ML20050A268

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IE Insp Repts 50-003/77-01,50-247/77-02 & 50-286/77-03 on 770204-06 & 16-18.Noncompliance Noted:Failure to Maintain Training & Qualification Records for Staff Health Physics Technicians Receiving Initial Training in 1972
ML20050A268
Person / Time
Site: Indian Point  
Issue date: 03/29/1977
From: Knapp P, Neely D
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML20050A264 List:
References
50-003-77-01, 50-247-77-02, 50-247-77-2, 50-286-77-03, 50-286-77-3, 50-3-77-1, NUDOCS 8203310657
Download: ML20050A268 (16)


See also: IR 05000003/1977001

Text

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IE:I Form 12

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(Jan 75) (Rev)

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U. S. NUCLEAR REGUIATORY CCSCIISSION

OFFICE OF INSPECTION AND ENFORCDfE!TI

REGION I

50-03/77-01

50-03

50-247/77-02

50-247

IE Inspection Report No:

50-286/77-03

Docket No: 50-286

OPR-5

Licensee:

Consolidated Edison Comoany of New Ynri. inc-

License No:

DPR-26

DPR-64

4 Irving Place

Priority:

--

D

C

New York, New York

. Category:

C

Safeguards

(Indian Point Units 1, 2, and 3)

Group:

--

Location:

Buchanan, New York

PWR, 615 MWt (B &W) , PWR, 27 58 MWt (W) ,

Type of Lic.ensee:

PWR, 3025 MWt (W)

--

Type of Inspection:

Special, Unannounced

Dates of Inspection:

February 2-4 and 16-18, 1977

December 28, 1976

Dates of Previcus Inspection:

[ [ 9 7te d e

.7/A9/tJr)

Reporting Inspector:

/

WATE

'D. R. Neely, dadiation Specialist

Accompanying Inspectors:

None

DATE

DATE

DATE

Other Accompanying Personnel:

DATE

Reviewed By:

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P. 8. Knapp, Chief, Radiation Support Section,

Fuel Facility and Materials Safety Branch

8203310657 770331

PDR ADOCK 05000003

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PDR

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SUMMARY OF FINDINGS

Enforcement Action

,

A.

Violations

None.

B.

Infractions

None.

C.

Deficiencies

.

77-02-01 and 77-03-01 - Training and Qualification Records.

Contrary to Unit 2 and Unit 3 Technical Specifications 6.10.2, g,

training and qualification records were not maintained for all of

the staff health physics technicians who received initial training

in 1972 and retraining in 1975 and 1976.

(Details,4)

Licensee Action on Previously Identified Enforcement Action

Not inspected.

Design Changes

Not inspected.

Licensee Events

Not inspected.

Other Significant Findings

A.

Current Findings

1.

Acceptable Areas

No inadequacies were identified during inspection of the follow-

ing areas:

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Temporary procedure " Transfer of Liquid Radioactive Waste

a.

from Unit No. 3 to Unit No.1."

Posting of high radiation areas and radiation areas.

b.

2.

Unresolved Items

The following itsns will require additional information from

the licensee in order to evaluate compliance with requirements:

Development and documentation of a

77-02-02 and 77-03-02 -

(De-

health physics retraining program by September 1,1977.

tails, 5)

3.

Items Requiring Further Review

Audits of performance, training

77-02-03 and 77-03-03 -

and qualifications performed by the Nuclear Facilities

a.

Safety Committee.

(Details,7)

b.

77-01-01, 77-02-04, and 77-03-04 - Upgrading program:

training of all health physics technicians.

( Detail s , 6.d)

77-01-02, 77-02-05, and 77-03-05 - Upgrading program:

general training for all employees.

(Details,6.e)

c.

77-01-03, 77-02-06, and 77-03-06 - Revision of Station

d.

Administrative Order No.105 and Health Physics Procedure

No. 5.

(Details , 6.1)

77-01-04, 77-02-07, and 77-03-07 - Revision of Station

e.

Administrative Order No.111.

(Detail s, 6.g)

f.

77-01-05, 77-02-08, and 77-03-08 - Revision of Station

Administrative Order No.120.

(Details,6.1)

77-01-06, 77-02-09, and 77-03-09 - Installation of self-

l

g.

closing gates.

(Details,6.f)

h.

77-01-07, 77-02-10, and 77-03-10 - Revise and improve

procedures.

(Details,6.c)

1.

77-01-08, 77-02-11, and 77-03-11 - Review qualifications

of health physics supervisors and technicians.

(Details,

6.b)

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_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

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77-01-09, 77-02-12, and 77-03-12 - Evaluation of Contin-

uous Air Monitors.

(Details, 6.j)

k.

77-01-10, 77-02-13, and 77-03-13 - Positive control of

contractor exposures.

(Detail s , 6.m)

1.

77-01-11, 77-02-14, and 77-03-14 - Evalua' tion of Dosimetry.

(Details, 6.o)

m.

77-01-12, 77-02-15, and 77-03-15 - Unauthorized Use of

Film Badges.

(Details, 6.p)

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4.

Deviations

None.

B.

Status of Previously Identified Unresolved Items

Not inspected.

Manaaement Interviews

Management interviews were conducted at Buchanan, New York (site) on

February 4 and February 18, 1977.

A.

Persons Present

The following licensee personnel were in attendance on February 4,

1977:

Mr. W. E. Caldwell, Senior Vice President, Power Supply

Mr. E. F. Kessig, Acting Manager, Nuclear Power Generation Department

Mr. E. McGrath, Manager, Nuclear Power Generation Department (Designee)

Mr. J. P. Bayne, Power Authority State of New York, Manager, IP-3

Mr. S. F. Wisla, Director, Radiation Safety

Mr. M. F. Shatkouski, Nuclear Training Director

Mr. J. J. Kelly, Director, Chemistry

Mr. N. Hartman, QS&R Consul tant

The following licensee personnel were in attendance on February 18,

1 977:

Mr. E. McGrath, Manager, Nuclear Power Generation Department (Designee)

Mr. J. Makepeace, Director, Technical Engineering

Mr. B. Maroney, Chief Operations Engineer

.

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _

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Mr. R. Hayman, Manager, QA&M&R

Mr. S. Wisla, Director, Chemistry and Radiation Safety

Mr. J. Bayne, Power Authority State of New York, Manager, IP-3

Mr. E. Tagliamonte, Operations Engineer, Unit 3

Mr. L. Kawula, Test and Performance Engineer

Mr. W. Carson, Test Engineer

B.

Items Discussed

1.

Purpose of the Inspection

The inspector stated that the purpose of the inspection was to

verify that the licensee had implemented the " Consolidated

Edison Company of New York, Inc. , Indian Point Station Upgrad-

ing Program for Radiation Protection," according to the schedule

shown in the plan and to review the progress the licensee has

made in improving their Radiation Protection Program.

In addi-

tion, the inspector stated that the purpose of the inspection

was to perform a routine inspection of the Unit 3 health physics

program.

2.

Acceptable Areas

The items discussed are as identified under "Other Significant

Findings" section of this report.

3.

Items of Noncompliance

The items discussed are as identified under the " Enforcement

Action" section of this report.

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DETAILS

1.

Persons Contacted

Mr. E. Kessig, Acting Manager, Nuclear Power Generation Department

Mr. E. McGrath, Manager, Nuclear Power Generation Department (Designee)

Mr. J. Makepeace, Director, Technical Engineering

Mr. R. Hayman, Manager QA M&R

Mr. M. Shatkouski, Nuclear Training Director

Mr. J. Cullen, Director, Health Physics

Mr. G. Liebler, Radiological Engineer

Mr. G. Imbimbo, Health Physics Supervisor

Mr. J. Perrotta, Health Physics Supervisor

Mr. P. Gaudio. Health Physics Supervisor

Mr. J. Odendahl, Senior Electrical Technician, Radiation Safety

-

Mr. H. McKay, Watch Supervisor, Unit 3

Mr. R. Orzo, Watch Supervisor, Unit 2

Mr. T. Yentz, Health Physics Instructor, NUS Corporation

.

Mr. R. Long, Maintenance Engineer

Mr. E. Murri, Staff Health Physicist, NUS Corporation

Mr. S. Lavie, Assistant Health Physicist, NUS Corporation

Mr. R. Ea; lick, Health Physics Supervisor, NUMANCO

Mr. G. Clifton, Health Physics Technician, NUMANCO

Mr. M. Shusterman, Q&SR

2.

Scope of the Inspection

The scope of the inspection consisted of reviewing the progress

made by the licensee in implementing the upgrading program to improve

the Radiation Protection Program.

During the inspection, the inspector

observed retraining being conducted for health physics technicians

and general employees, reviewed procedures, interviewed plant per-

sonnel, and toured the controlled areas of Units 1, 2, and 3.

3.

Plant Records

Not applicable.

4

Training and Qualification Records

Unit 2 and 3 Technical Specifications 6.10.2, g, require that records

of training and qualification for current members ot the plant staff

be maintained for the duration of the Facility Operating License.

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Contrary to the above, training and qualification records were

not maintained for all of the health physics technicians who

received initial training in 1972 and retraining in 1975 and 1976.

.

A licensee representative stated to the inspector that 9 health

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physics technicians received initial training in 1972 but that he

could only locate training records for four of the technicians.

He

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further stated that the health physics technicians received some

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retraining during 1975 and 1976 and that some of this training had

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been documented.

The inspector reviewed the retraining records and

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noted that the records were in insufficient detail to permit one to

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ascertain the extent of the retrainir.g and that the records did not

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show that all of the health physics technicians then employed had

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received any retraining.

The inspector noted that the licensee's failure to maintain train-

!

ing records constituted noncompliance with Unit 2 and 3 Technical

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Specifications 6.10.2, g.

(77-02-01 and 77-03-01)

5.

Health Physics Technician Retraining / Replacement Training

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Technical Specification 6.4.1 requires, in part, a retraining and

replacement training program for the facility staff which meets or

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exceeds the requirements and recommendations of Section 5.5 of

ANSI 18.1-1971.

Both the Technical Specifications and ANSI 18.1-

,

1971 apply to health physics technicians (i.e. , radiation protection

specialists.) At the time of the inspection, the inspector deter-

mined that a fonnally documented retraining program did not exist

for health physics technicians and the licensee's retraining efforts

had been limited, informal, and insufficntly documented.

However,

the 1icensee's replacement training was conducted under the guidance

of procedure RS-AD-11-1, " Training of Technicians," which was

developed to assure that health physics tecNicians are trained

in their assigned duties before initial assignment.

,

This lack of a formally documented and implemented retraining pro-

gram for health physics technicians had been identified by the

licensee during the implementation of his upgrading plan for the

radiation pro'.ection program.

The licensee stated that the admin-

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istrative cortrols for the retraining program will be developed by

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September 1,1977, and will be incorporated into the station train-

ing manual.

The program will be administered by the Nuclear Training

Director and will be conducted in annual cycles with the first cycle

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to be completed by March 31, 1978.

The subject matter to be

covered in an annual cycle will be determined each year and will

include, but will not be limited to, preplanned lectures to empha-

size areas of, weakness indicated by examination and quiz results.

The program content will te supplemented by additional areas of

instruction such as; changes in station administrative controls

and detailed plant procedures affecting the conduct of the radia-

tion protection program, changes in 10 CFR 20, instructions in

the operation of new monitoring and measuring equipment, and

radiation protection related technical specifications and license

c hanges. A licensee representative stated that his approach to the

retraining program would be similar to the approach required for

licensed operators by 10 CFR 55, Appendix A.

The licensee plans to include provisions for replacement training

in the formal retraining program discussed above to be developed by

September 1,1977.

The subject matter of the replacement training

program will meet or exceed the present provisions of RS-AD-11-1

and the program will supercede RS-AD-11-1.

The licensee stated that training of health physics technicians in

operation and layout of plant systems would not commence until the

end of calendar year 1977.

The inspector stated that if techni-

cians are allowed to issue Radiation Work Permits (RWP) and deter-

mine monitoring and resurvey needs, systems training is necessary

to assure that the technicians have adequate knowledge of the

operation and physical routing of systems designed to handle radio-

active material to enable the technicians to make intelligent

decisions on monitoring and resurvey needs and on required pro-

cedures and equipment to assure radiation safety.

The licensee

stated that the Watch Supervisors (senior licensed operators) who

have detailed knowledge of plant systems will continue to concur in

the issuance of RWP's until health physics technicians have been

satisfactorily trained in plant systems.

This is an Unresolved Iten pending the licensee's development and

documentation of a health physics technician training program by

September 1,1977, and the inspector's review of the program con-

tent.

(77-02-02 and 77-03-02)

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6.

Upgrading Program for Radiation Protection

In response to a letter dated November 18, 1976, from J. P. O'Reilly,

Director, Region I Office of Inspection and Enforcement, to W. J.

Cahill, Jr., Vice President, Consolidated Edison Company of New

York, Inc., the licensee developed a document entitled " Consolidated

Edison Company of New York, Inc., Indian Point Station Upgrading

Program for Radiation Protection."

This document was reviewed by

NRC representatives on December 20, 1976, and was discussed with

the licensee during a management raaeting conducted on December 21,

1976.

During the meeting licensee representatives stated that they

intended to implement the program according to the schedule shown

in the plan.

Details of this meeting are documented in Reports

50-03/77-16, 50-247/76-36, and 50-286/76-36.

During the course of this inspection, the inspector reviewed the

areas covered by tne upgrading program to determine if the licensee

was implementing the program according to the schedule shown in the

plan. As part of this review the inspector examined progress the

licensee has made in improving the Radiation Protection Program.

Details showing the licensee's progress in the areas covered by the

upgrading program are listed below:

a.

Plant Facilities

,

The licensee has issued a purchase order for a prefabricated

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office for the health physics supervisors.

Delivery is

expected the week of February 7,1977.

The existing counting _rocm

has been modified to become part of the controlled area but

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until such time as the supervisor's office is completed the

current counting room will still be used as part of the

uncontrolled area.

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b.

Organization

The licensee has reorganized the Radiation Safety Sub-Section

as shown below:

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PLANT MANAGER

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Director

.

Chemistry & Radiation

Safety

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Senior

)

s

En ineer

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General

Chemistry

Health Physics Supervisor

Supervisor

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Supervisor

Supervisor

Supervisor

Supervisor

Chemi stry

Records

Unit 1

Unit 2

Unit 3

Technicians

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Rad - 'Ja sta

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Records

Health Physics

- Clerk

Technicians

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(2)

(15)

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There are presently two health physics supervisors, instead

of the four specified in the organization.

The licensee is

presently interviewing candidates for the two health physics

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supervisor vacancies.

Until the two additional health physics

supervisors are hired and trained, the licensee is utilizing

the services of a health physics supervisor who was transferred;

to the training section. There are presently nine health physict

technicians, instead of the fifteen specified in the organiza- *

tion. The licensee is presently interviewing candidates to

fill the six remaining vacancies. The licensee has supplemented

the Radiation Safety staff with six contractor supplied health

physics technicians until such time as the vacancies 'are filled

r

and the new technicians have had adequate training.

The in-

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spector reviewed the resumes of all of the contractor supplied

health physics technicians, interviewed several of them, and

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determined that these individuals were qualified to perform

the duties of health physics technicians.

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The inspector reviewed the qualifications of the current members

of the plant staff which appeared to meet the requirements of

ANSI 18.1-1971

However

it will be necessary for the inspector

to question personnel regarding their assigned duties to further

determine if they are qualified.

This item requires further review and will be completed at a

subsequent inspection.

(77-01 08, 77-02-11, and 77-03-11)

c.

Review and Improvement of procedures

A consultant has been employed by the licensee and is presently

on site reviewing all of the Radiation Safety procedures, inter-

viewing plant personnel, observing the work done by health

ohysics technicians in the controlled area, and inspecting the

plant facilities.

A representative of the consulting firm

stated to the inspector that their review of the procedures

and initial formulation of recommendations to improve the

l

Radiation Safety Program is expected to be completed February

20, 1977.

He further stated that it would take approximately

three weeks to complete the review at their home office and to

prepare the formal report for the licensee.

This would make

the report available to the licensee approximately March 13,

1977.

A licensee representative stated that upon receiving

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the formal report from their consultant it would take approx-

imately four weeks for them to perform the necessary reviews

to determine what procedures have to be changed and what

additional procedures are needed.

The inspector stated that this item will be reviewed at a

subsequent inspection.

(77-01-07, 77-02-10, and 77-03-10)

,

d.

Basic Health physics Technician Training

The licensee began retraining the health physics technicians

in basic health physics on February 16, 1977.

During the

course of inspection, the inspector observed the training

being conducted to verify that the material covered was the

same as that outlined in the upgraoing program plan. The

inspector noted that the training appeared to be adequate and

asked a licensee representative how the technician's partici-

pation would be evaluated.

A licensee representative stated

that the technicians would be given exams at the completion

of their training and if any significant questions were missed

or if an individual failed the exam, the individual would be

retrained in those specific areas.

The licensee representa-

tive stated that the current retraining program would be

completed by March 11, 1977.

The inspector stated that the retraining being given to the

health physics technicians appeared to be adequate and infor-

mative.

The inspector further stated that the results of the exams

and the records of the retraining would be reviewed at a sub-

sequent inspection.

(77-01-01, 77-02-04, and 77-03-04)

e.

Basic Radiation Protection General Training for Employees

The general training of all employees commenced on December

29, 1976, and was determined by the inspector to be adequate

and that the subject matter presented during the training

session was in accord with the outline in the upgrading pro-

gram plan.

A licensee representative stated the training pro-

gram for all of the plant employees was expected to be completed

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The inspector stated that the procedure would be reviewed

at a subsequent inspection.

(77-01-04, 77-02-07, and 77-03-

07)

h.

Instrumentation Needs

The inspector reviewed the instrumentation needs the licensee

has determined necessary to further improve their Radiation

The licen3ee representative stated that

Protection Program.

the list of instruments needed was submitted to the Acting

Manager, Nuclear Power Generation for review and that purchase

orders have been approved for some of the equipment.-

The inspector noted that the licensee's instrument needs appeared

to be adequate and had no further questions at this time.

1.

Revision to Station Administrative Order No. 120

.

A draft revision of Station Administrative Order (SAO) No.

120 has been prepared by the licensee and is being reviewed

for final approval.

The inspector noted that SA0120 would be reviewed at a subse-

quent inspection.

(77-01-05, 77-02-08, and 77-03-08)

j.

Evaluate Use of Continuous Air Monitors (CAM)

A licensee representative stated to the inspector that the

evaluation of the use of CAM's is approximately 50% complete.

The inspector stated that this item will be reviewed at a sub-

sequent inspection.

(77-01-09, 77-02-12, and 77-03-12)

Positive Control at the Vapor Containment (VC)

k.

The licensee has implemented specific written instructions

for individuals assigned to control access to VC.

A licensee

representative stated that these instructions will be incor-

porated into existing containment and egress procedures.

During the course of the inspecticn, Unit 2 was shut down for

a " mini" outage and a control point had been established out-

side the Unit 2 VC.

The inspector went to the control point

and verified that the written instructions aid exist, were

being adhered to, and that positive control was maintained.

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The inspector noted that the licensee's method of maintaining

positive control for each individual entry into the Unit 2

VC appeared to be adequate and had no further questions at

this time.

Revision of Station Administrative Order No.105

1.

Licensee representatives stated that Station Administrative

Order (SAO) No.105, " Work Permits" would be approved and

implemented by the scheduled April 15, 1977, outage and that

all Radiation Work Permits and Radiation Exposure Authorizations

outstanding under the existing SAO will be collected and ter-

minated and that only RWP's issued under the provisiens of the

revised SAO 105 will be valid and in use.

The inspector stated that this item will require further review

and will be inspected at a subsequent inspection.

(77- 01-03 ,

77-02-06, and 77-03-06)

Positive Control of Contractor Exposures

m.

The licensee developed a procedure for the control of contractor

exposures and implemented the procedure but has found the pro-

The licen-

cedure not to be as effective as he wants it to be.

see is revising the procedure to further strengthen control

over contractor personnel .

The inspector stated that the revised procedure would be

reviewed at a subsequent inspection.

(77-01-10, 77-02-13,

and 77-03-13)

Evaluation of Plant Air for Determination of MPC

n.

The licensee has received the analysis of an actual plant air

This analgsis

sample taken during recent steam generator work.

0

showed that alpha activity and isotopes such as Sr89 and Sr

A licensee representative stated that they

were not present.

will periodically sample the plant air when primary systems

are opened for repair or inspection and that they will submit

the samples for similar analysis.

The inspector had no further questions regarding this item.

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Evaluation of Dosimetry

The licensee's evaluation is in progress.

This item will

require further review by the inspector at a subsequent

inspection.

(77-01-11, 77-02-14, and 77-03-14)

p.

Unauthorized Use of Film Badges

Modifications to the security room are in progress.

The

inspector will review this item at a subsequent inspection.

(77-01-12, 77-02-15, and 77-03-15)

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q.

Multiple Use of Protective Clothing

The licensee has discontinued the reuse of protective clothing.

This item is closed.

r.

Spread of Centamination

During the course of inspection of the Unit 2 and 3 controlled

area, the inspector observed that contaminated areas were

properly barricaded and posted and that the housekeeping was

good.

The inspector noted that additional survey instruments

were located at the entrance to the Unit 2 Vapar Containment

and personnel were instructed te survey more thoroughly.

s.

Definition of Parameters for Survey Evaluations and Establish-

ment of Clearly Defined Areas for Surveys

An indepth analysis by a consultant is in progress.

The recom-

mendations from this analysis will be documented in the same

report that is discussed in detail 6.c.

t.

Corporate Inspection Program for Posting of High Radiation

Areas and Radiation Areas

This inspection was in progress.

The inspector has no questions

about the program at this time.

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7.

Audits of Performance, Training, and Qualifications Performed by

the Nuclear Facilities Safety Connittee (NFSC)

During the course of the inspection, the inspector reviewed an audit

report dated December 14, 1976, that the NFSC had written to docu-

ment their findings of an audit of the Indian Point Station Facility

conducted during October, November, and December,1976.

The purpose of the audit was to determine the adequacy of station

conformance to requirements in the area of Training and Performance

of Indian Point personnel.

,

The report revealed several areas needing corrective action by the

licensee.

At the time of the inspection the licensee could not

provide the inspector with a copy of records of corrective action.

The inspector stated that this item will be reviewed at a subsequent

inspection.

(77 02-03 and 77-03-03)

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