ML20010A552
| ML20010A552 | |
| Person / Time | |
|---|---|
| Site: | Clinton |
| Issue date: | 08/07/1981 |
| From: | ILLINOIS POWER CO. |
| To: | |
| Shared Package | |
| ML20010A548 | List: |
| References | |
| NUDOCS 8108110538 | |
| Download: ML20010A552 (59) | |
Text
{{#Wiki_filter:(. 10 CLINTON POWER STATION - UNIT 1 " FRACTURE PREVENTION OF CONTAINMENT PRESSURE BOUNDARY" GDC-51 INDEX Section Introduction I i { Exemptions II Penetrations III Head Fittings IV i Personnel and Equipment Hatches V I { Piping (FW, MS) VI 1 Conclusio' VII l References VIII a. i l l l [ l l L l i - b wJ 8108110538 810807.*, PDR ADOCK 05000461 j A PDR_; 1 ....---,,--,,,--.-,.-.--,-...--,,--.,..-.,-....-,__.--...._.m_.
-s-Ju 4 INTRODUCTION /} The enclosed documentation tabulates the fracture toughness data in response to a Nuclear Regulatory Commission request at a meeting held May 12, 1981 in Sargent & Lundy's offices. During this meeting the NRC specified the following compo-nents, which form part of the containment boundary, will require material certification to justify the lowest service metal temperature: Penetrations - only the thickest wall penetration for each type material. Head fittings - only the thickest head fitting for each type head fitting design and each type material. Personnel and equipment hatches - only the thickest section of the hatch assembly. Piping - only MS and FW typical spool sections from inside the containment penetration through the first isolation valve. The lowest service metal temperature specified for each com-() ponent above was based on the following logic: 1. Results of an acceptable fracture toughness in accordance with NC-2300; or i 2. Derived from Table
- C-2311(a)-1, ASME Code, Section III for the particular n.aterial and heat treatment plus the temperature adjustment for thickness; or 3.
Derived from NUREG-0577. An NDT temperature was obtained for the particular material and heat treat-ment in the NDT +1.30 column of Table 4.4, and to this value was added the temperature adjustment for thickness from Figure NC-2311(a)-1 of ASME Section III. Several components in che containment boundary are exempt from material certification requirements because of size or the fact they are fabricated from austenitic stainless steel. i See Section II for the exemptions allowed by the ASME Code, Section III. O
O FRACTURE TOUGHNESS EXEMPTIONS PER ASME SECTION III 1977 SUMMER - 1977 ADDENDA 1. Material with a nominal section thickness of 5/8 inch and less - ASME Section III 1977, Summer 1977, NC-2311(a) (1). 2. Bolting, including studs, nuts, and bolts, with a nominal size of 1 inch and less - ASME Section III 1977, Summer 1977, NC-2311(a) (2) 3. Bar with a nominal cross-sectional area of 1 square inch and less - ASME Section III 1977, Summer 1977,.NC-2311 (a) (3). 4. All thicknesses of material for pipe, tube, fittings, pumps, and valves with a nominal pipe size of 6 inche3 in diameter and smaller - ASME Section III 1977, Summer 1977, NC-2311(a) (4). 5. Material for pumps, valves, and fittings with all piping connections of 5/8 inch nominal wall thickness and less - ASME Section III 1977, Summer 1977, NC-2311(a) (5). 6. Austenitic stninless steel - ASME Section III 1977, O Summer 1977, NC-2311(a) (6). 7. Nonferrous materials - ASME Section III 1977, Summer 1977, NC-2311(a) (7). 4 i ~.......
. _. ~ O O O j i I i PENETRATIONS t Impact Test Data 1 Component Drawing / rived Description Material Thickness Test Charpy Mils Exempt Notes er cument Temp. V-notch Lateral I MC11 S27-1911 34"$ SA240 Gr304 .500" NC2311(a)(6) MC28 S27-1911 14"$ SA312 TP304 1.406" NC2311(a)(6) 1 l MC86 S27-1911 10"$ SA333 Grl .593" NC2311(a)(4) MC05' S27-1911 42"$ SA516 Gr70 1.500" -30*F 17-26-48 .025.036.050 per'#1 ft/lbs in MC42 S27-1911 18"$ SA333 Gr6 .937" -50*F 104-79-95 .086.067.082 per #1 I ft/lbs in i w 4 I i s A 9 E F .-,,m y
v. .... rr BcTHLEHEM SIEEL CORPORATION d/ 3 f unn.oec Lt e rat utt.t - [, < REPORT OF TL AND ANALYSIS )Dait5ndttD C at Cat vtMcCat NC I
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== / ( IMPACT PROPERTIES ~ / CUSTOMER: Chicago Bridge and Iron Company PAGE 2 ATTACHMENT SHIPMENT NO. 803-20312 DATE SHIPPED 1)/2/7 1 LONGITUDINAL-CHARPY V-NOTCH TESTED @ -30 F SERIAL NUMBER, , HEAT NUMBER ----CHARPY SIZE J- -FT. LBS. " " I' DUCTILE FRACTURE AREA- -yLATERAL-EXPANSION-(INF y 7 LL31466(1-4h,.;_802T53670..
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1 O RECORD OF llEAT TREAIMENT CUSTOMER: Chicago Bridge and Iron Company PAGE 2 ATTACHMENT SHIPMENT NO.803-20312 DATE SHIPPED 10/2/75 PLATE NORMALIZING CYCLE l$@ l' ( FURNACE TIME COOLINd+ D, , - S ERIA:, NUMBER '. ~- ' HEAT NUMBER - TEMP 0? -- T 10197(1-2) 802T53670, 1700/1720 AT1R!l5L
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+ 821534920 1700/1720 47 AIR COOL s ~ N u s T f% ~ mt-5 PL\\TES AND ST CIMENS NORMALIZED PER PROCEDURE PM300. s TEST SPECIMENS NOT REMOVED UNTIL AFTER PLATE NORMALIZED. I e e 'E Em Im
..L ' YCHI BRIDGE I / ff; /L::"ify;f O Cr ~b 'h b .a N ~ CFGUYON-HOU kbb6,9ll,$.h'ggg. CHICAGO BRIDGE IRON s. p KANKAKEE, ILLINDIS [5- [' f ti q f.' E .! j s: I 7-1-76 .g, / f' [ %%s/ s. ATTN: MS. SHIRLEY HERBERGER J' REF: P. M 32-26S y PER OUR DISCUSSION THIS DATE PLEASE USE THIS AS YOUR AUTHORIZATION 'IO STENCIL THE FOLLOWING: ASME SA-333 GR.6 PIPE 7AE'Il d ~.S/8b HT.Nd.'B16328 (U45.'S.)~a STENCIL THE IMPACT TEST TEMMR TUR OF "LT-50" TO THIS MATEF.IAL. (B) 20" kH HT.NO. A01247 (U.S.S.) STENCIL THE LETTERS U.S.S. CUNITED STATES STEEL) l l AND HF CHOT FINISHED) TO THIS MATERIAu. SORRY FOR ANY INCONVENIENCE. l i $* *'* r, o e s, & e n i
- LARRY G. FULCHER/CF MGR. O.A.
GUYON ALLOY 5, INC. HOUSTON, TEXAS y. ~y - ~ ^ - ( s 'e I I Une No.Q ~ folder No.J_ i l O ^ .w.
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.v. f dL TUBULAR PRODUCTS FOR THE ENERGY INDUSTRIES f O 950 South Fourth Street di P.O. d;x 42345 0 530 E. Swedesford Road 0 1633-26th Street Harrison, N.J. 07029 Houston, Texas 77042 Wayne, Pa.19087 Santa Monica, Cal. 90404 Phone (201) 485 5050 (713)783-3710 (215) 687-3770 (213) 829 7401 TWX (710) 995-4549 (910)881 3767 (510) 668-3991 (910) 343 7402 MATERIAL CERTIFICATION j 0 ,)
Subject:
Chicago Bridge & Iron Co. / Purchase Order Number C-111832-2653 /
== Description:== ASME SA 333 Grade 6 / (a) 6" S/40 Ht. No.152749 (Armco)## (b) 10" STD. Ht. No. A03616' .S.S.) 10" B14811 U.S.S.)/ (c)12"STD.Ht.No.A03480 U.S S.)V 12" A0257 .S.S. )/ d 14" STD. Ht. No. 14510 Armco) /
- 18"1S/80 Ht.'No.4B163284U.S.S.)^
10"S/80Ht.No.45928J(Phoenix)2 12" XH Ht. No. 44827tXPhoenix) / 18" STD. Ht. No. B1635 F(U.s.S.) # / 18" B136128 U.S.S. hb p (1) 20" XH Ht. No. A01247 46(.S.S.) /)7 (j)16"STD.Ht.No.A03616(U.S.S.)/ CERTIFICATION: This certifies that the piping material described herein is in accordance with ASME SA 333 Section II of the ASME foi'ler and Pressure Vessel Code, 19/1 Edition through the l p/ Summer 1973 Addenda and Chicago Bridge & Iron Specification QAS 354 (REV 0), and MS 764 (REV 1), as applicable. l' h V &arryg. Fulcher4JM/ L l Manapr, Quality Assurance i Date: June 21, 1976 Quality System Certificate (Matl)# N-934-2 0 l\\ LGF:dv cc: J. Dowhin Expiratica M te: 1-6-78 l ' uneNo. 8 / \\ FcMu No-1 l~ m m
O-0 0 HEAD FITTINGS E' (* Exempt Notes Description Material Thickness T Char ils 4 g Temp. V-notch Lateral MCll M06-1000-4 Forged SA182 GrF316 2.000" NC2311(a)(6) -MC06 M06-1000-3 Forged SA350 GrLF2 3.500" +60*F 135-126-128 48-104-74 per #1 ft/lbs MC09 M06-1000-4 Forged SA350 GrLF1 3.500" +10*F 36-36-24 29-23-22 41*F N,Q,T, #3 ft/lbs MC53' EMD Report Flat-plate SA240 Gr304 1.750" NC2311(a)(6) 4536-IPC-0682 MC16 EMD Report Flat-plate SA516 Gr60 2.000" +10*F 42-45-44 29-31-30 25*F N, #3 4536-IPC-0682 ft/lbs MC44 EMD Report Flat-plate SA516 Gr70 .750" +10*F 68-71-70 51-55-52 per #1 4536-IPC-0682 ft/lbs t
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E b[Mlfg(,p". f SPCCIFIC ATION N S. / G', g,gq r quamc co uw.Y V k'.- 2,/ ,G .pnM Ck j cib V3 P.O.- oi405 / J -{ OT.'0"C"_'.Y". D gC,7TgCA7,gN7 52h3t'-3 [ c-j 'Oda ca c 10779 25.Bo "/o /Ad [M, CUS TOM CR OROCR NO. /' C/y@3 [Afp $A 3 5o ( E-2 f f'l0 1030h-05 P A ::xtnc LILT NO. / .f. /j s s - 'P kY St C A L P R O P E R TI E $ CHEMeCAL ANALY$$$ Ch. Rot MEAT ylgte ig n sit t E Lo *e s. RED O F o 8 5 :"'"' " no m su e .r-so nora i =_2 - //>/ /// .ac. c un 9 s si cR 'E lton. AS?lE SA350-If!2 Per AS&_ _ _ _. -__ .. C O - CU _ _.V_ AL__ 2 "cc-,. III 01. 2,197lt F.ditt. In:1. / )#k-1975 % nner Wdden a, S,W. Fab. Forn QAI20 Dtd 10-11-7h, l / 0.E. CliL No. 207 lov. .& G E. ML No.dO7 Rc e o a j ,,h G.E. I f0YP1 Inc. e Cha Notico UE 000h6 Jtd.S 2-76. FI nge i Heat 1reatne t: 5 hrs - 1ir cooled.16500F. 's'uebr/000ched!122$F.-9 hrs-.Aireccleb. 1 / I / $ hrs Wate 6 - 25.80"ID x 36.00"0D: 8.50" 601 EPZZ $0$h2@ 6366C 775CO 33.0'7h.2 2$ .73 .'10.017 .17 Thick Head Fitting 'd0 4IS n u Cl.cck Amlysis 25 73 .0(,6.018 20.006 .06 .10 .01 .0h Surface Finish Per 9 ig. S/N Mhl877-6 Grain S5' c: 0 - 10 SN.005 AS '.01 latimon/.003 S ect M-7623 h C arry Inptc,t Test,F "un Si Scria.l._No. / Cha.ro No. Ft. Ibs. 4 She h V Hotch, Tra: verdre, hans{.c: racturd Mil Lat ral acn i Late al Expanslan ar U %1877-1 l!i Plus $00F.: 135-126-126 95-95-9$ r 7 18-10 -7h 12.1-6.h-1b.8 q -2 E' ?A Mir.us 300F.: 70-50-72 2C-20-30 51-h0-52 12'.1 0.1-10.2 UTh1977-3 .7,23 UTh1877-$ 162D n ? .t62 F -B h62G I Tens 51), inpact tests and check analysis taken from test ring parted fron product per heat per heat treat charge R o<As ks: er continuati6n aarce. Parts are capable of uithstanding the hydrcstatic test referenced in AS'AS S/6350. Part; have been ultrasonic exanined per TF hl.223 Utd 2/12/7$ N v. 1 and were fvund to be satisfactory. Part r have been narnotic particle examined per TF hl.h11 Dtd 2-7-75 Rev 1 Dtd 2-7-75 and ucro found to bc' satis-factory. ICE T r ports attached. Heat Imat: rant chc'rts attached. UDE Personne11 cualification list and Eye Exaninatien r.garta_ attach _._ Parts __:nyc_heen_ manufactured in a. :rAe__cnnliance_uith__the._sub.icct_soco menti _g;nand_nU.aincial__[ = rcquirc:ncnts c:' your purchagggh9ggp;Fo }?#6fxWocroac ut Certificate ofA+horization No. N-991 Scpires 3-3-78. { Tms 20th D AY oF May 19 77 CP8 Ag' /4KWwc/O 6 da > ku m /~owd3c%E& nums '/d @g$. n:a e,,, S =co ss-muo:c.ie im t
_,~1 n 1 1 "". P.'5"ga Division Taylor E, ";Eu= ASnE SA g l MOD.' [ ~ ' 'I & WELDIt!G CO. [d' M *^O"0*'C'8CO**^'" FOR + 10 t PEP
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/ SOUT!! WEST FAB. / cusTontn r,r ret rie mTson na f.*,,;,.-/ ' AS!!E SECT. Ill-C17.- flC-197 4 'EDI'P, [/l } 7 / h [/) O [/d W7 /.P,1/;., ~.It'CL ADMENDA.T;1PJ sui 1MER 1974 AND l Q.A. PURCIITSIt!G 10TES 1,3, s.4 PEtt 4301N-138 120260 QA-20 DTD. 10/11/74 cuSTouen onocn so. / oun onocn no. / / llEAT TREATMENT: F01766-67 / - h g 7Q,,.;.g ~. NORMALIZED-1700 F.-6 hru Air i:coled. P ACKING LIST NO. QUENC11ED - 16$00F.-6 hrs - %ter Quenci~&l. .b// ~ISd t./ / TEMPERED - 12600F. - 10 hrs - Air cot led. ,L PH Y $1C A L P R O P E N TIE 5 CHEMSCAL A N,A L Y $ $ $ y I LD T N SIL EL ED O F F D E S C RIP TIO N MLAT ARIA C MN P S St FAO Cm H1 h0. SYu SOL STREMETH STREhGTN IN g TP-.-ITEM c' - 22.96" ID X 38;CO' OD X 10" 401 ERVD 82879 / .25 .87 .021.026 .21 ( [y !!ICK LON TEMP SERV FEED WATER TENS ILE -TI-ST RIf>G PER FORGI NG - l TANGENTIAL DIRF CTION ) i EAD FITTINGS PER DWG. MOG-1000 ,SER((AL#146490 70995 33.0 60.8 7 .) y'if t HEET 4 REV. A l SERIAL #2 50735 71030 32.0 58.8 V ETAIL A
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'( AG: C. 1MC-9 TEST RING I ER F0FCING - V-NDTCH CHARPY TEST REEULTS ? + 13 F. FULL SIZE TANC BNTIAL DIREC'1 10N, l s. .~- FT. LBS. SHEAR FRACTJRE MELS. LAT EXT % '!ILS LAT EX ). t SERIh(#1 36-35-24 20-10-10 2P-23-22 7.4-5. 3-5.6 y g ITEM 1 SEREA #2 28-3 2-31 10-10-10 l 26-28-2D 6.6-7. 1 -T.1 .g .-3 e. n h CliARGE NO. 171 SERIAL NOS. 11978-1 q{X ku^ 11978-2 t3 g 'I H % *gMi ! yd..[%p#..o HEAT TREAT CHARTS ATTAClIED. ft FM A R K S: PARTS COVERED DY TIIIS REPORT ARE IN FULL COMPLIANCE WITl! Tile SPECIFICATIONS & PURCl!ASE ORDER REQUIRF11ENTS j PARTS COVERED BY THIS REPORT !! AVE BEEN P TRASONIC EXAMINED PER TF. SPEC. 41.223 DTD 2/12/75 REV. 2, COPIES ATTACilED. 7 L PARTS IIAVE BEEN VISUALLY AND DIMENSIOT uLY EXAMINED AND ARE It! FULL COMPLIANCE WITII PURC11ASE ORDER AND SPECIFICATION E [. ~ REQUIREMENTS ( PER SPEC. SQ PARTS NAVE DEEN MAGNETIC PAPTICLE EXAt1INED. COPIES ATTACNED. t ALL OF THE ABOVE EXAMINATION WElb 'UND TO BE SATISFACTORY. DOMESTIC MADE MATERIAL USED. 6 1150 F_ A_250F_ FOR_9_ HOURS. NDE_ DOCUMENTATION & NDE PERSONEL_ QUALIFICATION TO Lh*. FED _3 0 hl.L_. TEST.MATERIAIiES_f> TRESS f EYE EXAMINATIONS. FURNISHED. - NDE PROCEDURES WERE SUB!!ITTED.s;'s. ? ASNT-TCIA WITH CURIwNT AND APPROVED BY SD FABR & U$$,D N Y [f;d d./h $ T H:s 8th D AY O F DCC. 19 70 f j
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~ TESTlMG MitVJ b L(A 4 MM s RCe 8 j y CWESTSeh $1REET 212 Cin:le 5-4393 NEW YORK, N,.Y.10019 %/ U REPdRT DF. TESTS R,forexe No. 0-56963 MATERIAL carbon Steel Plato (5/s") Your Order No. 603 FROM Ccrbon Stocl Pro 6ucta corp. speciliention No. '.';. 7 7.lizabath, M.J. 07201 Grr d e 'D ':ect. af w e.s s.,e . w, 5pecimen Nu,mber 5/8 inch Garbon Sr.e el P lc t u Markml Heat No. 66D256, r lah 7311ta, U.S.S. s.0. 35637 RE: Enlciwin i.ssociate:.; P.,0 C-P1480-75H3 }.p roy Impac L_ Tc_ct. Specimen Type U P Notch / J Sg thecimen Gize 1C x 10 mm 's l 7.') g 'ent Temperature P1 ue 10 F ,y '3tntion @ Location _ The spec i;aca u we re renoveti with the ^ '"'I. Icn31tu; inul u.it located onc qucrt er /() thickn 0:: u belou i he curfar o in the lon[;itut inal clire ction. '2 no Voe i!o tch WCG Mri, al to ti.( surf oc c. f:peci:acn 30. 1 2 3 Avern;;c J:ery.iref ':nr.ct VrlQou, ft.-lbn. 60 71 70 15.pnim 70 23 L,inir,c n:t 1.t tural o..pumion,mila 51 55 52 - r.r Fracturc, percent 95 9 GALE.win ASSOCIATES OS H E P. E i V o 1 F....~. i a.;.. REMARKS N mi RECORD CENTER The subcaitted plate odhforms to Lhe requircisonts note.6. y**,s (- ,y) gg l .v j wua a ,. s.< sus u. u,,. .a w u a., a n, ~ s i.'( oluen' er, E,.E..... omo..Dcc. 12,._197 9.. wunmed by te ikot'.' Tectri cal Director /T[ ' <l .Ylb b b I-
~- - O O O i i t 1 EQUIPMENT AND PERSONNEL HATCHES Description Material Thickness Charpy ils Exempt Notes r T Temp. V-notch Lateral 51-3 74-2653 Equipment Hatch SA516 Gr70 1.00" -30*F 38-38-45 .038.037.045 per #1
- 50 Dish Head ft/lbs 52-1 74-2653 Equipment Hatch SA516 Gr70 3.00"
-30*F 82-100-70.056.075.064 per #1 1
- 50 Cantilever Flange ft/lbs y
52-4 74-2653 Equipment Hatch SA516 Gr70 .750" -30*F 30-30-31 .026.029.033 per #1
- 50 Barrel ft/lbs 150-1 74-2653 Personnel Lock SA516 Gr70 5/8" NC2311(a)(1)
- 150 Barrel 154-1 74-2653 Personnel Lock SA516 Gr70 1.00"
-30*F 16-29-20 12-22-20 30*F N, per #2
- 151 Head Plate ft/lbs j
156-1 74-2653 Personnel Lock SA516 Gr70 1.50" -30*F 31-45-51 28-39-43 per #1
- 156 Door ft/lbs t
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m -Nf5 a h h BETHLEHEtA STEE RPORATION /J8 1I ~ ans n a.a.: 7J, p~ 9 I V METALLUROICA6 JARTMENT REPORT OF TESTS AND ANALYSIS f > ANT N /N /~S ifMENT NO. DATE SMFrED CAa Ca vinCE NO, Hu YJ S H A T; Lf >R c.1 3 - 2 5 5 6,0 12-31-75 CSS ICG MP 82SCCe .P A 2 E C -CHIC AGO ORIDCE C IPON CD ICHICAGO 3 RIDGE C 1RON CO [ fp DX 774 3 v e: A C.' /A1 [ j KANCAKEE IL t0901 INDIAN OAKS IL ', i / %en. / otsca.rricN & sitceicArtoN [ SERIAL [ [ I O,f / HEAT YlELD TEN 51LE
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CUSTOMER: Chicago Bridge and Iron Company PAGE 2 ATTACHMENT SHIPMENT NO. 803-25660 DATE SHIPPED 12/33/75 0 LONGITUDINAL CHARPY V-NOTCH TESTED G -30 F SERIAL NUMBER HEAT NUMBER CHARPY SIZE FT. LBS. % DUCTILE FRACTURE AREA LATERAL EXPANSION (LN) .03 .037.0 45 8 T 33497-1 802T79800 FULL 38-38-45 60-41-69 w ma - = / s.. o
K Q \\ -) (- l ? g v s_- v .: f I REG,RD OF HEAT TREATMENT o CUSTOMER: Chicago Bridge and Iron Co=pany J gp I. PAGE 2 ATTAChMEN. a SHIPMENT NO. 303-25660 DATE SHIPPED 12/ 31/75 PTATE NORMALIZING LE s YURNACE TIME / O ERIAL h15BER HEAT NLHBER TEMP F (MIN 1/ COOLING T 33497-1 802T79800 1640/1705 35 AIR COCL / s, l PLATES AND TEST SPECIMENS NORMALIZED PER PROCEDURE PM300. TEST SPECIMENS NOT REMOVED UNTIL AFTER PLATE NORMALIZED. j l j L
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~ arrAnunci trAar*Azur R i REPORT OF TESTS AND ANALYSIS CORRECTED COPY 1/20/77 w '+ \\ p.P Daft 7.MFFtD CAR CR VEMICLE No. ~ RffD*14 HADAOD 1203-01970 1/1-7/77 ^[#k j C CHICAGO BRIDGE C IRON CO o ~ CHICAGO SRIDGE & IRON CO g S0X 774 g SHOP RECEIVING YARD \\,w %yO s KANTM,EE IL 60901 ILLINOIS RT 50 & ST GEORGE RD INDIAN OAKS IL DESCRAT&CN & LPfC:7tCATION SEtlAL ST CUAN m YlELD TEN 5LE ELONG. "I~ NU"IER HU"IEI No. Pcs. l GEM Th.daena l W;ds., D s. l Lone *h W.i h8 $7EENGTH STltENGTH M. % O R Tm f vu l I* G i i i i i i i STEEL PLATES-Mi-6065 REV 2S QAS 354 REV O ASME SA516 GR 70lPVQ & ASME SECT 3 StmER 73 ADD LONG V 20, FT LB AT MINUS 30 DE NE2300 MICR0 ALLOY ADDITIONS LT A 578 LEVEL 2-100% I l i i
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j l c l l l. l 'LA'.. 40Rt%LIZIED AND STAMPED MT. ' , c( ' --- :' r-i ' Wo t:crtifr:5t n.c.requircronts . * ~.,;ofthec;ccificathnnumbers ~ shorn tercon have 15tn rot. oax:AL ANALT5tS ocouAO Ew W"O C . Ana P J Sr l Cs l Ni l C, AA. ( V T; caAh Sm !01X22870 .21 1.168.008 .017 .25 ~ ~ q .- 5/8 s ^ ~ ,,L 4 . Q. P.gzL. 3= a. , c - -
-=: smstan.srem BETHLEHEM STF 'CRPORATiON ~ gK Q ( f ( aETAnuRGi' 'trARTetNT 's-- REPORT OF TESTS AND ANALYSIS PLANT 'v- ^MddNO. DATE Snerto CAR OR VEHICLE NO. E GURNS HARBOR Rn3-01470 1/17177 w Sjl J n,., e . ~ - ~ C CHICAGO BRIDGE S IRON CO o OilCAGO BRIDGE C IRON CO I ~ COX 774 e SHOP RECEIVING YARD 2 KA'XAKEE IL 60901 3 ILLINOIS RT 50 S ST GEORGE RD N] INDIAN OAKS IL Ctscari.CN & SPECIPsCATK)N CUS mea CROE 3. gg,g gg, SIZE & QUANTITY YitLD TEN 51LE ELONG. Maa W 55 4UM8ER Nuutta No. Pc.. l l wi*h.c Die. l Length l w.eghe RE3 Thics $!RENGTd 5'RENGTM W. % y,,, g y,3,, > TEEL PLATES-PS-6065 REV 2G QAS 354 REV O ASME SA516 GP, 70; PVQ C ASFE SECT 3 StFMER 73 ADD LONG V 20 FT LB AT MINUS NE2300 MICR0 ALLOY ADDITIONS UT A 578 LEVEL 2-100% l + X 10544-1 801X22870 1 3 73 350 21738 '45400 71800 2 28 OK i i I I l f I i l l l I i I i I j 'i j l i I, i l i l l l l I I l i i l I i i i i l I l i 'LA'. NOPFALIZIED AND STAMPED MT. Wa certify that the requirements of the c;00ification nciters shorn hereon hria bucn c)t. se,r CHEMICAL MSIS NJMBER WOUAIC--Em C Ma P 5 si Ce l Ni Cr Me V Ti "## 3'*I 01X2:070 .21 1.168.008 .017 .25 5/8 / _,.._m m.._.. . - s,.., c.,-..,_. c x yg_,, ..e_fsc
.51-.i C) I--J ~ ~ s t , k e RECORD OF HEAT TREATMENT k %.es d '. k CUSTOMER: Chicago Bridge & Iron Company PAGE 2 ATTACIDfENT SHIPMENT NO. 803-01970 + ) DATE SHIPPED 1/17/77 PLATE NORMALIZING CYCLE TEST COUPON STRESS RELIEVING CYCLE FURNACE TIME RATE OF HEATING HOLDING TIME RATE OF SERIAL NUMBER HEAT NLHBER TEMP OF (MIN) COOLING-0F PER HOUR TEMP F _(MIN) _ COOLING U X 10544-1 801X22870 1655/1700 170 AIR COOL 65/95 1150 480 75/115 DEG F PER HOUR o I f plt.TE AND TEST SPECIMENS NORMALIZED PER PROCEDURE PM300. TEST SPECIMENS NOT REMOVED UNTIL AFTER PLATE NORMALIZED. TEST COUPONS REMOVED FROM NORMALIZED PLATE PWHT PER PROCEDURE PM501)). g ee. .ee
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. ~. IMPACT PROPEETIES- '+,,, CUF SR: Chicago Bridge and Iron Con:pany. Of ~ PAGE 2 ATTANG / SHIPMENT NO. 803-01970 DATE SHIPPED 1/17/77 fQ IDNGITUDINAL CHARPY V-NOTCH TESTED @ -30 F 0 SERIAL IRIMBER HEAT NUMBER _CHARPY SIZE FT. LBS. % DUCTILE FRACTURE AREA LATERAL EXPANSION (IN) X 10544-1 801X22870 FULL 82-100-70 66-55-63 .056.075.064 D p:: o 9 n. S 4 e e^ m M 4 .,e-- =*-
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Bethlehem Steel Corporation 9, DURNS HARDOR PLANT som ass CHEST EftTON, IN D, 4G304 gifMLEHile January 14, 1977 Chicano Bridge & Iron Company Box 774 Kankakec, Illinois 60901 Gentlemen: The following plate has been ultrasonically inspected and found acceptabic to ASDI A578-75, Level II. Equipn.cnt: Branson Sonoray 303 Test Fethod: Contact Surface: Norraali::cd Couplant: Water gs t Transducer: 2.25 M11z.,1" diameter Bethlehem Manifest Number: 803-01970 Customer Item Scrial llcat Plate Recordable Order No. Number Number Number Size Indications s C74-2653C-1 IT 1 G3 x 10544-1 801x22870 3 x 73 x 350 See Sketch Very truly yours, BETili ! STEEL CORPORATION y1.J.Diffenbach+~ Metallurgical Supervisor 160" Plate riill Division 1 ec4, y s ' 4 5g l ! W i p Y Ej \\ "J b
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7 s 7'a c S,? n - i., i yC, g d " sm> ;1..a fa# ( BETHLEHEM ST ORPORATION ( M. METALLURGI. E?ARTMENT qp REPORT OF TESTS AND ANAL.YSIS un smentNT No. care snina can ca venta M " But1NG HARBOR 303-25149 12-27-75 CSS ICG PRR 474465 PAGE 5 CHICACO BRIDGE L IRON CO CHICACd BRIDGE & IRCN CO CGX 77-2 TL G'. #Al h KANK AKEE IL 60901 y INGIAN OAKS IL f' i erd e i ts W f,, c/ / // size a cuandry / cascaencN a snmcanow stAINGm % / I I "^"
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UmMa]/ nous. l um jg a NumMA f/ p(. Pcs. l bees. l W :en., f(( l , jkth l Wo.sw IN. % GM i V.W IFP* yTEEL PLATES-F'a-6065 PdV 2 f-CAS-3n4 RE,V C ASMEj SA516 GR 7D PVQ & ASME SECT 3 SUMMER } l 3 ADD LONG V 20 FT LB AT.MINUS 33 DEG F PER NE-23OO I
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.74-P653G-1 GH1021-0529A T 3 35C 6- 01822 T7364 0 1 3/ 4 72-344-1/ 5337 512 79900 8 T 33506-0 26 22 T73640 1l 3/ 72-1/ 2 344-1/ 2 5307 51200 79900 8 25 acK l j l I I i i i i l i i l i i I I l l t I l i e i l i i i i .TES NORMAllZED AND STAMPED MT wecertifythatthereI2 ire =ents of the specification nu=bers i / j j f', j/ shown hereon have been cet, j I/ / t / / t/ /. // i// ChlCAL ANALM nu.t gog NWMR / 1/ p d [# {/l g, l g g, l Ofi 53IE 022T 7364 0 .22 1 10 .020 .016 .23 ~ l y n g g, i 5/8-l / A . T rie, m. 6 ,.ae
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_____~_1 ~ ,,.f hCN N'k I r3 .i RECORD CF HEAT TREA"2ENT f O,C i E f PAGE 5 ATTACHMENT - f' CUSTOMER: Chicago Bridge and Iron Company 1 i SHIPMENT NO_% 03-25149 DATE SHIPPED 12/27/75 s I. PLATE NORMALIZING CYCLE s il FURNACE TIME SERIALNUMBE[ HEAT NUMB 'IEMP ' 0F (MIN _ COOLING i. T 33506-1 / / 822T73640 / 1680/1700 / AIR COOL T 33506-2 / 822773640 1680/1700 29 ATR COOL [; i 0 i ?' f! l i; l-1 I- ,i - i I N j t l .j. \\ j I I ~ l j. t PLATES AND TEST SPECIMENS NORMALIZED PER PROCEDURE PM300. i TEST SPECIMENS NOT REMOVED UNTIL AFTER PLATE NORMALI2ED. ~ / f l / 8 ~
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~ O- ~ O Eih ~ t IMPACT PROPERTIES' ~ CUSTOMER: Chicago Bridge and Iron Company PAGE 5 ATTACHMENT ~ SHIPMENT NO. 803-25149 DATE SHIPPED 12/27/75 / .u # 1 i LONGITUDINAL CHARPY V-NOTCH TESTED @ -30 OF s, p SERIAL NUMBER HEAT NUMBER CHARPY SIZE FT. LBS. / % DUCTILE FRACTURE AREA LATERAL EXPANSION (LN) 28-34-32/ 38-4fe-38, .029.036.035 T 33506-1 822T73640 FULL m T 33506-2 822T73640 FULL 30-30-31 10-10-15 .026.029.033 ~ a 1 i .m
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(- o ICACO RAIDGE C IPCN CO o sH GE RCN CO .X 277 S /' L T LAKE CITY UT [ c1RMIhCFt.y AL 35202 = SIZE AND QUANTITY ELONG. , C.','. '.'o' U.^.'. "o 'c5 '"'C 55
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""G'" "G"' E", s",",5$',, "s INCFES INCHES INCHES PCUNDS PSI PSI IN 5 PL A l tis - ? '316 7-A O C F iiU 0 C CAS-3000-ACC i' EV 0 A S *4 E SA51 G G0 70 PVO f. A S P'E SEC1 3 5 U N '." H 76 ,[." ('H-V SA2055 MULT L
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/ \\/ \\/ 3?290 ( 1, 801220600 1 1 1/2 73 377 11707 44200 70900 8 24 N 1650 DEG F 51 MIN t O 81 o__........... [.
- CUSTOMER HAS PERMISS 10N TO RESTAMP FROM 8'01A20600 TO 801820600 i
CHARPY IMPACT i,.2 r w.., n..o e,wo .nicamsss r..cv F T. L9S. sa....si t., ,u, yILS au. a. ~o wuous I,'E y' INCHES M S' j i, 2, s i a 3 32290 1 801020600 1.500 V FULL L -30 16 2'9 20 12 1.9 17 12 22 20j l f[ l ,,,1, ( \\ CHEMICAL ANALYSIS meou.e h' L *"'"' %c/ x ma, \\f \\1 f \\si c. c, v n a cm = bin?occo.B th7. 3% .as .zis c /8 SUS RIBED WD SWORN IO BEFOtE ME v 7 l IOS 9 THi(%$f O !d i p/ NOTMY F1/3!!C l (, PORIER COUNTY INDIANA MY COMM15SION DCPIRES JULY 2d,1980 I (C p% pc a, _ wh% - a.m.., _,s..... ..o<o.. <, _
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~,l l <2 Ti-J t*. 3 4 0 3-17-7t1 P A t, C e o r.H I C A C r' if P ID CE & IHON CO h I CC )X ?77 SALT LAKE CITY UT RMIhCHAM AL 35202
- 1ZE AND QUANTITY EL ON G.
PAf ,se MsAlg NO PC$ IP.c ENt SS wipfM Of DiA. LiNGin , ilGr1 ,Y w 40 Y s H INCHES INCHES INCHES PCUhDS PSI PSI IN FL/TES -- . S - 5 1 ts 7 - A OC.7 W O'C O AS-3000-AOC MV ASME SAS I5 's t : 70 PVO O ASME SEC r3 10.*"'f R 76 500 CH-V SA20SS 14 UL T L Of TI.B AT -- 30s: INFO L f41 L SCSHR AT - 20F SS NCI VALJ ZdD FLAT 1 ENED 10 S'O l OL COA /20' 1 ShtET 1 Gl ! 025-Se44e PLATES F ",LT T8'EATED E I Tli TEST SPJ CIMENS Al F ACH2C Abc YIELO S: RENGH I.5% '.U.L o \\/ N/ N/l3d \\ 31 SOS C 1 302C23220 1 1 1/2 96 102 4411 42300 7J700 d . s -4 Y; / / / C 12009 ('1 i: 01C 105 S O 1 1 1/2 84 240 3576 51900 76700 8 22 / / / / h (. 10135
- 1 E 01 Fi289 0 0 1
1 65 96 1770 51600 77100 8 23 i 9 (S v! Tt 8( .n o-Ove-cn u.naaruu 'D -tr.ere ve.remarvie w-wo. iire tr..e.arvee cCUSTOMER HAS PERMISSION TO RESTAMP FROM 801C33320 TO 802C33320 N7 \\ \\CHARPY IMPACT \\ \\ __f sum ear avsas u nano uno in.ca~ m [S ,~,.G, F T. I_ i' S. Ns-i.e m ist sur V M1LS1 wu-sa no us INCHES S" 3 3 i 3 3} N.500 V FULL L ho I)' 4 [/ 51b 4 5'/ S C'/ SS 23 39 31035 ( 1 C 7 C K-3 2 0 43f 1 U 0 39 1-CIC10590 1.500 V .ULL L - 3,0 31/ 21 / 27/ 45 42 36 23 24 2 2 i. f f 10125 If C ! b C E O 1 000 V FULL L .* G 20 29,28 23 23 23 20 21 201 i< I \\ s *)t N&~ nu CHEMICAL ANALY$l$ .,ov.. m.,. p, s, si c. De ce m. v ri as a cb w [ C \\. 1.c{.0$f 0 1 .1 'p g hpa 4 3 :C 2 3 3N 2 I2 'i . 0 '3 l'S SUS (:R ED pND S5VORN TO BEFORE ME {B v M 9 p W4 _$4Eo THISJ AY /'l NOTATY FUB 16 U POR1ER COUNTY IDIANA / I MYCOMMliSION EXFIRE JULY 261980 ( b .c..,,,i-u t i..o.e.isviii.a...vr. occ.n =,: :======ct cc,,
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,s O, s Q,), , ~) ~ ( FEEDWATER SYSTDI CONTAINMENT BOUNDARY Impact Test Dat.3 Component Derived Description Material Thickness Test Charpy Mils Exempt Notes Number Temp. V-notch Lateral 1B21F032A Valve Body SA216 WCB 3.295" 50 F 85-87-66 68-71-56 54*F N,T, per #3 1B21F032A Valve Bonnet SA105 6.000" 40*F 72-78-84 61-63-65 58*F N, per #3 1B21F032A Valve Disc SA216 WCB 4.500" 50"F 55-69-63 50-61-59 62*F N,T, per #3 1B21F032A Shaft Cover SA105 1-7/8" 40*F 51-68-52 41-56-43 per #1 IFWO2KA20 1-FW-1-1 Pipe Spool SA106 GrB 1.969" 40*F 85-80-86 58-56-60 per #1 MC-9 Forge Head Fitting SA350 GrLF1 3.500" See Head Fitting Section 1FWO2KA20 18 X 20 Reducer SA234 WPB 1.969" 40"F 97-73-64 85-70-64 per #1
i O O O i FEEDWATER SYSTEM i Containment Wall Drywell
- i Wall 2
l t 1 . i MC-9 1 1. 2 m; h 1FWO2KA20 (FW-1-1) i A 18 X 20" 1B21F032A j t + 5 e 1 l I b .F j s i l i = t i f a s J 4
_g-Yf ,.i i l FOR\\l NPV-1ilANUFACTURElls' D\\TA REPORT FOR NCCLEAR PL31P5 0R VALVES
- As Required by the Provisions of the AdilE Code Rules
,i V f Anchor / Darling Valve Co. E-6214 l 701 First St., Williamsoort PA 17701 oraer No- '.smractured by (N e as Add,ess. uanuta.sure,, l Illinois Power Ccmpany Clinton Pcwer Station Unit 1 order No. C 2513 wanufactured to, (Name and Address) 1 I 'o.n e, Illinois Power Company Clinton Power Station. DeWitt County. Illinois L cation of Plant E-6214 -157-1 TAG.S IB21-F032A Pump or Valve Identification l TILTING DISC CHECK VALVE WITH AIR CYLINDER, SOLEN 0 IDS AND LIMIT SWITCHES 20" 1500# (Brset descrsption of servsce for whsch equspeent was designed) i Anchor / Darling Valve Co. 93-15204 R/C Prepared by fo ormirine xo. i f (b) National Board No.N/A t 100
- F or Pressure Class N/A (1)
I 3215 p,; Wesisa Condition, (Temperature) (Pre s sure) I x j The material, design, construction, and workmanship complies with ASME Code Section III. Class 1516.1. 1E67. 16??. 16 % 1-1677 i Summer 1975 , Case No. 1974 , Addenda Date l Edition ii.ma, s l = ate.,ai sp.e. x.. = an.,se t ur er ..,e x.. } l (a) Castin e s SA216-WCB Dodce Foundry and ' Machine Co. Body HT.3 1134 I l S/N R5916 l 3 Disc HT.# 7910 / SA216-WCB Dodce Foundry and Machine Co. e i S/N R6308 /o~ h fi f4 val f % " ~W} ~ %./ i I i I l } I f j ( b) Forein e s I Bonnet HT. # 216149 / SA105 Cann and Saul Steel Co. i i S/N 1 8 SA105 Cann and Saul Stedl Co. HT.# 6015079 I i I J i Drain Connecticns fgsket Ret. Ring SA105 Cann and Saul Ste41 Co. i l i l ,m ( t HT.d 219378 Cann and Saul Steel Co. Shaft Covers HT.a 217937 si SA105 S/N 1 and S/N 3 f I i 1 SA105 Caoitol Pioe and Steel Co. Drain Cao HT.4 L40923
- 1) For Manually Ocerated Vaives Oniv.of issts. smetches er 4ran scas day be us ed provsded (1) ssze as 0%" x 11", (2) i J. Ja and
- (upplemental sheets an fer-a.
Ib sa thse data report is.ncluded on each sheet. and (J) each sheet as numbered and number of sheets sa recorded at top 1 4
.) q FOIN NPV-1 ( b.ick). l r.......... e.,,.. i u._,.r t... p (c) Bolting N V _ Cover 5tuds SA193-B7 R.E.C. Corp. ~ HT.# 65079 ~ Cover Nuts SA194-7 Nuts, Incoprorated ^ HT.# 75467 l l ?' ~ l ~ l i ] (d) Och-r Parts I l l 't Drain Pipe i SA106-B i Keystone Tubulan Service Corp. HT.# M02709 i ~~ l I l i S. Hydroscaric te,, 5625 CERTIFICATION OF DE8IGN Design information an fire at Anchor /Darlina Valve Co. 701 First St., Williamscort, PA 1770; stress analysis report on file 2c _ Anchor / Darling Valve Co., 701 Fi rst St., Williamsport, PA 17M Design specificacions certified by H. M. Smka fi) prof. gag.3,2,e I?_ aeg,,%,,.62-219 ! f3 Stress analy sis report certified byRqbert D. Burns (1) Prof. Eng. state MS Reg.NoJ5401 () (1) Signature not required. List narne only. We certify th.ac the scacements made in this report are correct. o,re _ _ // - / $ "") 3 signea Anchor /Darline Valve Ca _ 19 / I r ny H. Yoon l l c a.or.. u,." Certificare of Authorizacion No.___ N1712 espires 1/15/80 I J l, CERTIFICATE OF sil0F IN5PECTION f, the undersianed. holding a valid commission issued by the Nacional Board of Boiler and Pressure Vessel Inspectors, and/or the Scare of IKrXXX&Xp Ponn<'il va ni A and employed by I m a m iAl Union InwranM '.J. of DneMn. Matt-have inspected the equip nent described in this D.. Report on // d@ /0 d //N9 7 7. sad <, ace that to the best of mv knowledge and belief, che.stanufacto e' has constructed this couinment in accordance with che artplicable subsections of As\\tE Code. Section III. By signing this certificate, neither che inspector no'r his employer makes any warrancv, expressed or implied. C0 Ing the equipment rescribed in chis Data Reoort. Furthermore. neither the inspector nor his employer shall be liable."a aa' C '?" manner for any personal injury or property damage or a loss of any kind arising from or coa.nected with this inspecnon. s i e i 2 0 _19 k 1 ; d E 4 Date etys i O b OL- 'I Cornrnis sion s Pennsvivania WC972 5 '~ ' l Russell E. Montccmerv < 'k ttnspecte,) (N.rson.1 8 3..d. St.t.. P,ovinc. -nd N.d ,t enne in u.s.4. ce a
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- 701 First Street
.dllliamsport, Pa. 17701 / h* 050 1 --.- - l..... xx j. Truex { Net 30 days h6 ~~ ** '
- Anchor / Darling Valve Co.. Pa.
PA',M g, %te, 2-05315 1 2 g x 2 1 6529 1 5 1 (20" 1500# TOC Body) l N-2123 t m..m,Syd 25 i 2 LO.6529 1-5 5436 l 10872 L'F',5
- fef73 SAMe.'aC8, VT.HSS-SPSS No weld, t:ucl.
Spec. CIO i28 .r. g g }9Fm-04 lp g,f 3 ccpies ..s. we-a., af5. j i _ - ~~. -.-..~.u i 5 K.3. a. .o Louden. (U) Mel t & Lao use Mel t Proc. MP-1.20, use 120 for 3 soecial i b gates, Charpy 950 F 40 H.L.E., Arc air visual defects 6 Test Block ' " ~ ~ ~ - 0 per Ocdge's No weld Spec.,No weld. design for nucl. ,/ U/IO 1 HT, 2 N&T, HT chart reg., P'nNT 15 hrs.Jil50 F, Subra. 73-.g 4 9. g' ~ Min, wal: sarnple and obtain RT resul ts before proo.,Peur one i 3.233 spec. Test Block Patt. OF12 wi tn heat, HT Proc. ) I wy01 u..wumm2owa.s e"" si m m u .,,. *,...._.w....._,--___..., CER*:FICATICN OF CHEMICAL & PHYSICAL TESTS-HEAT TREATMENT-N.D.E. TESTS n,.. g p73 o7 a ..... ~.. ., m g c$3,g:"MANAL V)r$. MAT SPEC p i C nGJ t' c M'.'*.
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t 6at-Fob a A ?n ? Ramball Testlab r 6501 STATE RO AD - PHIL ADELPHI A, PA.19135 (215) 332 4011 LABORATORY REPORT Date: May 10, 1978 P.O.# M-2129 Anchor / Darling Valve Co. 701 First Street Heat # 1134, PO#N-2123 Williamsport, PA 17701 Material: ASME-SA-216, WCB TENSILE TEST CHARPY IMPACT TEST LAB # 20003 LAB # 20004, 20005, 20006 YIELD STRENGTH 54,300 psi SPECIMEN FOOT MILS LATERAL 7. TENSILE STRENGTH 77,300 psi POUNDS EXPANSION SHEAR ELONGATION 29 7. 1 85 fc 50 REDUCTION OF AREA 57 7. 2 87 71 55 0.505" diameter tensile 3 66 56 60 O specimen. 2" gauge tength. Average 79 65 55 The above test specimens were heat treated with production castings. The test bars only were given an additional stress relief heat treatment at 1150 degrees F for 15 hours. The Charpy V-Notch Imapet Test was performed at +50 degrees F. fu \\ im5\\[b -/ BALOWIN ASSOCIATES Metallurgist ~ R E C EIV E D l JAN29 1980 m =:. I- *.! )- gng g
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' * ~ ' - " CANN & SAUL STEEL CO. 1 ( ((7 f novanSroAo. PA. 19468 ,3 (Q Repoee of Physical Tests and/or Chemical Campesirions gggyl 3/19/79 us'. . Customer's Order No. Con & owl Order No. C u s t ** *' ANCHOR / DARLING VALVE CO. P-2915 50844 T 'gY 701 FIRST STREET S.0.9E-6214-157 Add'* = WILLIAMSPORT, PA. 17701 ^"2"*" PURCHASING DEPT. l C H E M I C A L C O M P 0 5 t T 10 ts i HE AT NO. I C l MN I P l 5 SI l C4 l N8 l MO l CB j 216149 .27 .93 .009 .018 .15 Lab. No. PHY5iCALTE5T5 lEHN-C UT FROM TEST NUMBEA CAUCE S S. Souste in Lb s. AT 3. TENS LSS. AAEA YS YS.2% l Forging 50844 1 .505 9,700 48,500 15,500 77,500 33.0 .066 l67.0 l Charpy L7 pact,s 61 63 65 Mils Lat. Ej:p. @ +40 F j I l 20perl cent ( 1 Notch 72 78 84 Ft. Lbs 20 20 shear l l 0THER TESTS BRINELL 149/179 We certify the material meets the ASME Code, Section II-1974 SONIC A388 R/23 (7/9/75) 0.K. dlfen ia. Heat Treat. Pn c. #5D(3/5/76) Edition thru 1975 summe:;f g e e og oi s C - s So..it...uoasi ASME SA105 XM OMM'N M D CHARPY "V" IMPACT 40 MILS LAT. EXP. @ +400g T. 70,0;t0E C E 1 V E D 22% 26/35 CARBON ' H N-187 MAX. 30% ,,,,,,,.,y THE ABOVE TESTS COVER THE FOLLOWING M ATERIAL: Md 4 U " 2 - 20" 1500 TDC BONNET F GINGS FOR ORAWING B-51609 M""rvH RECORD CENTE'l Forgings serialized f & 2 REC'D BY S. WHITEHE?.D cANN & SAUL STEEL COMPANY C ANN & S AUL STE EL CO. O iaspecnoa ANCHCR/CARLING VALVE CO. 'LJ L 8. $NYDER Q.A. 81 CATE: '3 -13 'N pp M m.... .. n. r...-
.a . s., / / Anchor / Darling Valve Co. ? Same f I' 701 Flest Street Williamsport, Pa. 17701 f. p ~- 078 hu 050 . + -. -. ).... x;c Truck j.... 3 Ne t 30_ days F1L .,g l Anchor / Darling Valve Co.. Pa. h,,0 % M se, selev 2 05315 2 2 1 2 l 6529 1-5-4 (20" 1500* TOC Olse) N.2123 ] ^" lbI652915 555"l[Ec'O i.k M fl I ~ e 2 2/u/7ts SA216.WCB, VT. MSS SPS5 No weld. Nucl. Sp ec. C10 120 5 K.s. ) b'd"". ="-*14) 3 copiT Dsn
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rgn TS/nt. T,special ~- (8) Mel t & Lao use Mal t Procedure MP.120, use I20 for Test Stock 1 gates, Charpy @No weld spec.S0*FAO M.I..E., Arc air visual defects "*' " ' " ' ~ i as per Dodge s No weld. design for C nucl.3 H. I. 2NT,T, H.T. ch a r t req., PhM T l j n rs /28/78 Gil50 F, Subm. sample and cocain RT results nefore ^gQ*C prod. Pour one spec. test block Patt. OF12 witn heat L %T. Procedure HR 4d.03 R,ev. I is app!! cable, vill nieR9*b _
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___-___a---- "*we _.-_m__ -__m s e t== rt m \\ bbA\\--YOS8 f v Ramball Testlab 6501 STATE ROAD - PHILAD E LPHI A, PA.19135 (215) 332 4011 LABORATORY REPORT Date: March 29, 1978 P.O.# M-2129 Anchor / Darling Valve Co. 701 First Street Heat # 7910, PO# N-2123 Williamsport, PA 17701 Material: ASME-SA-216, WCB TENSILE TEST CHARPY IMPACT TEST LAB # 19331 LAB # 19332,19333, 19334 YIELD STRENGTH 43,900 psi SPECIMEN FOOT MILS LATERAL TENSILE STRENGTH 72,200 psi POUNDS EXPANSION SHEAR p ELONCATION 36 7. .1 55 50 35 d REDUCTION OF AREA 63 7. 2 69 61 60 0.505" diameter tensile 3 63 59 40 specimen, 2" gauge length. Average 63 57 45 The above test specimens were heat treated with production cactings. The test bars only were given an additional stress relief heat treatment at 1150 degrees F for 20 hours. The Charpy V-Notch Imapet Test was performed at +50 degrees F. .ga'l. o: Y U:l s r. Metallurgist .a..., D _M W m-ru2. irL_ m., ~_ ~514:d* 'hL Y 'p ii i !
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[M N 9l , gg,.. ~ ~ ' - " ' ' " CANN & SAUL STEEL CO. AdVERSPOAD PA.19468 s U MWEN MM; l' n....,., P sT. i..i T......d/.. Cs....i C..... i.i.n. o... 2/8/79 R E-C.E I V u- ~ C,.. , ANCHOR / DARLING VALVE CO.
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"" MNg*'15*80 701 FIRST STREET S.O.tE-6214-157 Add.. WILLIAMSPORT, PA. 17701 DOCUMENT RECORD CENTER REC'D BY S. WHITEHEAD A".a.i.a PURCMASING DEPT. l l CHEMICALCOMPOSITIONS HE AT NO. C MN P S 33 l CA NI MQ i C3 ) ~ 217937 .30 92 .012 .022 .23 ~ * " *
- PHY5iCALTE5T5 cursacu Test NuusEA GAUGE PT. LSS.
S In A LSS. TENSI LSS. AAEA E H N-YS YS.2% Forg 50845 1 .5c 5 10,2CC 51,000 16,400 82,000 31.0 .c69 65.5 ir4 O caer>7 1= rect" 5, 68 52 11.11 e. '"/ " cNo tch G 41 56 43 Mils tat.Exp. RECE V~C i +40 F 10 20 10 % She ar FEB 16 M9 OTHER TESTS a w sit; a UN et. l BRINELL 143/149' l We certify that the material l SONIC A388 R/23 (7/9/75) : 0.E. ceets the ASE code, Section III, 1974 Edition thru summer Eeat Treat Proc. #5D (3/5/76) 1975 Addenda. m co.. . so m.miaa.: ASME SA105 XMX 3 6,0 0 0 YS. 2% 8'" 0 CHARPY "V" IMPACT 40 MILS LAT. EXP. 9 +40 g T. 70,000 7 " g5 M \\*Ns M E-22% 76/35 CARBON 8.H.N. 137 MAX. 30% THE ABOVE TESTS COVER THE FCLLOWING MATERIALS NO 4 - 20" 1500 SHAFT COVER PER DRAWING B-51610,/REV. Forgings seriali::ei #1 thru 4 CANN C SAUL STEEL COMs Y cANN & sAut STest co. 2 en. an O ^ - = wm =>.- wex w D. a S w een ga. al C674 2 -/f_ y T.., r..i. 'a=== E
~ ~ .7 Qpf p!> 7 *Gil6fCAT E OF T EST OH PIPE MAT ERIAL 0 c}' ggOf6 ,, y @ llc; ! ad ~ O [3.~ 1 [p + q xn ow wo n>c s. x m JL Il "*"'a CAPITOL PIPE & STEEL PRODUC. 2055 S. GESSNER, Sulte 130 j NO /13 tgl.
- TY SYSTEM CER11FICATE (f%NUft.CTURER)
.~n " " " " " * = A -d Southie" MWN Houston, TX 77063 EXPlRES 10-27-78. f ,. a.,. s.,.. :-v,.~ \\ s un a.. s '.' a. ' ) i.C 'S * /y-(h3 o~ 28 Sep1cmber I91t t .. o.e. < u.. ' c.s.w. s.s., o.4. n %~~" s,- wa.u.. ' ASME SA106 Gr. O ASIE Sec. f il, Cl. 2; 1974 EdI1 903.35f t F-9526 Thrv_Sumrer '74 Addenda 0.o. 20" . s.o. - 'Gk -3 l . r-w.. 86-9526-200-f62
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M /C L.c..i., CHEutCAt. ANALYS s..i. n C MN P, S 51, cR H J75 l6,- .26 . 9.5 .019 .005 .22 pl OPERATIONS WERE PERTORMED BY Clif & 14EET THE REQUIRE 14ENTSOF THE LISTED 1%TERI AL pf)5CIFICATION AND SEJ. ill DIV. J. MECHANas PROPt dt its 5 "d '* .2 5 0ll,*f' u n. 3 g u,, ' 3,,, y,,, w,f1*l-Spccimen Test y , $120 lotf P51 2A
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Esd. T e.s lue 2 J 75N A-T 78,900 50,900 30!$i 6P.8 OK .505 470 V V-14otch I:npact Test-Results et 40*F.: Ft.Lbs. Let. Exp. .% D/F rg.S:r.# Tot + t.ot# ~DT/ 0-58 MILS / 607 31Tb7 ~~~4 /0 80.0 56 s 55 31656 / 470 86.0 60 ./ 70 FRom ~ S. id. 50$*- j'* PT hl.*
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f mous T... Coch length of pipe hydrostat icol d f f ested c1 2800 psi for 5 sec. and found acceptat , i..c. o 1600*T., hcid I hr. at temp, Air coolc>. -+ 4 a s..... t.I. -.w. i....'li~ A.,......... s. u........ 4 6. o. .... 4 ( .,.8 Sept wbcr 1973 .: *..a r.a r. h/ i [ Q h_ W ...J..." i 9. s, %.h.:,..:.. "~"+:-fr 4 V.
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T~.5].7 7 _ __. 7 J_- - ,,M. f o..~. ,y ('([_ 'lHINGS&FORGlHGS0( b \\. b b _ [k A BabCO WilCOX CUSTCMER m,,N kiiu'; ' k'kiM ' m /< Tubular Products Civi'.;on , f g,,8 [ [ C O C.fM .F ELD 11l0.i CL g ,P.O. Gox 230. C mcr Fat:s Pa.15010 CERTIFICATE OF TESTS CUST. ORDER N0. k3Oli!2174 4 [,'Mj,' / .DATE 11/22/78 A $... ~~'I., h S /,, c 'c.... / y ,0Ru 59s.r f ~ 10'5NMEh5sT" [f s Pt C l, i c..,.~ ah 23'4~ dis lioltil.&ITICH IIICLUDI!!G AD HT7CT ~~ EscRWTTu 197!' 3 2 20 x 18" SCII 160 CONC RED SW FAB IIOTES 1 & 3 CF QA 20 (10 CFR. 21) s. tt., i.' n. 2a%
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A 106 Gr B HOFRALIZE W F/S +40 97-73-64 86 ~- ~ SPtcirt, CAT 10N i t T t *.* P,. ogsCntriton ICLTeuAft VIELn 9 EL. . 94 OMM ' / r. 0. Hi tT Coot C NN P S St CR- .NL M0 CU V N i KSI K31 j SITE TLwP(* r) TT.-L85.
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CHEM.& TthSILE PROPERTIES TO HEAT TREATMENT To D w 's IN ACCc'40 Ancr. esip 'a' N SPECIFICATION 19 FCS. DESCEIPTION ULitunft vitLD 5tt. RA. n s.w' ?/No. utAT CC?t C ?.5 P S St CR Ni Mo Cu V N r.3i xs: l 5840 ,TtC(
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- 7{ggggd T M T SPEC *M D T M -
- 1. STRIP TEST OR FUf.L SECTION ULT RASCN ICALLY IN3PECTED AND ACCEPTED PER B & W PROCEDURE
- D-O D.60' i
i .f HAC5 ETIC PARTICLE li!SPECTED AND ACCEPTED PER D & W PROCEDURE I i T~x--. FITTINGS ARE CAPASLE OF VITitSTANDING A HYDROSTATIC TEST PRESSURE . d~ / TESTS NOT PERr0Ri!ED ON RAW H&TERIAL: I 1 LlQUID FENETRA'iT INSPECTED AhD ACCEPTED PER B & W FROCEDURE '*'.i HYDROSTATIC i EQUAL TO THE CALCULATED TEST PRESSURE OF THE HATCHING PIPE. M#" THE BURSTING PRESSURE OF THE FITTINGS IS AT LEAST EQUAL TO THE I I O ANSI Bl6.9 O HSS SP-75 CC!!PUTED BURSTING PRE 3SURE OF THE MATCHING PIPE PER
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O O O ] i 1 1 MAIN STEAM SYSTEM CONTAINMENT BOUNDARY 1MPact Test Data Component Derived Description Material Thickness Test Charpy Mils Exempt Notes Nab gg i Temp. V-notch Lateral i ) 1B21F028A' Valve Body SA216 WCB 2.500" 60*F 26-23-26 29-28-29 40*F N,T, per #3 1B21F028A Valve Foppets SA350 GrLF2 6.031" 60*F 32-40-48 28-35-36 57'F N,Q, per #3 1B21F028A Valve Cover SA105 5.813" 60*F 68-73-71 54-43-50 55*F N,Q, per #3 IMS01EA24 GE Head Fitting "A" SA350 GrLF2 5.000" 60*F 135-126-128 48-104-74 50*F N, per #3 i 1MS01EA24 GE. Spool "P1" SA333 Gr6 1.218" -60*F 181-154-142 91-86-82 per #1 l
0 O O e i j -MAIN' STEAM SYSTEM 1 1 i Containment Wall 6 t s o i Drywell i Wall a j I t 1 I ,i i 1MS01EA24 (A) l 4 F l t l / 1B21F028A i ) j P1 Guardpipe e e f B 1 i i 1 q
Y. _. _ _% t. , -rf N %.,L.WT ( . }{ SQ L l t N@ ~ "j 1'0131 NI'V 1 il ANI'l'Mlli I;l.IN DATA lil'.I'0!IT l'Olt MTI.E \\l: l't \\ll'S Ol U ,I
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As Itcrguirril I,y ihr l'rmisions of ilie AM!!'. Cinle !! ales t n ) _ ~... _.. _.. _ _. {,? 13562-01 r-ijl_Co.Inc._ Salem, Mass. 019_7_0 o,de, x,,. I. ...,f,. tured by_Atyiood _AJp.r r_ (Name & Address of Manuf acturer) 205-AF777 San JOSE,,, California Order No. 5 1C rcd forhCUCfabEISC.t f C_ o._,(N='ne and Address) p w,-.* n tu t )
- u. -... l l l i nal s_Powe t_ Company._
f i11inois l~ k i,..,,,,,n of i lan, _ Deca t ur, 24" Main Steam isolation valve g 9,. r er valac identificationEalVe_ SIN 8-562 for Service in Main Steam Piping System (Brief description of service for which egaipment was designed) ~~ Robert J. Knox i 1 M62-Q)-H P.ev. 3 _ I'repared by_ s.3 ti... in g No. f e, Nat. nal board No._N/A ( psi _586 o __ r /~$ l', eip ( enditions _l 37S (Temperature) (Pre s sure) 1 \\ i !!!. Class ( ' Ike a.esial, design, construction, ar.d aorknianel.i;. cc.n. plies with AS.lC Code Sect on s) Ib22 N/A -, Ca se No. _ h 8 Joa's. 13D -, Addenda Date __ ) Remarks e-Manuf acturer Materlat Spec. No. Mark No. S/N 8-562 e., s...;,, o Sa216-XC.B Quaker Allov Body t i 14 4P.490 i l i, I l ~ _ _ _ _ _ S A350, G_r_, Lf-2 Cann r, Saul S/N 8-5.62 ' 1 +* n.e. a s Papper SAIDL_(QT) Cann_(,._Saul _Shi 8-56.2 ~ m h h -^ ^ in foem of lists, sketches or drawings may be used proviivo (1) size is fl%s ll, (2) Inforen tion in items, l. 2. Sa and f orm. (3) each sheet'Is numbered and nutuber of sheets is recotded at top of this
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,[ S V T-57o 7-BaFFoM j 1/tllB1 Nt'V-1 (l.. e k) i-6 l '. d f Ham.irka mnufac t urer deterial Spe<. No. Mark N<.. l e b Lover _ Studs.__-- ___ _SAS40:Gr.823 Jos. Dyson.6_ Sons.__Ht._d8094156 n, w code A56 l { cl S _ r! _SAS40:Gt.B23 Jos._.Dyson_&_ Sons __H t._JJ23123- !i Code _A73 F i, Lover _.Hu ts ___. CL_5____ l m_- ,i. __m-~- ,yl, i t.li oi M "_Hipples_- ~__-SA106:Cr_.B IL L._S tee l - S/N R-567 'S l' t t 3/4 _ JiA105 Vogt_. Mach d o._.__S/N_24_562 - - _ ~ - 0 &A5._ Elbow-J fg d 4-kte;___Jhese_1.t ems _. comp ly_ _qititthe_ tode f ra r_ Mate ri al_ Cons tr a concenied - workmanship, _but_are not_ included _ s-_ fan as design _.i rn ~4 Body Poppet 1450__ esi. p, ItrJmatatic test 2125 CEllTIFICATION OF IIE5IGN y ) Cali for.njit tiesegn informarion on file at _O flgfA_1lCfdLI.C_ CQ s_._ sad _ _o g I A st...a specifications cercified by.__ECf rGSLC _f_ultk__ (1) Prof. Eng. State _Ma ssm iteg. No.1096.1__ se. n a.ialysis report certified by.__ pal cLt_ Cook ) b l h) %niture not required.1.ist name only. s / - h b irrtify that the statements made in this report are correct. e.18Y,he I f- ' N _19_ SignedAtwood__&__Motr_ill_Co l.non _ /Q ' Ii t7Co trol f "1ager (M anut uivrer) Due__ llaY__7 d317-t er'elmate of Authorization No. R0_12 espires _ w. CEllTIFICATE OF Sil0F INSPECTION Vessel In spectors
- 3. she undersigned, holdinr a valid commission issued by the National Board of Boile B iler inspl If s.Co.
''C the State of Province of.835mia alLISatli have inspected the equipment described in this Data _, and state that to the best of my knowledge aml belief, the Manuf actu bfNof s_.Cong. d _ 19_7 6-licable Subsections of AS\\lE Code, Section Ill.essed or implied, concern. l'.'"t en - 6 16 D'9'ryted this enitipment in acconh.nce with the appmi,ng this certific. ire, neither the inspe '"s e e eturment described in thi Data Report. Furthermore, neither the Inspector nor d with this inspection.
- *'o for any personal injury or property dam. ige or a loss of any kind arising from or connecte
"~ - 6 19._ 1 6 - i -- _ mas L-_756 ed'[6 (Neittonat Board, htete. P,ovince and No.) Commis sions - N ) (Instertwr) \\ ,/ 0087 This form.t.67) is obt stnable from the ASME. 345 E. 47th St.. New York, N.Y ' ~ ' % M/7 2) 3 _. m'.- d
~ QUA53;1f. A110i" C/WTJJ:'; CO., NYElcjTO',li(, PA. CU!!To:aAtuood & Morrill Co. PURCIIASE ORDER A'12 53 54 CONTRACT NO. 205AP777 3 SHOP ORDER D312-40 Q 3EDIC:fATIO:1070 PkTTERUUO. 16730-30146-101 SIZS o?v " l ASME SA216 GR.WCB ICSCRIPTI0li ~..w)IAL SPEC. &.CHAlE HEAT HO, k'\\d$ CAST]l:G SERIAL Ud[T'M*VS e (4 ' R.T. SERIAL NO. @'4M l ~ .i 1 1 Atwoed & G.E. NUCIBAR CL/SS PCS. COVERED ON THIS REPORT SOURCE INSPECTIO:T ..( n. ~.u _ _ a _u. A CERTIFIED MAT $RI!tL TEST REPORT q :- r.: ..g'...,. The records enclocca in thic folder comprice 'the _ ifica g material test Irport for the subject natorial. ,g . \\.f.
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y p 'I ./ i,[ . ~. .~i i ..( .. T. g f t/l i . ~. .~ 5FFIRMATION ( k .L . '. ~ Uc certify that the contents of thic report are correct ' / - and accurate and that all tent recults and operationc - perforced by quaker Alloy Casting Company or our cub-contractors arc in complianca with the material specifi-uire=cnts of the cation and appropriate catorial req /a ASMS Code 1974 through n ~ t i Addel.da, Section III, as stipulated in the procurement documents. ~ l ? ^ _..h -- 3-2 Y- ? G s.,. ~ QUalier Alloy C[ sting Corghny I) ate p p. t -y g ou g.c.s m .g J.sq' ,,3 q % g f l 6 c. v v-- - ' p- -ROVED. ~ cA1 ncv. 2 . r.h._rbD&2?g4[ By. O j% J/ .DATE_ . ATwooD & MORRILL CO. INC. ~- J
n-O AA: nsr > -n - O l 6c h v % 9f ~.6ff p {q. QUAKER ALLOY CASTING CO. MATERIAL TEST ii2 PORT - A DIVISION OF HARSCO CORP. f'ig/ / I
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f y /~)* MYERSTOWN, PENNA.17067 v 2Q5AF777 CUSTOVER ORDER NO. PATTEPN NO. QUAKER AttOY DESIGNAitON SPECF! CATION SHOP CEDER NUM3ER DA'E $wFFE0 AM25354 16730-30146-101 Q70 ASME SA216 GR.WCB (74) 3=25=76 A N ACi9Pp VED g F-7 / /;&&g)7;P'6 . /ll,
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.f o Atwood and Morr.tl1 Co. J-S4 - M DATE3 E R L_ _l ATWOOD & MORmLL CO. INC. ~ CSTG. R.T. 45 RO R o HEAT NO. C Mn Si P S Cr Ni Mo
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p, SERJ' S EP' ' "' / / / / / / ~ ??476.19 .87 .56 .019.013 48,000 80,500 27.5 48.EF7476-4 P301 1 CF arny Impac tVEo'tch r lus 60 F 96-2 -26 Foct Pourds - 1 29-2 -29 lateral expansion - 30-30-30 % Ductilc FrTdture k I i l RENiARKS: G CHEMICAL & PHYSICAL N 8 REPORT CHECKED, E b,, b k h (F Reezieced Br$CR. E. Cismpa, heality Centrol Reprc:cnht[iveD3!e:#/[f 96 ~ k'.sk LA d .'.O w Qo7 General Electr:c Co. - E7(2 Pricc's Cc;t. p p/ g hiWC. D s ?,10RdiLL CO. lilC. ?)')-2676 f SiAte OF PENNSitvANIA. COUNTY OF LEBANON, S.S. "I CERTIFY THE ABOVE INFCRMATlON IS CORRECT" SWO2N YO AND SUBSCRIBED BEFORE ME DAY.OF 19 TP!S g7 Y 'S ",- 0, A,, fl. _ v s /n SY u.:-
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P.O. BOX 237 b 1 800 RICKETT ROAD [r -' '..' BRIGHTON, MICHIGAN 48116 f N)/ ",.'S'/I[ l t I r~:::rf d j L' l f TELEPHONE 313-229-2D34 (q, q,$s.,_.r n ('V> ll APPROVED DATE1./'1N7( l A;,7co3 & =03RlLL SillP T0 SAIC S0LD T0 y g A/.h },(! l 285 Canal Street. . f. O,.s Salem, Mass. 01970 Vf :,:o#- @ i I INVOICE DATE 2/20/76 SHIPPING DATE i 2/20/76 r CUSTOMER ORDER NO. DATE DATE ENTERED SALESMAN CARRIER
- 4219 12/23/75 N/A Interstate t
C T FORM TERMS NET. 30 0AYS TAT COMPLETE P AR TI At. l{ Velding Rod xxx XXX g yyy P LM S. O R DC R E D DESC H APTION PRICC PE R LU. NET LDS. SHIPPED PR:CT EXTENSICN-- i w l 500# 3/16" dia. x 14" long Poly Cast !!o. 21 '5521 N PC-21-MOD-118 Nuclear Cas Quality ' t: ) This material ccets A1:3 AS.13-70 Class l, n j,<, RCcCr-X and confcrms to Article US-2000, p y b 'v 7 Section III, ASIC Boiler & Pressure Vessc1 g,,y. -t
- ,.s Code and cot
- plies with the marking require-ments for velcing materials of Section III,
'T l 197k, thru summer 1975, addenda of ASME ' X Boiler & Pressure Vessel Code, para. NA3766.6(B) Color Code: Red CHEMICAL ANALYSIS C Mn Si P S Ni Cr W Mo Fe Co HE AT N O. V t/ r/ p-. c.~ PC-21-MOD-. J f g r / 118 .22 .30 70 .015 .018 2.06 27.5 .,08 5 11 .8h EAL. 4 50 <s C rtificat ion of qualqty assuranec test: to fcllov. .Uzability Tests Performed. P:ly Cast, Inc. certi ies trat the contcnt of this r epcet is ccrrect and accurate. l { f =. J Reviewed y -r-r we=hereby certify that the forejoing data is e true copy of the data resulting y b3Id.' *,$p'efrom tests performed it' our inoratory or of the data furnished us by the /' R { g DE3 3Iity Cxlhaj Egprc3gn;3[l7g laboratory performing the tests. Februsrv 20.107[encral Ocdric Ca.. g,yR Piclects De t, DATc POLY CAST, INC. Suscribe A t) and sworn Defore me witttA.*f Ri GA'.0 _._ U,, ' [..Q '/ Y N W? pust:c Wa&w! CC'*ftyt ',) f- ~ ~ ] ?qr r (Al - &a b9 '3' 2*2Y' .' y *~ - 1
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/ C; -/ AuTiroRi:ED AGENT NoTAR'y evoLie s , 4, t... %ctitig in Livingsten Co., Mich. Stephen J. Earkg71ch l ALL CLAIMS MUST BE MADE WITHIN 30 DAYS. PRICES SUBJECT TO CHANGE WITHOUT NOTICE We hereby certify that these goods were produced in compliance with all applicable requirenients of Section G, 7 and 12 of the Fair Lat,or Standards Act on 1938, cs emended and all regulations and orders of the admitmtrator of the Wage end Hour Division issued undar Section 14 thereof. Shipments under $500 , 40 Fr:ight Collect. e
.'lV I S I ON. 4,. fff /cy , k *Q STELLITE t t CADOT COR.- vRATiON ww - e. d Kokomo, Indiana 46001 CERTIFIED REPORT OF CMEMICAL /CITMNESS AMD MECHAI ICAL TESTS
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r s ) K,/ s@lk/ r-g@[l .j Atwood & !:orrill Co., Inc. Eder: ~,1:210 rc reppl3 P.O. AM3'/39 72 :::c...rce.a I:3. 240 lbs.1/4" //21 Coated Achitu.1, c::a. L(,/f l '. GUSIOMER SDE N TIF IC ATIO N OUR IDF.N TIFIC ATIC N } (PRCIF8 CATION pe o. ALLOT -r-~: m v v.?;. nie f s v 1/* T'. e9. m M. 1 g EUJ SALES ORDLR NO. CUST. PURCHASE ORDER N O. Q U ANTITT S H IPP E D DATE SHIPPED a n r. 2/15/75 l n7107 m 1 CHET.1ICAL ANALYSIS + u,T.ML.313'#B C CO Cr Cu Fe Mn MO Ni P 5 Si W ti 1533 .24 h1 27.23 .33 .30 5.50 2.24 .40.CS f 1 \\ l 1 TESTS AT i
- RUPTURE, ULTIMATE YtELD STRENGTH. PSI
% ELONGATION ROCKWELL HARDNESS l HrAT NO. Li r t. H R S. STRENGTH. PSI .2% orFSET .02% OFFSET IN INCHES R. A. AS CAST L t I rl Thio eterial mets the r.:rhing r;-nirc. nts of 1.5'~: biler end Pre :sure l Ve:;cel Ccia, Cec:: ten III, Para 13-3765.6, Parc. 3, f;;cidin; and lirasing i }!atcrici Ih ntifica:ica/ j i f s 4 1 h Reviewed By:()ECQ a!ity Cor. trol Represe.tativ[eDate: f 2( 7f ~ 1 R.E.Cianpl J l e General Elciic Co. SWR Projects Dept. CERT. CF COMPLIANCE I l REPORT CHECKED 'w 4' Q Gx,') /d.EOS 4.:,:XdL Cd. Hic. ~
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CANN 8i SAUL ST. EEL. CO. %'/-9 2 #"OME ~~ l reovensronn. : a. ioser, I:cport cf I'hysi,c'.I Tcsis and/or Cliemical Carnrositions th 'Ju ':' ATWOOD C fiORRILL CO., INC. Af f-- 16 35 361'Sh p. 3-9-76 CanaA Soul Order No.(. Custon ce's crar Ha. { 285 CANAL ST. REF.f.13562-01-002 2x N /h Ad*"* S ALEli, MASS. 01970 16M FOaBF ^"ca'I28 PURCHSING DEPT. j M I I i CHFMICAL COMPOSITIONS l P fi 5 fi 51, l Ca NI FAO C8 ,/ Pm / HE AT NO. C ef ~Y / /. y' 632225 24 1.20 024 030 . 25 .i Lcb. H:. P 11 Y SI C A L TESTS "D "D* '" " E I" "NED "P s.H.r t. j. cui iscM TEsf Numsta caust f AREA 1. j AT LF.1. TEN"lLEft$. PT. LBS. Sqwar. f.1 lbs. j YS YS. 2f/ ./ / / orging ?6150 1 .505 9,000 45,000 14,800 74,000 33 0 058 71.0 0 j lbs. O plus 60 Fgggg ggt 3 m'.<g..! :. l)m.0ft. Charpy Inpacts:- 32,0 40.0 "V" Notcd 28 ' 35/ 35 ils fateral expansion u ^) 15 20 20 percedt chear pet un.i. C: .,. u... c, [ .s,. hafGp. [ ._ fI/.b --- t n 2.w. ne ' rt:i un ik i !C. { l OTHER TESTS E ) SONIC A388, REV. 20 4/11/,75 CSCTEU@UWUr.:- Acceptable l Heat Trent to H.T. Proc. a66 8-l!r-75:- and nadendum dated 11/2S/7S F DSPV Q12, REV. ICXK 5/ 7/ 75) :- Acceptybl'e' l , pt. P. No certify that the contents of this report are. correct and accurate and that e a11 operations performed by our company or: cW;'dntractors are in compliance with ;[ l l ~ l the requirements of the materials s.pecific.itienXp.nd~ the ASME Code Sec. III 1974 t l~diti on. ~%. e l cessmer'. specificarrons: ASME S A35 0 CJ, GR, LF-2 i d 36,000 Y r-CHARPY "V" IMPACT 25 MILS. LAT. EXP. @+60 F-d T-70,000 l 0 s. 22% L e.w.n. a. 30t-THE ADOYE TESTS COVER THE FOLLOWING M Al[Rf AL: g. 8 - POPPET FORGINGS PER DWG. 30521-604-D (NO REV.) FOR CODE 30521-604-2974 Forgings serialized El thru 8 incP^mivo 6" M %'b 2503! @ Y R. E Cirp1. Qa:DyCentrclR:prc:Otativa E \\ Gcami Ekdri: Co. M PrebW 0:;;, apPf?0VED cAHn a SAuL STcto co. - i GE & A C fi f f.e.+' we.2la.i '~,w.A._, J ewf76l.m?)[5ONk"E S Q_y $ ~& i 4 / u,. 4/j,d' 3 19-7d yeg.ge' h ' Zy'V / i$ev S' .m
p-sun CANN & SAUL STEEL CO. 5tOYERS FORD, PA.18460 Report of Physical Tests and/or Chemical Compositions rn 4-23-76 RsVISED' C0FIES FOR COPIES DATED 3-29-76 ^ Ibik) mer Atwood & Morrill Co.,Inc. AM-1635 Customer's Order No. Cann & Sou! Order No. m 36142 % / J 285 Canal S. Ref. 13 562-01,011 Igg F OM M t Addres Salem, Ma 01970 ' ) ( gy/ G.E. #205-AF-777 ,1 / sh. t Antattaa Purch. Dept. jg x( A d_/ I ^ CHEMICAL COMPOSITIONS . HEAT No. C MN P 5 58 CR Nt MO CS 632202 .26 .94 023 .015 .20 to. no. PHY$ICAL T E S T 5. LONG REMED ReMon D.H.H. CUT FROM TEST NUMBER CAUGE PT. LB5. Sqvare in Lbs. AT LSS. TENSILE LBS. AREA S Xs Is.2% Forg. ing 3615 2 1 505 9,800 49,000 15,400 77,000 33.0 .066 67 0 170/17 I Charly Im7 acts: 68 73 71 ft. lbs. O plus 600F i "V". ;otch 54 43 50 m41s late al expaheion__ d C',1'~) 35 35 35 parcent shear h c (TR VED l BY- /9 0 K yy -,- x, Q-Nh. i OTHER T E S'T S Sonic to A388 Rev. 20(4-11-75) :-Acceptable N WOOD & MOR ILL Sr]NC. Mag. Part E&PV #12 Rev.1(5-7-75) :- Accc table for a6 infcm e-n Heat Treatment to C!cS Proc. 5B(10 25-74) & Addendum (11-25-75) We certify that the contents of this report are correct'and accurate and thatl all operations performed by our company or subcontractors are in accordance j with the reauirements of the materials spe cifidation and the ASME Code Sec. III 1974 Edition. cm 36,000 YS.2% C.ienme,. Sne,me.nioni: ASMS SA105-QT e-Charpy "V" Impact 25 mils lat. exp. G pitis 600F 70 000 1. s. 22 30 r sum.187 Max. a. THE ABOYE TESTS COVER THE FOLLOWIN,G MATERIAL: ~ 2 Cover F rgings per Ddg.' 30861-406-D(No Rev.) for Code 30861-406-2974. o 3.;;, Forgings serialized #6 & 7 Reviewed byy,Q*( Datedf-D-7d R. E. Cimpf,Ibanty Cor. trol Repreentative ?*?. g g, I, "s % o c.1 fg' cHe.11CAC & PHYSICAU General Electric Co. EWR Projects Dept. ^ "g4S U,.E. & A&M H ' PORT. CHECKED CANN & SAUL STEEL CO. -i an.p. u.o g u :._Q.% \\.' ' _. &n:u fsp o r 'i D,. o m...,y 2.b 3 S < u uu) ~ ; E .u s..a
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j ,N_.... TELEPHONE 313-229 2934 l } , %v / i u/ / e' SHIP TO gg;g SOLD T0 a AWOOD L MORRILL CO.,f I"C. 285 Canal Street 1 i Salem, I'. ASS. 01970enadCAL & PHYSICAL (EP 9T CHjCKED j h>/ INVOICE DATE ~' g Y' fc2//il/7s 12/5/75 D ATa-. f HIPPING D ATC ATWOOD & 60RRfLL CO. li!C. 3 12/5/75 3 8 5 CARRIER / CUSTDMER ORDER f40. DATE DATE ENTERED S ALESM AN & 2906 11/26/75 11/26/75 D. "e.moc!- Interstate FRE!GHT FREIGHT FORM TERMS NET - 3o DAYS STATUS COMPLETE PARTI A+ OF ORDER PHLPAID COLLECT xxx
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- Pg,
'!EC'IS : AUS AS.13-70 Class RCoCr-X j d Poly Cast, Inc. certifics that the contents of this report are correct and accurate. Poly tant materials comply vith the carhing l require =cnts for uciding natcrials of Sec-j 4 tion III,197h, thru surr.mer 1975 addenda of l t h r= M'W;' % 13 nr b P*n ~m rn Vr'<-
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CHLMICAL ANALYSIS ,s C Mn Si P S Ni Cr W Mo Fe C f [ Other ;. HEAT NO. a .;m:,r e.s .c e; PC-21-110 .2o .08 1.02 .011 .016 2.21 27.25
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- [f W.wr;1.toratory or of the data furnished us bv
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\\ AUT ORIZCD AGCNT ,.} ~ } Act.ing in Livingston Co., Mich. ' Stephen Jark vica .,..-W -l"c47 '9 d' ALL CLAIMS MUST BE MADE WIT'ilN 30 DAYS. PRICES SUUJECT TO CHANGE WITHOUT NOTICE We hereby certify that these gooJs were produced in compliance with all applicable requirements of St. tion G, 7 and 12 of the FMr Labor St ndards Act 1938, cs amended and all replations and orders of the administrator of the Wage and Hour Duision iv,ued under Sqn 14 thereof. Snipments unde. SL g go Freight Col:ect. i
___ gw =- r A F o a0 A- ) .T .~M M ~ Midifie:le::,Ue 1 ding.iupply ' 9/ll/74 i " a e "> "" I 2 Rinduc' Ave. /j/ / ^ ' " ' * " " ' " " - Cambr'idge' Mass. 02140 A458-6 / i cust ouco onoi n no. yV f f 63.nter pr-e sc a tioni C-4513 k N 'E Section II - SFA 5;l Addenda 1973 t f ( I flEAT ITEn POUttD5 $l2E TYPE c 1 500 1/8 E7018 432N1871 029B696 j rtifici l'ai;elia1 f 2 - YTiM,h,,p g, 'lY-g, /'2&', / Actual OlEMICAL AttALY515 OF Weld Depf01:t-N Y' OOYish'd;;h g" y*' Cr,/ M., y ITEM C Ha P 5 Si / N .f 1 .053 . 69 ' .020 018 .58 .056 .033 .009 .005 9 2 3 1 \\ ' Actual PHYSICAL PP.OPERTIE5 0F Weld Deposit TEt451LE STR5l4GTH YlELD STRtt4GTH EL0t4 G ATICt4 REDUC Ttori iti ITEM PSI P11 % lH T AREA % g 76,925 v 67',800 ' 34.0 77.7 As Welded j t Stress Relie: zed eq 60,530 34.0 77.9 V 71,630 l
- Stress Relieved at 1100 F for 8. hours.
ADDITIO!J AL TEST RESULTS The above material meets the paragraphs of NS-2130, NB-2140, NB-2152 and ' NB-2400 of Section III,1971. (including addenda thru Winter 1973) l X-Ray results satisfactory to Paragraph 8.1.1 of SFA 5.1 Fillet Weld Usability Test satisfactory to Paragraph 8.1.4 of SFA 5.1 i Each cont'ainer has a label which gives AUS. classification.7018 and diameter and a stamp which indicates Lot Nu:nber and Heat of Core. Wire. ~. Impact results for As WeldeE1.and St ress Nelicirect.csnd'idions on attache ' -..q'j.jng.g s ? 0 M'M'.. $ bI. h5D1-L- 'l certify the c'h r# col..,;jpp g ond pbysical or i " c: f mechanical test rosvin repo:rsed ato.n meet the TATi' Q F e z,3. [. Cimra, (shi; Cd.r;! li.p- :...O specifications on the described material cnd are . [,,,, i 2 0 t"*[ *-'tg[ ' C - l', e/1."L . - --. TM M: cts LG.t correct es contained in the records of the Com- ,y KCout4TY. 6 FM /,90 7* 0 y,_.g, ,'3j -.jM 'p - a Mv.; DAY Peny. s }a/ RIDED T;+c':'.'J'M*4 77.d.!yiGtE ME THt t .y .Septemb6r.?, '.o /,5 74 -' - Q':Lt.'sf'J[:E {.f '] ky .. ;.g .~ V' l qQf,'S,%n-bu l .? ^ .p u n m.clm.cL.:. m ig ly- , miy;u udlity Cont'rol Expedi.te r '"*N-?.W av comman L(xmnt:oy..,..o,,c,e Jn1.yJ J.978 ,:.;7 :
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- TV/X: 730-2. 3 M03 l!C *I:?.!SL7?J:t,3.~~..'.~.C.%'.~rn t O. DOX Gaa, SPArtrioves t'ottif, t.1ArtyLAtiO 21W, TCLCrwo -
' \\(ggogg@ j- '^- AncnoDG Pt. ANT / f /W. H f,I CERTIFICATE OF TEST / MJ' CIIARPY.V-NOTCl! D: PACTS ,/ ld t of the ' TESTED IN ACCC. DANCE UITH SA-370 - Section l R ASME, Code including Addenda thru Winter 19'73. Airco order No._ A 4 5 8 - h23._ Date 9/11/74 Cust. Order No. C-4513 11 cat No. Lot No. ~ Tppe . Diameter O E7018 1/8 029B696 432N1871 0 TEST TEMPERATUPE -20 F__ = ~As-Ucid'ed Encrny '(f t-lbs)_ Lateral. Expansion (ini Shear (7,) Specimen No._ .075 25 1 95* 2 107 .076 30 113* .079 30 3 113 .078 40 4 .078 30 108 ~ 5 g 109 Ave ~ rage r Stress Relieved @ 1100 F for 8 Hoors-Shear (/.) Enerny (ft-Ibs) 1.ateral Expansion (int _ Specimen No._ 240 1 240 ~ .2 s 240
- I 3
4 240 ~ 240 5.- ' 240 l Av.crage ecre disregarded for' computing a: The extreme lowest and' highest value, 1 e maximum'.Yeading for average. . The specimen failed to fracture at 240 ft-lb tly!.',5~. ) +- ~ ,'. o v.- 3 our instrument. 3- .J-
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'l, Heat 1reatne.t: Arc ooled.165)oF. i / / 5 hrs - Wate Qucached 122$ F..- 9 hrs. Air ::oole l. m 6 - 25.80"ID x 36.00"Ou x 8.50" 601 EPzz $05h2cf 6366c 77500 33.07h.2 25 .73 010.017 .17 Thick llcad Fitting,250 4!S 'I C-ecic An11ysis 25 .73 .006.018 20.006 08 .10 .01 .0h l Surface hinish Per Jwg. S/N UCh1877-5 d ain Sj :c: C - 10 W.003 AS.01 A itinon r.003 S eet M-7623 h 3 C arry Impeet Te Serial No. j st,b,V-Notch, Transver: c, Fu 11 Si 7.c : h Charre No. Ft. I bs. 4 She ir racture Mils Latcral t < pans.i.cn ' Late cal E:nnnsion ~UTh1877-1 h62 Plus 500F.: 135-226-128 95-95-95 1.8-10l-7h 12.1-26.h-1 3.8 ~ -2 h62A Minus 700F.: 70 72 20-20-30
- 1-ho-52 12.1-10.1-1 ).2 UTh1977-3 h62B UTh1877-5 h62D
-7 h62F -8 h62G Tensile, impact tests and checl: analysis taken from test ring parted from product per heat per heat treat charce c eu a a n s: er continuation charget Parts are capabic of uithstanding the hydrostatic test refercnced in ASHE SA350. Pa:.-ts have been ultrasor.ic examined por TF hl.223 Utd 2/12/75 l'ev.1 and were found to be satisfactory. Parts have been magnetic particle examined per TF hl.hl: H Dtd 2-7-75 ey 1 Dtd 2-7-75 and ucro found to be satis-factory. UDE Reports attached. Heat Treatent charts attached. HDE Personnell qualification list and Eye Exaninatien r.cr_or_tr_attachi._Pjartduv.c_heen_nanufacturfd in c rnnlate nnmuliance._uith_the_sub;icetapens ricaticy.s_rnd_n1.ls;pa_cial _ d r quirements of your purchasyggggyn gggygarroac uc Certificate of ^"horization No. N-991 Ecpires 3-3-78. THIS 20th DAY oF Nay 19 77 j l l .CPB llQ W/Ac O] w m S L >$a, h [hi$kbf ILLINO15 %I 9W 80 4 MYCOMMI55 TON [XPIESDCC 18197E C g y,,...,,.... p 15sim inets usima mraev Aum L
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==== rum reo O 170{6 y ,, ogg ". / /s 2 Ecc m W la.sSicu, [O WW/t// f// 33 3 G# 5. o... 20 Ap 41977 ~ c... e. c.s..e4.. c.i.w. 5 i.. o.deeto.. s ~ ASME SA333 GR 6 SEC Ie ls......CL/.5S I *1974 EDITIO:l T l U-870P.3-30;l F-5949 St r *:.E R 197 5 L !'0D I F I ED BY G. E. D50YP I S7 i:EV. O j c,.e ;,.;. W/ET.'G. CHAliGE NOTICE #NE-E0053 d,,,, o.o., . e.o. 21 700" a . WALL l.066"/I.152" fCC. " c.i.w. Pc.. H.. 86-5949-241-217 ASME QUALITY SYSTEM CERTIFICATE (MATER /.LS) TJO. !!-f 261 EXPIRES 10-27-78. I L.c.eie. CHEMICAL Ati ALY115 Hsce th. V R, se,;.: ti.. C MN P 5 51 CR NK w. CU CO Sil AS SB i 6540 .I7 1.22 .010 .016.33 .Il .01 .026 .08 .DIO 100 ppm 90 ppm 25.- t 6541 .19 1.25 .017 .015.35 .ll .01 .038.12 .010 100p; nl20 ppm 19 - 7 6542 .17 1.22 .0ll .022.33 .16 .01 .034 .13 .010 100 ppm 60 ppm 20p. . 3485 .17 I.22 .012 .016.30 .II .01 .028.13 .01 97 ppm 90 ppm 16p- . 3710 .18 1.20 .015 .019.33 .21 .01 .028.12.011 100 ppm 70 ppm 30p: / c,, p Tush
- MECHANICAL PROPERTIES
- r. 0 Hs.:
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- r. Red.
M.c. Bend een,. n, PSI fn. Are. E tcli Test Tese 3 J 6540 See attachment for mechanical prope,-ties. 5 J 654i N##" ~ ' ~ " " 6 J 6542 f5 est Fab 'd. 'l 4 L 3465 PO Q5242N-5 l! 4 L 3710 i SO (LN.-12'/9-137 o s-4 f Iteim; .L / J 'orging serial numbers attached. b 4 'ips has been eltresonically tested in accordance with approved CIW Procedure PU-33 Itev. n t/ Add. 5949 and found acceptable. Report attached. tali thickness has been verifIcd by ultrasonic nothod to bo equal to or greater Shan i.066" at
- sch open end and a four foot interval. along each joint.
Pipe has been hydrostatically 1(.sted in accordance with approved CIW Procedure PI-15 W/ Add. 5949 and f ound acceptable. / l H, Jesse s.c Tese Each Icnnth of pino hydrostaticalIY tested at 1900 psi for 5 sec. and found acceptab s 8 x' T '='-"" Sco attachnent for hout treatment. g,, gPO A Cpp n.a.% _4 sa r ~a s.... t. r,... . u. p , 3 a....a,,s.....,,,. 6. .,,...,..,,,,,;,, a i n i......J. 2 D r ApriA 1977 L <f l
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-) CAPITOL PlF q ;0.! D-82083-30ft CIW S.O.# F G 9 d 2B ' April 1977C, n _n. i M l l'ECHA'41 CAL PROPERTIES: / 1 \\y ,) l (A) Hear Treatment: 1650*F., held I hr. at temp. Air cooled. l Test Test Tensilo .2% offset % Elong. % Rod. Flattenin dicuh Tensile Ser.# Lot #_ PSI Y.S. ps! I" Area Test Siz' Specimen Sizo /- / 25250 900 74,600 47,200 32.2 64.0 OK Avg.#8 '.505 25252 895 76,100 53,900 31.3 61.1 OK
- 8
. sus 2E?.53 895 74.900 48,900 30.9 62.1 OK
- 8
.505 2E255 697 74,900 50,600 29.5 50.3 OK
- 9
.505 25260 893 77,400 53,900 29.9 58.3 OK - #8 .505 { l 25262-891 74,600 52,100 31.9 61.1 OK
- 8
.505 Test Test Ters. Ft.Lbs. Lat. Exp. % D/F Temp. Ft.Lbs. Lat. Exp. _5 D/F g ! 2S250 -50*F. 50.0 40 MILS 45% +60 F. 181.0 91 MILS 100% -50 64.0 52 55 +60 154.0 56 100 -50 66.0 .52 50 +60 142.0 82 90 2S252 -50 46.0 35 45 +60 137.0 83 100 -50 71.0 51 50 +60 127.0 79 100 -50 55.0 46 45 +60 125.0 79 100 -50 70.G 51 55 +60 135.0 82 100 g, ; o -50 75.0 59 50 +60 i35.0 78 100 A, 28253 g.s. 1 -50 69.0 50 55 +60 !?G.0 82 100 6Jg,1 28255 -50 94.0 72 65' +60 163.0 86 100 -50 45.0 35 50 +60 132.0 86 100 -50 72.0 59 60. +60 128.0 76 100 25260 -50 49.0 41 40 +60 164.0 89 100 -50 85.0 66 65 +60 155.0 87 100 -50 145.0 94 80 +60' 153.0 c6 100 28262 -50 100.0 RI 70 +60 196.0 91 100
- p. /
-50 77.0 61 60- +60 '160.0 84 100 F ~ -50 158.0 98 100 +60 170.0 83 100 5 ~ 1 9 ~.
i CONCLUSION {} Based on the fracture toughness data and material test results compiled in this report, Sargent & Lundy concludes the reactor containment pressure boundary meets the intent of General Design Criterion 51, " Fracture Prevention of Containment Pressure Boundary". This conclusion was derived from either acceptable impact test results or the metallurgical characterizations of this material as specified in NUREG 0577 and ASME Section III, Subsection NC. The components selected for the report included equipment and personnel hatches, penetrations, head fittings, and elements of the main steam and feedwater systems. Also included in this report are the material test results and reference documents from which the components were selected. 4 O 4 f 6 O
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