ML20024B540
| ML20024B540 | |
| Person / Time | |
|---|---|
| Site: | Crane |
| Issue date: | 04/12/1979 |
| From: | Fairbrother D BABCOCK & WILCOX CO. |
| To: | BABCOCK & WILCOX CO. |
| References | |
| TASK-06, TASK-07, TASK-6, TASK-7, TASK-GB GPU-0295, GPU-295, NUDOCS 8307090101 | |
| Download: ML20024B540 (28) | |
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7 4.' tion for the, period of time the pressurizerrel'ief volve vas' open. The e.c.
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INSTRUMENTATION:EPRORS W-The priz.ary concern raised about instru:nentation accuracy has been the
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possibility of abrorbed hydrogen in the referenes coning rapidly cut of
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presuurizer levd measurement vould read higher chan the actual level. This L
potential problem is reported in all Westinghouse SAR's and is stated to be F.
I the reason for a<* ding a bellows seal to the reference' leg. ELW conducted g,
k tests at ARC in 1977 to determine if effervescence 'of hydrogen in the refer-I. -
t ence leg was a probles for B&W plants. nese testa demonstrated that foe a
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10 second transient' from 2300 psig yo '1400 psig, there was c.o measur'able loss I. ;
On continuation of ' Ee transient from 1400
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of veter in the reference leg.
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\\. :ths pressure has decayed to Lder 400 poig (Tigure 1 and 2). Therefore, for.
the THI-II transient do lon of water from the reference leg would be ex-pected.
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The possible imats,i:sentation errors hav-miso beari calculated.. A realistic -
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E. A. Vomack to Distribution. 'Tressurizer Level Haasurenent.
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Instruction #196" o
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E. U. Swanson to D.' u, LaBelle Pressurizer Surge Line Configuration."
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April 6, 1979
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.e C. J. Hudson /.T. Snow to R. N. Tornov. " Surge Line Design Criteria."
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April 10, 1979 4
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C&I Task Torce to E. K. Vomack. " Pressurizer Level Mease.rement."
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April 10. 1979
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D. V. LaBelle/A. Citarakhani to E. A. Vomack, " Pressurizer Level Erro,r -
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7 Instruction
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,r THE BABCOCX & WILCOX COMPANY
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E. R. Kane bT
..JffER GENERATJON GROUP A t/ sc(.w.fr#1
- 0. H. Roy
', $ g To l
J. H. Taylor g
DISTRIBUTION ij@
i e Froe
- 0 E. A. ICIACK - MANAGER, PLANT DESIGN h
e Cust.
File No.
- i
_.O or Ref.
Sutd.
Date s
PRE 55'URIZER LEVEL HEASUREMENT
~..,
APRIL. 6,19h9 - 1:10 P.M'.'
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p O!STRIBUTION
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T. %.:1' g E. W. Swanson D. B. Fairbroth
, D. W. LaBelle
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The NRC has questioned the adequacy of the B&W pressurizer level measur'ement
- a v..
5:.
stating that an erroneous readir.g led the operator to prematurely turn off
' j,-
- p.
the HPI pump. It was also stated that the B&W design was unique in the
!. N-Indus try. The areas that may be unique are the level measurement arrangement l'-
f [-
and the surge line configuration. To develop a reply the following information i
g..
. is needed:
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1.
' A comparison of the pressurizer level measurement on THI ?
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Westinghouse and CE plants.
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E. F. Dowling.
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2.0 The differences, if any, between the.THI-2 pressurizer. level measurement i
/.j. 'I ;E-and that used on other B&W plants.
E. F. Dowling.,
p.
3.
A calculation of the error in the pressurizer level measurement under-4 P.
two conditions:
E. F. Dowling.
r i;'
p a.
Realistic ermr assessment based on negligible instrunent f
error and a realistic assesscent of process effects.:
+
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b.
Worst case error assessment based on worst case instrunent
.f. ji F-errors and a conservative assessment of process effects.
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A couparison of pressurizer surge line configuration on both current.
v
~
and early generation y,, CE and B&W plants *.
E. W. Swanson.-
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5.
Using the infomation in 3 and' 4 above, an assessment sh6uld be made of a
..{
Z actual versus indicated pressurizer level throughout the THI-2. transient.
-?
f D. W. LaBelle,.
)o i
[
a:
The primary known differences between the B&W and Vestinghouse designs
. M are in the use of an isolated reference leg by Westinghouse and in the use of iE*, - F a continuously sloping single line by our competitors. The information in o-the WSAR's' and the ARC tests on effervescence in the reference leg should be-L used to biacket the process effects.
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April 6.1979 - 1:10 P.H.
k.y}q-i
.M.;;.N. Pressurizer Level Heasurement - Page 2 Q==
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~
. The overall task should be co-ordinated.and pulled together and documented in H
.. f4 sur: mary fonn by Messrs Swanson and Fairbr.other.
[
-.C The response is requested by April 9.
Results should then be presented to Roy.,
~~
Taylor. Wocack and Suhrke before release.
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T E BABC0CK & WILCOX COMPAllY POWER GEllERAT10ft GROUP j$,f u t.u,./ n 2.
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.u h:. yp D. W. Labelle, Safety Analysis
. To l
-i f R Fron sos ess-s' I h" E. N. Swanson, Plant Integration
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File No.
Cust or Ref.
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April' 6, 1979
_.j p Pressurizer Surge Line Configuration g k 1
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- '.. ~5 The follo. ing information is available about the desf gns of the '.
p pressuiiz.er surge lines:
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No loop seal ~ exists for later W plants.
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r
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Probably-no loop : seal exists for 'later CE plants..
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No information is available for early plants'. -
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Drawings 1 and 2 show plan and elevation views for ]f, plants.
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Drawings 3 throtigh 7 show the Combustion Engineering layout.
i ;-
- 7. ~
~j b Superimposing drawing 6 over 5 allows us to estimate that the
~
'~
vertical distance from the pressuri:er outlet to the hot leg f
"~'
! fi' t ?:
e,7 *
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[ M is 12.S'.
Other B41f plants are similar but not *
..,; E Drawing 8 sho'ws Thll-2.
~
' Skip Hudson.is preparing an information package to be...;
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exact;,
v.,
l available 4/09/79.
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. 2. 'J.W. Mitches to J.H. Taylor /C.F. McPhatter. Configuration y,Q
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4/4/79.
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Rt Over the last few days we have been trying to determine the desien basis of the
- FIJ, pressurizer surge line reuting, and especially the loop sesi that it contains.
@?
The only design requirement that we can positively identify is that the surge 4
line/ pressurizer arrange:ent cust be suon to allow pressurizer. draining and The STD-205 E'
- alaintenance while keeoing the core covered and decay heat operating.
require.?.cnt is that the surge nozzle shall be 20" min above the cente y
t.
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metrd and has the surge nozzle cccing off the middle of thz pice in the horizontal outlet nozzle.
The pressurizer. ho.rever, is abt 30' about the snrge
.-nozile so caintenance can be perfor:cd during refueling.
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'run 'of the outlet nozzle.
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1 ' ' 1!e have co11ceted several opinicns about why tlie surge line is ro~uted the way it
. k+'C is and they are as'follo.ss; k'.
Tom Helms thought that a loop seal may have bee'n specified in order to ntni-4 mize the collection of non-condensables in the pressurizer steact bubble t hich 1.
Having a loop seal may a;
g[Mgould ir. r.eirn the effectiveness of the pressurizer..also reduce the frequenc
?. t !
L,
,g 4he pressurizer.
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Having a loop seal of sufficient height will preserve the pressurizer sater
- *,a inventory above the cressurizer heaters under certafa circu= stances such as M,h
.'2.
-when there is gas (no catter what the pressure) in tic area of the surge *We
.D' mozz1c in the pricary(icoo.TECO).
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P ants except tiSS-14 l
! E-One of the pricary deterninants of pressurizer location / surge line routing is
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building layout and equi;r.:.cn Iccation. ?!e feel this responsiveness to
.Custccer's recuests acco.;nzs for our varied oressuri:er locatica and cay have
- I
. contributed to the original 1 cop seal and sW,cquent continuation of this e
p design.-
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Although the Control Analysis I'roup has never soe'cified a requirerent o 7 yyn 4.
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IM-ventory is not reoutred for safety injection during an accident.
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We also performed a review of the Combustion and 8kstinghouse arrangements and k
Data we have found suq est that found that neither one contains a loop 5.eal.
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L'estinghouse has a continuously inclined surge line with the oressurize 4't..
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.0 nozzle. above the hot leg.
but the bottom of the pressurizer is above the hot leg as in,H E
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0 Fron C&I TASK TORCE. LOC CI #141 e
File No.
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O or Ref.
Cust.
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Date
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8 4'
T APRIL 10. 1979 L
$ su. i D.
REFERENCE:
E.A. WOMACK TO DISTRIBUTION 4/6/79, 1:10 P.M.,SUBIECT:
u PRESSURIZER LEVEL MEASURDG2fT
- '- M' ' ~ '? .
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- c. L,
..,. ' ' - O....
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.I ITDi 10F REFERENCE LETTNR t..
+
C.E. USES A DIFFT.RE;TIAL PRESSURE TRANSMITTER VITH A REFERDICE LEC TO
- ~r -.. c.
r MEASURE PRESSURIZER WATER LEVEL. DETAILED INFORMATION IS NOT AVAILAB
~ t.
S WITS A REE RENCE b,
- VESTINCHOUSE ALSO USES A DIFFERENTIAL PRISSURE TRANSMITIER.
I
^ '.
LEC. BUT THEY HAVE A BELLOWS SEAL IN A POT AT THE TOP OF THE REFERE c
,,.-....,a..,..
L r.
U, 3-
- ITDi 2 0F REFERENCE LETTER W
.THE BASIC PRESSURIZER LEVEL MEASUREMDTI TAPS AND TRANSMIITER 4
E..
PIPING AND ROWING FROM THE TAFS TO THE TRANSMITTER C.
ALL PRESENT b&U PLANTS.
t.'.
ARE DONE BY THE LTIILITT AND WOULD THEREFORE, VARY TKOM PLANT TO PLANT.
m.
+
-~
.g.
7, El ITDi 3 0F REFERENCE LETTER _
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rg '*
" REALISTIC" ERROR (TRANSMITIER TO RECORDER)
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" WORST CASE" ERROR (TRANSMIITER TO RECORDER).
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(THE ERROR CALCULATIONS ARE ATTACHED)
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i VORST CASE (SUM OF ERR 07.3) EXTRDIES TRAMSMITt 3 ACCUKACT (SOURCE bCCO E21-17) 0.5% OF UPPER RANCE LUTI h
TUTERATURE ETTECT.0l*/*F N
I
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APPLICATION ACCURACY RANCE ~~.
2.5 I.5 = t 1.25
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[if C APFLICATION T DPE3ATURE ETTECT 126-70*? - 50 x.01/*F x 400 = +1.25%
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D DSITT OF WATER CORRECTION = t 1.00I OF CALIBRATED RANCE g.
TRANSMITTER DRITf =.15: (3 MONTHS) x 4 = t.6% TEAR
.g y,.
]. % p.
surrg.T vouAct EFTECT (TRCH 113 VAC) =.005%/ VOLT t 10 VOLTS surra rREqucCT ErrECrs (r205 60 HIErz) =.025Z/EZ t 2 HZ.
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sgryu VOLiACE EFFECT =.005% x 10 = 1 05%,
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sun OF ER.30R5 TRANS:s'ITIER
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TDTERATURE
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e t.
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TE = + d 1 252 + 1.02 +.62 +.2 j
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TOTAL TRANSMITTER ERROR = +1.9% x 400 + 7.6" H2O 1
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I" ASSWFTIONS: 1.
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THE BABCOCK & WILCOX C0hiPANY CC:
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9 H. ROY 1 i
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y, l
E. A. WOMACK. MANAGER PLANT DESIGN-h D. W. LABELLE. MANAGER. SAFETY ANALYSIS (2117) W ^ "
J..b; 4 A. GHARAKHANI. SAFETY ANAt.YSIS (2126) A/[
[
oS **8 8 From f
-[ ;D File No.
- .'. ~ 7.O.TI 1::/ *..
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d.
or Ref.4/9/79
......g 2:45 p.si.
g Cast.
Date Y
THI-2 INCIDENT he,-z APRIL 10. 1979
- "~
Subj.
PRES $URIZER LEVEL ERROR EVALUATION
- gm..
- r...-;
.3 k
THE PURPOSE OF THIS MEMO IS TD FORMALLY ADD TH a..
n ',
. '. ".I
-\\ '
, GROUP TO THOSE ALREADY VOICED ON THE PRESSURIIER LEVEL INSTR
'l p,..
ERRORS IN GENERAL AND VALIDITY OF LEVEL MEASUREMENTS DURING j.-
C AFTER STUDYING THE SITUATION AND REVIEWING THE
~
f e.
TRANSIENT IN PARTICULAR.
- INPUT FROM PLANT INTEGRATION AND CONTROL AND IN g.
. x. -. -..
+
. ' ' * *7
- F.
" FOLLOWING POSSIBLE FROBLEMS AREA 5 WEPE NOTED:
p 9:;;. 71'..
?
a
< '"." 4*/ * * " O ! '"~,. %. * ""' ' * '. ;.. ' I'l.,
.' q.;.
.~
"I = INSTRUMENT STRING ERRORS' V
2 = DENSITY CORRECTION ERRORS FOR PRESSURIZER INVENT
~. ~..
~.
9~
f, 3 = DENSITY CORRECTION ERRORS FOR PRESSURIZER REFE
.i
(:.
. ~~
' ^ * *
~'
V b.
4 = EFFERVESCENCE THE FIRST 3 SOURCES OF ERROR WERE STUDIED EXTE c..
F A.
7.0
~. MENTATION UNIT AND FOLLOWING PRELIMINARY CONCLUSIO
)".*
,h
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~
+ 28".
m, y
REALISTIC ERRORS y,ge.;
m..
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3,.
- + 36"
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f:,
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WORST CASE ERRORS
,.. * ~ - -:;-
t 5-13"
.c.
g
[
AN ERROR OF THIS MAGNITUDE SHOULD NOT HAVE EF
...... r
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p.
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k 0ti WHETHER TO KEEP THE HPI'S ON OR OFF.
h *.
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PRE 55URIIER LEVEL ERt0% EVA".UATION ARPIL 10,1979 AP 6
Mn g
-~
b THE REFERE!!CE LEG WILL COP.E OUT OF SOLUTION ON A RAPID DEPRE
',. W 1
k THE PRESSURIZER. THIS HYPOTHESIZED EFFERVESCENCE WOULD THEu c$
CELL TO REMAIN C0ftSTANT. DUE TO REMOVAL OF LIQUID FROM THE REFE V.
- w AND PRODUCE AN ERR 0NEOUS READING. THIS PH.ENOMENON WAS STUDIE
._ 3:.y" t g.
i.
~
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SAFETY ANALYSIS AND CONTROL AfiD INSTRUP.ENTATION UNITS BASED ON
'~
DONE BY ARC ON PRESSURIZER REFERENCE LEG EFFERVESCENCE. AR
.4
., m
'a.
- 7. j-DICATES THAT THERE IS NO MEASURABLE LIQUID CARRIED GVER FRO w
LfG TO THE PRESSURIZER VESSEL EITHER DURING 10 SECOND RAPID p.s.
1
..R 1
1400 PSIG OR WITHIN THE 5 HINUTE PERIOD FOLLOWING THIS Q:.e p.
h TRANEIENT FRON 2300 TO N.
^ ~
THUS. BASED ON THIS TEST. ONE CAN CONCLUDE THAT' EFFERVESCEN TEST.
]i
~
.NOT HAVE OCCURED DURING THE TMI-2 TRANSIENT.
1
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c.
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Rt.
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' FINAL CONCLUSION (N:.
^
J. THE FORCING CONDITIONS PRESENT DURING TMI-2 LOFW TRANSIEN
- 3 SG R I.
? *. il'. ' -
- 1. -
SUFFICIENT TO CAUSE THE HYDROGEN TO EFFERVE50E.
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'2.; STRIP CHART RECORDINGS OF PRESSURIIER LEVEL WERE REASOMABLY ACCURATE
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