ML20024E063
| ML20024E063 | |
| Person / Time | |
|---|---|
| Issue date: | 07/12/1983 |
| From: | Costello J, Hale C NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20024E054 | List: |
| References | |
| REF-QA-99900519 NUDOCS 8308090112 | |
| Download: ML20024E063 (12) | |
Text
.
- ORGANIZATION: BECHTEL POWER CORPORATION GAITHERSBURG POWER DIVISION GAITHERSBURG, MARYLAND htPUKi IN5FECTION INSPECTION NO.:
99900519/83-02 DATE(S) 5/23-27/83 JN-SITE HOURS:
32 CORRESPONDENCE ADDRESS:
Bechtel Power Corporation Gaithersburg Power Division ATTN: Mr. J. M. Komes, Vice President and General Manager 15740 Shady Grove Road Gaithersburg, Maryland 20760 ORGANIZATIONAL CONTACT: Mr. D. C. Kansal, QA Manager TELEPHONE NUMBER:
(301)258-3776 PRINCIPAL PRODUCT: Architect Engineering Services.
NUCLEAR INDUSTRY ACTIVITY: The Gaithersburg Power Division has a total of 2782 employees of which 1710 are assigned to nuclear projects. Major projects include Callaway, Unit 1; Wolf Creek, Unit 1; and Grand Gulf, Unit 2.
There are also modification / repair / service contracts on 12 additional reactor units.
ASSIGNED INSPECTCR:
D k. h d /b 7/// /93 J.
Costello, Reactor Systems Section (RSS)
Date OTHERINSPECTOR(S):
l APPROVED BY:
$3 C. J @ le, Chief, RSS Date INSPECTION BASES AND SCOPE:
A.
BASES:
10 CFR Part 50, Appendix B and SNUPPS PSAR, Chapter 17.
B.
SCOPE: Evaluation of supplier performance and followup on previous inspection findings.
PLANT SITE APPLICABILITY:
DESIGNATED ORIGINAL Docket Nos. 50-482 and 50-483.
AA Certified By
,d & m (ly g h 8308090112 830718 PDR GA999 EECBECH 99900519 PDR
,_,.,_,,m,,_-
. _., ~. - _... _
- ORGANIZATION:
BECHTEL POWER CORPORATION GAITHERSBURG POWER DIVISION GAITHERSBURG, MARYLAND REPORT INSPECTION N0.:
99900519/83-02 RESULTS:
PAGE 2 of 4 A.
VIOLATIONS:
None B.
NONCONFORMANCES:
Contrary to the requirements of Criterion V of 10 CFR Part 50, Appendix B ar.d SNUPPS project procedures, the SNUPPS Project Nuclear Quality Assurance Manual was not updated as required.
C.
UNRESOLVED ITEMS:
It did not appear that the requirements for control of supplier and subcontractor special processes contained in Gaithersburg Power Division Nuclear Quality Assurance Manual were being properly implemented.
See Section E for details.
D.
STATUS OF PREVIOUS INSPECTION FINDINGS:
1.
(Closed) Unresolved Item (80-02): The August 15, 1979, supplement to IE Bulletin 79-14 states that where physical inspection is not practicable (e.g., for valve weights and materials for construction),
the licensee is expected to verify conformance by inspection of t
quality assurance records. The NRC inspector raised the question of l
whether piping cross sections should also be verified by examination of QA records. This matter was referred to NRC HQ for resolution.
NRC HQ did not issue any additional requirements to Bulletin 79-14 requiring examination of QA records of piping cross sections.
The original concern of piping cross sections being verified by examination of QA records originated in the Perry project. All of the IE Bulletin 79-14 work has been completed on this project.
2.
(Closed) Nonconformance (83-01): One Field Change Notice (FCN) and two Field Change Requests (FCRs) were not completed within 60 days after receipt in Engineering.
The inspector verified that Bechtel had completed the corrective l
and preventive measures described in their letter of April 28, 1983, l
to USNRC Region IV. This included the revision of EDPI-4.62-12 to allow the review-through-approval process of FCRs and FCNs to exceed 60 working days under extenuating circumstances provided these circumstances are approved by the project engineer.
l l
' ORGANIZATION:
BECHTEL POWER CORPORATION GAITHERSBURG POWER DIVISION GAITHERSBURG, MARYLAND REPORT INSPECTION N0.:
99900519/83-02 RESULTS:
PAGE 3 of 4 3.
(Closed) Nonconformance (83-01):
Nine FCNs and seven FCRs had been closed, but there were no entries in the logs to show that they had been closed.
The inspector verified that Bechtel had completed the corrective and preventive measures described in their letter of April 28, 1983, to USNRC Region IV. The preventive measures included a training session conducted by the Document Control Supervisor covering the requirements of EDPI-4.62-12 including the maintenance of FCR/FCN logs.
E.
OTHER FINDINGS OR COMMENTS:
Evaluation of Supplier Performancec:
Chapter 17 of the SNUPPS PSAR, applicable SNUPPS project and Bechtel Power Corporation procedures were examined to determine quality program commitments.
To verify implementation of their commitments, numerous specifications, audits, and purchase orders were examined.
Relative to the documents examined, one nonconformance (see B above) and one unresolved item (see C above) were identified.
In reviewing the requirements for control of supplier and subcontractor special processes it did not appear that these requirements were being properly implemented.
Gaithersburg Power Division Nuclear Quality Assurance Manual (GPD-NQAM) states in part, "For shop-inspected items, Bechtel Procurement Supplier Quality Representatives shall assure that suppliers special process work is performed to approved procedures and by personnel qualified to the applicable requirements." The Bechtel Procurement Supplier Quality Manual states, in part, under Surveillance Inspection, " Request the supplier to furnish the names and addresses of subsuppliers who are to furnish custom equipment fabricated in their shops that will be shipped to the prime supplier's shop for final assembly and inspection.
Fabrication, examination, tests, and operations that the SQ representative normally witnesses will be performed at the subsuppliers shop."
Examination of the records of Comsip Customline Corporation show in the audit report that special processes were not applicable (N/A), yet most of the welding is subcontracted and records show extensive repairs and rework were necessary.
Also in reviewing the records of Julius Mock and Sons, Incorporated, it was fcund that material subject to Bechtel surveillance and acceptance j
had been rejected at the Callaway site for poor welding.
~
l ORGANIZATION: BECHTEL POWER CORPORATION
~
GAITHERSBURG POWER DIVISION GAITHERSBURG, MARYLAND REPORT INSPECTION N0.:
99900519/83-02 RESULTS:
' AGE 4 of 4 It does not appear that these actions are in conformance with commitments.
This area will remain unresolved until the next scheduled inspection when these items will be reviewed in more depth.
.,v-. ~.,..
.-,,m,_
PERSONS CONTACTED Company Beck &cl / 6P O Dates f/ 2 3 - 2.7/6 3 Inspector J. R. (a sh//s Docket / Report No. 994 d d f/ 9 Page l of f
NAME(Please Print)
TITL.E(Please Print)
ORGANIZATION (Please Print)
? ? $rikel hk N4V* Y4'l/Y
]c
/e/
3.k. M t C O (t rf; c [ c Cp A S u pt. A w f o k ni p.itecu o u co n bra Lu.
V.2 ktd DE It r21sc i
f/hr(<r kard Y'
- 1 14, kW/D. (
fk lC 1-b0 OC. Ca h SL)kV-S H1 ll-. O S PilDTE G/f Seslow I/
i 2, d.iCH M90r, GS - Cowhc0 %.
O sI.
koEdLEL kRondT 4A Vsnaceas kknAeno L Sv#/NdOuuky Sury.
r
g3 og Rcv. 3-12-75
?
ATTENDANCE LIST.
COMPANY: Beckkl P,w < Co<.,lGPD
-DOCKET NO.999CO SI9 Date:
f/27/83 i
l Pre-Inspection Conference @ Pbst Inspection Confen nce s
(Please.
NAME (Please Print)
TITLE (Please Print)
ORGANIZATION Print)
J. R. r-s +e lla P<;meto.I te ssaa,e owRc Ra. tv D C. Krts a l DwwowGA Mwea thecxri
- f f.13 20iJiv' DIVIStod SGM4/M bed TEL KRoEALER bea A8 MGR So9ts hthwt t
ar zS,cn w her-A2n zu /.
4 E iAAEB2tMrJ hmr[d SuikRVeR %Mrsc hp h 0- $ g)(A.PpS fCHrQ A sfh oow, d%2av Lih Arwr t.
l
$.(. W Et/ W Seftd/ baim bem
',ya u n k k
' s,%L. mre
'hcd,d V
('
-]osem /]'SeH 'l'@ A///en
'a i
8 I
i,
Inspbetor j. f. Cochi/s Docket No.39sooffe' Scope /Hodulo 38 99 2 /Eu,1u.1.
of Report No. 63.o 2 DOCUMENTS EXAMINED 6 plier ker(,v.. c e Page /
of 6 f
1 2
TITLE / SUBJECT 3
4 I
2
/046 6 - c I1o (o)
%Gi e,1
<. : t se I;,,
r, p,.,,1.
,s.
Io//s/so Is of
<#ve r t u r I C+
I 2
1 1& 4 6 & - E -8 G 1 (o 1
~ Ta<La s e.I
%,,:s: cal:.
Fa r t.a a.v,1F fo/6,laI 7'
%ield J h sI<
< ~ M :,a a lla 3
1 I o 46 6 E -o 3 o fD\\
% L to 1 Sp :1:r 4:a, s v-f, L:4 s/9181 Io A m al ' fr-
$.ay;Gs4 s 4-2 I h 4 6 6 - J - 1 1.[ A ( O h AL-2
$ o :$iral!--
F*a v Carismia 3llel8 I C
r P er s e u va Cauaa s nr P-L 2
I s.Is 'r.}19 6
S Z
le4 G &
M - 612.1 f o. \\
Desia,n C,aestite t;os I
a A:r faal:J:aaima tJa; Fe C,
2 I o 4 6 6 - J - Kfa(O)
Tea.L, e I caec:(;aat:aa fv saias a e.
3/z e/s1 11 r
....Iu aa va + a s, <.
3 2
I o + G G - J 1 a I f a.,\\
G aL t e.I S, - :1; rat; Fe v A a.,; ); e v, 9lS9/19 6
o 4,, J P., ie I a 4 6 6 - c I 3 4fo)
%Ln:r I < e a,' i: r 4:
C. a Me.lsa r -
Is.lsols t lo JR 1.
of G,,1
'An,L s L )+1 Columns:
j Document Types:
1.
Drawing 5.
Purchas Order 1.
Sequential Item Number 2.
Speci fication 6.
Internal Memo 2.
Type of Document 3.
Procedure 7.
Letter 3.
Date of Document 4,. QA Manual 8.
Other (Specify-if necessary) 4.
Revision (If applicabli O
~
~
~
~
Docket No.meansrd
] Inspector J. R. Ces4,11,
'E "D 82-'2 Scepe/ Modulo 3 8 9 9 2 / Evole afiaa of DOCUMENTS EXAMINED
,Perleamaase page 2
or g Suppla.er 1
i i
1 2
TITLE / SUBJECT 3
4 i
O 2
l D 4-fo & - C-t o 1 A (D) 1 ~e a m i r D.
<a-
- C;r l:-n K. Taul ILLu 1%l39l8 2.
04 6 - ra Ja fn a n c la+
Aad ar Em Ike 3.l2 C./81 0
Ih 3
E D PT - 4. ((- o Pra;-al M.L. :sl La si:e:s:aa (snapos\\
I l-3 f D P - 4.1 tG na rie En a : na a r *m a Dae um.oa+s 9/2B/19 2
I2 3
EDPI 4.re oo sa. a : A,a u a a Ad Rav ia w: a,a su a.1:, a
$f1818I 4
L - : ama r ta'-
AA t,% I.'L Vaa:C a J:.a Dam >*La a
I3 3
E D P
- 4. 60 -
Pr a e a s n:.aa '
C-e ra.2: n A 4: -
Raa ais
.r/s tlia 3
inNn")
r/1EB3 I4 S
6 D PT. 4.&I e t Afaae-a4,ananark L maris i
I5 3
f D PE - 4. & S-e I G,a,.f ia v Dev;aissa Dina-s;11a P., a a u
.$lan}nt A
l l
1&
E D PT - 4. 64 - o r Review di Cu,e,a l in v A.,J:s, L av-v, m inis:
'I e
And Q.It t; Sa rvn;Il-. -
R, a-a 41 I ~1 8
'fuo rp.e -
P Ras t er roncunsa onasst/canoraaer
+/s 1 A ss o caransar asraoa i
\\
Ma n,-
. 4 G re Inva Aaka R,an l' L a,a (saar er s,1 4 ) u,l a u 11 IA B
Sis t,181 4-l 18 C
9, c. I o 4 & & - M.1 r4 - s.
L aelia Cn =a.n a m e Al eelea r WYs i
j ff ra t a m < <
t l-l l
Columns:
Document Types:
1.
Drawing 5.
Purchas Order 1.
Sequential Item Number!
2.
Specification 6.
Internal Memo 2.
Type of Document 3.
Procedure 7.
Letter 3.
Date of Document j
4.
QA Manual 8.
Other (Specify-if necessary) 4.
Revision (If applicabl j
l
Inspector J. R. Cebella Docket No.Seseod Report No. as -e z
$cepe/Hodulo 38 9 9 2 /6velvalina af
~
DOCUMENTS EXAMINED Supplier,Perta r a a ne e Page 3
of 6 1
2 TITLE / SUBJECT 3
4
~
1 o 4 4 & - M - r r') (c)
D e < ;-a Caa :.C;a 4 ism - Fe e Wvr IIls b, 3
20 1
$4 nimers Asus Sa Ko "Gl' tl B
Re. Av2 4 Rnarel na L a s tie Ca aans 9/sol~18 s N11 sh, 22-B Re.esA a.C awe 4 o.,
l e s lie C.-m E-a-.y, Pra s s ura P. b.
M-r + 1, c<a s L; val.or R.lia t sliv/s t is 13 i
L c a.a r
- v. u. a aa l..r 1+
6 L aa<l 4
Aud 4 crea.
L iva
- s. C - a - c-a n -
9/11/m1 am
& & -J - E ns (c)
RoraNaum4-Ele s Fri est PlesaNn 9/s els 1.
/I 1C f
Io L.
DoF4e+m& al Pras' sura Tra n s sm il tre n 26 f
164&6 - J-16t A fo)
G eneral As-adra 1"M r Ra 1.~a t taa 11/1 r/s t 1!
Ma milar.*m a Mal: 1:a al a 2 ~1 C
fa4 6 6
- J-4 81fo Y Transom. rete.
~ De 1 aval, Clo s s rm -
3l13/c!
+
LeveI T a r 4ru,a emi a4t a.
104 4 & - J - Tr =1 A fo )
rrr na k.a, Dal+a P.
tulta oaa, e s/s'/sn 6
2B C
% ;teL-,
Document Types:
Columns:.
1.
Drawing 5.
Purchas Order 1.
Sequential Item Number 2.
Specification 6.
Internal Memo 2.
Type of Document 3.
Procedure 7.
Letter 3.
Date of Document
- 4. QA Manual 8.
Other(Specify-ifnecessary) 4.
Revision (If applicabl(
9 e
9
Inspector J.12 C.,J,//a Docket No.gsgoosis
- /
3~88 Scope / Modulo 38 99 2 / Ev,/vali,,
of DOCUMENTS ELVilNED SeprIier,Rrrle em a me e
' p;tn e 4. ( o f 6 3
4 1
2 TITLE / SUBJECT to.
vei-aa. o. sa l;u. A s e u<-aa, mar a.1 =.-ils),e z
29 3
Ceek o.e IV du Lee suuros Pa. :a.I M--> i,
- F caera Hva Aatzan 30 B
Oual:J Cu rn lli-us 'DI Ise As -A-8 94, Julius Maak ' '
3/s4hRt 3-3 o 6, r-e a
Olssiskw si B
Raa<4 ai Aud:s LI:un Muk 1 taa n. r. e -___
ia *1r JLIi.i M L b.l4 s solst 31 B
Ou,IiI.,
Saeva:blamar *Ra,aal h,
$-eA t
$nf
- d' 31 A
Ne R 1 s so - 6 a -c.
La: 1 li n,
- 1. n.;1 w-a, stL
,/
a i._
z waar I; tJ G r1 Ialius MA n r~ r ras.
'O C ns.u l Pu:I I
7/9YBi
~
3 4-B Re Au d i l-
-Raeul
$1;u e
.MaaL L T-a a Tse
'^
{ AJSini~
Sc 8
'R,a ul s4-Andi4 Ja liu s Mark n r-e, ra a.
-.a 16 B
Cao99s P ratsas Pesa ura u t.
M--.' 2 I s)B 1.
s&
S'1 64 dueira.-
Q u a l,'t.
A s s u ra n e a Manual suu rws n :- F 116 /1 8 1
l t
36 R
___ C W ler 19A.n-4arv991 Ps A nt SaaL& 1 Ou lit A nsur =
idBI 4
y Pr u va -
fa r N aL., Pm-r Plamin e
/
Document Types:
[
Columns:.
1.
Sequential Item Ntaber, 1.
Drawing 5.
Purchas Order i!
~
2.
Type of Document 2.
Specification 6.
Internal Memo 3.
Date of Document I
3 Procedure 7.
Letter
- 4. QA Manual 8.
Other (Specify-if necessary) 4.
Revision (If applicabl(
'L f
j'
- Inspector
.J. R. C8 5 4'* #
DocktTWo.~ 9990d ft1.
~
l';cepe/Hodulo 3 8 9 91 Ev. I v. fin a cf
-00CUNINTS EXAMINED
$<gptier Perfo rasene ce Pags S of 6 1
[
l 2
e TITLE / SUBJECT 3
4
'1]se/as 3G O
4 Ga;ikerslura, Pawe< Divis son Ma alea r Du.Ist Ansuvamer 43 Ito Ma n u I-40 4
4-Gal +k ersk ura
'Powec A isiss,
a u slt An<ueaua. D a. 4
.a 2)2sla s o
y 4
Pen r elu e-a Ana I
\\
41
+
Pr a e. o rw - a +
C,mmn,<
oval:1.
A nual slic/st
'?!i' I/Y4Avv l
- 42 8
O a a ll1 Suvve:llENra
' kra als tot' hva rp4
' cas. c ro Ise.
y
/
C'9/ss
~
j fusIa I:n Disi:1 ;a.,
Maie (m +rar Basr2 fu a Is th'm e Ca ra.
4/4 - 8/B \\
l 48 8
Re,naeF e $-
Av dl1 ea C,.a e, a -
1)!1l e 1 l
44
%6 0. C. S.<,aul,^R-aLI,1
- 1. '
- w. D. Wlli a.s fuLjaal es see_ _
3-l G s F. l,'s a
Tn e.
L ses da Ai1.
s/s/s A 4C 6
f.<3 a a e ust I P raE1.
r to
>:a c 1 o.
a 4 /rv/s 1 li y
4 c.
8
- L,,.Ii,.:
P.< t <
e, c.<, ta, Iin R,.. + e.
- a eua s rs.,
3 hole r 4 *1 8
9/23/8a 48 A
% a ; F. a.+ i.e 04-Ge m I Re a s,; rr a. '4s Fav-tw na llo.,-
G u,9.L A s e u ra a re Pr a <- a a
- r.,
n.,h5.2.1;x2 1n/rr/ 7t'
+
H ala.a l), l 4 Paw'e Pl* ed (p 4 rm, 104 4 C - DA i
r s
Document Types:
Columns:.
1.
Drawing 5.
Purchas Order 1.
Sequential Item Ntsnber 2.
Specification 6.
Internal Memo 2.
Type of Document 3.
Procedure 7.
Letter 3.
Date of Document 4.
QA Manual 8.
Other (Specify-if necessary) 4.
Revision (If applicabli e
e
Docket No. 939ogs p3 IInsp ctcr J. R.
Car fello Report No. #3-01 Sc pe/Hodule 38 0 9 2 6valv^N8* 8b DOCUMENTS EXAMINED Lpplier Pe r f* ** * **
- page din of 6 3
4 1
2 TITLE / SUBJECT e/,In 49 C
l o 4 G G - c - I s l (c )
- Cive, G a..<,4;,a M;u,II.,. e,a s tilnin as 14 pr 1/ s c/s a g,,,
waterN Al peerf., ra,.....r.J
+h.she I
ale n.
co c
1 o 4 & s - A - o,4 (o).
J vit us z o a f o h,' C o.e r i.o s/s/,a 4-cu s +,
I,*,ee c.a,a, a ta CI C
104 6 6 - J -
C,sta,I B.<ds 1/n/, rr 1
C1 C
le +6 6 - M-os sfe),
l.isenisel l
..a
( a,.. <. ti Com4*inema.J 6a: 12.-.
P. l.1 fr. a -
b oa: I,'avy A1 Rad w-al -
,Jsle t-T3 8
NCR de., 1sa - &r sa -e Sv ll;ma W.4aa ll a.4 Daarm r Ila.u.~
Pa. a +
[4-A Ou a l.' 8 Cu rar ill a mr-Plan Al.
Io#6 6 -e-I S cives Ilsslas I
3
- a.. I a.....
A, u o s s - c - wr ranves r/n/s L
/
fr B
' oa. I;h, sa ve-II e >
Pla.
Npl at Aal;f C,'v a r near C.n,-a y
&,h-s /s t cc e
57 8
Trale he Rerarin C. R v-u m, W.c.Cuad s.
J. We,a Lla r a
j Document Types:
Columns:
1.
Drawing 5.
Purchas Order 1.
Sequential Item Number 2.
Specification 6.
Internal Memo 2.
Type of Document 3.
Procedure 7.
Letter 3.
Date of Document 4.
Revision (If applicable' 4.
QA Manual 8.
Other (Specify-if necessary) k l