ML20012D723

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Forwards Maint Team Insp Repts 50-282/89-29 & 50-306/89-29 on 900108-12 & 0129-0202 & Notice of Violation.Weaknesses Noted Re Failure to Use Internal Deficiency Identification Program for Bus Bar Corrosion on Im Transformer
ML20012D723
Person / Time
Site: Prairie Island  Xcel Energy icon.png
Issue date: 03/19/1990
From: Miller H
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To: Larson C
NORTHERN STATES POWER CO.
Shared Package
ML20012D724 List:
References
NUDOCS 9003280290
Download: ML20012D723 (3)


See also: IR 05000282/1989029

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MAR 191990

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Docket No. 50-282

Docket No. 50-306

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Northern States Power Company

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ATTN: Mr. C. E. Larson

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Vice President, Nuclear

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Minneapolis, MN 55459-0040

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Gentlemen:

This refers to the special maintenance team inspection conducted by

Mrs. S. D. Burgess and others of this office on January 8-12 and January 29

through February 2,1990. This inspection covered activities at the Prairie

Island Nuclear Generating Station, Units 1 & 2, authorized by NRC Operating

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Licenses No. DFR-42 and DPR-60. The inspection findings were discussed with

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Mr. L. R. E11ason and others of your staff on February 23, 1990.

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The inspection was conducted during the Unit I refueling outage to assess

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and evaluate your support and implementation of maintenance and engineering

to assure that plant structuras, systems, and components reliably perform

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on demand. Various activities were evaluated to determine if maintenance

and engineering were accomplished, effective, and adequately assessed by your

own quality verification process.

The enclosed copy of our inspection report identifies specific areas examined

during the. inspection. Within these areas, the inspection consisted of a

selective examination of procedures and representative records, . observations,

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and interviews with personnel.

In an attempt to focus on those activities that

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are most risk significant, insights from a Probabilistic Risk Assessment-study,

performed by the NRC, were used to select systems and components important to

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safety.

Overall, the inspection team concluded that maintena'nce was well implemented at

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Praiirie Island Nuclear Generating Station. Section 3.0 of the inspection

report provides a synopsis of the ~ effectiveness of your maintenance programs.

The team identified strengths as well as weaknesses in implementation of the

maintenance programs. The most significant strength of Prairie Island's

maintenance organization lies in its long-term, highly skilled, and dedicated

employees who are backed by a dedicated and knowledgeable engineering and

supervisory staff.

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The most significant weaknesses identified were: (1) the failure to use the

internal deficiency identification program for deficiencies such as the bus bar

. corrosion on the IM transformer and 4.16 kV Bus 11 and 12, and the defective.

1 governor on the #22 turbine-driven auxiliary feedwater pump, (2) lack of

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trending maintenance problems that resulted in undetected repetitive failures

of the #22 rod control motor generator, which exacerbated the two Unit 2

. reactor trips in December 1989; (3) untimely response and action to industry

and NRC notices, which included a 10 CFR 21 notification with potential common

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mode failure of more than 25 motor-operated valves; (4) and instances of

performing modifications and alterations without using the proper process that

resulted in uncontrolled modifications made to a Main Steam isolation check

valve disc / nut assembly.

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During this inspection, certain of your activities appeared to be in violation

of NRC requirements, as specified in the enclosed Notice. A written response

is required.

In accordance with 10 CFR 2.790 of the Commission's regulations,

a copy of this letter, the enclosures, and your response to this letter will oe

placed in the NRC Public Document Room.

The responses directed by this letter and the accompanying Notice are not

subject to the clearance procedures of the Office of Management and Budget

.as required by the Paperwork Reduction Act of 1980, PL 96-511.

We will gladly discuss any questions you have concerning this inspection.

Sincerely.

ORIGINAL SIGNED BY. T. O. MARTIN

H. J. Miller, Director

Division of Reactor Safety

Enclosures:.

1.

Notice of Violation

2.

Inspection Reports

No. 50-282/89029(DRS);

No. 50 306/89029(DRS)

3.

Appendix A - Acronyms-

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MAR 191990

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E. L. Watzl,-Plant Manager

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Licensing Fee Management Branch

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Resident Inspector, RIII Prairie

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Resident Inspector, RIII Monticello

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- John W.--Ferman, Ph.D.,

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Nuclear Engineer, MPCA

State: Liaison Officer, State

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Commissioner Curtiss, OCM/JC

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K. Hart, NRR/LPEB

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Director / Division of Reactor

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