ML20033D209

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Forwards Acceptable Responses to 811130 Meeting,Re Response Time Testing,Vessel Level Measurement Errors,Vessel Level Sensing Lines Common to Control & Protection Sys & Containment Atmosphere Monitoring Sys
ML20033D209
Person / Time
Site: Clinton Constellation icon.png
Issue date: 12/01/1981
From: Geier J
ILLINOIS POWER CO.
To: John Miller
Office of Nuclear Reactor Regulation
References
U-0357, U-357, NUDOCS 8112070382
Download: ML20033D209 (16)


Text

.A U-035'/

/LL/NDIS POWER 00MPANY 7 yy L30-81 ( 12-01)-6 500 SOUTH 27TH STREET DECATUR, ILLINols 62525 December 1, 1981 Mr. James R. Miller, Chief Standardization & Special Projects Branch s

Division of Licensing

/4 Office of Nuclear Reactor Regulation

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U. S. Nuclear Regulatory Commission f O(

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f Dear Mr. Miller.

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,b Clinton Power Station Unit 1

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Docket No. 50-461

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The attached material represents responses which were discussed with Messrs Ernie Rossi and F.ick Kendall during a meeting on November 30, 1981. These responses were found to be acceptable as stated and resolve the issues. The following items are either closed or confinnatory depending on the action required:

Response Tiw Testing Vessel Level Measurement Errors Vessel Level Sensing Lines Common to Control and Protection Systems Containment Atmosphere Monitoring System-

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J.D. Geier Manager, Nuclear Station Engineering Attachments gl

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J.H. Williams, NRC Clinton Project Manager H.H. Livermore, NRC Resident Inspector g. f4.

R. Kendall, NRC ICSB i

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Issue

Title:

Response Time Testing of NSPS Solid State Logic.

Issue:

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IPC currently believes that response time testing of the solid state digital NSPS (Nuclear System Protection System) logic at Clinton is unnecessary.

The staff's position is that response time testing of the entire protection system is necessary and we are currently discussing this issue with IPC.

Response

IPC will submit the Technical Specification information which will address the area of response time testing for.

the reactor protection system, the isolation system, and the emergency core cooling systems as part of the Tech.

Spec. submittal.

The Techn'ical Specification information will provide the portion of the system to be tested, the frequency of the testing, and the required response times.

Response time testing of the solid state logic of the NSPS system will be included in the overall response time testing from the initiating parameter to the adtuated device.

The Technical Specifications dealing with the. reactor protection system, the isolation system and the emergency core cooling systems will provide information on the RPS Channel to be costed, the frequency of testing and the required response

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' Action Required-Submit Tech. Spec. Appendix.

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Title:

Vessel Water Level Measurement Errors Issue:

Applicant is asked to evaluate the effects of high tem-peratures in reference legs of water level measuring in-struments nubsequent to high energy line breaks.

A preliminary evaluation has been completed and indicates that if, following a small break LOCA, drywell tempera-tures are allowed to remain above saturation too long, reference leg boil.off could cause errors in vessel level instrumentation.

Response

Review of Reactor Dater Level Measurement Instrumentation:

Reactor vessel water level is measured by means of differential pressure between a reference leg and a variable leg. The ref-crence leg is connected to the upper part of the vessel (steam zone) and provides a constant leg reference using an overflow type condensing chamber.

The variable leg is connected to the lower part of the vessel.

The differential pressure is pro-portional to the water level.

The cold reference leg reactor water level measurement design for Clinton Power Station (CPS) is illustrated in Figure 1.

Reactor vessel water level is measured by differential pressure transmitters which measure the difference in static head be-tween two columns of water.

One column is a " cold" (ambient temperature) reference leg outside the reactor vessel, the other is the reactor water inside the reactor. vessel.

The measured differential precsure is a function of reactor water level.

The cold reference leg is filled and maintained full of - conden-sate by a condensing chamber at its top which continuously con-dences reactor steam and drains excess condensate back to the.

reactor vessel through the upper level tap connection to the condensing. chamber.

The upper vessel level tap connection is located in the steam zone above the normal-water level inside tlua vessel. 'Thus, the reference leg presents a constant ref-crence static head of water to the high pressure tap on the d/p transmitter.

The low-pressure tap of the transmitter is piped to a lower-level tap on the reactor vessel which is located in the water zone below the normal water level-in the vessel. The low-pressure side of the transmitter thus senses the static head of water / steam inside the vessel above the lower vessel leve1~ tap.

This head varies as a function of reactor water level

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above the tap and is the " variable leg" in the differential pressure measured by the transmitter.

Lower taps for various instruments are located at various levels in the vessel water zone to accommodate both narrow-and wide-range level measure-ments (see Figure 2).

Problem Description Iligh drywell temperature can introduce errors in the indicated vessel water level in two ways:

1.

by causing the density changes in the water in the sensing lines due io increased temperature in the drywell.

2.

by boil-off of the reference leg when the reactor is de-pressurized below the saturation pressure of the reference leg temperature (drywell temperature).

Errors due to density change are climinated by making the vertical drops of the sensing lines for the reference and variable legs the same. 'The vertical drop of the sensing lines in the CPS design are equal within approximately one foot.

This results in negliable error due to change in densi ty.

The amount of error due to boil-off.is a function of the amount of vertical drop of the reference leg inside the drywell.

The following is an analysis of the reference leg boiling problem as applicable to the CPS design.

Reference Leg Flashing / Boil-Off Small (e.g.,.01 ft2) and intermediate (e.g.,.04 ft2) break accidents (LOCA's) that discharge steam into the drywell (at temperatures as high as 330*F) for an extended time period could result in substantial heat-up of components / air in the drywell (including reactor water level sensing lines).

If-the reactor is subsequently depressurized below 103 psia, water in the reactor water level sensing lines located in i

the drywell will flash, General Electric has conservatively evaluated many steam break accidents and has determined that, for the worst case scenario (small break accident with ADS operation after 1800 seconds), flashing will result in a loss of up to 20% of the water in the sensing lines.

Water in_the variable leg sensing line will be replenished by drain back from the reactor, while water :ba the reference leg sensing line will continue to be gradually depleted due to boil-off.

Loss of water from the reference leg results in a sensed reactor water level that is higher than the actual reactor water level.

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I Operator Actions and Conditions that Prevent and/or Eliminate Flashing / Boil-off:

Flashing / Boil-Off will not occur if:

a.

The break discharges two-phase fluid only. Breaks that re-sult in liquid /two-phase discharge do not result in ref-crence leg flashing / boil-off because the discharge flashes to a temperature less than that of the reactor; b.

The drywell achieves the higher temperatures before level is recovered such that the saturated liquid spilling out of the break and cooling the steam lines and drywell environ-ment terminates the heatup transient; c.

The reactor pressure is maintained above 103 psia.

In addition, even if flashing / boil-off were to occur, it would not be a concern if the operator follows the emergency pro-cedure guidelines (EPG) and maintains reactor level in the normal water level range.

Furthermore, the error due to flashing /

boil-off will be climinated if:

a.

The operator follows the EPG and takes action to refill the reference leg after reactor depressurization if the temper-ature near the reference leg has exceeded the reactor sa-turation temperature and ' continues reactor inj ection until the temperature near the reference leg is below 2120F; or b.

The operator determines that a flashing / boil-off condition exists and takes corrective action to refill-the reference leg.

Indications available to the operator that indicate the reference leg flashing / boil-off are:

1.

erratic level indication 2.

mismatch between narrow, wide and upset range level indicators and recorders.(Note: Since EPG requires the operator to monitor water level from multiple indica-tions, he should be aware of level instrument mis-match and.hence flashing / boil-off conditions.)

The emergency procedure guidelines address RPV water level and reference leg boiling in a number of ways.

Cautions No. 6 and No. 7 point out to the operator that high drywell temperature near the reference legs can result in unreliable indicated-level.

The Level Control Guideline is entered when the RPV water level.

is below the low level scram setpoint.

The operator is directed to restorn and maintain-RPV water level to any of.the injection syster:3, if water level can not be maintained or can not be ictermined, the operator is directed'to enter the Contingency Number 1 procedure.

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Page 4 Contingency #1 deals with level restoration and directs the operator to enter Contingency #2 or #3 if the RPV water level can not be determined.

Contingency #2 covers rapid'depres-i surization of the RPV by use of ADS valves or other SRV if ADS valves can not be opened.

Here again, the, operator is given further direction if the RPV water level can'not be determined.

He is to enter the Contingency #6 procedure.

near the cold referenc, enter Contingency #6 if ' tic temperature He is also advised to e leg instrument sense line reaches the s

RPV saturation limit.

Contingency #2 is concerned with core cooling without inj ection.

In Contingency #6, the operator is provided direction in flooding the RPV.

The situation where level can not be determined is covered by dir'ecting the operator to fill all RPV level instrumentation reference columns by flooding the vessel and continuing to inj ect water until temperature near the cold reference leg is below 2120F and RPV water 4

level instrumentation is available.

Worst Case Analysis:

The worst case situation arises when the drywell is allowed to heat up as the result of a steam leak.

All automatic ECCS actuations would have initiated very early in the event to maintain reactor level.

Under such circumstances, depress-urization by means of the automatic depressurization system (ADS) would not occur unless a low pressure core spray pump (500 psig head) were already operating nor would any errors exist in level measurerent due to boil-off because the re-actor would not yet be depressurized below 103 psia.

With these pumps running, as soon as the reactor pressure is reduced to below the pump head, the vessel would flood uo; this would be at a point in excess of the pressure at which errors from boil-off could occur.

If pressure is re-duced below 103 psia, the water in the

nsing legs would partially boil-off but would quickly be:kfill due to flooding up the vessel eliminating any errors due to boil-off.

In th2 case where the initial stages of the event are long passed (automatic ECCS operation complete) and the operator has taken over manual control, the emergency procedures govern the actions taken.

The emergency procedures direct depress-urization by manual actuation of the ADS, in which case, inter-locks prevent actuation unless at least one of the above de-scribed pumps is running, the result would be the same as in the case described above.

Where the operator fails to follow the direction to use ADS and instead uses other safety relief

Page 5 valves (SRVs), the emergency procedures are the same; he is directed to start the low head pumps prior to depressurization.

In each of there situations, mitigating action is already being taken by pumping in water to flood up the vessel prior to the

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point where errpra vould appear.

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cern of the operator under the postulated conditions, it is diff.. cult to perceive,that depressurization could occur without pumpt being on to ' flood the vessel.

In the unlikely event ti.e sperators should make such gross procedural errors as to us'h the SRVs instead of ADS and to neglect the starting of any pumps prior to depressurization to 103 psia, the refer-ence leg initial boil-off would be about 20%.

Analysis shows it would take about 9h hours to boil-off the remaining water in the reference leg if no operator action is taken.

The operator is instructed by the emergency procedure guidelines to monitor the drywell temperature and when, that temperature reaches the RPV saturation limit as determined from the figure given in the emergencM procedures, to depressurize and flood up the vessel to refill the reference lines.

In order to alert the operator to the condition of high dryuell temperature in I,

the area of the reference legs, temperature sensors with con-trol room output will'be added to the CPS design.

These sensors will be in addition to those already included in the CPS design.

Asidirected by the emergency,rocedures, the operator must monitor 'the temperature in the area of the reference legs and determine if the reference leg is reaching i

the RPV saturation limit.

Following the emergency procedures the operator will flood the vessel and refill the reference if there is an indication of lose of water from the reference Icg.

Conclusion Based on our evaluation of the automatic operation of systems and manual actions to be taken under emergency procedures dur-ing the event postulated, we find that it is highly unlikely that any action will be taken based on erroneous level infor-mationandthatadequateemergencyproceduresareprovideduWSUNk) specifically identifying this unique situation and which spell out the measures to be taken to rectify erroneous level readings.

It is our conclusion that the de-sign of the reactor vessel level measuring system is acceptable and sufficient provision has been made for potential errors due to boil-off of the reference leg under small steam break conditionL.

Action Required The CPS FSAR will be revised to include a description of the temperature monitoring associated with the reference leg.

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References:

1.-

GE docunent, NEDO-24708A, " Additional Information Required for NRC Staff Generic Report ou Boiling Water Reactor, Volumns 1 and 2," August, 1979.

2.

GE document, NEDO-25224, "GESSAR Assessment Report --Review of-BWR/6 Protection in Depth Against Transient and Accident Events," December, 1979.

- 3.. GE document, NEDE-24801, " Review of BWR Reactor Vessel Level Measurement," April, 1980.

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Table 1 SUMFIARY OF SIGNIFICANT REACTOR VESSEL LEVELS Approximate Elevation Above

~ Level Action TAF (ft)

Level 8 Main Turbine Stop Valve Closure, HPCI/

18 HPCS Injection. Terminated, Trip RCIC Turbine, Trip' Reactor Feedwater Pumps and Condensate Booster Pumps, Scram (run mode only)

Level 7 Alarm 17 Normal Operating Reactor Level is Main-tained Below the High Level Alarm and Above Low Level Alarm.

Level 4 Alarm, Run Back Recirculation Flow on 16-Loss of One Feed Pump.

Level 3 Scram and Run Back Recirculation Flow, 14-Permissive for ADS, Close RHR Shutdown Isolation Valves.

Level 2 Initiate Reactor Core Isolation Cooling 11 System, Division 3 Diesel Generator and High Pressure Core Spray System, Close Isolation Valves, Except RHR Shutdown Isolation Valves and MSIV's, Shutdown Recirculation System.

Level 1 Initiate Residual Heat Removal ~ Pumps and-1-

LPCS, Start Division 1 and 2 Diesel Gen-erators, Close MISV's and Initiate ADS (in _ conjunction with other. signals.)

Top of Active Fuel 0

Bottom of Active Fuel Fuel Zone 1 Indication-.

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t Issue Title Failures in Vessel Level Sensing Lines Common to Control and Protective Systems.

Issue:

Operating reactor experience indicates that a number of failures have occurred in BWR reactor vessel level reference sensing lines and that, in most cases, the failures have resulted in err'oneously high reactor vessel level indication.

For BWRs, common reference sensing lines are used for feed-water control and as thF basis for establishing vessel Icvel channel trips for one or more of the protective functions (reactor scram, MSIV closure, RCIC, LPCI, ADS, or HPCS initiation).

Failures in such sensing lines n:ay cause reduction in feedwater flow and consequential delay in trip within the related protective channel.

If an additional failure, perhaps of electrical nature, is assumed in a protective chaMnel not dependen.t on the failed sensing line, protective action may not occur or.may be delayed long enough to result in unacceptable consequences.

This depends on the 1s., '

for combin*.ng channel trips to achieve protective action;.

It is the NRC positiou that those reference lines common to the feedwater ' control function and to any of the protec-tive functions for loss of feedwater events be identified.

and that the consequences of failures in such reference lines concurrent with the worst additional single failure.

in the protective systems (reactor scram, MSIV closurc, ADS, RCIC, HPCS/HPCI, LPCI, etc.) or their initiation circuits by analyzed.

Response

The following recponse was prepared by LRG II and is applicable to* CPS.

The entire response, including that: portion.for relay plants is submitted because 'some of 'the information

. provided for relay plants also applies for solid state plants.

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Relay Plants (Perry, RiverBend) 4 In connection with Grand Gulf review, Question J.(9/81),

this scenario was analyzed in detail for the 251-sized plant.

An investigation.was also performed to determine differences, if any, re'specting the remaining relay BWR/6-238 and BWR/6-218 plants.-

It was found that such differences were minor'and that the discussion and conclusion shown in the Grand Gulf respons'e~ is generally applicable to.all BUR /6 relay design.

Regardless of reactor size, tha minimum water level is not expected to drop below Level.1.

The worst case scenario is the.same as that postulated c

for Grand Gulf; namely,. failure of Division l' instrument reference line combined with an RPS scram circuit failure in Division 3.

i Due to the assumed malfunction of the level' sensing device

'after the break which results in the loss of feedwater t

.i flow, the water level decreases and drops below L-2.

There is not L3 scram initiated because of. the assumed additional electrical failure.

The minimum level.that the water inventory would reach depends-on the following factors:

(1) initial power. level and power' decay characteristics,-(2) HPCS+RCIC flow capacities, and (3) bulkwater volume above L-1.

Due l-to,the design' similarity, the power decay characteristics are similar. for these :three1 plants (218,238 Jand 251).

The relative HPCS+RCIC flow-ca7acities-(% of NBR FW flow) are

- also very close to each other.

However,Lthe bulk-water-to-power ratios for 238 and 218-plants are 3% larger than that for 251 plants, i.e., relatively.more water inventory.

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is available for-238 and 218 plants. -This assures-that the s

- minimum water level 1for.238 and 218. plants would not be lower than that for-251 plants.

As' ment'ioned in'the-GrandtGulf response,-even if.the-

. minimum-water level outside the shroud had: fallen'to'L-1,3 MSIV closure and theLassociated position scram would.have been initiated.

The water level:outside' the' shroud 'would1 drop?belce L-1 for a~short time.periodiand then rise again.

t The water: level inside:thershroud would still remain above

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. the top of.the cetivelfuel at all" times.

Based on the?fbregoing[ discussion, it~is3 concluded that !

O the c'onsequence of-thisLwater~ level sensing'line break?

event"for a111 relay: BWR/6?s.isiless; severe than!and-

.boundedsby the,DBAJanalyzed?in. Chapter?15'off the'FSARL.

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Page 3 Solid State Plants (Clinton, GESSAR)

In BWR/6 solid-state plants, the RP3 logic is an 2-out-of-4 channels to scram. Therefore, if one RPS channel reads erroneously high due to the instrument line failure and any additional RPS r.hannel is assumed to fail-short, there are still 2 remaining channels left to accomplish normal scram.

Therefore, there will always be a normal Level 3 scram prior to automatic initiation of either (or both) high-pressure system.

It is possible to fail RCIC or HPCS by postulating an instrument line failure and an additional failure in ECCS busses 2 or 3 respectively. However, both systems cannot fall due to a single electrical failure.

The postulated worst case scenario is a break in the reference line on the division that is controlling feed-water in conjunction with a failure of the HPCS. Normally, the operator would switch feedwater control from the bad instrument line to the good one as soon as the level mis-match is detected by the annunciator This wo~ ld immediately restore normal water level.

alarm.

u Should he neglect to do this, the water level would continue to drop slowly until it reached Level 2.

This level would normally initiate both HPCS and RCIC and trip the recirc pumps. However, assuming the additional electrical failure of HPCS, only RCIC will start.

Since a success ful-scram occurred at Level 3, RCIC is sufficient to cause water level to turn around between Level 2 and Level 1 and rise, slowly filling the vessel as power decays.

If still unattended, tha vessel level will gradually increase until it reaches Level 8 which will trip the RCIC turbine'and assure closure of the main turbine stop valves. Level will drop back toward Level 2 and the cycle will repeat itself being driven by the ever decreasing residual heat decay in the vessel.

This will limit vessel level between Level 2 and Level 8 indefinitely until the operator takes the remaining shutdown action. The postulated scenario therefore has no adverse safety consequences for BWR/6 solid-state plants.

FSAR Changes:

None required.

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_ Issue

Title:

Containment Atmosphere Monitoring Issue:

Design of' containment atmosphere monitoring system has not been completed and the design details submitted for NRC review.

Response

A containment atmosphere monitoring system will be installed which is composed of two independent and redundant monitoring subsystems.

Each subsystem will draw samples from the containment or drywell through sample lines designed to meet the requirements of ANSI N13.1 and located to obtain representative samples of the atmosphere. The sampled media will be passed through hydrogen and oxygen detectors in each subsystem and returned to the containment.

Each monitoring subsystem will operate over a pressure range of negative 1.0 pounds per square inch to positive 30 pounds per square inch. The hydrogen detectors will measure hydrogen over a range of 0 to 10 percent hydrogen concentration by volume and with an accuracy of + 10 percent of span. The oxygen detectors will measure oxygen over a range of 0 to 30 percent oxygen concentration by volume and with an accuracy of + 10 percent of span.

Con-tinuous indication of hydrogen and oxygen from each monitoring subsystem will be provided in the main control room.

The containment atmosphere monitoring system will be designed and manufactured in conformance with the following standards, codes and regulatory guides:

a.

ANSI-N45.2.2-1972 Packaging, Shipping, Receiving, Storage and Handling of Items for Nuclear Power Plants.

b.

ANSI-N45.2.10-1973 Quality Assurance Terms and Definitions.

c.

ANSI-N45.2.12-1974 (Draf t 3, Revision 4, Feb. -22,1974)

Requirements for Auditing of Quality Assurance Program: for Nuclear Power Plants.

d.

ANSI-N45.2.13-1974 Quality Assurance Requirements for Control of Procurement of Items and Services for Nuclear Power Plants.

Institute of Electrical and Electronics Engineers (IEEE):

IEEE-279 (197.1):

Criteria for Protection Systems _ for Nuclear Power' Generating Stations.

IEEE-323_(1974):

Qualifying Class I Electrical Equipment for

Nuclear Power Stations.

IEEE-344 (1975):

Guide for Seismic Qualification of Class I

. Electric Equipment-IEEE-383 (1974):

Standard for. Type' Test of. Class IE. Electrical -

. Cables, Field Splices, and : Connections for?

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,IEEE-383.(1974):

Nuclear Power Generating Stations.

U. S.. Nuclear Regulatory Commission Regulatory Guides (NUREG):

a.

NUREG 0737 (Nov.,1980) Table II.F.1 Clarification of TMI Action Plan Requirements-

.b.

Regulatory Guide 1.97 (Rev. 2 Dec.1980) - Table 1, Pages 1.97-9 and 1.97-13 Prior to-fuel load, Illinois Power will submit an FSAR amendment

- covering the detailed design of the CAM system.

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