ML20023B962
| ML20023B962 | |
| Person / Time | |
|---|---|
| Issue date: | 04/14/1983 |
| From: | Hamilton J, Sutton J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20023B958 | List: |
| References | |
| REF-QA-99900370 NUDOCS 8305090403 | |
| Download: ML20023B962 (9) | |
Text
{{#Wiki_filter:- ORGANIZATION: GARRETT PNEUMATIC SYSTEMS DIVISION TEMPE, ARIZONA Kteuki H M ELi10N INSPECTION N0.: 99900370/83-01 DATE(S) 1/31-2/4/83 ON-SITE HOURS: 66 CORRESPONDENCE ADDRESS: Garrett Pneumatic Systems Division ATTN: Mr. Bayard Kulb Manager, Quality Assurance P. O. Box 22200 Tempe, Arizona 85282 ORGANIZATIONAL CONTACT: Mr. Bayard Kulb, Manager, Quality Assurance TELEPHONE NUMBER: (602) 893-5542 PRINCIPAL PRODUCT: Nuclear valves. NUCLEAR INDUSTRY ACTIVITY: Commercial nuclear production represents 1 percent j of company producticn. 1 i 1 ASSIGNED INSPECTOR: N k//fh3 u ('W.S'utton,ReactiveandComponentProgram /Dge Section (R& CPS) OTHER INSPECTOR (S): J. Hamilton, R& CPS l 1 [ [I. Barnes, Chief, R& CPS /~Mmw g-/fP f3 APPROVED BY: Date INSPECTION BASES AND SCOPE: l A. BASES: 10 CFR Part 50, Appendix B and 10 CFR Part 21. I B. SCOPE: This inspection was performed at the Tempe and Phoenix facilities l of the Garrett Pneumatic Systems Division and included a management l meeting, quality assurance organization, audits, nonconformance/ corrective action, design control, manufacturing process control, and authorized l nuclear inspector (ANI) interface. 1 i l PLANT SITE APPLICABILITY: l Defect in nuclear solenoid valves: 50-389; 50-334/412, unit not identified; j 50-483/486, unit not identified; 50-482. 8305090403 830420 PDR GA999 EMVGARRA N '/ 999 37 PDR 1 iod By
ORGANIZATION: GARRETT PNEUMATIC SYSTEMS DIVISION TEMPE, ARIZONA REPORT INSPECTION N0.: 99900370/83-01 RESULTS: PAGE 2 of 4 A. VIOLATIONS: None B. NONCONFORMANCES: 1. Contrary to Criterion V of Appendix B to 10 CFR Part 50 and paragraph 3 of Garrett Operational Procedure Nc. 4.4 in the Product Integrity Manual, the Nuclear Regulatory Commission (NRC) was not formally notified pursuant to 10 CFR Part 21 in regard to the determination that shipped nuclear solenoid valves contained a defect. 2. Contrary to Criterion V of Appendix B to 10 CFR Part 50 and subparagraph 5.2.5 in paragraph 5.0 of Combustion Engineering Vendor Quality Control Program Specification No. 0000-WQC 11.1, the QA program did not include an identification and control system for providing traceability of nonpressure boundary safety-related items. C. UNRESOLVED ITEMS: None D. OTHER FINDINGS OR COMMENTS: 1. Quality Assurance Organization (J. W. Sutton): The NRC inspector reviewed the current QA manual with respect to organization and program commitments. This review included the policy statement (Section 1.0), personnel training (Section 2.0), selected QA procedures, and organization charts. During this review, it was noted and brought to management's attention that the manual was applicable to only ASME Code components and had not been invoked for nonpressure boundary safety items. Review of purchase orders ano specifications issued by Westinghouse and Combustion Engineering indicated that QA program requirements to 10 CFR Part 50, Appendix B had been imposed for the identification and control of parts and components. One nonconformance was identified in regard to this subject (see paragraph B.2).
ORGANfZATION: GARRETT PNEUMATIC SYSTEh5 DIVISION TEMPE, ARIZONA REPORT INSPECTION N0.: 99900370/83-01 RESULTS: PAGE 3 of 4 2. 10 CFR Part 21 inspection (J. W. Sutton): The NRC inspector reviewed the Garrett policy for reporting of 10 CFR Part 21 items and verified that posting was in compliance with the requirements of the regulation. One nonconformance was identified in regard to an informal notification to the NRC of a defect in shipped nuclear solenoid valves dated January 14, 1983, indicating that the notifica-tion was a precautionary one and would not have to be reported pursuant to 10 CFR Part 21.22(b) due to the fact that the reactors haa not yet been licensed by the NRC (see paragraph B.1). 3. Audits (J. W. Sutton): The NRC inspector reviewed Section 18.0 of the QA manual anc related QA documents for compliance with NRC requirements. The NRC inspector also reviewed the results of and corrective actions taken with respect to available internal and management audits performed during 1981 and 1982. As a result of this review, the NRC inspector determined that the requirements of 10 CFR Part 50, Appendix B and QA manual were being implemented. 4. ANI Interface (J. W. Sutton): The NRC inspector interfaced with the ANI assigned to Garrett. The inspector is on a " call basis" for needed inspecticns. The ANI's activities were reviewed as well as the official ANI Log Book. As a result of this interface, the NRC inspector determined that ANI activities were in compliance with the requirements contained in Section 19.0 of the QA manual. 5. Design Control (J. Hamilton): The NRC inspector reviewed Section 3.0, " Design Control," of the QA manual, four drawings, two change requests, two drawing revision notices, and one design specification certification sheet for a Westinghouse power operational relief valve. The design changes were released and approved as prescribed by the QA manual. The NRC inspector determined that the activities covered by the documents examired were in conformance with QA manual requirements. 6. Nonconformance/ Corrective Action (J. Hamilton): The NRC inspector reviewed Section 15, "Nonconformance," and Section 16, " Corrective Action," of the QA manual. Twenty inspection transfer reports were examined and five were selected for verification of corrective action. Four requests for material review action and four reports of unsatisfactory material were also examined. No discrepancies were noted. The corrective action taken to prevent recurrence was examined for implementation. Relative to the documents examined, the inspector determined that activities were in conformance with the QA manual requirements.
\\ ORGANIZATI0fi: GARRETT PNEUMATIC SYSTEMS DIVISION TEMPE, ARIZONA REPORT INSPEU ION N0.: 99900370/83-01 RESULTS: PAGE 4 of 4 7. Manufacturing Process Control (J. Hamilton): The NRC inspector l reviewed Sections 4 and 9 of the QA manual, one nuclear assembly inspection instruction traveler, one manufacturing operations and tooling process form, the log of welder stamp numbers, the welding technician log, and the associated initials and stamps. The NRC inspector was unable to verify current production implementation of QA program commitments with respect to manufacturing process controls as a result of no manufacturing of assemblies being in progress during the inspection.
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