ML20037B281

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Forwards IE Bulletin 76-07, Crane Hoist Control-Circuit Mods. Action Required
ML20037B281
Person / Time
Site: Dresden, Quad Cities, Zion  Constellation icon.png
Issue date: 07/28/1976
From: James Keppler
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To: Brian Lee
COMMONWEALTH EDISON CO.
References
NUDOCS 8009100912
Download: ML20037B281 (1)


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f En UNITEo ST.ATES CENTRAL FILES NUCLEAR REGULATORY COMMISSION REGION lli j

799 ROOSEVELT no AD GLEN ELLYN, ILLINOIS 60137 July 28, 1976

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i Commonwealth Edison Company Docket No. 50-10 ATTNt Mr. Bryon Lee, Jr.

Docket No. 50-237 Vice President Docket No. 50-249 0

l P.O. Box 767 Docket No. 50-254 Chicago, Illinois 60690 Docket No. 50-265 Docket No. 50-295

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Gentlemen 1

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The enclosed Bulletin, No. 76-07 is forwarded to you for j

information and action. A st=f1=r document entitled l

Circular No. 76-01, is being transmitted to each holder of a Construction Permit. Therefore, if you have a nuclear power plant in the construction stage, you will also receive j

a copy of Cirealar No. 76-01 which will require separate response. You will note that the significant differenca between the two docamments is the time allowed for response.

Inspection and Enforcement Bulletins have been and vill continue to be limited to subjects considered to be of significance and which require prompt response.

In the future, Bullstins will be supplemented by Circulars as a e-ientian med4== where the subject matter is of lesser significanea, i==adiary, or for which a longer response

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time or no response may be acceptabla.

Sincerely, i

l James G. Keppler l

Regional Director

Enclosure:

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I IE Bulletin No. 76-07 central Files IE Files cc w/ encl:

PDR B. Stephenson, Station Local PDR Superintendent A. Roisman, Esq., Attorney j

N. Kalivianakia, Station OGC, Beth, P-506A 0tuilo,y, Superintendent Reproduction Unit NRC 20b

,0 Bital, Plant Superintendent

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July 28, 1976 IE Bulletin No. 76-07 CRANE HOIST CONTROL - CIRCUIT MODIFICATIONS DESCRIPTION OF CIRCUMSTANCES:

In response to NRC concerns about the potential for, and consequences of, dropping 4 spent fuel shipping cask or other heavy load, Commonwealth Edison modified the hoist

' control system for the fuel cask handling cranes at their I

Dresden Units 2 and 3 and Quad-Cities Units 1 and 2 to provide additional hoist redundancy and slow speed hoist capability. The original design utilized a General Electric "magspeed" hoist control system.

In this system which includes two electro-mechanical brakes in series, spring force holds the brakes engaged while DC solenoids, energized when the hoist motor is energized, disengage the brakes.

The modification which added the slow speed hoist capability included installing additional contactors in the brake solenoid power circuit to energize the solenoids when the

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low speed hoist motor was energized.

The original hoist control system design utilized a single Size 2 DC contactor (two contacts in series) in the solenoid circuit. The design modification added a circuit in parallel with the original DC contactor which utilized four AC rated Size I single contacts in a series-parallel array to distribute current carrying and interrupting burden.

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Initial experience with the modified hoist control system at Dresden showed that the circuit interrupting capacity of the series-parallel array was marginal.

On several occasions when the low speed motor was stopped in the lowering mode, the solenoid circuit contacts arced resulting in power being supplied to the solenoids long enough so that the load dropped some distance before the brakes engaged.

Over travel of as much as 15 inches was reported, but no damage to hoist or load was found.

The crane manufacturer's representatives have advised the NRC that the proposed corrective action is to install a single Size 2 DC contactor (two contacts in series) with arc suppressors, the same as originally provided in the General Electric design, in place of the added four AC rated contaccs.

The original contactor in the normal speed control circuit has shown satisfactory service since initial operation of the plant in 1969.

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IE Bulletin No. 76-07 2-July 28, 1976 ACTION TO BE TAKEN BY LICENSEE:

1.

Determine and report to this office within 20 days the following information:

(a) Have you made, or do you plan to make modifications to the hoist control for your installed cranes similar to the described modifications?

i (b)

If such modifications have been made, or are planned, identify changes required in brake power and control circuitry?

(c) What steps have been taken or are planned, to provide assurance that brake power contactors are adequate for the service?

2.

If modifications are planned, provide ' the' schedule for completion and a brief description of your plans for

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design review and functional testing.

Your response should be submitted to the Director of this i

Office, with a copy to the Director, Division of Reactor Inspection Programs, Office of Inspection and Enforcement, U. S. Nuclear Regulatory Commission, Washington,.D. C.

20555.

Approval of NRC requirements for reports concerning possible generic problems has been obtained under 44 U. S. C. 3152 from the U. S. General Accounting Office.

(GAO Approval

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B-180255 (R0072), expires 7/31/77).

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