ML20028G021
| ML20028G021 | |
| Person / Time | |
|---|---|
| Issue date: | 01/12/1983 |
| From: | Barnes I, Sutton J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20028G016 | List: |
| References | |
| REF-QA-99900289 NUDOCS 8302070327 | |
| Download: ML20028G021 (11) | |
Text
_
ORGANIZATION:
NUCLEAR VALVE DIVISION l
BORG WARNER CORPORATION VAN NUYS, CALIFORNIA REPORT INSPECTION INSPECTION NO.-
99900289/82-03 DATE(S) 11/15-18/82 ON-SITE HOURS: 28 CORRESPONDENCE ADDRESS:
Nuclear Valve Division Borg Warner Corporation ATTN:
Mr. R. R. Testwuide, Vice Pres. & Gen, figr.
7S00 Tyrone Avenue Van Nuys, CA 91409 ORGANIZATIONAL CONTACT:
Mr. P. L. Milinazzo, Manager, Quality Assurance TELEPHONE NUMBER:
(213) 781-4000 PRINCIPAL PRODUCT: Nuclear valves and hydraulic valve operators.
NUCLEAR INDUSTRY ACTIVITY: Commercial nuclear production totals 40% of company production.
ASSIGNED INSPECTOR:
.w.
/-V-8 5 A W. ~Sutton, Reactive & Component Program Section Date (R& CPS)
OTHER INSPECTOR (S):
APPROVED BY:
'dW
/-/.1-Rf I: Barnes. Chief. RRrPS Date INSPECTION BASES AND SCOPE:
A.
BASES:
10 CFR Part 50, Appendix B and 10 CFC Part 21.
B.
SCOPE:
Status of previous inspection findings, followup inspection on previous 10 CFR Part 21 reports, calibration, procurement control, and audits.
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PLANT SITE APPLICABILITY:
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,#.O 8302070327 830118 PDR GA999 EMVBORG 99900289 PDR
l ORGANIZATION:
NUCLEAR VALVE DIVISION BORG WARNER CORPORATION VAN NUYS, CALIFORNIA i
REPORT INSPECTION NO.-
99900?R9/97-03 RESULTS-PAGF 2 of 4 A.
VIOLATIONS:
None B.
NONCONFORMANCES:
1.
Contrary to Criterion V of Appendix ~B to 10 CFR Part 50 and paragraph 3.6.1 in Section 3 of the Nuclear Products Quality Assurance Manual, source control drawings for six 4-inch gate valves were completed and sent to Procurement and Quality Control without being checked by either the Design Engineering Manager or an engineer who was not the original product designer.
2.
Contrary to Criterion V of Appendix B to 10 CFR Part 50 and paragraph 4.3.3 in Section 4 of the Nuclear Products Quality Assurance Manual, purchase orders for calibration services were placed with three vendors who were not listed on the Nuclear Products Approved Vendor List.
C.
UNRESOLVEU ITEMS:
None D.
STATUS OF PREVIOUS INSPECTION FINDINGS:
1.
(Closed) Nonconformance (Report No. 82-01):
Failure to incorporate design change requirements on new drawings.
The NRC inspector verified by review of documents that the corrective actions taken by the Nuclear Valve Division (NVD) were completed in accordance with their corrective action response letter to the NRC dated September 16, 1982.
NVD has generated letters concerning torque values for bolted bonnet type valves, and sent them to all,their customers.
NVD conducted a review of similar type drawings for a repetition of the error reported.
This error was not found in any other drawing.
Meetings were held and documented with all concerned NVD personnel.
As a result of this review, the NRC inspector determined that NVD had implemented their committed actions.
2.
(Resolved) Unresolved Item (Report No. 82-01):
Engineering Department was performing review of new ASME Code addenda only on a verbal basis and incorporation of torque changes into design criteria could not be verified during the inspection.
ORGANIZATION:
NUCLEAR VALVE DIVISION BORG WARNER CORPORATION VAN NUYS, CALIFORNIA REPORT INSPECTION MA QQQAn?QQ /A?-n1 RF91H T9-DACF 1 nf a l
l The NRC inspector reviewed this item to determine if changes to ASME Code l
l torque requirements were being recorded.
A revision to the final I
inspection checkoff sheet has been made which requires all torque values to be checked after the hydrostatic test has been completed.
In addition, a review of ASME Code addenda changes is being documented by the Engineering Department and returned to the QA Department for concurrence.
The NRC inspector determined that the actions taken by NVD will prevent a recurrence of this type of problem.
E.
OTHER FINDINGS OR COMMENTS:
1.
Followup Inspection on 10 CFR Part 21 Reports - The NRC inspector reviewed the final disposition documentation concerning the bushing retrofit problem which was reported in NRC Inspection Report No. 99900289/81-01.
The affected valves have been either returned to NVD for repair, lor repairs have been completed in the field.
The valve guide internal binding problem which was documented in NRC Inspection Report Nos. 99900289/81-02 and 99900289/82-01 was reviewed for current status of corrective action.
The NRC inspector was informed that corrective actions will be completed by December 31, 1982.
NVD er.gineers are currently reviewing the completed documentation and repairs.
2.
Calibration - The NRC inspector reviewed NVD's QA Manual, Section 12.0, Revision N, entitled "Ccntrol of Measuring and Test Equipment."
In addition, Nuclear Practice Bulletin No. 7-1, Revision Q, entitled
" Measurement and Test Equipment Control Procedures," was reviewed for content.
Thirty final acceptance gages, meters, welding equipment, and measurement tools (including calibration standards) were examined for compliance to QA program requirements.
The NRC inspector also reviewed the calibration recall and control program.
Included in the review were the card system, gage checkout cards, log books for inspection, and control of defective gages and tools.
During the NRC inspector's review of calibration standards, it was noted that three of the vendors used for calibrating standards had not been surveyed as required by NVD's QA Manual and procedures (see nonconformance in B.2 above).
3.
Procurement Control - The NRC inspector reviewed for content NVD's QA Manual Section 3.0, Revision N, entitled " Design Control," and Section 4.0, Revision N, entitled " Procurement Document Control." The NRC inspector also reviewed valve lists, source control drawings, general engineering specifications, purchase orders, valve drawings and engi-neering change orders for three customers.
During the NRC inspector's review of customer valve lists and source control drawings, it was noted
ORGANIZATION:
NUCLEAR VALVE DIVISION BORG WARNER CORPORATION VAN NUYS, CALIFORNIA REPORT INSPECTION NO -
99900289/82-03 RESULTS-PACF d nf a that the engineer performing a review of design criteria for purchase documents for one of the customers had not obtained a separate review and approval from the Design Engineering Manager and an independent I
engineer.
As a result, purchase orders were generated which did not invoke the original design criteria for a valve component.
This has been identified as a nonconformance (see nonconformance in 8.1 above).
4.
Audits - The NRC inspector reviewed NVD's QA Manual Section 18.0, Revision N, and Nuclear Practice Bulletin No. 12.1, Revision J.
Seventeen internal audit reports and the results of annual management audits for 1980 and 1981 were examined.
The audit schedule for 1981-1982 was reviewed and found to have been completed in accordance with procedure requirements.
Corrective actions taken and followup activities were also reviewed, with corrective actions identified as having been accomplished in a timely manner.
Audit personnel records and qualifications were examined and found to be in compliance with the requirements of Nuclear Practice Bulletin No. 12.2.
As a result of this review of documentation, the NRC inspector determined that NVD's audit program is being performed in accordance with QA program require-ments.
l PERSONS CONTACTED Ccmpany /kiclear VAlite Dwak Mo r o w A rAIM Porjun Rlco A)
Dates AV0dger/gd /Y-/f-/yd'2.
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