agina Atmosphere 250 + 2*F

~

168 hours0.00194 days <br />0.0467 hours <br />2.777778e-4 weeks <br />6.3924e-5 months <br /> Air

+ 0.1 hours1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br />

, The humidity during aging will be uncontrolled.

2.0 PROCEDURES Each test item was placed in a temperature chamber in a manner to avoid overheating from radiant effects from the chamber heating elements.

The air inside the chamber was distributed uniformly throughout the chamber at an average velocity of 250 feet per minute.

The test items were aged in air at 250 + 2*F for a time period of 168 hours0.00194 days <br />0.0467 hours <br />2.777778e-4 weeks <br />6.3924e-5 months <br />.

3.0 RESULTS The test items were subjected to the Temperature Aging Test as specified above. The test items were visually inspected and no degradation l was noted except that each of the test item's wiring hac become slightly brittle.

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Photographs of the Aging Test setup and test items are shown in Appendix I l of this Section.

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WYLE N 43854-3 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO.

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e" 89 APPENDIX l PHOTOGRAPHS k

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PAGE NO. V-I SCIENTIFIC sERvlCEs ANo SYSTEMS GROUP REPORT NO. 43854-3 SECTION V POST TEMPERATURE AGING FUNCTIONAL TEST i

1.0 REQUIREMENTS

!, Af ter the Cable Splice Assemblies have been temperature aged, each item will be subjected to an insulation resistance, voltage, j

and load test. The insulation resistance will be measured using a megohmmeter. Values of resistance shall be recorded. Each test item shall carry its required load at no more than a 10 percent reduction

, in operating voltage.

2.0 PROCEDURES Insulation resistance was measured on the assembled cable splices using a megohmmeter at 500 VOC. The values of resistance were determined as outlined below:

. from wire to wire

. from wire to ground Each test item was powered with its operating voltage and loaded to procuce l the operating current. The resistance value of the load was the same as t required to produce the maximum operating current at operating voltage during the Post Radiation Functional Test.

l 3.0 RESULTS The test items were subjected to the tests specified in Paragraph 2.0.

Tne test items complied with the test requirements. The test results are shown in data sheets located in Appendix II.

. All test items passed the Post Temperature Aging Functional Tests.

Photographs pertinent to the Post Temperature Aging Functional Tests are located in Appendix 1.

Equipment used for these tests is shown on an Instrumentation Equipment Sheet located in Appendix 111.

PAGE NO.

V-2 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 APPENDIX !

PHOTOGRAPHS l

a

Page V-3 Report 43854-3

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1. As k 8 PHOTOGRAPH #1 CABLE SPLlCE ASSEMBLIES 4A AND 48 AFTER TEMPERATURE AGING

Page V-4 Report 43854-3 i

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PHOTOGRAPH #2 CABLE SPLICE ASSEMBLIES SA AND SB AFTER TEMPERATUS-E AGING .

PAGE No. V~5 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 1

APPENDIX ll DATA SHEETS r

i e.

I s

l . .

l l

l

Page V-6 DATA SHEET Report u856-3 Castomer TVA Cable Sp1 Ices WYLE LAEORATORIES Scecimen Part No. Amb. Temp. Job No. NN Spec. Photo Report No.

, Para. Test Med. Start care 0 - 2 7 - 7 8' s, N 4A-46 -3 A - 5 f% Specimen Temp.

. GSI Test Title After excasore, i n ternoemh)re. cha.mfaer. .

I r

i I LOADS t

INITIAL - RESISTANCE 3A. LA CA 18 49 CR

• l i voitage 250.0 250.0 250.0 480.0 480.0 480.0 l l Current 1.000 1.000 1.000 1.000 1.000 1.000 i

( Load Resistance 25 0 2.50 +SI +82. l' l  !

i I

I POST - VOLTAGE I

. voleace 250 250 4 70 430 l I i

! Current 1.000 1.000 1.000 1.000 1.000 1.000 '

i l

' ' ' Lead Resistance 23 0 250 431 + S 2-.

i l i

l l l

4 i

l  !

( , ,

l l

l 1

Scecimen Failed Tested By R.Gw cate: 0-27-75 Scec: men Passed V Witness Date:

NO A Wntten Sheet No. of Accreved b- Eh/

W H-614 A k

DATA SHEET g.ge v-7 Report 43854-3 Custcmer M Cable Splices WE LABORATORIES Scecimen Part No. Amo. Temp. Job No. NN Spec. Photo Report No.

Para. Test Med. Start Date O ~ 2 7' 7E S/N kk "" N Specimen Temp.

GSI Test Title Insulation Resistance (500V) Vice to wire and each wire to creund i

48 i i i i 1 2 3 k Ground I I

i'-l >500K M O. >2cco K M n i I

t

-2 >2000 K M O-  !

t r3 >500KMQ. >2ctr K M n ib s > 2000 K M n l I

. LA i . .

'  ! 4 7 Ground I 1 2 3 5 1 g

i .--

1 l -l >1%KMn >20co Mn l i

! 20- >l4cKMn >2000KMn I i  !

t  ! -1 l 4 l l i

! .p l 4 >ZOOOKMQ I i

j l7 >2000KN n

! l l

( .,

, After- +cmcern.tu.re chamber- excosure..

N6TE* l-3-5-7 nee sol:ced tecether . 2-+ 6 are schced &caeder  !

i v - i v i

i NOTE

1-2. are ecl;ce.d tooelher. 3+ rire so{;ced 4catNer l L v ' i V Specimen Failec Tested By bC Dm D~27~73 Scectmen Passed Witness Date:

NO A Wntten Sheet No. of Approve'J W H-o l 4 A

DATA SHEET  %,?-!38353 Customer *Vt-E LA8 ORATORIES Specimen Cable Solices Part flo. Amb. Temp. Job No. DW Spec. Photo Reoort No.

Para. Test Med. Start Cate 3 - 2. 7 - 7 Y S/N Specimen Temp.

GSt i

l Test Title 'n="Imefen R**I<emne* (cooVI* urr. en wfr, and me6- w1en rn genund f

I

, 1 SB r- - 1 i ,

l I I 2 3 4 Ground j

!r 1 >J00KMn >Z.c o0 K M D.  !

2 > 2 coo KM n l t, i- 3 > Mc KM.Q >Z000KM.O l' 4- >2.000 K M n l l  !

i l SA r

j

- - 1 2 3 4 5 & 7 Ground I i c  ;

I-I >l40KMn >2OOOM M O. !

I l i S.- , >l40KMQ >2000 KMn f--i j

. i >

L.a _

l l l 1 -5

~~

go. >2OOO KMG i

! i-, '> 2000 K M A

(

l P After +emeertdurc. c6ber esposure .

NOTE. . 1 5-7 cc, Spl .ccc tope hee . 2-4 -G are al:ced ,

teceMher.  !

, v ,

1 NOTE .1-Z.-&-4 ctre . col ced +ooetker. 3-+ cire sol ce d +oce ec-.

V '

4 V

) i 6 Specimen Failec Testec By R. h C,te. 3-2.7-77 Soecimen Passed Witness Date:

) NO A Wntten Sheet Nc. _

of Approvec '

h i W H- 614 A  !

l l

a DATA SHEET ,,f l*S*V!38543 Castomer TVA Cable Solices WYLE LABORATORIES Specimen Part No. Amb. Temp. Jco No. N Spec. Photo Report No.

Para. Test Med. Start Date 3'23~77 S/N 3 A- 4 A-5A -3B-48-5B Specimen Temp.

GSI l

Test Title i

LOADS lNITIAL - RESISTANCE 3A. LA FA 19 kg ca  !

l l Voitage 250.0 250.0 250.0 480.0 480.0 430.0 I

! Current 1.000 1.000 1.000 1.000 1.000 1.000 l

(

i Load Resistance 2.50. 250 23 0 tS6 4So 4g0 I l' I POST - VOLTAGE 1

' i

! Voleace 150 25o 250 -t96 4 446C- 44A 7 i l l Current 1.000 1.000 I.000 1.000 1.000 1.000 Load Resistance 143.9 2419 249.1 4803 4 74. A + SO.\ l i t i

l i i l 1

. I

i I

. t l s l

l 1

l 1

l  !

i l < Specimen Failec Testec By b- W Cate: O~k3~75 Scecimeq Passec Witness Cate:

I NO A Wntten SMet No. - cf Accreved k' W H-614 A l

DATA SHEET p.ge v_io Report 43854-3 Castomer TVA Cable Splices WYLE LABORATORIES Specimen Part No. Amo. Temp. Job No. # 41W Scec. Photo Report No.

Para. Test Med. Start Date 3-2(-7T

{ S/ N I A-I O Specimen Temp.

GSI l Test Title LOADS i i i INITIAL - RESISTANCE 1A 2A 18 2B l ii Voltace 250.0 250.0 L80.0 h80.0 I

! Current 1.000 1.000 1.000 1.000 Load Resistance 250 90 I POST - VOLTAGE I

i vn t e.3c, 24o 44A4 t  !  !

; Current 1.000 1.000 1.000 1.000 i l Load Resistance 249.5 %o5 l i i i  !

t l l

\ t l

! l l

. ! i t ..

j i

i+  !

l

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• Scecimen Failed Tested By - b Cate: 3~

Scecimen Passec Witness Date:

i NOA Wntten Sheet No. of i

ApprCvec i /

l W H-614 A l

DATA SHEET l'9* !j39 3 Customer m W LABORATORIES Specimen Cable Solices Part No. Amb. Temp. Job No. MEY Spec. Pheto Report No.

Para. Test Med. Start Date 3 W l S/N ,5 A .5 6 Specimen Temp.

GSi Test Titte inculmeinn n. t.enne. (enov). ute. e n ., t e. and .meh wre. *n crenna 4

5B '

1 2 3 4 Ground i r-1 > IOOO KM il >1000 K M C1 L2 5 tocoKM 11 i.

i r- 3 > 1000 M M O. > 1000 K P4 fl l Ii i~ t-a > 1000 K M n l

! l SA

~ ,

i . . ,

l 1 2 3 4 5 6 7 Ground I l

,-I > 100 K M C2. >2000 KMn !

i I 2+ '> \ S co W M D i

1 3

l

,. _kt._

-5 i

l I As >2660 M Met l L, >l500MMn !

I

)

l t

Scecimen Failed Testec By b- "J Cate: 3-f T- 7F Scecimen Passec Witness Date:

NO A Written Sheet No. of Accrevec -

t W H-614 A

' )

DATA SHEET l*9*l$854-3

/*

Customer T'1A Cable Splices WYLE LABOR ATORIES Specimen Jcb No. S Part No. Amb. Temp.

Spec. Photo Report No.

Para. Test Med. Start Date O'M-U l

S/N Yb-4D Specimen Temp.

GSI Test Title insulation Resistance (500V) Wire to wire and each wire to ground i

48 -

s i i [

1 2 1 h Ground I r1 ') 4 5 0 M M n 5300KMf1 1

!2 >,500MM n i b-3 StS6KMn. > 500 K Mn

-L ') 3 0 0 k M n LA

! 1 2 3 ft 5 f2 Ground l q' . -

.-l >l30KMn >tocoKMn l

(  ;

I 26 k l30 M M n > t000M M Q I

l i r j .,

i I

L.

l' I '4 6e > tOOOKN l

l- 7 StoMHg l

l 1

l Scecimen Failed Tested By R.G h w cate: 3-23-W Scecimen Passed Witness Date:

NO A Written Sheet No. of f Approved

• W H-614 A

\

yem--

DATA SHEET e ge v-i3 Report 43854-3 Customer TVA E LABOR ATORIES  ;

Specimen cable Solle*<

Part No. Amb. Temp. Job No. EM Spec. Photo Report No.

Para. Test Med. Start Date 0 ~E5 ~ U S/N 3 A - 32) Specimen Temp. __

GSI Insulation Resistance (500v): Wire to wire and each wire to ground Test Title i

3B

, . i 1 2 3 4 Ground i

r- I >000KM n >300MMn 2 >3 cog M n 1

3 >300 M MQ >6 cog M n.

I'4 > 500 K Mr1 I,  !

! 3A l

1 2 3 4 5 5 7 Ground I i .

! -I h600KM n > 1000 K M 11 I f 2 > \ coo 8Mn!

-3 a l

, .c l

6*' X500 M N Q l

-7 M500 x Mfl. !

I l l

Specimen Failed Tested By 8 CbJ Cate: 3'Z M T

/

Scecimen Passed Witness Date:

NO A Written Sheet No. of I . App,cveo G. F, . . -

W H-614 A [

DATA SHEET ease v-14 Report 43854-3 Customer TVA Cable Soiices WYLE LABORATORIES Specimen Part No. Amb. Temo. Job No. YM Spec. Photo Report No.

, Para. Test Med. Start Date 3 -2 5 ~ 7 3 S/N I A ~ iib Specimen Temp.

GSI Test Title insulation Resistance (500v): Wire to wire and each wire to around i

18

. . i .

l 1 2 3 4 Ground I

-l >l000 M M fL > 2000 K N R

-2 > 2OOO M M f1

<-1 >t000KNO. > LOOO M M n

-4 >2000KMfl I J

l. l 1A i

r .

i I 2 3 4 4 i 7 Ground r-i 5000 KM C1 >300 K Mn l 2 '1300KM O. 5500KMG 1

l

-3 i i

4. 1 5

6o 5366MMn

-7 >300 KM n I

I I

i I

Specimen Faileo Tested By b- h Cate: O ~db D Scecimen Passed V Witness Date:

NO A Wntten Sheet No. of Aoproved -

7&-

W H-6 I 4 A  !

PAGE NO. V-15

, SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 418CL-1

(

f i

f 1

APPENDIX lIi INSTRUMENTATION EQUIPMENT SHEETS

{

f 1

t r

k s

a

g -=6 +% '6 e -e w ~ N **% M ---w INSTRUMENTATION EQUIPMENT SHEET Date Job No. Test Area Elecfmnir, l <tb Technician bO d PXMGL G Customer T II b Type Test b!6ChriC(Lk E Punch 0nn.l Model Setsal Wyle or Calitwat hwi too. Instrument Manufacturer tio. Na Gov't No. Range Accuracy On Due o - ioo n I MEG 0HM METER. FREEb TRAAST6mtR 1610 2tt 802.87 MEG 0HMS p d o/c 02 7% 08-2+-78 2 DLGtTAL HutIlHETE.R. FLO KE E000 A 64'162, '15369 0-2AMES IMTG 01 -Z.7-79 04 77 J__ !2 SIAL MuniHr.IER FLOKE 1000 A 91996 9MO7 0-1200 V t1% 0 01-16-TT ot TK ss azs-

_t _ foWER SUPPLY KEPCo EAM o60066 c15 00 0 -345 Y II,loREG to -26 'i'l 04 7E

!?

o2 2

?

Y Y'.

a instrument Test Engineer , un A. Checked & Received By EM

.mm e

INSTRUMENTATION EQUIPMENT SHEET Date Mttrch 21 1978 .. uu no. MidW' Test A,ea Electronics Lctb Technician Roberi Coleman Customer T Y b- Type Test Electr:cai bchonal Model Sertal Wyle or Cabtwat hws No. Inststament Manufacturer Na Na Gov *t No. Range Accuracy On Due i t>isiT AL MocTintItk. KEITH LEY I73 1082/1 ii313 o-locov I MFG 03-2.3-77 03-23-79 Z DIGITAL MutTiMEM .At iT H LE Y I 'l 4 LOSE 9 113IL o-2 AMPS t MFG G3-2316 O B - 1 3 'l 9 o- looooo 3 tie 60HM MtTER GEt3ERAL radio i T 61-C 2.374 9'7391 MitG o6tHs i d /o 03-13 *TS 09-23-15 sM 315 -

t PNER. SU PPLY KEPr.o IAH D60066 95400 0-325 V ll/oREG t o - 1 6 'l 7 04-16-73 NI EW

? ?

I i

Instrument Test Enginee

,ld43 IV /

Checked & Received By

~

NA/ \

Wil-1029

p..

PAGE NO.

U~I SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 F- SECTION VI i.

ACCIDENT TEST r-(

l 1.0 REQUIREMENTS 7,

The Cable Splice Assemblies will be subjected to the Accident Test profile as shown in Figure 4, Appendix 11. All Cable Splice Assemblies 7 will be energized throughout the Accident Test.

2.0 PROCEDURES i_.

The Cable Splice Assemblies were shortened in order to lie flat in the cable tray in the LOCA Chamber. (See Notice of Anomaly No. 4, Appendix i, r this Section.)

L.

The Cable Splice Assemblies were installed in the test chamber as shown in p- Figures 1 and 2. After cabling the voltage sources and loads through the chamber to the test items, the cables were potted with Scotchcast Resin.

The electrical tests of circuit continuity and circuit resistance were then performed with the assemblies installed in the test chamber.

The test item assemblies were instrumented to measure and record the test item voltage and current, as shown in Figures 1 and 2. The test chamber was instrumented with three temperature sensors and one pressure transducer.

[

The test assemblies and test chamber instrumentation were calibrated in conjunction with Data Logger tiodel 2240A. The frequency of recorded r, measurements was at specified intervals.

Each test item assembly was energized with its required potential for the entire time during the environmental (LOCA) exposure period. After the voltage was applied, the recorders were turned on and the voltage, current,

- and test chamber temperature and pressure were recorded.

l Steam was introduced into the test chamber to produce the temperature

, and pressure conditions shown in Figure 3 The voltage, current, tempera-ture, and pressure were recorded.

i The test chamber temperature and pressure were increased to 325 + 5'F and 55 psig. The test chamber temperature was stabilized at 325 + 2*F for 5 minutes. The test items were monitored and data recorded at Il-second intervals.

During the time period from 6 minutes to 30 minutes, the temperature was decreased at a rate of 0.875*F/ minute to a temperature of 304*F. The pressure was held constant at 30 psig during this 24-ninute interval. Over a time span of 30 minutes, to minute 75, the temperature was reduced at a rate of 0.5'F per minute to a temperature of 282*F. During this L5-minute Interval, the pressure was reduced at a rate of 0.22 psig per minute to a pressure of 20 psig. The test items, as well as the chamber oressure and

!! PAGE NO.

VI-2 WYLE N

[3 Scf ENDFIC SERVICES AND SYSTEMS GROUP REPORT NO. b3850-3 i

( 2.0 PROCEDURES (CONTINUED) temperature, were recorded at 10-minute intervals. At minute 75, the pressure was held constant and the temperature reduced to 230*F.

Over a period of 23 hours2.662037e-4 days <br />0.00639 hours <br />3.80291e-5 weeks <br />8.7515e-6 months <br /> and 45 minutes, the test chamber temperature r was further decreased to 150*F and the test chamber pressure was decreased to O psig. During this time the voltage and current of the energized Cable Splice Assen611es and the test chamber pressure and temperature

,. were monitored every hour, t

3.0 RESULTS 6

( The test items were subjected to the tests specified in Paragraph 2.0.

The test items compiled with the test requirements. The test results are shown in data sheets located in Appendix IV of this Section.

All test items passed the Accident (LOCA) Test.

Photographs pertaining to this test are located in Appendix 111 of this i

Section.

{ Equipment used during testing is listed on Instrumentation Equipment

(' Sheets located in Appendix V of this Section.

f- Recordings of temperature profile are shown in Appendix il of this Section.

t 1

I

P-v PAGE NO~ "'-3

~

MMM

('~ SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 418 %-1

\

F I

, r-<

(.

I, I

(

f *

-- APPENDlX i NOTICE OF ANOMALY 7s 11 1-l l

l 1

l

I -

NOTICE OF ANOMALY NOTICE NO. O P. O. NUMBER: 77P8-147972 WYLE JOB Nb. 43854 PAGE NO. VI'k

' 43854-3 CONTR ACT NUMBER: REPORT NO.

,e CATEGORY: O SPECIMEN k; PROCEDURE O TEST EQUIPMENT DATE: 3/28/78 __

l TO.

Tennessee Valley Authority ATTN: Fred Von Hollen Cable Splices PART NAME: PART NO. All assemblies TEST: Accident (LOCA) Test 1. D. NO. AlI assembiles SPECIFICATION: Cable Splice Test Procedure PARA. NO. 4.5.1 NOTIFICATION MADE TO: Fred Von Hollen DATE: 3/28/78

NOTIFICATION MADE BY: Carl Zeamer VIA: Telephone f REQUIREMENTS:

The cable splices must lie straight in the cable tray in the test chamber.

{'

I I

I DESCRIPTION OF ANOMALY:

I Cable Splice Assembly test leads,are too long to allow splices to lie flat in

,, the cable tray. _ . _ _ _ _ _

i 4

l 4

i.

i 1

DISPOSITION - COMMENTS - RECOMMENDATIONS:

( Shorten cable splice assembly test leads. Perform functional tests before l

LOCA with shortened cables in place on cable tray.

l

=

DISTRIBUTION. f orense o pt TEST WITNESS ENGINEER _ / / / - i /

OUALITY CONTROL J' 2 oc f opv'c n't t REPRESENTING PROJECT M AN AGEW 1 Copy; Operet.ons Dereetor WYLE LABOR ATORIES - sCtENTIFIC SERVICES AND SYSTEMS GROUP - HUNTsVILLE. ALABAMA 20s-837 4411 roru too.

.T '

1 PAGE No. VI-5 MM I

SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 41894-1 I

1 a

I k

I.

4 i

APPENDIX 11 1

FIGURES I

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' PAGE NO. VI~IO

- SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT No. 43854-3 i

4 5'

t.

i f,,

6 i

APPEND 1X liI i

PHOTOGRAPHS F

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PHOTOGRAPH #2  ;

CABLE SPLICE ASSEMBLIES i I

AFTER LOCA TEST l!

l I

PAGE NO. V!-17 g g r- SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 h

i t

(

r i

l' d

APPENDIX ll1

(

b DATA SHEETS

?

1 i

W 1

6 t

i

{

l 4

(

' Pcga VI-12A

~ Report 43854-3

't.~

s DATA SHEET Test Item Assembly

Description:

TV4 Oc d /, r />//c e ///

' .57n s 91) TE cu~e + e~ L 2 ! o v e H .y , el, ;* rr S / 3 lr' ' '

/

l. Verify Initial Conditions:

<~

Test Item Assembly:

j' @ volts Power

- Load n 50 vr volts Current yp :: : : v amps

/ 00 Environmental Chamber: O Temperature / 50 . F p ri. psig Pressure Ramp to Chamber Conditions of 32515 F:

0 o.cply

. 2.

1 Time:

r Start /e/vc.rvhours

( /c, vs:v_c hours Stabilized Condition Environmental Chamber Stabili:ed Condition:

I Temperature 2 2 y, 2 *F v 72 rv psig Pressure 71 P7 Test Item Assembly at Stable Environment:

a vo. go volts Load amps Current zao

3. Maintain Stabilized Chamber Condition and Record Data After 5 Minutes:

Time /4:50 JI2 hours Chamber Environment:

O J L7..r F

- Tem::erature a, s us psig Pressure Test Item Assembly: W #/5.)

Loac 2 20. fo vclts Current o. af amos 1

1

Pcgn VI-13 Rtport 43854-3 e

I.

4 DATA SHEET l'

4. Reduce chamber pressure at a rate of 8.6*F/15 minutes

~ ~

to 282*F at 20 psig in one hour and Record Data:

t' Initial Data:

P Time: // m 1rhours i

Chamber Environment:

2 7 c, y F

! Temperature Pressure n e,% psig Test Item Assembly: C f/Np i

Load as o.a/ volts

, Current /ae amos Repeat Data at 10-minute intervals:

Time: /9 /M 3f hcurs r.

t. Cham er Environment:

2 34 i F Temoerature I~ Pressure /. e i 2 e psig Test Item Assembly: (- FF'7 t

Lead M 9 99 volts Current /.00 am::s e

Time: / f 2 2:o hcurs Chamber Environment:

' i Temperature 234' : *F

' i Pressure

/. / 9 7 - psig Test Item Assembly: OY l

l .

Load ,

2 44 or/ volts Current /p amps Time /f:32. of hours j Chamber Environment:

27? 2 F Temoerature Pressure z s e: - Psig Test Item Assembly: 2 i

- Loac 2vf.4f volts Current / re amos i

Paga 01-14 Rrport 43854-3 t ..

DATA SHEET r

34m, /P:cs uyhours I

t Chamber Environment:

Temperature -. u a F Pressure m- psig i

Test Item Assembly: d- 7 /4Q P que.fivolts l Load

/.00 amps Current Time /9.v/ s o hours

(

r Chamber Environment:

O

(. Temperature asae F Pressure /e- psig 6-

[ ~' Test Item Assembly: FQ Load 144.% volts r ,c . a q amos Current L

Time hours p

' Chamber Environment:

F r

Temperature psig Pressure Test Item Assembly:

I Load volts amps Current hours

! Time 1

l ' Chamber Environment:

' Temperature F Pressure psig 7

t Test Item Assembly:

Load volts amos

. Current

4

Pcga VI-15 Rsport 43854-3

[

DATA SHEET F

(

5. Reduce chamber temperature to 230*F and Record data: -

~

[' ,

(

Time //20.'09 hours 4 Chamber Environment:

Temperature m/ *F Pressure f. w v . psig

[_ Test Item Assembly: T' T FS f~ Power hV volts i Load w9.4 volts 1.co amps Current 7

6. Reduce chamber temperature by 3.5'F each hour for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> until a enamber condition of

c. 150*F and 0 psig is obtained. Record data after each temperature reduction:

l Time > 0 23 N hours p

I Chamber Environment:

O Temoerature 22 2. C F r / m w psig Pressure Test Item Assembly: A

• F /"?

c

'- Load o e/9. 40 velts

/> s amps Current ,

c .

I Time sI 2&.34 hours3.935185e-4 days <br />0.00944 hours <br />5.621693e-5 weeks <br />1.2937e-5 months <br /> Chamber Environment:

' Temperature aco. o *F an psig Pressure i

(

t iest Item Assembly:, J.rfr/-)

~

l Load 2F3eo volts

f. et amps

) L Current l

Time 22:3 es/ hours Chamber Environment:

0 Temperature a n'. 3 F F79y osis Pressure Test Item Assembly: 6o fry Load a co.co volts

/. 00 amos Current

~

Pcgn VI-16 g, Raport 43854-3 i' DATA SHEET

(

r~ 23:.95.14 hours1.62037e-4 days <br />0.00389 hours <br />2.314815e-5 weeks <br />5.327e-6 months <br /> Time t

Chamber Environment:

0 Temperature , t 2, v F

< ~,12ue psig Pressure O' O f * 'y F Test Item Assembly:

i Load ~ n o.oo volts 7

Current / ,o amps i

Time 00 '/'l : $ 7 hours8.101852e-5 days <br />0.00194 hours <br />1.157407e-5 weeks <br />2.6635e-6 months <br /> r'

t Chamber Environment:

0 Temperature 2/ / L' F i Pressure e,5vr psig a'

Test Item Assembly: 6*[$

F l Load 35.009 volts

/ O. oc ? amps Current I' Time O/l/2 :'M' hours r Chamber Environment:

Temperature $// ? 0 F

Pressure O. c- s y psig Test Item Assembly: *'*/5'")

([

( Load T) .f. o o c volts Current / o.co t am:s

(

Time o) ~l 7 J 'f hours

(

' Chamber Environment:

O Temperature 2// / F Pressure e55* psig Test Item Assembly: O'*f5'1 Load 2 6.C c / volts

/ o . o r :- amps Current

Pcgs VI-17 Rrport 43854-3 DATA SHEET F

Time s C l'/2: 2 % ours

[ Chamber Environcent:

Temperature 3 0 7. f 0 F r- Pressure t .ys 3 psig 0- [ )

i Test Item Assembly:

Load' .2 I.co P volts

[' ,

Current /v.oo? amps f~ Time - SV!d '.2 9 hours1.041667e-4 days <br />0.0025 hours <br />1.488095e-5 weeks <br />3.4245e-6 months <br /> I

Chamber Environment:

Temperature 2 6 Y. / F I

Pressure 0753 psig

e. Test Item Assembly:

1. ~

["7 i

Load $V.9C9 volts e e. oc. c, ames

!. Current s .

i Time ')5 '. /2 :W-hours F

[. Chamber Envir0nn,ent:

O Temperature 3CO./ F i

I. Pressure c .s .5 c. :sig i 6-Test hem Assem:1y: f#7 o

i Loac 7 6.o C 3 volts Current ,

/ c.ec 6 amas Time o 6'/.7'.2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />

(

Chamber Environment:

Temperature ]4'73 *F Pressure ~

es , if,6 psig Test Item Assembly:

1. 1. [U7 l

LO&d

. b 9 oltsV ed.co 9 am:s Current s

Pcg2 VI-18

-- R port 43854-3 F DATA SHEET r Time C 7.'/ 2,'3 Fnours Chamber Environment:

I- Temperature /C/ 7. f 0F Pressure 0.v 6 7 psig t

7, Test Item Assembly:

0-

/*)

6 Load

~

9 6.006 volts Current iO.ood amps p

Time 05': 12 '.2 Y hours Chamber Environment:

0 Temperature 19 h9 F Pressure c). is L psig r-i Test Item Assembly: O # [55 Load 0 5'Co/ volts Current / o. co 7 amps

(~ Time 69ll2:SYnours t

Chamber Environment:

Temperature / C0 / / OF f Pressure 'O . rc 7 o psig i Test Item Assembly: # f'?

I Load 95.601 volts Current f o.co6 am:s 1

Time /s. w s/ hours Chamoer Environment:

Temperature

/ P(, . S F I Pressure o psig Tes Item Assembly:

, Load as.ocP volts

/c co9 amos Current

Pcg2 VI-19

" R: port 43854-3 L

F DATA SHEET i

Time //' /J : af., hours Chamber Environment:

O F Temperature /25.s F l Pressure o psig Test Item Assembly:

7.

t

' L'oad ' JV.999 volts

/n.nav amps

( Current I

Time /x/a:a# hours 7_.

l Chamber Environment:

0 Temperature /95.5 F Pressure o psig i Test Item Assembly:

f' A=ieso volts j Load

/c m6 amps Current f Time /3 In.fd hours i

Chamber Environment:

, cp Temperature / 7 f.d

(

Pressure

-, psig f Test Item Assembly:

i Load .c 5 c os volts

( to.cos amos Current i

Iime /t/ /2/A4 hours t Chamber Environment:

' 0 Temperature /74.3 F Pressure o psig t

Test Item Assembly:

Load

- 25m g volts Current fo.nin am:s u

Pcg3 yl.20 RIport 43854-3 c-DATA SHEET Time /5!/2! oil hours

( Chamcer Environment:

e Temocrature &f.3 F Pressure o psig j

Test Item Assembly:

I

~

Load' os.cos volts

/o .coc amps Current f

i Time mer at/ hours

[

Chamber Environment:

' Temperature /47.7 "F Pressure es psig Test Item Assembly:

[

Load

,o s'. coc, volts

[ f o.cor amps

( Current Time hours j

i.

Chamber Environment:

' Temperature F t Pressure psig Test Item Assembly:

7 Load volts Current amos e

i Time hcurs

! Chamber Environment:

0 Temperature F

, Pressure psig Test Item Assembly:

Load volts Current amos

Pcga VI-21  !

Rzport 43854-3  !

a

( ,

r DATA SHEET

, Test Item Assembly

Description:

TVA. Oc 4 /c r M/ <ec_ o ss, 4 !0 /B STReT QA W c o . < , f c ? th U v o /J o , e el S O 3/d/W

1. Verify Initial Conditions:

f Test Item Assembly:

t Power 476 volts Load z/w a volts r

o.99 amps j Current Environmental Chamber:

I Temperature Isa 1 *F Pressure .pr2, psig o.o osis I

2. Ramp to Chamber Conditions of 325150F:

(

Time:

I Start /G:ts:rd hours I

Stabilized Condition /G/vr vr hours j- Environmental Chamber Stabili:ed Condition:

L Temperature iMt *F Pressure u. 72 P- Psig

' M b8 Test Item Assembly at Stable Environment:

(

Load #f2 7 v::l ts

[ / o/ amps Current 1

3. Maintain Stabilized Chamoer Condition and Record Data After 5 Minutes:

< Time /G lro:5.2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> Chamber Environment:

Temoerature 323.5 *F Pressure 4/ c v 7 psig Test Item Assem0ly: 77 f"7 Load 4 / t/, / volts l amos Current /.0/

Pcg2 VI-22 r

' Rspart 43854-3 j

DATA SHEET i

4. Reduce chamber pressure at a rate of 8.6'F/15 minutes

~ ~

to 282*F at 20 psig in one' hour and Record Data:

Initial Data:

Time: M or 2f hours Chamber Environment:

0 Temperature ,o y g v F Pressure non psig Test Item Assembly: #'*2 f

Load # F7.c volts Current xn amps e Repeat Data at 10-minute Intervals:

i Time: /ft/v:tr hours Chamber Environment:

0 2n.7 F Temoerature Pressure / r r 2 ,- psig

{ Test Item Assembly: 6 '6 F)

i

~

, Load 49fi volts

/_ e1 am;s Current Time: // n n hours Chamber Environment:

l (

op

! Temoerature oivi Pressure ~/ ie r - psig l

Test Item e.ssembly:

. 6.Sfsty .

l i

Load ,

4/ f;,(, vol ts Current / e/ anos

(

i l

Time /f. 7, o f hours l

Chamber Environment:

Temperature _2s 2 *F Pressure /. p g e, ,, psig Test Item Assemoly: #8 Load e/F] # volts Current / co at::s

Paga VI-23

- - Rrport 43854-3

(..

- DATA SHEET Time /9. W 97 hours0.00112 days <br />0.0269 hours <br />1.603836e-4 weeks <br />3.69085e-5 months <br /> Chamber Environment:

0 m .2 F

-- Temperature Pressure

/nc- psig Test Item Assembly: 6J/'5$

Load ui2.d vol*s Let amps Current Time /7. viro hours Chamber Environment:

me. e F Temperature Pressure un- psig Test Item Assembly: C,o ps';

Load alff.6 volts l /.06 amos Current hours t Time Chamber Environment:

F Temperature Pressure psig Test Item Assembly:

Load volts amas Current hours Time f Chamber Environment:

' 0 F

Temperature Pressure psig Test Item Assembly:

t Load volts

- " ~

Current I

I f

Pcga VI-24 Rsport 43854-3 DATA SHEET 5, Reduce chamber temperature to 230*F and Record data: -~

~

~

Time /9?>o:erhours 4

Chamber Environment:

F Temperature = 2 9. ! *F h Pressure / avy psig

- Test Item Assembly: 5' r psip Power 182. volts Load -

uii t volts Current tmo amos

6. Reduce chamber temperature by 3.5'F each hour for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> until a chamber condition of 150*F and 0 psig is obtained. Record data after each temperature reduction:

Time 2 o.* H '3/ hours Chammer Environment:

U Temperature 2 o r.t F Pressure / ee7 psig iest Item Assembly: S, frag Load I/94.2 volts Current L 09 am:s Time 2/:24:vv hours Chamoer Environment:

0 3 ;0. 9 F Temperature Pressure .973 - psig Test Item Assembly:, S'f/3')

Lead '/f5.7 volts amps Current /. 0/

Time 22 tv g/ hours l

l Cham.ber Environment:

C Temperature a i z/. 3 7 Pressure O f, psig Test Item Assemoly: 0 * ['77 dfc-.; volts Load Current / o/ amos l

Pegs vi-25 RIport 43854-3

-- DATA SHE.7 3;; x .pt hours

. Time Chamber Environment:

C Temperature a a . if F Pressure paa, psig

{

Test Item Assembly: 008')

Load #ff.9 volts

/. 00 amps Current e,c;i2 . gthours t Time

! Chamber Environment:

') / /, d 0 F

I Temperature -

Pressure c .T ve psig i

Test Item Assembly: C */"?

Load p,75? volts O 99/ amps i Current V^ Time CI: / 2 .' .9 thcurs l

Chamber Environment:

0 Temperature 9 / /< 7 F Pressure 0 36 y psig Tes: Item Assembly:

[")

Load 4.72A volts Current o.f 5 3 at:s C2 ; / 2.J Yhours Time Chamber Environment:

' 3//,/ O Temperature F l ' Pressure Oysu psig

/*Q i Test Item Assembly:

l Load V PC o volts l

e 95/ amos Current l

l l

l l

l l

l

Pcg2 VI-26 Riport 43854-3

[~ DATA SHEET Time C3.*/2 *. 2 9 hours1.041667e-4 days <br />0.0025 hours <br />1.488095e-5 weeks <br />3.4245e-6 months <br /> Chamber Environment:

' 3C'7, f 0F Temperature Pressure e,, es 3 psig Test Item Assembly: #'T5')

Ecad k 9/ 7 volts

- Current o.990 amps Time 6 '/'/2 ' 2 #-hours Chamber Environment:

l' O Temperature @CK/ F Pressure e. M 7 psig j- #'

Test Item Assembly: [$

Load E 79 7 vol ts i

Current o.7 s 9 amps Time os ! / 3.7 Y nours

{

Chamber Environment:

U Tem::erature  % e n, / F Pressure e c st  ::sig Tes Item Assemoly: #'# U7 Load Y30 '? velts Current e .9 9' ) amos Time O(:12:19 hours Chamoer Environment:

Temperature -

/9f.1 0 F

Pressure n . ?6 6- psig Test Item Assembly:

/"7 Load Y. 9'06 vcits Current C . </ 9 u amps

Page VI-T/

Rsport 43854-3 DATA SHEET p

l Time 0 *?'./9' 2 Y hours Chamber Environment:

0 r' Temperature /97 9 F Pressure o.cce ? psig Test Item Assembly: 85#)

Load t/, 7 9 3 volts O ,9 5sv amps Current r

I Time C8:/T.9.9 hours1.041667e-4 days <br />0.0025 hours <br />1.488095e-5 weeks <br />3.4245e-6 months <br /> I' Chamber Environment:

o Temperature / 9 F. F F

, Pressure e ,c( c' t psig I Test Item Assembly: F/

Load 9.9 ff velts Current 0.94 3 am:s Time 69!#.'17 hours1.967593e-4 days <br />0.00472 hours <br />2.810847e-5 weeks <br />6.4685e-6 months <br />

[~

i Chamber Environment:

[ Temperature /@ / O F

i Pressure o.tyo psig Test Item Assembly: f #$

i (

l Load /.F7 volts Current 6 c/f.5 amos Time mua :dt/ hours Chamber Environment:

(

Temperature

/%.9 *F Pressure o psig L Test Item Assembly:

Load z/ 79/ vJits Current .997 ames

Paga VI-28

/

Rrport 43854-3 r

DATA SHEET l

i Time //:/?: Al/ hours Chamber Environment:

Temperature /?5.5 F Pressure o ,psig

- Test Item Assembly:

,l ' ~

~L'oad 4/ 206 volts

~

Current /. ooo amps

.i Time /r ta:all hours l Chamber Environment:

U Temperature /95.s F

i. Pressure o psig Test Item Assembly:

I'

.i Load V.9/s volts

/. ooy amps Current Time 1112 ad hours e Chamber Environment:

l Temperature /794 U F

Pressure o psig

[ Test Item Assembly:

i Load # 776 volts Current /. oa/ amos Time /V in.. f) hours

! i Champer Environment:

' cp i . Temperature l'7 4 'A l Pressure o psig t_

Test Item Assembly:

Load --

4.7 %> volts Current 1. o o r amos

r Pcga VI-29

[ - Report 43854-3 r-DATA SHEET k

, Time /M /3*nd hours Chamcer Environment:

0 Temperature /d p. 3 F r n psig

! Pressure Test Item Assembly: ,

l i. cad' # f/3 volts

/.or;5 amps Current Time /fo:in:2Y hours Chamber Environment:

[ 0 Temperature /47.7 F Pressure a psig I Test Item Assembly:

Load //. Ra7 volts

{ 1. o n amos

Current Time hours

[

t Chamoer Environment:

cp

! Temperature

( Pressure psig

. Test Item Assembly:

I s

Load volts Current ans Time hcurs i Chamber Environment:

0

' F Tem::erature '

Pressure psig I Test Item Assembly:

Load volts amps Current i

l

Pcg2 VI-30

- Report 43854-3 e,

DATA SHEET

[ Test Item Assembly

Description:

Tl/4 z% 4 /, J,/>/,'c e Ass, ~ / /,,, 3A cu.... c1 26 // Vn %.e c 4 mL /G

[ STA2T J/ sis /?l

1. Verify Initial Conditions:

Test Item Assembly:

Power 29> volts F Load 2 com volts 1 Current un amos

. Env1eonmental Chamber:

0 Temperature /fo. 2 F Pressure .gra , psig r

O o <> p p

' 2. Ramp to Chammer Conditions of 325 + S F:

c Time:

b Start / 3S Se hours Stabilized Condition /c vr/vf hours j Environmental Chamber Stabili:ed Condition:

Temoerature 3249 *F

, Pressure u n f- psig f Test Item Assembly at Stable Environment: 79*[f/f

Load our 79 volts o 99 amps Current I

l 4

3. Maintain Stabilized Chamber Condition and Record Data After 5 Minutes:

Time /6150:f.2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> Chamber Environment:

ca.r 0:

Temoerature Pressure a cas psig Test Item Assembly: 7 A o [7, 7 Load ave 7f volts Current o. o c amos

Pcg2 VI-31

[

Rrport 43854-3 i

DATA SHEET I

- 4 Reduce chamber pressure at a rate of 8.6*F/15 minutes

~

i to 282*F at 20 psig in one hour and Record Data:

1 Initial Data:

I. /p. of. whours Time:

I Chamber Environment:

I 3 73- - F Temperature

- Pressure /.>ow psig Test Item Assembly: 6F87 sue.pp volts

[~ Load

->. 9 9 amps Current t

Repeat Data at 10-minute intervals: .

Time: / f. /u H hours Chamber Environment:

2 74.7 F Temoerature

/. c o - psig Pressure

~

Tes: Item Assembly: C ' f U7 Load f u4. 74 volts 4 90 amps

{ Current Time: If n :rs hcurs c

,f Chamber Environment:

Temperature Twc *F Pressure //ev, psig j.

l t

.test Item e.ssemoly:

6 5 f.s:)

. Loaa >

,  ? d4 I4 VClt3 Current 0,9a amos 1 i Time jf n :eg hours

[

Chamber Environment:

0 Temperature 2n . 2 F Pressure j ; et psig

.iest Item Assembly: 4-T :r:2 Load n aq 'ff volts Current o oe am::s l

l l

l

I Pagn VI-32

{ Rrport 43854-3 DATA SHEET I Time // <'fcv 7 hours8.101852e-5 days <br />0.00194 hours <br />1.157407e-5 weeks <br />2.6635e-6 months <br /> Chamber Environment:

c_ U

-> u 2 F

Temperature

/fu- psig Pressure r' Test Item Assembly: C '5 / 5J

\

Load M9.7( volts m oo amps Current

,/y:./s'. r o hours Time r

I Chamber Environment:

C 32oe F Temperature

/ w/ y psi 9 Pressure l C-o [ #-)

Test Item Assembly:

Load volts amps Current e

I hours t Time Chamber Environment:

F Temperature psig Pressure Test Item Assembly:

f Load volts amos f Current Time hours i

Chamber Environment:

' 0 F

Temperature Pressure psig l

Test Item Assembly:

Load volts amos Current l

l

[ Pcga Vl-33 t Report L3854-3 r-DATA SHEET l

5. Reduce chamber temperature to 230*F and Record data: ~~

r

Timt /9.')o

n hours 1.

Chamber Environment:

O F

Temperature , 2 .. e Pressure /. f/ v . psig Test Item Assembly: TC /'#d)

Power 3@ volts Load tua. 99 volts

/.4 0 amps

[ Current 4

6. Reduce chamber temperature by 3.5'F each hour J for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> until a chamber condition of t 150*F and 0 psig is obtained. Record data af ter each temperature reduction:

Time 20:23.*0/ hours

- Chamoer Environment:

0 Temoerature OM.6 F

/ v L psig Pressure Test Item Assemoly: EP [ b7 a

Load 2 49fe/ volts p- o ao amos Current Time 2 c 2 &: w hours J

Chamoer Environment:

. Temperature ro. o F Pressure , 9 73 - psig

' Test Item Assembly:. M F/'D) i e aa.r; volts Lead e.oo amps Current Time n t u: 3i hours Chamber Environment:

U 9 w. 3 F Temoerature Pressure ./79- psig Test Item Assembly: 0C[J'?

Load 1 0 9. a/ volts Current e og amos

Pcg2 VI-34 r Report 43854-3 DATA SHEET p

I Time 23 p t.:ty hours Chamber Environment:

- Temperature 9 tp. d *F Pressure P24 psig l d'd [

Test Item Assembly: Sip I Lead 24914 volts Current 1 99 amps r

I Time 00./9~.3 1 hours1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> Chamber Environment:

[

' *1 / /. L *F Temperature .

Pressure c.eee psig l Test Item Assembly: 0 O /'# Q J Load 9 F.'/9 e volts 9.55/ amps 1 Current

~

Time C / :/') '. 2 */ hours Chamber Environment:

Temperature *) / I. '7 *F

! Pressure c:.5- 5 + psig Tes: Item Assembly: O O [S ')

Load 2 F. f 95 volts Current 9, w9 am:s o 7:/9.'2 yhours Time Chamber Environment:

Temperature 311. l *F Pressure og3y psig

! Test Item Assembly:

• 03 Q

~

Load 9V.9 't volts Current 7 99 e amps

r l

' Pcg2 Vl-35 Report 43854-3 i

DATA SHEET C3,/]: 9>' hours iime

- Chamber Environment:

l Temperature 2C2 P F Pressure o.c6 3 psig

[ Test Item Assembly: * * [ 5 ')

4-

i. cad 9 Y. 95 2 volts r 9a9WV amps t Current Time O Wf]: W hours

Chamber Environment:

$1 c y. / F Temperature Pressure 0s63 psig l

Test Item Assembly:

1. - fy Load S 9.976 velts

4. 2 7 amps Current

(^

C.6.'/ 2;17 hours1.967593e-4 days <br />0.00472 hours <br />2.810847e-5 weeks <br />6.4685e-6 months <br /> b Time

' Chamber Environment

O

' Temperature 3 on. / F Pressure n .g6 4 psig 7

(

Test Item Assembly: 0 O [7 Load

@ '/,9 99 volts 9.989 amos i Current f Time O(. .' /3 :)'l hcurs Chamber Environment:

Temperature -

/99;9 0F l _ o. fr4 L- psig t Pressure Test Item Assembly: 00 [F/7 Load 3 9.993 volt:

9,99/ amos Current t

I

N Pcg2 VI-36 l Report 43854-3 DATA SHEET 07:/j : J v hours time f

r Chamber Environment:

Temperature / Q 9.V *F

\ c. vt. 7 psig Pressure Test Item Assembly: 0 *0@

{

Load ~ 3 Y. 97'2 volts r 4.1 er 9 amps Current Time Of.'/J'.97 hours0.00112 days <br />0.0269 hours <br />1.603836e-4 weeks <br />3.69085e-5 months <br /> t

i Chamber Environment:

Temperature 19 F. f 0 F r e,M c. psig j Pressure Test Item Assembly: O

• C f 3 ')

3 Y, f 96 volts Load amps Current ca. FC 7 of,'/3l29 hours L Time Chamber Environment:

i Temperature 19). / F 0,5?70 psig Pressure r d' Test Item Assembly: 0#7 9 y,97 3 volts Load amos Current 4. 9 9 5J i

< Tice to:wJ4 hours Chamber Environment:

' 0

/ M.y F t Temoerature psig Pressure o i

Test Item Assembly:

Load J4' 997 volts Current 9.990 am:s

p

j. Pcga VI-37' Report 43854-3 DATA SHEET

< Time //:/2:stl hours Chamber Environment:

Temottature 195.5 *F 7~

Pressure A psig i

Test Item Assembly:

'i. cad ~ 44 9R7 volts Current 9 997 amps r

Time /A : /a t .2t/ hours

[ Chamber Environment:

Temperature /PN.6 F

, Pressure o psig l iest Item Assembly:

Load Atl. 9 96 volts 9.996 amps Current Time /2: ta: 24 hours Chamber Environment:

0 f' Temperature /79.4 F Pressure o psig r Test Item Assemoly:

L Load a4.99: volts Current o. 99o amos l

(

Time fu:is :av neurs

} Chamber Environment:

t

• op Temperature /74.3 Pressure o psig l

' Test Item Assembly:

(

Load As ooo volts 1

9. 9 9;L amos Current t

L b-

r-i i

Pcga Vl-38 Report 43854-3

~

DATA SHEET

/.gr/a rad hours c- Time l-Chamber Environment:

Temperature /4A 3 F i

[ Pressure n psig Test Item Assembly:

r -

I a (/. 99 / volts p ._

Load Current 9.99o amps r-i i Time

/4,/Arat/ hours Chamber Environment:

Temperature N 7.7 F Pressure o psig r

i Test Item Assembly:

Load M 99/ volts Current 9.99/ amps Time hours Chamber Environment:

C I Temperature F psig I

Pressure r Test Item Assembly:

(

Load volts

' ' amos Current i

hours Time I

1 i

Chamber Environment:

0 F

Temperature ' '

psig

' ' Pressure I- Test Item Assembly:

Lead volts amps Current

f I Page VI-39

- Report 43854-3 I DATA SHEET Test Item Assembly

Description:

Tl/A Q4 /c S o //c , A s s , ~ /a /, a6

• /

l r o <-e f e l -H r v e Ito n e ek* /

tt, /

1. Verify Initial Conditions:

Test Item Assembly:

Power Y?9 volts Load v7r. o volts o.91 amps

Current Environmental Chamber:

r-Temperature 50.2 F Pressure p n - psig Ramp to Chamber Conditions of 325 + 5 F-0 op/2 2.

i Time:

Start /4 35 r v hours Stabilized Condition Ac creyr hours f Environmental Chamber Stabilized Condition:

Temoerature ud7 *F Pressure v. n >L psig r

i iest Item Assembly at Stable Environment: 79 c/$

f Load '/ //. Y volts i Current /00 amos I _.

f

3. Maintain Stabilized Chamber Condition and Record Data After 5 Minutes:

' Time H:50:52 hours Chamber Environment:

Temperature 323 r *F Pressure // g u y ~ psig 27-Test Itam Assembly: / 5-)

Load #f).7 velts

/, 0/ amos Current

Pega VI-40 Ripart 43854-3 DATA SHEET

[~ 4. Reduce chamoer pre,ssure_at a rate of 8.6*F/15 minutes 4 to 282*F at 20 psig in one hour and Record Data:

r-I Initial Data:

Time: ///a/. u hours r_

[. Chamber Environment:

0 3 7_c v F Temperature

~

Pressure / oc psig Test Item Assembly: ('r /Wp r 9/v.r volts l Load Current m amps

[' Repeat Data at 10-minute Intervals: ,

/// W/5f hours Time:

Chamber Environment:

~

ry; -r F Temperature Pressure /rn- osig F

Test Item Assembly: 6-r/L) l Lead 4if.f volts

f. n r amps Current r Time: // 23: 54 hcurs t

t Chamber Environment:

op Temoerature eis 3 r

Pressure / /9 7 psig Test Item Assembly: 9D i

l l I/ 7f.q volts l Load Current /. 90 amps L

Time /f:32 : orhours r Chamber Environment:

0 Temperature 2 e r -> F

! s Pressure f,,,, psig Test Item Assemoly: 'Y/

Load 4/0. ? vel s Current / (0 amps l

Pcg2 VI-41 Rzport 43854-3 I DATA SHEET I

~

Time l$:'ICG7 hours Chamber Environment:

I Temperature 232,1 F Pressure /./-n - psig i Test Item Assembly: 6-J M L

Load Vf0.7_voits Current /no amos Time /97// co hours j Chamber Environment:

C Temperature 2 20.4 F

/ /r/v osig i Pressure Test Item Assembly: C c /*/)

Load 10 0.0 veits r e 0 ar.ps Current F

Time hours j.

r Chamoer Environment:

O F

i Temperature Pressure psig

[ Tes: Item Assemoly:

t Load volts at:s Current Time hcurs t

Chamber Environment:

F Temperature Pressure psig f

t Test Item Assemoly:

i Load volts Current ar. s l

l

Pcga VI-42 Riport 43854-3 DATA SHEET I 5. Reduce chamber temperature to 2JO*F and

! Record data: ~ _

I Time /f/> orophours Chamber Environment:

I U

Temperature 2d a, f F Pressure /. / / e/ - psig Test Item Assembly: 7' U7 Power #7f.f volts Load 17s./ volts

~

Current tJe amps

6. Reduce chamber temperature by 3 5'F each hour T' for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> until a chamber condition of

! 150*F and 0 psig is obtained. Record data af ter each temperature reduction:

Time 2 o 2 3'31 hours3.587963e-4 days <br />0.00861 hours <br />5.125661e-5 weeks <br />1.17955e-5 months <br /> Chamber Environment:

7, Temoerature 2 17.: *F

\ / . s y- psig Pressure Test Item Assembly: # ~ T[' '?

Load 4'f/.V volts

/.00 amps i Current Time 'll:1L39 hours Chamber Environment:

0 Temperature en t,9 F f Pressure .9n, psig l

Test Item Assembly:, 2 F[#-)

Load e/i3. 2 volts Current /ac amos

. Time l'L'"A d' 2 / hours 3

Chamber Environment:

c Temperature 1/ 4. 3 7 Pressure _e % psig Test Item Assembly: oo Load e/f2 f volts Current /. ca amos

'- Pcg2 VI-43 Report 43854-3 DATA SHEET 23 '.36:/$nours

['i Time Chamber Environment:

T m= r tur- x ' 2. +' s F Pressure rSv< psig O'

Test Itam Assembly: [#'?

{

44 f aT volts

~

Load

~

/ en amps Current Time e o : /2 : 3 Y hours r~

l. Chamber Environment:

O Temperature 9 //. [. F

[_. Pressure a Wv psig Test Item Assembly: * # f /'r Load 9 '7 9 v volts Current c.99? amos Time e/;/2.') Y hours Chamber Environment:

y l Temperature 9 // 9 F Pressure nNy psig Test Item Assemoly: #

• O'7

{

, Load '/.775' volts Current o . G c/ / at::s t

Time 62 ' /7 ' 2 9 hours1.041667e-4 days <br />0.0025 hours <br />1.488095e-5 weeks <br />3.4245e-6 months <br />

, Chamber Environment:

Temperature 7 / /. / F Pressure o s> c f'- psig

[

Test Item Assembly: O * /' 7 Load h 9/ 6 velts o 5 9y amps Current

Pcg2 VI-44 Rsport 43854-3 DATA SHEET

[-

t Time (3; /::

• 99 hours0.00115 days <br />0.0275 hours <br />1.636905e-4 weeks <br />3.76695e-5 months <br /> Chamber Environment:

O F Temperature 3 0 '). 6/ F Pressure c .cr .s 3 psig l

0-Test Item Assembly: [5/)

l'

i. cad Y.? / f volts

- Current v.997 amos Time OY:/2 l2 Y nours Chamber Environment:

Temperature $ C'f. / F Pressure C. ? S $ psig r

Test Item Assembly: * * * /M Lead '/. 7 F (c volts '

o.99Y amps Current C Time C5.'I2.'2 9 hours1.041667e-4 days <br />0.0025 hours <br />1.488095e-5 weeks <br />3.4245e-6 months <br /> i

Chamber Environment:

(. .

Temperature  %, c f cp

{ Pressure  % '1 - ::sig

' Test Item Assembly: e .o[i.'y Load Y,799 volts

o. 99 ;s amos

. Current 7jeg d[ ./.7 ' ) 9 hCurs Chamoer Environment:

Temoerature - /99 0 F Pressure f.sr5 L psig Test Item Assembly: 0 # [5 '7 Load 9? 95 volts t . S c7 5 amos i

Current ,

? ,-

l

{

l

Pcg2 Vl-45 Report 43854-3 r

i , DATA SFTET r

i Time 0 7.' / 0 : 3 '/nours a

r ,

Chamber Environment:

O

{ Temperature 19 7. '/ F Pressure ,, c . e t. 7 psig t

{ Test Item Assembly: 0 o /3')

- Load '/ , '/ 9/ volts l Current o.9 cr / amps Time ')? '. / 7 ' 1 hours1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> r- .

i

(- Chamber Enviror.nent:

0

. Temperature / 9 9. ? F Pressure OT66 psig

{ #'

Test Item Assembly: F')

r l- Lead Vf/7 volts Current o.943 amps

. Time 4 9.'/).'A f hours F Chamber Environment:

Temperature / $ Q. I *F Pressure c.5 7 0 psig 0#

[ ' es: Item Assembly: f5/f Load Y,78 2 volts

[~ .

0,993 Current amos Iime ' /o'/a'JY hours i' -

Chamcer Envircement:

' O Temperature /8/,./ F i n psig Pressure Test Item Assembly:

Load s 47f/

/ volts Current 09f am::s i

I m

k s

'g

I Pcge VI-46 i

~ Report 43854-3  !

DATA SHEET Time //l/A Jd hours r Chamber Environment:

0 l Temperature /26.5 F Pressure 6 psig Test Item Assembly:

a ' Load' //. 9&ll volts Current /. no amos Time /E/4 :42/ hours F

4 Chamber Environment:

O

. Temperature /9K.# F Pressure <. psig Test Item Assembly:

F- Load //.907 vol ts

.99g amos Current e

ts /g aV hours

. Time Chamber Environment:

0 Temperature / 7 P.V F Pressure o psig I Test Item Assembly:

~

Load v. 774 volts I 1. cot amos Current Time r4 In 20 hours2.314815e-4 days <br />0.00556 hours <br />3.306878e-5 weeks <br />7.61e-6 months <br /> r

l }'~

l Chamber Environment:

0 Temperature IN 3 F o psig

... Pressure I Test Item Assembly:

l 1

' VUI 3 Lead n,q u am:s Current i

i l i L

/

Pcga VI-47 Report 43854-3 DATA SHEET Time f 5'.ta:211 hours

{~

Chamber Environment:

e- O Temperature it.R.S F l Pressure o psig r Test Item Assembly:

1 load II.9 n; volts r.no amps Current

{~

Time /4:/2 ,:t lt hours Chamber Environment:

Temoerature / 4 7. 7 F Pressure o psig

{ Tes. 7 tem Assembly:

Load 4/ P/6 volts

/.c o 7 amps Current

(-

Time hours e- Chamoer Environment:

U f- Temperature F psig Pressure Test Item Assembly:

- Load volts Current amos l

Time hours Chamber Environment:

- Temperature ' '

F lL. Pressure psig Test Item Assembly:

i Load volts Current amos i

1

Paga VI-48 Report 43854-3 DATA SHEET I Test Item Assembly

Description:

DA & f />[e So/,'u 45 fem / Af 14

/

C v e < ,. f e !, # /2 ve %. e e k 4 /7

, Yk 3'Rd'-1f

1. Verify Initial Conditions:

Test Item Assembly:

Power 2W volts Load aro. n volts Current 0,97 amps

_ Environmental Chamber:

Temperature /50.2 F Pressure . f re y psig h 2. Ramp to Chamber Conditions of 325 t 5 F:

. Time:

Start R : w sy hours Stabilized Condition u gr v5 hours

~

Environmental Chamber Stabilized Condition:

Temoerature . ?2 W / *F

. Pressure vnL psig

f. Test Item Assembly at Stable Environment: 77'd/>5,9

~

Load 9 W. 94- velts

o. o v amps Current

3. Maintain Stabilized Chamber Condition and Record Data After 5 Minutes:

Time M '50/52 hours j' Chamber Environment:

Temperature 123.f F Pressure a S v 7- psig 7 7'

f. Test Item Assemoly: [5')

Load 2 99. f f volts l Current oou amos

Paga VI-50 Report 43854-3 I

i DATA SHEET Time H:Yf:W7 hours Chamber Environment:

c :t n a og l Temperature

//70 psig Pressure Test Item Assembly: C3 U I Load S vf.D volts

o. e r amps Current Time M //f fd hours Chamber Environment:

Temperature 2mc F

/. / p - psig Pressure

{

Test Item Assembly: C o / Y.')

Load i'/9. f( volts o az amps Current neurs Time Chamber Environment:

j F

' Temperature psig Pressure j' Test Item Assemoly:

Load volts amps l' Current hours Time Chamber Environment:

F Temperature

) psig

!. Pressure Test Item Assembly:

I Load volts amos Current l

t

Pega VI-51 Report 43854-3 I DATA SHEET I

I 5. Reduce chamber temperature to 230*F and Record data: ~~

~

}

/ 9.* ;t 0 39 hours4.513889e-4 days <br />0.0108 hours <br />6.448413e-5 weeks <br />1.48395e-5 months <br /> 1 sime Chamber Environment:

r- o.t 1 Temperature 329.I Pressure /. / /v - psig

-- Test Item Assembly: O'7 Power 99 volts Load t vo,eo volts Current meg amps F i I

4

6. Reduce chamber temperature by 3.5'F each hour for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> until a chamber condition of "l - 150*F and 0 psig is obtained. Record data af ter each temperature reduction:

Time 2 0:1-r of hours Chamber Environment:

OF Temperature a 2 2. J

} /. oo u psig Pressure Test Item Assembly: 9 T [7/7 2 uq 9; velts

. Load I Current n ov amos i

Time 2 /:E / W hours i

! Chamber Environment:

2 2 0. q F

, Temperature j Pressure .977- psig 9'f f 5Q Test Item Assembly: ,

Load 249 95 volts Current M. O amos Iime S*2l3v?f/ hours Chamber Environment:

Temperature 214.3 *F Pressure 17fe psig I Test Item Assembly: O,0 f 3]

p4447 volts

, Load

-as amps l Current l

l

Paga VI-52

(

Riport 43854-3 DATA SHEET l

t Time SJ 'E . / // hours F

l Chamber Environment:

O Temperature o n. # F r- . 92 v y psig t Pressure

(

Test Item Assembly: O,o[L'y P

Load 'L49.17 volts Current o.43 amps Time Mll2 M hours r Chamber Environment:

1 Temperature 2)I.L o r

Pressure o e y <f psig Test Item Assembly: 0 d [S/p

'~ Load 3 5 e e, 2. volts l Current 9. 3 L 9 amps l

r Time e/.*/2.'3 P-hours i

Chamoer Environment:

Temperature ) //. 9 0 F

Pressure o.5sw psig 40

,. Tes Item Assembly: 3')

i Load h/.99R. volts Current 9. 3 c 1 am:s s

Time 0 7 '. / 2.1 #> flours

{ Chamber Environment:

O Temperature 3// / F Pressure c.S 5 e psig I Test Item Assembly: #

• ff7 ilF.995 volts I

l Load Current 93(2 am::s l

1 1

{ Pagn VI-53 t Rrport 43854-3 I DATA SHEET

(

I Time 03' /J l9 9 hours1.041667e-4 days <br />0.0025 hours <br />1.488095e-5 weeks <br />3.4245e-6 months <br /> l

Chamber Environment:

0 Temperature 2 0 7. 9 F l Pressure c (c.s 3 psig C Test Item Assembly: #'O[3-)

t Load 26eebvolts Current 9. .r c s amps 4.

Time oy!/.2 1 9 hours1.041667e-4 days <br />0.0025 hours <br />1.488095e-5 weeks <br />3.4245e-6 months <br /> Chamber Environment:

C Temperature 'l c F. / F Pressure c . r5 3 psig

)

Test Item Assembly: # * * [*l7 Load

,9 '/. 99 2 volts

9. 3 t.- 2 amps Current Time (3$ 12:2L/ hours

, Chamoer Environment:

O Temperature $ c C. / F Pressure c. rr s t psig Test Item Assembly: 6, o [s,'p Load 9'/.976 volts 1

Current 9.3 L .1 amos

,i Time C C /.1:2 Phcurs e

l Chamber Environment:

Temperature ' - l 99. $ *F Pressure c.96 t psig i l Test Item Assembly

O#

[U) j Load .') t/ 9 77 volts

</ .3 t,. 2 amps Current i

t

Pcgn VI-54 Rsport 43854-3 I'

DATA SHEET '

0 7 l /3.' S yhours I Time t

Chamber Environment:

/97,P O F

Temperature 4- Pressure o.e( 7 psig O'

Test Item Assembly: [3T F.

Load ~ 9 F. 99 6 volts

9. # 3 amps

[ Current i

Time 65' /2: O 9 hours1.041667e-4 days <br />0.0025 hours <br />1.488095e-5 weeks <br />3.4245e-6 months <br /> F Chamber Environment:

Temperature /TMf U F

Pressure c7.ps 6. psig i~

Test Item Assembly:

[D r

Load $ 2/[7S volts

~

7. 3 (e. / amps Current Time Cf,'/3'J F hours

,. Chamber Environment:

k Temoerature lTS. l *F

Pressure 6 Er Jo psig C. /s,'7

6est Item Assembly

(,

l Load $ M 9f f volts Current 4. 3 f. 3 amos l.

3gg /O?/a'aY hours l

t Chamcer Environment:

l Temperature

/?& Y *Y 7

Pressure o psig Test Item Assembly:

i

/

Load

,,75.oco volts

9. 2(,z amos Current 6

[ Pcg2 VI-55 i Rrport 43854-3 DATA SHEET Time // * /.2 Gd hours f

Chamber Environment:

0

) Temperature /25.5 F Pressure o psig F~ Test Item Assembly:

t

[ca'd ' Jt/. 99A volts ~

Current 9 M9 amps f

i Time c c at! hours I'

i Chamber Environment:

0 Temperature /9v.g F Pressure o psig

]

Test Item Assembly:

c Load JV 99.1 volts

9. 3s r amps Current Time /3:/a -2t/ hours Chamber Environment:

J-( Temperature /7$.y cp Pressure o psig iest Item Assembly:

r Load at/ 999 volts

't. 3 Mk amos i

Current Time 14 12:M hours Chamber Environment:

' op

' Temperature n y.1 Pressure n psig'

{

Test Item Assemoly:

l Load 25.o04 velts Current 9. 36y am:s f

i s

,.-,.-----r - - - ,. - - , . - , , - - - . -. - , _ _

l r  !

' Page VI-56 ,

Report 43854-3 ,

(

i~ Time /M:/a:aV hours 1

Chamber Environment:

0 r Temperature //J 3 F ,

4 Pressure n psig

p. Test Item Assembly: . .

L Toad ' ~ M 993 volts ,

9. ns._ amps

- Current gr/a:/ A hours Time

(.

j Chamber Environment:

o

//,7 7 F Temperature

~

Pressure o psig Test Item Assembly:

r at/ 99t/ volts Load amps Current 9. 3G i F hours

' i ime Chamber Environment:

Temperature *F psig Pressure i

iest Item Assembly:

L Load volts amos Current l hours Time f

a Chamber Environment: O F

iemperature pq

Pressure L.

Test Item Assembly:

I f load volts amps Current t

l

(.

c-.

Paga VI-57

[ Report 43854-3 F

DATA SHEE~

, Test Item Assembly

Description:

7'l/ Af Q ; s /r 5 e //e e Asec.m4/, 48

/ /

t Curve d el S 6 valfaea c l, . # o r y n k 3 - S f '] J' 4

1. Verify Initial Conditions:

P Test Item Assembly:

Power f 76 volts Load an v volts r Current o,97 amps l,

Environmental Chamber:

C I' Temperature /fo. 2 pro - psig F

' Pressure

'~

2. Ramp to Chamber Conditions of 325 f. 5 F:

D Time:

I Start /Gfverthours I Stabilized Condition /Cfur v Alcurs Environmental Chamber Stabilized Condition:

cp F Temoerature va uS Pressure u. n p, osig Test Item Assembly at Stable Environment: 77 o [:'7

[

Load Ef0. / volts p- ie acos z

Current

~'

t l

l ( ,

t 3. Maintain Stabilized Chamber Concition and Record Data After 5 Minutes: '

Iime /4 .*Sof c2 hours Chamber Environment:

U e23 .r F f Temperature Pressure y c. a n psic Tes Item Assembly: 7 7 " /7?

s Load &'fB. f volts

' amos Current /. o

Pcga VI-58

. Report 43854-3 I DATA SHEET I 4 Reduce chamber pressure at a rate of 8.6*F/15 minutes L to 282*F at 20 psig in one hour and Record Data- 1 r D Initial Data: ~

Time: //. c> c2 / hours Chamber Environment:

C y 7,- v F Temperature

/ 9e e _ psig F Pressure I Test Item Assembly: 6 F/fy r 4'p> 7 volts Load j x oo amps Current j Repeat Data at 10-minute intervals:

' Time: /ff/uzu hours c Chamber Environment:

ou7 F

! Temperature zsia, psig Pressure I I Test Item Assembly: ( , r/8/f j

e Load f 79. f volts Current I nn am::s l ,

1 Time: //f u n hours p

l t Chamber Environment:

2w9 F l Temperature

/ /S pr psig Pressure Test 1:em Assembly:

O

{

i Load 4'77 / vol ts I

Current too amps

l. Time /f:32 orhours Chamber Environment:

0 m2 F

( Temperature

/ sat - psig Pressure Test Item Assembly: Y')

l i Load #771 volts l /, M amps l t Current I

(

s .

f_ .

I Page VI-59 Report 43854-3 I' DATA SHEET

/f:stc:a] hours Time s

Chamber Environment:

r 2n2 F Temperature i /. / 7 r- s psig Pressure I Test Item Assembly: 6 7 /*/p i

Load

~

u M 2 volts

- / 00 amps Current 34 ,

ja !/:ro hours F

i Chamber Environment: o Temperature aw; F

' ' f' psig Pressure -

{ Test Item Assembly: 0 [#'/

Load 4'7f 9 volts Current /.c o amos F hours

( Time Chamber Environment:

F Temperature psig Pressure t-Test Item Assembly:

[

Load volts i !

amos i

i Current hours j

iime I

Chamber Environment:

F i Temperature psig L Pressure Test Item Assembly:

(

f volts Load amos

, Current o

I Pcg2 VI-60 ,

(

Report 43854-3 DATA SHEET

(

5. Reduce chamber temperature to 230*F and

! Record data: ~~ , en ag Time /9: 20:09 hours t

Chamber Environment: '

Temperature 219.1 *F Pressure / // v g psig r Test Item Assembly: N A7 Power 9M volts Load u na. 7 volts F~

Current o.oa amos

(

6. Reduce chamber temperature by 3.5*F each hour for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> until a chamber condition of i 150*F and 0 psig is obtained. Record data af ter each temperature reduction:

2 0,' 2 7'O/ hours Iime

c. Chamber Environment:

o n ., e *F f Temoerature ,

Pressure fsu psig Test Item Assembly: A, rgrg f

Load I/ 74. ] velts r

n on amos Current l

Time o 1:2 C: 24nours

' l Chamber Environment:

Temperature 2 20.9 F l j Pressure .9 73 - psig g

l Test Item Assembly:.

d T[3Q r

l Load */ 7 s. 7 volts o.99 amps Current

' l Time  ???vvfr/ hours Chamber Environment:

Temperature 214.3 *F Pressure 9 7f- psig 06

(

Test Item Assembly: f3}

Load 9.77 9 volts Current o.99 amos

I paga VI-61 i

Report 43854-3 DATA SHEET j

sime 23:2c:/yhours z

Chamber Environment:

F. a o .y 0 Temperature F

(

Pressure 12M psig 6- F'?

" Test Item Assembly:

Load //79./ volts ~

p o.qa amps i Current t

Time c c n :.2 y hours L Chamber Environment:

O Temperature 3 //. l F Pressure n,e ,q psig

[.

Test Item Assembly: 0 8/7')

Load 9. 7 6 9 volts O. </ 95 amps Current e

i Time O/.'/2 !.2 rhours Chamber Environment:

Temperature 9 //. ? 0 F

Pressure o. s,5 e psig h

Tes: Item Assembly: *[T'1 f Load F.7 6 o vel:s Current o.9 ys am~s i

Time C e './2 ' 2 F-hours

[

I Chamcer Environment:

O 9 / /. /

F Temperature L Pressure m.s e psig Test Item Assemoly: 0 C /5'?

t

4. 7 6 (,. volts Load Current o79v amos r

i r

I Pegn VI-62 i Rsport 43854-3 I' DATA SHEET t

Time 03.'t2:2 Phours t

Chamber Environment:

'~

Temperature 3o7.J' 0 F l Pressure o .Ps 3 psig Test Item Assembly: O * ['^)

p -

t i.oad VM //~ volts c.9 y G. amos p Current t

Time O Y! / .1 ' 'W hours Chamber Environment:

4 Temperature "10 7. / F Pressure 0.95 3 psig

' Test Item Assembly: #~#l)

Load Y.756 volts 0 99? amps Current

~

Time 66'/2' h hours Chamber Environment:

U Tem;;erature M C'o. / F Pressure D S-S e- osig I Test Item Assembly: '# [I')

lL Y',786 volts Load 7

Current 0 9 s' 7 amos t

Time C( '/l '1'/nours I

( Chamber Environment:

Temperature - /99.0 0F r

Pressure c. 95 4 psig 60 Test Item Assembly: (' ' */

< Load Y,7 9 / volts Current 0,9o p amos s

I~

Pega VI-63 i Rrport 43854-3 DATA SHEET

[ Time C7U2.'29 hours3.356481e-4 days <br />0.00806 hours <br />4.794974e-5 weeks <br />1.10345e-5 months <br />

(

Chamber Environment:

Temperature /97.F 0F i C. s- t 7 psig Pressure F Test Item Assembly: O ' *["7 l

Load

~

4.7 6 5 volts Current oR 92 amps Time C&.'/2:2 9 hours1.041667e-4 days <br />0.0025 hours <br />1.488095e-5 weeks <br />3.4245e-6 months <br /> F

l Chamber Environment:

Temperature / 9E F F o.46G psig Pressure Test Item Assembly: O *C f 'y r M 757 volts I Lead 0,99.5 amps Current Time d 9l/JJ.2 #1ours

(

Chamber Environment:

/6.170 fE /

F Temperature Pressure 7 psig Test Item Assembly: O ' / 3 ' */

f Load M// 4, I volts

( ar.a s Current n.f 97 t

Time /m/2.aV hours j

Chamber Environment:

/ 94.9 Temperature

• F i

Pressure o psig

[

Test Item Assembly:

( -

Load d.7M volts

/.co/ amos Current t

f L _

[i pcga VI-64 Report 43854-3 DATA SHEET Time // /.3 :00' hours Chamber Environment:

Temperature 195.i *F

'- o psig Pressure nest Item Assembly:

~

' Loaf' / ha ' volts

/ bio amps Current Time /a:/A at/ hours Chamber Environment:

Temperature / Pis F Pressure o psig

[

(

Test Item Assembly:

Load d.799 volts Current /.oo3 amos F

[ Iime /3:/A!AY hours Chamber Environment:

C Temperature / 7f.4/ F o psig Pressure Test Item Assembly:

f Load z/.799 volts r

Current /.oes amos

[

Time i ) r la 24 ncurs t

1 Chamber Environment:

' 0 l Temperature 17Y3 F 1 Pressure o psig Test Item Assembly:

\

Load --

21.905 volts

! Current /.cov am::s l

l l

Pcga VI-65 Report 43854-3 DATA SHEET Time /5 /.o nt/ hours Chamber Environment:

0 Temperature //o f. 3 F Pressure n psig Test Item Assembly:

4,/ f/ 7 ' volts

' L'oa d ~~

Current /.e>r/ amps

//,r/.a wf hours Time Chamber Environment:

Temperature /6 7.7 F Pressure n psig

' Test Item Assembly:

! Load 4/2//, velts amps l Current /. e r 7._

Time hours E

Chamoer Environment:

l 7 O F

! { Temperature Pressure psig Test Item Assembly:

, Load volts amps Current Time hcurs

- Chamber Environment:

0 Temperature ' '

F Pressure psig Test Item Assembly:

1 Load volts Current amos t

I L

i e

-- Paga VI-66 Riport 43854-3 ,

DATA SHEET

, Test Item Assembly Descriotion: 77/A /%f,[e J/) hee _ 4 Src ~ 4/v /

-CA I

cur,ee l el # B p o ih . < e3 * / 7

~

[ gf- 5/<2?)7?

1. Verify Initial Conditions:

Test Item Assembly:

{~' '

Power O TO volts

-- Load a w. n volts

/o amps Current Environmental Chamber:

~

Temperature /50.2 *F Pressure , en .. psig O

2. Ramp to Chamber Conditions of 3251 S F:

Time:

~

Start /4:3nry hours Stabilized Condition /ef vr u r hours p Environmental Chamber Stabili:ed Condition:

c l a 4' # F 1 Temoerature Pressure v 72 A psig Test Item Assembly at Stable Environment: W- [9 c ra.fyvolts Load amos Current /. o f

L

3. Maintain Stabilized Chamber Condition and Record Data After 5 Minutes: '

Time /se3ccf. flours Chamber Environment:

I O 32:: S F

! Temperature

v. s v s psig Pressure Test Item Assembly: 7 7.c> [5g Load  ? ro.77 volts

/. O amps

! Current i

t l~ _ _

"~

Pcg2 VI-67 ,

Rsport 43854-3

~

DATA SHEET

4. Reduce chamber pressure,a_t a rate of 8.6'F/15 minutes

{ to 282*F at 20 psig in one hour and t

Record Data:

Initial Data:

Time: / P: e n 2? hours f~ Chamber Environment:

i 0

,,s.V F Temperature-x 3 o v- psig

~

Pressure 6 T [7 7 Test Item Assembly:

Load aso. 92 volts

• Current / o <- amos r Repea: Data at 10-minute intervals:

I Time: pwc3f hours Chamber Environment: 0 23c.7 F Temperature

/ m - psig Pressure Test Item Assembly: (~f ['l7 Lead 1 9.f0 volts Current /. 79 amos Time: m a2 ra hcurs i

f- Chamber Environment:

cF Temperature .m r v 2 x f r, z, osig Pressure 6est Item Assembly:

45 F7 l

1 1

I- Load 250Af voits

/.00 amps Current

- Time //3;:o.c hours Chamber Environment:

7 Temperature 231 , *F Pressure z m ec c psig l _

iest Item Assemoly: 6 5~ //7,'A/

Load a rD.fr volts Current /00 amos

~

PageVI-65

• Report 43854-3 r DATA SHEET

(

Time /f:4r:47 hours Chamber Environment:

I~ Temperature e u,2 F Pressure 2 /u - psig 7 Test Item Assembly: 6'J /7-)

{ . . . . . . .

Load 2 SD. fa volts I

Current /,0 0 amps Time /7.vp.ro hours

,r Chamber Environment: ..

Temperature 23 o . a. . A. -

Pressure zu /- psig I

Test Item Assembly: 00 [* '7 Load volts Current amps I . Time hours

(

Chamber Environment:

{ Temperature F Pressure psig Test Item Assembly:

volts Load Current amps Time hours

! Chamber Environment:

0

, Temperature F j Pressure psig Test Item Assembly:

L Load volts Current amps

l l

' Paga VI-69 Report 43854-3

• I DATA SHEET

(

Reduce chamber temperature ~ to 230*F and

[ 5.

Record data.

~

Time fr:2o:or hours Chamber Environment:

" F j Temperature am 9. /

4 Pressure mc psig c Test Item Assembly: W #'7 Power 2.5C volts Load c ro f3 volts Current / oo amps

[

t

6. Reduce chamber temperature by 3 5*F each hour ,A -

7, for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> until a chamber condition of i 150*F and O psig is obtained. . Record data after each temperature reduction:

Time 7ec2_:t o/ hours

_ Chamber Environment:

O l ., Temperature z a n . t. F Pressure f.u , , psig Test Item Assembly: A* f #7

{

Load f5o. f 4 volts Current f. o o amps

(.

Time . 9i 24:.gv hours

! Chamber Envirenment:

U

. Temperature u o. g F I Pressure . o 73 ., psig Test Item Assembly: ,

i .-. -- I' T f'. ) .

b Load' 'l 5090 volts Current i, o o amps Time , raa 2i hours Chamber Environment:

- Temperature a 14 3 *F Pressure ' 999- psig O*d Test Item Assembly: [3 #1 .

Load 2 50.97 volts Current /on amps

Page VI-70 '

Report 43854-3 DATA SHEET l

23:.2C1el hours f Time Chamber Environment:

O Temperature 2 r2. s/ F f ,t 2 y ,psig Pressure 0-Test Item Assembly: f!?

Load- . . . 2509/ volts amps f,o Current Time ce :/9 :.2 / hours I~

l Chamber Environment:

0 Temperature t//,6 F Pressure c.s-yse psig Test Item Assembly: d'O [7Q 9 6,o 9 3 volts Load Current /c.c 6 9 amps Time O/ ./0 '.2 Y hours

[

Chamber Environment:

0 I- Temperature 2 / /. ') F Pressure o V .5 9- psig O'

(. Tes- Item Assembly: [77 Load ~25 05'F volts

/o.c c y am;:s

! Current Time o2.*/212 9 hours1.041667e-4 days <br />0.0025 hours <br />1.488095e-5 weeks <br />3.4245e-6 months <br /> Chamoer Environment:

' O 9//./ F Temperature v.c;s a psig f Pressure Test Item Assembly:

[3')

Load $5 CW velts i<.v5? amps Current .

i

)

l I

Pcg2 VI-71 Rsport 43854-3 I

DATA SHEET t

Time 03.'/Al1Miours I

Chamber Environment:

~

307,# OF Temperature o.w3 psig Pressure

- Test Item Assembly: *'[59 f.oad

'2 5. C 9/ volts

/ C. o C 5 amps Current

[^ '

Time 0 4./0*.1'/ hours j Chamber Environment:

O Temperature O C #/. / F eM3 psig i Pressure Test Item Assembly: O '# h7 Loaif M .6 9~7 volts to.e5 2 amps Current j ,-

1

' '** e5: 19:34. nours t

, Chamber Environment:

0 Temperature Q (up j 7 I O. M & osig Pressure Test Item Assembly: O,o [sg j

38,C98 volts Load Current /2:066 ames l

Time Ol'.l$'2Vnours Chamber Environment:

Temperature

• l '19. $ *F o, % e psig j' Pressure 0d Test Item Assembly: [3 [

3 8.0 71 volts urrent / # 0" "U 5

P ga VI-72 g_.

Report 43854-3 DATA SHEET l

Time O ? .'/ 9 '.2 9 hours1.041667e-4 days <br />0.0025 hours <br />1.488095e-5 weeks <br />3.4245e-6 months <br />

[

Chamber Environment:

p Temperature f W. Y *F Pressure 0. 9 L ') psig Test Item Assembly: 0 * [i-)

.- Load 9 5.c ? f volts Current / o.oS 7 amps Time 0P.'/0 :.2% hours

- Chamber Environment:

Temperature / D.9 0F j Pressure c .ce E (. psig Test Item Assembly: ['39 Load 9 6. C 9 O volts Current /c. e 59 amos Time 0 9.'/2 M .ours Chamber Environment:

~

Temperature / 93. / O F

Pressure c,9 7 c psig

[ Test Item Assembly: O'# [5/p Load 9 FI C 9/' volts f Current / a es V amos Time m.c: # hours Chamber Environment:

' C Temperature /P4. P F m Pressure o psig Test Item Assembly:

Load 45.o97 volts Current /o.ob/ amps I

r Pcga VI Report h3854-3 DATA SHEET s 1///,0 n4/ hours i, Time Chamber Environment:

F /953 F

} Temperature o psig Pressure Test Item Assembly:

Loal M.o PG volts

/o.or/ amps Current ty Ir 34 hours3.935185e-4 days <br />0.00944 hours <br />5.621693e-5 weeks <br />1.2937e-5 months <br /> Time Chamber Environment:

O Temperature / Fi.s F o psig Pressure Test Item Assembly:

35.ok7 volts

~

Load to asy amps Current i Time g 11ad_ hours Chamber Environment:

Temperature /71f.V _UF Pressure o' psig

- Test Item Assembly: s l

Load A 5.o79 volts l ,

i n.os6, a:nos

! Current Time /V: 12:a4 hours i

t i Chamber Environment: 0 i semperature

~

r7tf.3 F o psig

[. Pressure Test Item Assembly:

1 :

- ns ., c:- volts Load Current / n osse am:s t

s r- ,s

., Pega Vf-74 A y .. . ', ' 7 Report 43854-3 N

l x

r s DATA . SHEET

.-. - m j '

, 1s .. ,

-4 , . . ,,

Time \

.(( /$la:M h0UV5 i,~ , . .

~ - .

% Chambe"' Environment: ,. -

t ," . Temperature .

'l '

& 9.3 F

' i- '_ i' -Pressure m psig

,I Test Item Assembly: '

I-r Load <

s 25.oP7 volts Current m nst. amps l'

Time Ava:at/ hours I Chamber Environment:

Temperature ,

47.7 F Pressure - a psig I-1 Test Item Assembly:

Load .35.o74 volts Current -

/o.osi amps Time hours Chamber Environment:

Temperature F Pressure ,

psig

Test Item Assembly: .<

t I Load volts Current amos l

Time hcurs f Chamber Environment:

Temperature 0F' Pressure psig

}

iest Item Assembly: 'q s I

Load vol '.3 amps Current

(

+

PCg2 VI-75 Report 43854-3

! DATA SHEET Test item Assembly

Description:

7N4 A6/p S/)//c, 4mr%4, /, fd l / /

cu<<e 4 ch Y 7 p Naaa c_ ! & 7

,r- a j hv.k 00.b .$ - R E ~ 70

1. Verify Initial Conditions:

[~ Test Item Assembly:

Power 486 volts

• v7 o. , volts Load

o. of amos l

Current Environmental Chamber:

0 Temperature - f r o. 2 F Pressure r52 m psig

o. o p/y l 2. Ramp to Chamber Conditions of 32515 F:

. Time:

Start /G wsd hours Stabilized Condition c vreve hours Environmental Chamber Stabili

ed Condition

12 v. f cp Tem::erature a r> r- psig

, Pressure l Test Item Assembly at Stable Environment: 7 9 C' f5/7 j Load vp2 f;_ volts

/o/ amps t Current

~

l

~

I

3. Maintain Stabilized Cnamber Condition and Record

. Data After 5 Minutes: -

I sime E 'Seen hours Chamber Environment:

l Temperature f3s F Pressure a c 4' m psig Test Item Assembly: 7 2 # /"/

Load #f5 b volts

/ ni amps Current

I l I Pcg3 VI-76 ,

Report 43854-3 i~ OATA SHEET l

4 Reduce chamber pressure at a rate of 8.6*F/15 minutes

~

! to 282*F at 20 psig in o'n'e ho'ur and Record Data:

j Initial Data:

Time: /9: e/:2/ hours I Chamber Environment:

o 7f y F Temperature

/. 3 , , psig Pressure Test Item Assembly: C r/s.p Load '/fn volts n/ amps Current Repeat Data at 10-minute intervals:

l i Time: / / /# _3f hours Chamber Environment:

0 Temperature o s c .y F u

Pressure 1 > i2 psig Test Item Assembly: 6 8'f5/p Load 4 70 / volts amps l- Current f o/

(

Time: // 2.2_ sc hours i Chamber Environment:

0 Temperature 3 M. 2 F i Pressure

/. / 9 7 - psig Tes: Item Assembly: # ~ 7"7 I

I L Load effg..g volts amps Current / c/

Time jf:32;og hours j ,

cnamber Environment:

O

! Temperature 9 n. S F

' t 9 or. - psig Pressure Test Item Assembly: 5 ' 9' ')

Load // 79 / vol:3 Current / ss amps i

c .

h Pega VI-77 Report 43854-3 DATA SHEET i Time //we u-/ hours l , Chamber Environment:

l Temperature a en n *F Pressure //uy psig I' Test Item Assembly: 4 2 /r.)

t

Load f'f/. 2 volts

/.0/ amps Current l

Time /9:/r._< o nours l

Chamber Environment:

- Temperature 2_w. c *F

/ / ,-/ - psig Pressure

{ #-

Test Item Assembly: /"/

f I- Load V790 volts

f. o o amos Current Time hcurs j Chammer Envircnment:

' Temperature *F Pressure psig

!' Test Item Assembly:

, Load volts

Current am

s e Time hours i

Chamber Environment:

' Temperature

• F Pressure psig b

Test Item Assembly:

Load volts Current amos n

d

i

[' Pega VI-78 l l Rrport 43854-3 f DATA SHEET

[ 5. Reduce chamber temperature to 230*F and Record data: ~~

Timt /9 rc?:oy hours Chamber Environment:

0 I Temperature onf F Pressure /. a w psig Test Item Assembly: f' T /$

Power 4' 516 volts Load v7/o volts

/,00 amps Current

6. Reduce chamber temperature by 3 5'F each hour i for 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> until a chamber condition of i 150*F and 0 psig is obtained. Record data af ter each temperature reduction:

I 2 0 l2 3 'O f hours Time l_

Chamber Environment:

O Temperature 2na F Pressure / ce 1 - psig

[ Test Item Assembly: 8 ff'7 t

, Load 479.o volts

/. o o amps I- Current 1

Time 2//W,:5v hours 4

Chamber Environment:

0 Temperature r; c. o F

' Pressure .971 - psig Test Item Assembly: , d F [5')

) #fo./ volts

' Load

/. os amps Current Time 22:34: 31 hours3.587963e-4 days <br />0.00861 hours <br />5.125661e-5 weeks <br />1.17955e-5 months <br /> Chamber Environment:

0 Temperature 2.lu.3 F Pressure 971 e psig Test Item Assembly: o <> ff)

Load W/7 volts Current L ve amps

{

l Pcg2 VI-73 Rsport 43854-3 DATA SHEET Time 23 2?:/l/ hours Chamber Environment:

Temperature 2 /1. 4 F Pressure . fa v- psig r Test Item Assembly: C'd /7/7 i

Load ~ 'l h f volts Current 1. oc amps

~

Time co/ /2.'1'/ hours I

, Chamber Environment:

O Temperature 2 I/. L F Pressure .7 e r psig Test Item Assembly: * * * /3/'/

Load 4'~7ErC volts Current 0,495 amps Time el:/9*.3v' hours Chamber Environment:

i I Temperature # //. 7 U F

Pressure o, s 5 9- psig

[ Tes: Item Assembly: C '* [5/7 t

- Load '/. 7 ')d volts Current c. 'i 5 y am:s

}

Time CT./2 :2 Y hours l

• Chamber Environment:

' U l Temperature 9 // / F

) Pressure Ms& psig

^

Test Item Assembly: '* /T'?

(

Load '/ 7 FF volts Current e. 99 7 ames s

4 _ - . _ , _ _ _ . _ _ _ _ - ___ _ _ _ ._ _

7.

. Pcg3 VI-80 Report 43854-3 I DATA SHEET Time 03: 19') Shours Chamber Environment:

Temperature Mt 7. F F Pressure cq5 s psig Test Item Assembly: d '# f'2 p

f. cad ' '/. 7 7 6 volts o . 9 ei e- amps Current Time O'/!/3 3 #- hours i Chamber Environment:

J C Temperature 9 t /. /

/

F Pressure o ?63 psig j

iest Item Assembly: #**/")

Load #/. 7 7 'l voits f Current c .91(= amos I Time C6.'/2 : 29hcurs

( ,.

Chamber Environment:

\ Temperature 200./ *F Pressure o , p c c. osig i

Test Item Assembly: 6 * ["7 Load '/. 7( 5' volts 0.997 amos Current Time Ol .'l 2 .*1 Yno::rs e

i Chamber Envircnment:

Temoerature ' - /97.00F Pressure cWr> (. psig l

)

Test Item Assembly: 0 d [3/7 1 ,

Load ff/6 volts l Current C975 amos s

Pcga VI-81 Rsport 43854-3 f

DATA SHEET l

( Time s?.'/2 '2 y nours Chamber Environment:

! Temperature / 9 7. F O F i

( Pressure v. 9 L. 7 psig p Test Item Assembly: O '* f')

l Load' V.7 7? volts Current 0.9 9 2 amps Time 03' Ud Y hours I Chamber Environment:

Temperature b7Y,8 0F Pressure n Sm c. psig j

i Test Item Assembly: 0#[d Load Y 9/S' voits

/.c o/ amps Current Time 0 9.'/ S :2Phours Chamber Environment:

7 cp Temperature / 70. /

l o. 27 c psig Pressure Test Item Assembly: C.d [5')

{

Load 9, 2 9 C volts Current o. 9 9 5> amos l

Time m , /a 'al/ hours -

(

Chamber Environment:

0 Temperature

/ P/, . I) F

Pressure o psig Test Item Assembly

Load 4'P/3 volts amos Current /. v 7 l

r. Pcg2 VI-82 j Report 43854-3 f DATA SHEET Time /h /J : J F' hours f

Chamber Environment:

r. C Temperature /95.s F i o psig Pressure I Test Item Assembly:

i

- ' i.oad dfn volts

i. o r t amps Current .

i Time /a'.ta'ad hours Chamber Environment:

0 Temperature /75 5 F Pressure o psig Test Item Assembly:

r L Load 4133 volts

/.or3 amps Current l

i

t Time /3

/a: av hours l

l Chamber Environment:

0

/ 7 1 4' F Temcerature Pressure o psig f

Test Item Assembly:

Load

//yad volts

( /. co c, amps Current 14i22.b4

= .. curs w

.ite s

t

' Chamber Environment:

0 Temperature

/ 7t/.3 F f n psig i Pressure l

Test Item Assembly:

Load d.9A4 volts

/. o r (c amps Current b

Pcgn VI-83 F

l Raport 43854-3 I DATA SHEET Time /sr/,2?av hours

(

Chamber Environment:

Temperature //,[ 3 0 F Pressure o psig Test Item Assembly:

[ . .

Ioad ~ //. 756' ' volts

/.or T amps Current

//,:/.2:av hours Time -

Chamber Environment:

Temperature /67.7 F Pressure n psig

{

Test Item Assembly:

Load MF#7 volts

/.ars amps Current Time hours f

Chamber Environment:

F Temperature Pressure psig f Test Item Assembly:

i

, Load volts Current amos I ,

Time hours Chamber Environment:

Temperature

• F

(

Pressure psig

(

Test Item Assembly:

e Load volt 3 Current _ amps l ,

t

r i PAGE NO. YI"Ok r SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 k

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APPENDlX IV INSTRUMENTATION EQUIPMENT SHEETS

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Job No. Test Area P/v ev-r, a Technician Ok  ! Customer bA Type Test boC A Model Serial Wyle or Calibration No. Instrisment Manufacturer No. No. Gov't No. Range Accuracy On Due sure w n 1 0 0;leR es: ten WoMs 2 !*/ 7M Ilo31 160 Nn M M C- o NTft ole R J S ] C if- H yLs s y.) ,$ l -8 '/P O Recond a Ho m e r us e tt tis-n 9- s9acor 95) oM

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Solenoid A f*/fo pe *1 Tic S UA L Ve t/A l u e to. O 'l00 3/3'/S8 NA NR N A- N4 ^! A gj soleNe(4

/ J Alve ASCO JU A 03%36 NA NA N+ sv 4 NA b- Gowse asn raser tu s nn 9 n G.;L s-roo [ C'k . D 5 6-L77 L C n n. G e Acts e parr nn un 97219 o-Doo C.5 % / 7F y-30-79 u a n r;> <

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Instrument Test Engineer hO %/%n[ /

Checked & Received By O. -?acs WII-1029 [

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INSTRUMENTATION EQUIPMENT SHEET Date Maech 2,% 197 7 ;ou no. WM rest 3,ea L,oca CH AMBER Technician OObed- COleman custome, T.V.A rype resi Model Serial Wyle or Calibration ,

No. Instrument Manufacturer N o. No. Gov't No. Range Accuracy On Due  !

I A c. Vocr MCf E.R WC.SToM 904 I%5tG 97434- 0-750V 1.57o 0 oi-ai -7 s 0+-31 7 g 2 A .C. Vocr M E teR. WESTo r4 904- 12t73 97430 0-600V II /o 01-26-77 0+-26-78

_Q_ A.C. votTMEILS WE.STON 90+ 171+6 97+23 0-6cov to.75 /o o t-z7-7 s 04-z7-7 8' I

& CURRENT XFMR WESTor4 461 249%I 9742.7 0-to AMPS t0.2,5 */o 02 16-74 08-16-77

_6__ CURRENT XFM R W E.STO N 461 16130 30E3 0-loAMPS I l /o 12.- 7-7 7 06-7-78 f LOlRBrflT XFMR WE.STor4 ,

461 2497.9 974 z,% 0-10 AHrst 1 */o i 2, 7 '1 06-7-77 7 CLRAENT XFMit WE.STo t4 t61 16132, 0022, 0-10AHrs t l'/o 12-7-77 06 7Ei l 8%

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InStf ufhent Test Engine Checked & Received By

PAGE NO. VIi-1 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 SECTION Vil POST ACCIDENT FUNCTIONAL TESTS 1.0 REQUIREMENTS Af ter the Cable Splice Assemblies have been subjected to the Accident Test, each item will be subjected to an insulation resistance, voltage, and load test. The test items will also be subjected to a dimensional

{. test as specified in Section Vill of this report. The insulation resistance will be measured using a megohmmeter. Values of resistance I

shall be recorded. Each test item shall carry its required load at no more than a 10 percent reduction in operating voltage. Additional functional and dimensional tests will be performed as part of the Post Accident Functional Tests at the request of the Customer. (See Notice of Anomaly No. 6, Appendix 1, this Section.) Post Accident conditioning was deleted at the request of the Customer. (See Notice of Anomaly No. 5, Appendix 1, this Section.

2.0 PROCEDURES .

Insulation resistance and leakage currents of the Cable Splice Assemblies were measured with the test items immersed in water. Values of resistar.ce were determined as follows:

. f rom wi re to wi re

. from wire to ground The approximate loads determined during the Post Radiation Functionals were applied to each test specimen circuit. Each circuit was then powered to produce an operating current of I ampere.

3.0 RESULTS The test items were subjected to the tests specified in Paragraph 2.0.

The test items complied with the test requirements. The test results

! are shown in data sheets located in Appendix lli of this Section.

All test items complied with the Post Accident Functional Test requirements.

Equipment used for these tests is shown on instrumentatien Equipment Sheets located in Appendix IV of this Section.

A photograph of the test specimen is located in Appendix 11 of this Section.

PAGE NO. vr#.9 M

,m SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3

{

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I APPENDIX l NOTICES OF ANOMALY P

I' i i l

l l

l l

l l

l l

l

c NOTICE OF ANOMALY i 6 77P8-147972 WYLE JOB NO. 43854 PAGE NO. U I~3 '

NOTICE NO. P. O. N UMB E R :

REPORT NO. 43854-3 l CONTR ACT NUMBER:

CATEGORY: O SPECIMEN El PROCEDURE O TEST EQUIPMENT DATE: 3/28/78 i

Tennessee Valley Authority ATTN: Wayne Saunders TO.

PART NAME:

Cable Splice Assemblies PART NO. All Assemblies TESTPost Accident (LOCA) Functional Tests I. D. NO. All Amt mh11.c SPECIFICATION: Test Procedure for Cable SolicesPARA. NO. 47

{ 3/27/78 NOTIFICATION MADE TO: W. Saunders DATE:

r- NOTIFICATION MADE BY: VIA:

REQUIREMENTS: .

Functional tests as described in Paragraphs 4.2.1 and 4.2.3.

/

DESCRIPTION OF ANOMALY: Perform nine (9) additional Functional Tests after Accident Qualification, as listed below:

1) Measure insulation resistance between each conductor and ground using an ohmmeter.

2) Measure insulation resistance between each conductor and ground using a 500 VDC meg-ohmmeter.

3) To all 250 VOC cable spilce assemblies, apply 250 VDC and measure leakage current w!!h microammeter with 0.01 microamp resolution. 9 -

4) To all 250 VDC cable spilce assemblies, apply 500 VOC and measure leakage currer.t with microameter with 0.01 microamp resolution.

5) To all 480 VAC cable splice assemblies, apply 480 VAC, 60 Hz, and measure leakage current using a microameter with 0.01 microamp resolution.

6) To all 480 VAC cable splice assemblies, apply 960 VAC, 60 Hz, and measure leakage current using a microameter with 0.01 microamp resolution.

7) To all 480 VAC cable assemblies, apply 2500 VAC, 60 Hz, and measure leakage current l

using a microameter with 0.01 microamp resolution.

8) Perform durometer measurements on each side of the splices on all cable assemblies and on the outside Jacket on the 250 VDC cable assemblies.

j

9) Measure the diameter of the wire on each side of the spilces on all cable assemblies.

i DISPOSITION - COMMENTS - RECOMMENDATIONS:

These 9 tests and measurements will provide additional information as to the condition of the cable splice assemblies at the end of the Qualification Test Program.

i OlsTRIBUTioN. ^-

+,nai: oeot, TEST WITNESS ENGINEER - - -

i i coom: cuitomer h 2 coom: o. c. QUALITY CONTROL PROJECT MANAGER >

f e, REPRESENTING i

1 Copv . operst.ons oirector WYLE LA8oR AToRIEs - SCIENTIFIC SERVICES ANo SYSTEMS group - HuNTsVILLE. ALABAMA 205437 4411 rcm icoe

r I

NOTICE OF ANOMALY 5 77P8-147972 WYLE JOB NO. 43854 PAGE NO.

UI NOTICE NO. P. O. NUMBER :

CONTRACT NUMBER: REPORT NO. 43854-3 CATEGORY: O SPECIMEN l0 PROCEDURE D TEST EQUIPMENT DATE: 1/28/78 l --

TO: Tennessee Vallev Authority ATTN: Fred Von Hollen All assemblies PART NAME: Cable splice Assembiles PART NO.

TEST: Post Accident (LOCA) Functlonal Testsl. D. NO. All assemblies SPECIFICATION: Test Procedure for Cable splicePARA. NO. 4.7.I NOTIFICATION MADE TO: Fred Von Hollen DATE: 3/28/78 NOTIFICATION MADE BY: Ca-1 Zeamer VIA: Telechone REQUIREMENTS:

~'

Upon completion of the testing described in Paragraph 4.6.2, each test item will be temperature conditioned at 120*F for 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br />.

DESCRIPTION OF ANOMALY:

~

dt.therequestof_the,cust'omer,ltherequirementstatedinParagraph4.7.1 was deleted.

i a

DISPOSITION - COMMENTS - RECOMMENDATIONS:

Continue with. test per modifled procedure.

l DISTRIBUTION. /[ f P

orenan o ot. TEST WITNESS ENGINEER 2 n c OUALITY CONTROL PROJEC7 M AN AGE R f cn .ct, REPRESENTING

/

1 Copy: Operatons Derector WYLE LABOR ATORIEs - SCIENTIFIC SERVICES AND SYSTEMS GROUP - HUNTsVILLE, ALABAMA 205437-4411 Foau Iw

I l

PAGE NO.

Vil-5 I 1

SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 1

I t

o -

9 e.

APPENDIX 11 PHOTOGRAPHS

i k

1-Page VIl-6 l

Report 43854-3

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• Q PHOTOGRAPH #1 CABLE SPLICE ASSEMBLIES .

AS INSTALLED ON PART OF CABLE TRAY BEING READIED FOR POST ACCIDENT (LOCA) FUNCTIONAL TEST

PAGE NO. vII"7 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 i

i en I

APPENDIX 111

- DATA SHEETS

\

l Pcga Vll-8 i

DATA SHEET a port 43ssa-3 Customer T V. A .

Specimen CG.ble, ODl's Ce.s wrti ti.on 1onics a Part No. Amb. Temp. Job No. 43554 Spec. Photo Report No.

j Para. Test Med. Start Date 3'3 I-N S/N Specimen Temp.

GSI Test Title LEAKAfrE CURREMT TO GROO A D . .

[' C<thlt llS@ MOO VAC No LEAR. AGE MEASU RAM.E . . .

I r l Cable, GB @ MOVAC No CEA KAGE MEASURABLE - .

i Cctble 4tS @ 25004AC No LEAKAGE HEASORA6LE . . .

Cetble, 6 R @ 2.50cvAC No LEA KAGE MEASORABLE . .

t i

NOTE: MEASUREME.RT M;- DE W iTH E5ECX N At4 IMSOLATtD A ARD BREAKooWR' i tsT SET . .  !

4 Specimen Failed ,- Tested By R.Cobmnno Date: 3-3t-7s Specimen Passed Witness Date:

NO A Written Sheet No. of Apprevec TU W H-614 A

.s.

DATA SHEET Page Vll-9 Report 43854-3 j-customer T Y k.

Specimen C(thIC Och CES WYLE LABORATORIES f Part No. Amb. Temp. Job No. 43554 Spec. Photo Report No.

{ Para. Test Med. Start Date O ~3I~ 7T S/N Specimen Temp.

GSI Test Title G A M r4 C O R R v_ 4 T TO GROU M D . . .

Cctble, i Eh @ 960 VAC  !

[~

No LEAKAGE MEASOR AELE . . I I

cctb\e, 3B @ cl60 V AC NO LEAKAGE ME ASORABC . . .

I Cct ble. 4B @ C160 V AC, No LEA KA GE MEASUR ABLT: . . .

i I

i

, Ca.ble 36 O 960 VAC, NO LEAKAGE MEASURABLE ..

I i

i NOTE *. ME ASuREMERT MADE WITH BECK MAN t ris0LATt oM Ann EsnAKeouN Tv.s r set. .

s.

I l

1 Specimen Failec Tested By .

Date: 3-bI Specimen Passed Witness Date:

e NO A Written Sheet No. of s Approved 2 bh W H-614 A

"*S* V-3 DATA SHEET Report 43854-3 l

Customer IY k.

Specimen CR.bIf, bnh CBS WYLE LABORATORIES

! Part No. Amb. Temp. Job No. 43854 Spec. Photo Report No.

Para. Test Med. Start Date D~3I~18 S/N Specimen Temp.

. GSI -

Test Title LEAKAGE CORRENT 70 GRooH O . . .

[ Cctble, IS @ +TOVAC  !

NO LE AKAGE ME ASuRAISt 1: ... i C ctble. ,38 @ 480 VAC.

i NO LE A KAGE MEAS uRAESLE .

I c ou b le. 4 6 @ 480VAC,

. NO LEAK AGE MEASuRAE LE . .

Cctble 38 @ 4%O VAC NO LEAK AGE MEASuRABLl: . . .

NOTE. MEASuREMEt4T M ADE WITH HEWLiETT -PACKARD MDDEL 3465A.

I s

Specimen Failed Tested By R. A m Date: &3 \-n Specimen Passed Witness Date:

! NO A Wntten Sheet No. of Approved W H- 614 A

P ga Vil-11 '

DATA SHEET neport 43854-3

}

Customer r V. A . WYLE LABOR ATORIES Specimen IA blC SphCES Part No. Amb. Temp. Job No. 43654 Spec. Photo Report No.

Para. Test Med. Start Date O ~3 l'7 8 S/N Specimen Temp.

._ GSI Test Title LEAKAGE CURRENT TO GROOND..

Ca.ble. lA G 500 V OC I

Nn GAK AGE ME ASU RAbLE . .

i Cn.ble 3A @ 300V BC, .

No GAKAGE MEASRRABLE CCLble, 4A @ 600VDC No GAKAr,E MEA 6dRABk1 ..

, Cetble 3A @ 600VDC, I No DAMAGE MEAsuRAELE . .

! NOTE MEASUREMENT MADE WITH HEv4LETT- PACK ARD  !

MDDEL 34C,5A...

Specimen Failed - Tested By R. C&nnom; oeie. 3-31-77 Specimen Passed Witness Date:

NO A Written Sheet No. of Approved 7 W H - 61.: A [

r t

1 Page Vil-12

' .- DATA SHEET Report 43854-3 l ,

Customer T. Y. b Specimen CCLblC bol;CCS WYLE LABORATORIES i

Part No. Amb. Temp. Job No. 43554 Spec. Photo Report No.

Para. Test Med. Start Date O-3 ! ~N S/N Specimen Temp. ,

GSI u

l j .

Test Titie LEAKAGE CORRENT TO GROO N D . . .

! Ca b l e, 1A G 150VD(L NO tJ A K AGE ME ASORA BLE. . I Cable, 3A G 250 VOC

( NO wAKAGE MEASUPAlbLE .

I Ca.ble, 4A G 2,50 V O C, NO LE A K A GE MEASU R A IS t E . . .

Cable 5 A @ L50 V DC l

No LEAK AGE MEASORA ING . . '

l NOTE - ME ASURE PAEr4T M ADE wtTR RE Wt.ETT- PAC.K A R B  !

j MODEL 3465A . .

s 6

Specimen Failed _-

Tested By b- Date: dM!NE Soecimen Passed Witness Date:

NOA Written Sheet No. of Approved b- 7 W H-614 A

3 I

DATA SHEET p g,y,,.33 Repcrt 43854-3

[

Customer TVA cable spilces WYLE LABOR ATORIES Specimen j Part No. Amb. Temp. Job No. M8N Spec. Photo Report No.

Para. Test Med. Start Date O 'Ol'7E l S/N Specimen Temp.

GSI i

l Test Title

[' LOADS INITIAL - RESISTANCE 3A. LA I;A 1B kB cB

,l  ! Voltage 250.0 250.0 250.0 480.0 480.0 480.0 I Current 1.000 1.000 1.000 1.000 1.000 1.000

~

Load Resistance 250 3 25(') 246.9 MO DS 4M.3  !

l i t i

i l POST - VOLTAGE

, Voltace 252.4 2Mn3 250.7 4 50.4 470.2 44 0.4 I

! Current 1.000 1.000 1.000 1.000 1.000 1.000

<  ! Load Resistance 2.49 0 23 0 247.3 440 479.9 4 80.3 i l

I I i

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i i

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i -

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Specimen Failec Testec Sy - M Cate: D-6 I-N E Scecimen Passed V Witness Date:

NO A wntien Sheet No. cf Approved 7 -/

W H- 614 A /'

DATA SHEET page vii-ia Report 43854-3 i

Castomer TVA Cable Spilces WYLE LABORATORIES Specimen Par: No. Amb. Temp. Job No. U85V Spec. Photo Report No.

~

( Para. Test Med. Start Date t 5~3 $~ N

! S/N Specimen Temp.

GSI Test Title 4

LOADS INITIAL - RESISTANCE lA 2A IB 2B f l

Voltace 250.0 290.0 480.0 480.0 Current 1.000 1.000 1.000 1.000 Load Resistance 249.9 4 70 i

r i I 4 POST - V0LTAGE

? Ye1 rage 2 sq .?_ s.-ro o l

l I current 1.000 1.000 1.000 1.000 i Load Resistance 249.t +TO i

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l l Specimen Failec Tested By b- Cate d ' O I~ U

$0ecimen Passed Witness Cate:

NO A Wntten Sneet No. -

cf

~

Approved W H- 614 A

! l 7

D A,TA SHEET l'$r!'O$4 e 3 Customer Y A-Specimer. .h_CLhl C, OOliCCS WYLE LABOR ATORIES Part No. -

Amb. Temp- Job No. +3F54

, Spec. ___z Photo Report No.

j Para. Test Med. Start Date O ~ O l'l 8 S/N l A-lB;3A-3B;4A-iB 5k36 specimen Temp.

r GSI Test Title Inhkation Resistanco f C ctble Humbec : 1A Re.alina: GROOND wine 1 > 20 MEG OHMS

! w i RE* 2 > 20 MEG oHHs

, 6 > 20 McG 0HMS l +7 > 20 MEG OHMS r . cable Number 1A Readina : Conductor a

f WIRE.*I to 6 > Zo MEG OHMS WIRE

• 2 to 7 > 10 ME6 oH M S

_Ca.ble Nornber - IB Rea) .no . G Rodh1 D wires ,I > 20 MEG OHM S W I Rn

• 4- > 20 MEG ORMS cctble N umber' l B Realina . Con ductor j WIRE # l +o 4- > 20 MEG 6HMS W IRR. # 2,to 3 > 2.o t4E G o H M s s

Specimen Failed _

Tested By bb Date:

Speamen Passed I! Witness Date- - . -

NO A Written Sheet No. I of I3 Approved W H-614 A  !

DATA SHEET Psga VII-16 Report 43854-3 Customer IVA A80RATORin Specsmen 0LAEL A.LTL'*A Part No. Amb. Temp. Job No. Y88Y Spec. Photo Report No. Y 38F4 - 3 Pa ra. Test Med. Start Date. 3 -5 /- M S/N _90A-3 Bj 4 A Spe:imen Temp.

GSI Test Title lnSltfak;On b 6S'i S YO.flCE Ca.ble, Member . 3 A Real:na . GRouMD s a .

wire 1 >10 MEG ohms I w i RE.

• 2, > 2o Mes cams

)

calole Nornbec . 3A Reahno . Condoc+or 4 J WtRE I to 6 >20 ME6 OHM S Wian

• 2. to 7 > 20 MEG OHMS ca.ble Nurnber 36 Read na . GRonMD w t RE.

• I > 20 MYG oM M s WIRE #i > 26 MEG ORM S Ca.ble Nomber ' S f6 Reabna . Gandoctor WlRE* I to 4 > 20 MEG OHHs WIRE' Zto 3 > 20 Mas eaMs Cable Nornber +A Read na. GRooWB w t Rs # 1 >2ogteosMs l l WIRE 2. >2o Mas o HMS

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Specimen fn hl6 Ool;Ces WYLE LABORATORIES i r-

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NO A Written Sheet No. of Approved -

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WYLE LABORATORIES i Specimen Cabl6 3pliCES

! Part No. Amb. Temp. Job No. 4dEM Spec. Photo Report No.

Para. Test Med. Start Date 4~d~73 S/N Specimen Temp.

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Specimen Ca,b!E OchCe5 WYLE LABORATOME5 Part No. Amb. Temp. Job No. 4 t3 E 5 k Spec. Photo Report No.

Para. Test Med. Start Date i~3~7E S/ N Specimen Temp. ,

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Test Title ! ASll G.ilOn YP E Y 00C OF W4kOV- @ 2 500 VA C, i

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NO A Wntten Sheet No. of Approved O W H-614 A  !

PAGE NO. YII"27 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 APPENDIX IV INSTRUMENTATION EQUIPMENT SHEET l

l

INSTRUMENTATION EQUIPMENT SHEET Date NUC  ; Job No. 4M5+ Tesi Area Ele.ciron;c l-ctb Technician CPI CO BtT)(tri Customer T.V.A Type rest bct;ona.l Test Model Serial Wyle or Cafibtation No. Instnanent Manufacturer No. No. GovtNo. Range Accuracy On Due 0 - 100 K I tiEGoHM METER GEMcRAL PADio IS62-C. 2,374, 9 7 R'l 2. Mer, OHHs o/o 03-23-75 09 7g

_Z_ R1GnAL_tiunitiuER KEITti LEY 11 9 1OET9 I t 312, 0-2. Att PS IMFG 03 7 E 0 3 2.3 - 7 1 l_01GiTAL MubTitinEA he.tT n tr.Y t7E 1082/1 Ii313 0-toooV t t4FG 03 7 E 03-23-19 e l62.1A 4 DIGITAL Mut.TtEWLEWLETT-PAcmRD 3465A_teMd lit t + 0-200iA MFG 03-I5-78 09-15-78 514 525- ~

S fbviER ,50PPLY KEPC.O 2AM 060666 9 510D O-325 V II/ ort".6 10-26 ~I7 dir-26-7T

_6_. IMutAIlm4 TEST stl Eif4KMat4 R5co-A 26959 97511 o-to av t5% 0 2. -z4- 7 g os 7s' M

S5 5T Mis Instrument Test Engineer I Checked & Received By -

Wil-1029 [ [

I I'* Util-1 PAGE NO.

sCIENDFIC SERVICES AND SYSTEMS GROUP REPORT NO. b305b"3

{

SECTION Vill DIMENSIONAL TESTS 1.0 REQUIREMENTS F

The purpose of the Dimensional Test is to determine if any cabling on each side of the cable splices would become physically distorted c during testing. There are two parts to this test. The first part is the durometer test, which measures the hardness of the cabling insulation. The second part is the dimensional measurement of the cables on each side of the splices. The dimensional test will be done four times: 1) Acceptance Dimensional; 2) Post Radiation Dimensional;

3) Post Aging Dimensional; and 4) Post Accident Dimensional.

2.0 PROCEDURES Durometer Test i

It is imperative that the durometer tests be performed in the same place each time. Location of test points was each side of the splices.

Cable Measurements Outside diameter of cabling on each side of the splices were measured l with a micrometer. Three measurements were taken on each cable.

l l

l i 3.0 RESULTS The test items were measured and results recorded in accordance with the procedures described in Paragraph 2.0. The results are shown on data sheets located in Appendix ll.

Photographs showing the cable splice assemblies prior to the Dimensional Tests are located in Appendix 1.

Equipment used for these tests is shown on th'e Instrumentation Equipment Sheet located in Appendix 111.

1 l

l l

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y PAGE NO. VliI-2 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. L1RRL-1 gu,ce i

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i i-l 1 I^

f APPENDIX l PHOTOGRAPHS

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- Page Vill-4 Report 43854-3

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{ CABLE SPLICE ASSEMBLIES 38 AND 4A READY FOR DIMENSIONAL TESTS AND POST TEST INSPECTION

- Page Vill-6 j Report 43854-3

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i PAGE NO. VIIl-7 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43854-3 c

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- APPENDIX 11 DATA SHEETS 4

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DATA SHEET P ge viii-8 Report 43854-3 Customer TV4- MLE LABORATORIES

, Specimen C ble SPI!c e Asse a-.6 I.,

Part No. IA Amb. Temp. Job Nc. I3884 Spec. Photo Report No.

Para. Test Med. Start Date d /~7N 8 I

S/N Specimen Temp.

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Customer IVA E A8ORATOMES

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PAGE NO. VIlI-16 REPO;T NO. 43854-3 I SCIENTIFIC SERVICES AND $YSTEMS GROUP e

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APPEND lX llI r

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(

INSTRUMENTATION EQUIPMENT SHEET

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INSTRUMENTATION EQUIPMENT SHEET ,,

Date b prii 3 IO7 Job No. Ibb Test Area Elerh G Lctb Technician t*b (Z) EGRO Customer T V.A. Type resi tristilaf;on Bi enK down Model Serial Wyfe or Calibration Instrument Manufacturer No. Na Gov't No. Range Accuracy On Due No.

162,5A

_L_p] GHAT MULTIMfJr.R flEhltETT-PACKARD O_4.65b_ 1d34d l 11 %4- 420mA tMFG 05-15-73 09 7Y 2.500- AC 2 INsutnTioN Test mi f5 E C K M A t4 i . T. S. 16859 17511 0-10 KV I 6 /o 02-24-78 05-24-78 3_ M ULTiHETc A TRIPLETT G30-APLK 41-T747 1Ia06 0-5000V Id70 03 7 E D'l 78 UN IV tiR S A L,

+ fbWER SUPPLY ELICTRONI C 500A 33t+ Solez o-ar v t MFG 01 73 0+ 78

=,

to Oe

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instrument Test Engineer El Checked & Received fly 9 t*-

W11-1029

a PACE NO' IX-1 M .E M M REPORT NO. 4385k-3

f. SctENTIFIC SERVICES AND SYSTEMS GROUP 1.

' SECTION IX

~

POST TEST INSPECTION

~

1.0 REQUIREMENTS

k. ' Inspect each test item as detailed below. Record resuits of any

- degradation that may occur.

2.0 PROCEDURES The insulation was inspected for surface texture, discoloration, cracks, or splitting.

The test items were examined to determine if the insulation had remained pliable. This included the shrinkable sleeving, and in the case of the 250 VDC Cable Assemblies, the sheath encompassing r

the seven individual cables.

[

30 RESULTS The test items were inspected and test results recorded on data r sheets located in Appendix I of this Section.

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PAGE NO.

IX-2 Mgg 43854-3 REPORT NO.

SCIENTIFIC SERVICES AND SYSTEMS GROUP

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ESSEXGROUP ,"

m .,, {l!5 _{

POWER CONDUCTOR DIVISION 2601 South Adams Street, Marion, Indiana 46952 Phone (317) 664-6211 September 11, 1980 l Sold To: Tennessee Valley Authority l

Ship To: clear L ,

Daisy, tennessee l

)

CERTIFICATION OF COMPLIANCE .

GENTLEMEN:

This is to certify that the material furnished to you on.

CONTRACT NO. d 5K6-827320-1 7 LOT NO.

005-5262 and 5263 ITEM NO.

1 and 3 N/A FT. N/A RkELS QUANTITY Insulated conductor, Type PXJ or PX5J - 600 V DESCRIPTION TVA 25.016(1/8/80)

Complies with the cable specifications of TVA 25.016 (7/29/79) Revised incerely oU. I I

2% (C l (1). class IE LoCA SSEX INTER ATIONAL ,

Qualification Test Data. POWER CONDUCTOR DI ION l 1

(2). Steam Line Break Data Report Attached.

l Subscribed and sworn to before me this / M day AA 19 N l

/

't d . /'+t+ r ,

i APraoytn OTARY PUBLIC mi memi im ..i reism' ti.

c ..,,e cie, e ,. m . . . . .,i . e si. . . . .. .u BEUY L. OSBORNE. Notary Public sitit, for 16e correctness et destas, dotarts G,cnt Courity, Store of 140no and dimeesles.

[/ h__thexftagcommiss;on aspues April 1o.19e( 1(nRESSEE VmEY HTH0t6TY- t UNITED 8 **

• g{p~ ~9 31980 ,. .cunnra j 4 i8 TECHNOLOGIES.

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