ML20024C159
| ML20024C159 | |
| Person / Time | |
|---|---|
| Issue date: | 06/14/1983 |
| From: | Barnes I, Oller R NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20024C154 | List: |
| References | |
| REF-QA-99900389 NUDOCS 8307120334 | |
| Download: ML20024C159 (14) | |
Text
.
ORGANIZATION:
W. J. WOOLLEY COMPANY OAK BROOK, ILLIN0IS REPORT INSPECTION INSPECTION NO.-
99900389/83-01 DATE(SI 4/?5-?o/83 ON-STTF WOURS-
?A CORRESPONDENCE ADDRESS:
W. J. Woolley Company ATTN: Mr. A. Bonifacio Manager, Quality Assurance 1315 W. 22nd Street Oak Brook, Illinois 60521 ORGANIZATIONAL CONTACT: Mr. A. Bonifacio, Manager, Quality Assurance TELEPHONE NUMBER:
(312) 654-2700 PRINCIPAL PRODUCT:
Containment airlocks and doors.
NUCLEAR INDUSTRY ACTIVITY: Approximately 50 percent.
ASSIGNED INSPECTOR:
h
(-N -83 R. E. Giler, Reactive and Component Program Date Section (R& CPS)
OTHER INSPECTOR (S):
i APPROVED BY:
V< 8%
6-A-G I. Barnes, Chief, R& CPS Date INSPECTION BASES AND SCOPE:
A.
BASES:
10 CFR Part 50, Appendix 8.
B.
SCOPE:
Nonconformances and corrective action, procurement source selection, procurement document control, evaluation of supplier performance, and internal audits.
PLANT SITE APPLICABILITY:
p ~g..
Not identified.
Cortified ry L(qgg g 1
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8307120334 830617 PDR GA999 ENVWOOL 99900389 PDR s
J
ORGANIZATION:
W. J. WOOLLEY COMPANY 0AK BROOK, ILLIN0IS REPORT INSPECTION NO.:
95900389/83-01 RESULTS:
PA3E 2 of 4 A.
VIOLATIONS:
None B.
NONCONFORMANCES:
Contrary to Criterion V of Appendix B to 10 CFR Part 50, and para-graphs A15.5 and B15.5 of the W. J. Woolley Company's (WJW) QA Manual, corrective actions for seven deficiencies found during a survey by WJW of Seal Master Corporation in January 1983 had not been submitted by the vendor within the required 30 days.
C.
UNRESOLVED ITEMS:
None D.
OTHER FINDINGS OR COMMENTS:
1.
Nonconformances and Corrective Action: The NRC inspector reviewed Sections A15.0 and B15.0 of the WJW QA Manual to verify that these activities were controlled by the QA program.
A review was also made of four completed corrective action request records associated with audits of vendors and subcontractors, a disposition request log, four WJW disposition requests, and related records consisting of two Graver Energy System nonconformance reports and two Stone & Webster energy and design coordination reports.
The record review also included the WJW status of documentation list for four shop orders at the Woolley Manufacturing Division shop in Canton, Ohio.
This review was performed to verify that noncon-formances in work at WJW's subcontractors and vendors are controlled l
and documented.
Within this area, no nonconformances were identified.
2.
Procurement Source Selection: The NRC inspector reviewed paragraph A4.2 of Section A4.0 and paragraph B4.2 of Section 84.0 of the WJW QA Manual to verify that this activity was controlled by the QA program.
i Review was also made of two procedures which governed survey and audit of vendors and subcontractors and qualification of QA auditors, the current approved vendor / subcontractor list, and the survey and/or audit m
1 m
ORGANIZATION:
W. J. WOOLLEY COMPANY OAK BROOK, ILLIN0IS REPORT INSPECTION NO.:
99900389/83-01 RESULTS:
PAGE 3 of 4 qualification records for five vendors and subcontractors.
This review was performed to verify that evaluation and approval of vendors and subcontractors by WJW include such measures as: (a) onsite survey of capabilities including the QA program, (b) a history o' subcontractor's performance, and (c) an annual resurvey or audit.
Within this area, one nonconformance was identified.
This matter concerned a WJW vendor's failure to provide corrective action within the required 30-day period for deficiencies identified during a WJW survey (see paragraph B). During the NRC inspection, WJW requested and received documented corrective actions dated April 27, 1983, from Seal Master Corporation.
3.
Procurement Document Control: The NRC inspector reviewed paragraph A4.3 of Section A4.0 and paragraph B4.3 of Section 84.0 of the WJW QA Manual to verify that this activity was controlled by the QA program.
Review was also made of a procedure which governed the preparation of purchase documents, and nine purchase orders and associated documen-tation to various vendors and subcontractors identified on the WJW approved list.
This review was made to verify that the QA program procedures were being properly implemented and that procurement documents suitably included or referenced the necessary requirements for materials, items, and services.
Within this area, no nonconformances were identified.
4.
Evaluation of Supplier's Performance: The NRC inspector reviewed Sections A7.0 and B7.0 of the WJW QA Manual to verify that this activity was controlled by the QA program.
A review was also made of vendor fabrication and inspection plans in regard to WJW witness and hold points and an examination made of related documentation such as WJW planned fabrication inspection schedules and WJW inspection report records for four contracts inprocess at WJW's subcontractor shops.
This review was performed to verify that the purchaser evaluated supplier performance.
Within this area, no nonconformances were identified.
l e
I l
ORGANIZATION:
W. J. WOOLLEY COMPANY OAK BROOK, ILLIN0IS REPORT INSPECTION l
N0.:
99900389/83-01 RESULTS:
PAGE 4 of 4 5.
Internal Audits:
Th NRC inspector reviewed Sections A17.0 and 817.0 of the WJW QA Manual to verify that this activity was controllec by the QA program.
Reviews were also made of a procedure governing the qualification of QA auditors, the qualification records for 7 lead auditors, records of the internal QA program audit performed in November 1982, and 21 completed CAR records associated with the November 1982 audit findings. This review was made in order to verify that: (a) planned periodic audits of all aspects of the QA program are performed in accordance with written procedures or checklists by qualified personnel, (b) the results are documented and reviewed by management, and (c) followup action is taken where indicated.
Within this area, no nonconformances were identified.
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