ML20044G762

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Insp Rept 50-482/93-16 on 930510-13.Violations Noted.Major Areas Inspected:Insp Conducted to Determine Events Surrounding Entry Into Mode 3 W/Both motor-driven Afps Inoperable
ML20044G762
Person / Time
Site: Wolf Creek Wolf Creek Nuclear Operating Corporation icon.png
Issue date: 05/26/1993
From: Johnson W
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20044G754 List:
References
50-482-93-16, NUDOCS 9306040222
Download: ML20044G762 (9)


See also: IR 05000482/1993016

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APPENDIX

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U.S. NUCLEAR REGULATORY COMMISSION

REGION IV

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NRC Inspection Report:

50-482/93-16

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Operating License No.:

NPF-42

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Docket No.:

50-482

Licensee: Wolf Creek Nuclear Operating Corporation-

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P. O. Box 411

Burlington, Kansas 66839

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Facility Name: Wolf Creek Generating Station

Inspection At:

Coffey County, Burlington, Kansas

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Inspection Conducted: May 10-13, 1993

Inspectors:

S. J. Campbell, Resident Inspector

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G. A. Pick, Senior Resident Inspector

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Approved: /A//)

f/M/93

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WilliamDp7 Johnson, Chief, Prof-'SectionA.

Date'

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Inspection Summary

Areas Inspected: A special inspection was conducted to. determine the events

surrounding entry into Mode 3 with both motor-driven auxiliary'feedwater' pumps

inoperable.

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Results:

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Six apparent violations were identified:

(1)

The first apparent violation involved the failure.to satisfy the

requirements.of Technical Specification 3.0.4.

On May 8, 1993,

the reactor was taken into Mode 3 without the Technical

Specification required motor-driven ' auxiliary feedwater pumps

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being operable (Section 2.1).

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(2)

The second apparent violation involved the failure to take:the

appropriate acticn of Technical Specification _3.7.1.2, with two

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motor-driven auxiliary feedwater pumps inoperable (Section 2.1).

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(3)

Four other apparent violations involved failures to follow

procedures in accordance with the requirements of Technical

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9306040222 930526

PDR

ADOCK 05000482

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Specification 6.8.1.a.

Control room operators failed to perform a portion of

Procedure GEN 00-002 prior to entering Mode 3

(Section 2.2.1).

Control room operators did not perform adequate shift

turnover briefings and main control board walkdowns and, as

a result, did not note that both motor-driven auxiliary

feedwater pumps were inoperable (Section 2.2.2).

Control room operators did not perform thorough main control

board .;alkdowns during shift operations and, as a result,

did not note that both motor-driven auxiliary feedwater

pumps were inoperable (Section 2.2.2).

Control room operators did not use the equipment out-of-

service log to track the inoperable motor-driven auxiliary

feedwater pumps (Section 2.2.3).

Summary of Inspection Findings:

Apparent Violation 482/9316-01 was opened (Section 2.1).

Apparent Violation 482/9316-02 was opened (Section 2.1).

Apparent Violation 482/9316-03 was opened (Section 2.2.1).

Apparent Violation 482/9316-04 was opened (Section 2.2.2).

Apparent Violation 482/9316-05 was opened (Section 2.2.2).

Apparent Violation 482/9316-06 was opened (Section 2.2.3).

Attachment:

Attachment - Persons Contacted and Exit Meeting

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DETAILS

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1 SEQUENCE OF EVENTS

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On May 8,1993, at 6:21 p.m. (CDT), a plant mode change was initiated from

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Mode 4 to Mode 3, with Mode 3 being entered at 6:38 p.m. when the reactor

coolant temperature exceeded 350oF. After a shift turnover briefing was

performed and the control room shift turnover log was completed, the oncoming

night shift assumed their respective duties at 7:14 p.m.

The night shift

performed numerous tasks, which included completing nine surveillance tests,

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in preparation for Mode 2 entry.

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On May 9, 1993, at 7:16 a.m., following shift turnover, the night shift was

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relieved by the day shift. At 7:53 a.m.,

the motor-driven auxiliary feedwater.

pump control room handswitches, which were discovered by a balance-of-plant

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operator in the pull-to-lock position, were placed in the normal position to

comply with the requirements of Technical Specification 3.7.1.2.

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2 DETAILED INSPECTION FINDINGS

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2.1 Mode Change Conducted Without Technical Specification Reauired Eauipment

Operable

Between 6:38 p.m. on May 8 and-7:53 a.m. on May 9, 1993, the

motor-driven auxiliary feedwater pump handswitches were misaligned to the

pull-to-lock position after an entry into Mode 3 was performed. The

handswitches were required to be in the normal position to permit automatic

starting of the pumps in order to perform their safety-related function of

supplying auxiliary feedwater to the steam generators to remove decay heat

from the reactor.

Placing the handswitches in the pull-to-lock position

rendered the motor-driven auxiliary feedwater pumps inoperable.

Technical Specification 3.0.4 states, in part, that entry into an operational

mode shall not be made unless the conditions for the Limiting Condition for

Operation are met without reliance on provisions contained in the action'

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requirements. Technical Specification 3.7.1.2.a requires that in Mode 3 two

motor-driven auxiliary feedwater pumps be operable. The entry into Mode 3

with both motor-driven auxiliary feedwater pumps inoperable was an apparent

violation of Technical Specification 3.0.4 (482/9316-01).

Technical Specification 3.7.1.2, Action b, states that in Modes 1-3, with two

auxiliary feedwater pumps inoperable, the reactor must be piaced in Hot

Standby (Mode 3) within 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> and Hot Shutdown (Mode 4) within the following

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6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />. The reactor had been placed in Mode 3 on May 8, 1993, at 6:38 p.m.

With the handswitches for both the motor-operated auxiliary feedwater pumps in

the pull-to-lock position, the Technical Specification required the reactor to

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be placed in Mode 4 within 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> following the entry'into M:de 3, or

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'6:38 a.m., May 9, 1993. The failure to take the action required by Technical Specification 3.7.1.2, Action b, with two auxiliary feedwater pumps inoperable

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was an apparent violation (482/9316-02).

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2.2

Inadeauate Performance of Licensed Activities

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2.2.1

Failure to Follow Procedures

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The inspectors conducted a review of actions performed during the shift

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briefings and turnovers, in addition to interviewing the control room-

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personnel, in order to determine the causes for the unauthorized mode change

from Mode 4 to Mode 3.

Procedure GEN 00-002, Revision 25, " Cold Shutdown to Hot Standby," was the

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governing procedure that provided direction to the operators during the mode

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change evolution.

Step 5.31 of Procedure GEN 00-002 directed operators to

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continue with the mode change provided that the required portions of

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Attachment GEN 00-002-1B, " Mode 4 to Mode 3 Checklist," were completed. The

inspectors determined that Attachment GEN 00-002-1B, which provided specific

instructions to place the motor-driven auxiliary feedwater pump handswitches

in the normal position, was not completed; however, Step 5.31 of GEN 00-002

indicating completion of Attachment GEN 00-002-1B had been initialed.

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failure to perform Attachment GEN 00-002-1B was an apparent violation of

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Technical Specification 6.8.1.a'(482/9316-03).

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The inspectors determined, through interviews conducted with shift operators,

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that Step 5.31 of Procedure GEN 00-002 had been incorrectly initialed as

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complete.

A surveillance checklist titled, " Mode' Change Checklist Mode 4 -to

Mode 3," which had been completed earlier, had been confused with the

similarly titled Attachment GEN 00-002-18. The operators had worked

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extensively on the surveillance checklist throughout the day and mistakenly

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concluded that they had completed the correct checklist.

Interviews with shift operators indicated that they felt real or imagined

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pressure tc meet a schedule goal and enter Mode 3 before the end of the day

shift. This schedule pressure caused operators to rush the preparations for

Mode 3 entry ad to perform less thorough than desired reviews of plant

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conditions, associated documentation, and open items prior to making the mode

change.

The rushed reviews contributed to the failure to complete the mode

change checklist. A management inquiry to the shift supervisor about whether

the mode change would be accomplished prior to shift turnover may have

resulted in the shift supervisor establishing a goal of entering Mode 3 before-

the end of his shift.

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2.2.2

Inattention to Detail

Procedure GEN 00-002 made no provisions for placing the motor-driven auxiliary

feedwater pump handswitches in the pull-to-lock position.

Based on interviews

with licensed operators, the inspectors determined that it was common practice

for the handswitches to be placed in the pull-to-lock position during outage

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periods, in order to preclude automatic starts resulting from inadvertent

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engineered safety feature actuation signals.

Since the handswitches remained

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in pull-to-lock throughout most of the refueling outage (Modes 4-6), the

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operators became inattentive regarding the status of the handswitches during

the shifts and during shift turnovers.

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Step 7.6 of Procedure ADM 02-010, Revision 18, " Shift Relief and Turnover,"

requires that the oncoming and off-going reactor operators and supervising

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operators walk down the control boards to verify checklist items and to

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discuss the status of safety-related systems, inoperable equipment and

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limiting conditions for operation, and the reasons for annunciator alarms.

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Step 7.7 of Procedure ADM 02-010 requires the shift supervisor to walk down-

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the control boards after assuming the shift.

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From the review of-this event,~the inspectors determined that there were

multiple opportunities during two shift turnovers to identify and take action

on the improper position of the handswitches which had rendered the motor-

driven auxiliary feedwater pumps inoperable. The inspectors considered the

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control board walkdowns during shift turnover by operators and supervisors to

have been inadequately performed because two shifts failed to identify the

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improper position of the handswitches. The inadequate performance of

Procedure ADM 02-010 was an apparent violation of Technical

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Specification 6.8.1.a (482/9316-04).

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Step 4.4 of Procedure ADM 02-040, Revision 9, "Conductlof.On Duty Operations

Personnel," requires that operators ' tour their respective assigned areas to

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maintain cognizance of plant equipment status. The procedure also requires-

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that a control board walkdown be performed to- ensure a complete and accurate

turnover of equipment status and problem areas. Because the operators failed

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to recognize the handswitches in the pull-to-lock position following control

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board walkdowns, they were not cognizant of the status of plant equipment.

Inadequate performance of Procedure ADM 02-040 was an apparent violation of

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Technical Specification 6.8.1 (482/9316-05).

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2.2.3

Use of the Equipment Out-of-Service Log

The equipment out-of-service log was not utilized as a method for tracking

safety-related equipment declared inoperable. The motor-driven auxiliary

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feedwater pumps, which were inoperable prior to and after entering Mode 3,

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should have been included in Procedure ADM 02-105, Revision 8, " Equipment Out

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of Service Log," as stated in Step 1.4.1.

The intended purposelof the-log'was

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to aid the operators in tracking the status of inoperable' equipment required

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to be operable by Technical Specifications. Step 4.1.2 required that

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Technical Specification items be included in the log regardless of the plant

mode. The operators' failure to utilize the equipment out-of-service log as a-

tool for tracking inoperable equipment was an apparent violation of Technical Specification 6.8.1 (482/9316-06).

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3 LICENSEE'S CORRECTIVE ACTIONS

Immediate corrective action taken by the licensee consisted of placing the-

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handswitches in the normal position following the discovery of the improper

switch alignment.

Reportability Evaluation Request 93-030 and Performance

Improvement Request 93-0429 were subsequently initiated to provide further

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Interoffice correspondence dated May 11, 1993, was written by

the operat'.ns mai. qer addressing the thoroughness of shift turnovers, the

requiremerr.s for being aware of the status of safety-related equipment, the

prioriti'.ing of problems and concerns regarding safety-related equipment, and

ensuring that evolutions were not hurried.

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The licensee developed further proposed corrective actions which included the

following:

Developing a checklist to identify Technical Specification requirements

for safety-related equipment when entering each mode. GEN 00-002 will

be revised to initiate a crew brief addressing Technical Specification

requirements prior to mode changes;

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Reviewing all required.open items and documentation prior to a mode

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change. The review will be conducted by the operations manager or his

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designee;

Incorporating improved outage planning to permit operations to complete

required tasks prior to mode changes;

Moving specific steps within the checklist to the body of the procedure

in order to streamline procedures;

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Removing ambiguities between the surveillance checklist and the heatup

procedure checklist by changing a title;

Considering not rendering safety-related equipment inoperable by placing

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the handswitches in the pull-to-lock position, unless directed by

procedures; and

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Minimizing control room activity and distractions during shift

turnovers.

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ATTACHMENT

1 PERSONS CONTACTED

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Licensee Personnel

M. E. Dingler, Nuclear Plant Engineering Support Manager

W. M. Lindsay, Quality Assurance Manager

0. L. Maynard, Vice President of Plant Operations

K. J. Moles, Regulatory Services Manager

J. A. Tarr, Regulatory Compliance Engineer

J. D. Weeks, Operations Manager

S. G. Wideman, Licensing Supervisor

B. D. Withers, President and CEO

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NRC Personnel

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S. J. Campbell, Resident Inspector

G. A. Pick, Senior Resident Inspector

A. T. Howell, Deputy Director, Division of Reactor Safety

The personnel listed above attended the exit meeting.

In addition to these

personnel, the inspectors contacted other personnel during this inspection

period.

2 EXIT MEETING

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An exit meeting was conducted on May 13, 1993. During this meeting, the

inspectors reviewed the scope and findings of the report. The licensee did

not identify as proprietary any information provided to, or reviewed by, the

inspectors.

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ENCLOSURE 2.

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30762

Federal Register / Vol. 57. No.133 / Friday. July 10.1982 /. Notices

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a naaweewe- Sea,; . ........rts 9.. . u

Secretary of the Pnmmtaminn !

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Nuclear Reg.datory e- -"--~'

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Washmgton.DC 20555. ATIN:

Conferences;Poucy Statement

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Brad

Hand deliver comments to:One White

Anency: Nuclear Regulatory

Flint North.11555 Rockvdle Pike.

Comm2asion.

Rockville MD between 7:45 a.m. to 4:15

ACT10cc Policy statement.

p.m Federalworkdays.

Copies of ccmments may be erammed

sueensAny:ne Nuclear Regulatory

at the NRC Public Document Room. 21:'O

Commission (NRC) is issumg this policy

L Street. NW. (Lower Level).

statement on the implementation of a

Washmgton. DC

two-year trial program to allow selected

FOR N NTION COctTACT:

enforcement conferences to be open to

lames Lieberman. Director. Office of

attendance by all members of the

Enforcement. U.S. Nuclear Regulatory

general public. This policy statement

Comm2suon. Washmgton.DC 20555

descnbes the two-year tnal program

(301-504-2741).

and informs the public of how to get

informanon on upcoming open

suressameNTARY fMPORIsaTION:

enforcement conferences.

Back M

pates:This trial program is effective on

July 10.1992, while comments on the

b NRC's m #p

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g

program are being received. Submit.

Seenon V of the latest revision to the

mmments on or before the completion

of the trial program scheduled for July

.[. *"'ral Statement of Pohey and

11.1992. Comments received after this

""*, ". for Enforcement Actions,,

data wiH be considered ifit is practical

(Enforcement Policy)10 Cm part 2.

to do so, but the nmm-ion is able to

appendix C that was published on

e

assure consideration only for comments

Febmary 18.1992 (57 FM).The

received on or before this date.

Enforcement Policy states that.

" enforcement conferences will not

normally be open to the public."

However the Commis, ion has decided

to implement a trialprt. gram to

determme whether to mamtain the

current pohey with regard to

enforcement conferences or to adopt a

new policy that would cllow most

enforcement conferences to be open to

attendance by all members of the public.

Policy Statement

Position

  • Ihe NRC is implementmg a two-year

trial program to allow pubhc

observanon of selected enforcement

conferences.De NRC will momtor the

program and determme whether to

establish a permanent policy for

conduenng open enforament

conferences based on an assessment of

the followmg cnteria:

(1) Whether the fact that the

conference was openimpacted the

NRC's ability to mndnct a mesmnefid

conference and/or implement the NRC's

enforcement program:

(2) Whether the open conference

impacted the licensee's participation in

the conference:

(3) Whether the NRC expended a

sigmficant amount of resources in

makmg the conference public; and

(4)The extent of publicinterest in

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.e.

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Federal Reprter / Vol. 57, No.133 / Friday. July 10, 1992 / Notices

30783

L Critaria for Selocams Open

three categones of t*- wdl be

subpect to persemunni sam ===mm. that

Edoecensmat Confesennes

0-.-sr.ial operstmg reactors.

signs, bammers, poossus. etc.not larger

.

Enforcement conferen

at be

hospatcla and other he-n=an which

than 18" be perantled, and that

en=

Pat g

g

mllermnat of the r mamma types of

disruptive perooms may be reinoved.

ucemees.

Each ,eg

a d s . d _ _ io

acuan beeg comtemplated- '

(1) Would be taken agamst an

IL Au-~

-3Open Em,-m

A.

condmet the edarn=====8 h

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Individual.or af the action. though not

Conferencee

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taken agamet an mdividual. turns on

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whether an indmdt.a1 has """""

As soon as itis determmed that an

mil cartunee tobe a aseenag between

Wm""d*""

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enforcement conferenca mil be cpen to the NRC and the brum==e. While the

(2) Involves =Wmt perenn'i

public observation. the NRC wdl orally

drcement condecenceis open for

nody the hcensee that b edorrw ent public observanon.it la not open for

failures where the NRC has requested

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that the individualis)involven be

conference will be open to public

pubhc pamczpanos.

observation as part of the agency's trial

persons attendmg open c ;.I - ;nt

present at the conference-

(3)Is based an the findmgs of an NRC program and send the licensee a copy of confereaces are rennaded that (1) the

this Federal Reipster notice that outunes apparent violationediscussed at open

Office of Invesaga nons (OI) report or

the p Ucensees mil be asked to

(4) Invosves safeguards info =nanon.

d-Me mWe

estimate the munber of parue: pants it

funbar review and may be suMeet to

Pnyscy Actinformanon.or other .

,

wdl brms to the enforcement confennee

informanen which could be constnerea

change pnar to any resulting

so that the NRC can sclodule an

enforcement acnon and (2)the

Propnetary,

appropnately sized conference room.

Enforcement conferences involving

statements of views or expr==amna of

medical misadmmistrations or

ne NRC wul also nonfy appropnate

opinion made by NRC employees at

State liaison officers that an

open enforcement conferences or the

overexposures wd! be open assummg

edorcement coderence has been

the conference can be conducted

WM w Med to

scheduled and that it is opan to pubhc

mthout disclonmg the exposed

observanon.

represent final determmations or behefs.

The NRCintends to announce open

In addition to pnmding comments on

individual a name. In addition.

enforcement conterences to the punhc

de agency's tnal pmgram m accordance

enforcement conferences mil not be

open to the public rf the conference will normally at least to workmg days m

with the pdance in this notice, persons

be conducted by telephone or the

advance of the enforcement conference

attending open enforc= ment =f-aane's

conference wdl be conducted at a

wdlbe

'ded

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thmugh the followmg m-

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submit

en ccEYan"onymously

relauvely smalllicensee s facdity.

(1) Notices posted in the Pubhc

"

Finally. with the approvalof the

Document Rue

g g g g g n ,,, m e,

Execunve Director for Operstions.

(2) Toti-free telephone ma===nes: sad mil subsequently be forwarded to the

enforcement conferences mll not be

(3) Toll-free electrcmc bulletm board

Director of the Office of Enforcement for

open to the pubbein special cases

review and consideration.

messages.

where good cause has been shown after

Pendmg establishment of the toll-free

Dated at Rockvska.MD. this 7th day eOuly

balancmg the benefit of public

messaee systems. the public may call

N-

observanon aenmar the potennalimpact (301) 492-4732 to obtam a awuug of

For the Nuclear Regn.saary &=====

on the agency's enforcement scuca m a upcommg open enfomement

Samuel 5. r Mtk,

parucular case.

conferences. The NRC mil ierne another Secmoryofde Co-~

ne NRC wdl stnve to conduct open

Federal Registernonce after be toll-free (FR Doc. 92-18223 Filed T-9-92; 8A5 a.m.)

enforcement conferences dunna the

messaee erstems are established.

.

caos -

two. year snal program m accorcance

To assist the NRCin makiug

with tha followmg three goals:

appmpnate arrangements to 6upport

(1) Approxunately 25 percent of all

public observaton of enforcement

eligible eniorcement coderences

conferences. indmduals mterested m

concucted by the NRC wdl be open for

attenomg a parucular enforcement

public observanon:

conference should nonfy the mamdur)

(2) At least one open enforcement

ident:fied1n the meetmg notice

conference wdl be cwed in each of announcmg the open enforcement

the remonal offices: and

confennce no later than five bus.ncas

(3) Open enforcement conferences

days pnor to the enforcement

i

wdl te conoucted with a vanety of the

conference,

i

o av

po nal bias in the

III. Conduct of Open Enforcement

selecnon process and to attempt to meet Confemices

the three sosis stated above.every

In accordance with current prectice.

fourm ehriole enforcement conference

enforcement conferences wdl coutmue

involyms one of three categones of

to nonnaily be held at the NRC renonal

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licensees mil normally be open to the

offices. Members of the public wdl be

public donna the tnal program,

allowed access to the NRC respocal

I

However, m cases where there is an

offices to attend open enserr+mme

ongoms adrudicatory pmMug mth

conferences m accordance wrth the

one or more mtervenera, enforcement

"Stancard Operanng 6.a f or

conferences mvotymg tasues related to

L. Ag Secomy Strpport forNRC

the subiect matter of the ongnmo

Heannas And Meetmas" published

adiudicanon msy also be opened.For

Novemoer 1.1971 (56 FR 58251L Re.se

the purposes of thia analprogram, the

proceoures prm,de that visitors may be

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