ML20023B485
| ML20023B485 | |
| Person / Time | |
|---|---|
| Issue date: | 04/08/1983 |
| From: | Agee J, Phillips H NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20023B481 | List: |
| References | |
| REF-QA-99900911 NUDOCS 8305050117 | |
| Download: ML20023B485 (14) | |
Text
.
ORGANIZATION:
GENERAL ELECTRIC COMPANY NUCLEAR ENERGY BUSINESS OPERATIONS SAN JOSE, CALIFORNIA REPORT INSPECTION INSPECTION NO.-
QQQnn411/n1 n1 nATFIC) 9/7 11/97 nN RTTF MnifD9 RA CORRESPONDENCE ADDRESS:
General Electric Company Nuclear Energy Business Operations ATTN: Mr. W. H. Bruggeman, Vice Pres. & Gen. Mgr.
175 Courtner Avenue San Jose, CA 95125 ORGANIZATIONAL CONTACT: Mr. N. G. Shirley, Sr. Licensing Engr.-Environmental Qual.
TELEPHONE NUMBER:
(408) 925-1192 PRINCIPAL PRODUCT: Nuclear steam system supplier.
NUCLEAR INDUSTRY ACTIVITY: The General Electric, Nuclear Energy Business Operations (GE-NEB 0) has a work force of approximately 7650 people with approx-imately 98 percent of that work force devoted to domestic nuclear activity.
Approximately 100 of the 7650 personnel are assigned to the environmental qualification (EQ) test program.
ASSIGNED INSPECTOR:
b 1
(/R. Agee,4quipment Qualification Section (EQS)
Date OTHER INSPECTOR (S): D. G. Breaux, Reactor System Section L. D. Bustard, Consultant, Sandia National Laboratories w
V/M83 APPROVED BY:
H. 5. PhiTlips, Chief, EQS Date INSPECTION BASES AND SCOPE:
A.
BASES: GE Quality Assurance (QA) Topical Report No. NEB 0-11209-04A; GE EQ Program Topical Report NEDE-24326-1-P.
B.
SCOPE: This inspection was made to:
(1) verify the status of the EQ program; and (2) evaluate the QA program implementation for controlling the EQ program in the areas of QA organization; QA program; design control; test control; (Cont. on next page)
PLANT SITE APPLICABILITY:
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50-440/441, 50-458/459, 50-354/355, 50-410.
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8305050117 830413 PDR GA999 ENVGENE 99900911 PDR
ORGANIZATION: GENERAL ELECTRIC COMPANY NUCLEAR ENERGY BUSINESS OPERATIONS SAN JOSE, CALIFORNIA REPORT INSPECTION N0.:
99900911/83-01 RESULTS:
PAGE 2 of 5 SCOPE:
(Cont.) procurement document controls; control of purchased material, equipment, and services; identification and control of materials, parts, and components; control of measuring and test equipment; QA records; and audits.
A.
VIOLATIONS:
None B.
NONCONFORMANCES:
1.
Contrary to the Topical Report NEB 0-11209-04A and Engineering Operating Procedure (E0P) 35-3.00, " Engineering Tests," environmental qualification testing activities, such as baseline functional testing and thermal aging of the main steam isolation valve (MSIV) limit switches, were initiated before the review, approval, and issuance of the Product Performance Qualification Specification (PPQS) 22A5768, the Product Analysis Report (PAR) No. 22A8460, and Engineering Work Authorization (EWA) No. EAJ08-22, which contained the environmental criteria under which the test was to be performed.
2.
Contrary to the Topical Report NEB 0-11209-04A and E0P 42-6.10,
" Engineering Document Issue and Application," a copy of the Engineering Review Memorandum (ERM), for the GE controlled document PPQS 22A5768 for the MSIV limit switch EQ test that was in progress, was not maintained and retrievable from the record files.
C.
UNRESOLVED ITEMS:
None D.
OTHER FINDINGS OR COMMENTS:
1.
GE-NEB 0 Organization and QA Program - The inspector verified that major organizational changes that were made in the organization during 1982 were reflected in the revisions of the QA Topical Report NEB 0-11209-04A. The revisions to the topical report were reviewed and approved by the NRC, Office of Nuclear Reactor Regulation (NRR) as stated in the NRC letter dated December 6, 1982.
The revisions to the topical report were not significant and did not impact the QA program which had been implemented by approved procedures.
The QA program has been inspected several times annually by the NRC RIV office under Vendor Program Branch Docket No. 99900403 and was found to be in compliance with the topical report.
ORGANIZATION: GENERAL ELECTRIC COMPANY NUCLEAR ENERGY BUSINESS OPERATIONS SAN JOSE, CALIFORNIA
' REPORT INSPECTION NO.:
99900911/83-01 RESULTS:
PAGE 3 of 5 2.
EQ Program - The GE EQ program, Topical Report NEDE-24236-1-P, which was approved by the NRC NRR in December 1982 identifies and describes the EQ program. GE has started environmental qualification testing of electrical safety-related equipment for four licensees who have contracted for GE EQ testing services.
The EQ organization and program are an integral part of the GE-NEB 0.
The EQ program will be governed by the GE-NEB 0 QA Topical Report and related policies, procedures, and instructions.
3.
QA Program Implementation - During the inspection, the implementation of selected sections of the GE-NEB 0 QA Topical Report related to the EQ program was examined by the NRC inspectors and is discussed below, a.
QA Organization - The inspector reviewed the EQ organization and verified that the duties of persons performing activities affecting the testing of safety-related equipment had been defined and delineated in writing. The duties of the test and engineering personnel responsible for quality functions were determined to be consistent with the activities performed.
No nonconformances or unresolved items were identified.
b.
QA Program - The inspector verified that the GE-NEB 0 Test Operations Department had established QA/QC functions commensurate with the GE-NEB 0 Topical Report requirements.
Procedures had been established for control of the test specimen from receipt to completion of EQ testing, including calibration and storage requirements.
Four QA management personnel folders were reviewed.
It was determined that these personnel had the required education and experience for their respective positions.
An inspection of the audit files revealed that management had reviewed the status and adequacy of the GE-NEB 0 QA Program for 1982.
No nonconformances or unresolved items were identified.
c.
Design Control - The inspector verified that design is controlled by appropriate procedures, instructions, and engineering documents. Specific documents examined included:
Material Requests (MRs), PARS, PPQSs, EWAs, ERMs, and related data sheets. All documents had been reviewed, approved, and
l l
ORGANIZATION:
GENERAL ELECTRIC COMPANY NUCLEAR ENERGY BUSINESS OPERATIONS SAN JOSE, CALIFORNIA REPORT INSPELIION N0.:
99900911/83-01 RESULTS:
PAGE 4 of 5 signed off in accordance with design control E0Ps except one ERM.
In this area of the inspection, two nonconformances were identified and are described in Section B above.
d.
Test Control - This area was inspected by review of the documentation compiled for the MSIV limit switch EQ test which was in the thermal aging cycle during this inspection.
During the inspection, nine E0Ps were examined.
Two items were identified as followup items, specifically:
(1) PPQS No. 22A5768, that is currently being revised, iden-tifies some test requirements that may be unattainable, for example:
(a) radiation dose rate, 72 Mrads/ hour; (b) one second temperature rise from 135 F to 345 F; (c) 100-day design basis earthquake (DBE) simulation; and (2) the EQ Topical Report recommends margins for:
(a) environmental transients of
" Initial accident transient and dwell at peak temperature applied twice"; and (b) it recommends that the test profile incorporate +15 F and +10% pressure margins onto the specified temperature / pressure requirements; however, those recommended conditions were not specified in the criteria of PPQS 22A5768.
These items will be reviewed during a subsequent inspection to verify the final position established by the EQ test program for these conditions.
e.
Procurement Document Control - This evaluation included a review of procurement documents to assure that all applicable QA requirements were referenced and imposed on GE vendors that supply safety-related equipment or services.
Ten purchase orders (P0s) and five MRs were reviewed. To assure proper review and approval of changes to procurement documents, three P0s and an MR change were reviewed.
No nonconformances or unresolved items were identified.
f.
Control of Purchased Material, Equipment and Services - To assure that vendors are evaluated and selected in accordance with procedures, two pre-award surveys, five QA system audits, and five annual reevaluations of suppliers which were on the GE " Approved Suppliers List" were reviewed. A review of the receipt inspection of five components along with the review of the vendor transmitted quality records was made by the inspector to assure that the committed activities affecting quality were
ORGANIZATION: GENERAL ELECTRIC COMPANY NUCLEAR ENERGY BUSINESS OPERATIONS SAN JOSE, CALIFORNIA REPORT INSPECTION N0.:
99900911/83-01 RESULTS:
PAGE 5 of 5 properly implemented. These vendor quality records included Certificates of Compliance and test data sheets.
Four GE inprocess inspection trip reports were reviewed for assurance that committed surveillance of vendor activities affecting QA were done.
No nonconformances or unresolved items were identified.
g.
Identification and Control of Materials, Parts, and Components -
The specific department operating procecures were reviewed to determine proper implementation of commitments to execute these quality activities.
To verify proper material control of com-ponents undergoing EQ testing, five components were inspected for proper identification and storage.
The quality records of these components were reviewed for proper traceability.
No nonconformances or unresolved items were identified, h.
Control of Measuring and Test Equipment - The inspector verified that the EQ program had implemented procedures to provide assur-ance that instruments used in EQ testing are controlled and maintained within required calibration tolerances. A computer printout provides a periodic recall system for calibrations.
Certified standards are maintained for tracing calibration accuracies to national standards.
Instruments suspected of being out of caJibration are traced to last use and an evalu-ation is made to determine the significance.
During an inspection of the environmental and seismic test areas, no instruments'were observed to be outside the required calibration periods.
No nonconformances or unresolved items were identified.
i.
QA Records - Specific department operating procedures were reviewed to verify the implementation of commitments to meet QA program requirements. The inspector examined the storage and retrieval of documents depicting activities affecting quality.
Although retrieval of several quality records was somewhat cumbersome, the system did function.
No nonconformances or unresolved items were identified.
j.
Audits - The NRC inspector evaluated the implementation of specific department operating procedures to verify the implemen-tation of commitments of the QA audit program.
The inspector reviewed one internal and five external audits. Verification of auditor qualifications, audit checklists, and closecut of audit findings was reviewed for implementation of requirements.
No nonconformances or unresolved items were identified.
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