ML20009G629
| ML20009G629 | |
| Person / Time | |
|---|---|
| Issue date: | 06/26/1981 |
| From: | NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20009G618 | List: |
| References | |
| REF-QA-99900300 NUDOCS 8108040490 | |
| Download: ML20009G629 (2) | |
Text
.- _.-, -
a 1
Colt Industries Fairbanks Morse Engine Division Docket No. 99900300/81-01 1
NOTICE OF NONCONFORMANCE i
j Based on the results of an NRC inspection conducted on May 18-21, 1980, it appears that certain of your activities were not conducted in accordance with NRC require-I ments as indicated below:
)
Criterion V of Appendix B to 10 CFR Part 50 states:
" Activities affecting quality shall be prescribed by documented instructions, procedures, or drawings, of a j
type appropriate to the circumstances and shall be accomplished in accordance with these instructions, procedures, or drawings.
Instructions, procedures, or j
drawings shall include appropriate quantitative or qualitative acceptance i
criteria for determining that important activities have been satisfactorily j
accomplished."
l Nonconformances with these requirements are as follows:
?
j A.
Standard Practice No. 400.10, dated April 1976, contains the following require-j ments:
1.
Paragraph 3.8 states in part, "The tool crib must submit standard l
measuring devices to one of the QC gage calibration during the calendar month the calibration due dates occur (sic)." Paragraph 2.1 I
identifies standard measuring devices as plug gages, micrometers for i
measuring outside diameters over 2 inches, plus other devices.
2.
Paragraph 4.5 states in part, "The employee, issued a standard measuring device shall, upon completion of use or by the end of the maximum time (three days) for short term issue, return the device to the tool crib for return of the signed check out ticket or for reissue.... "
Contrary to the above:
a.
The following standard measuring devices (Cylindrical Plug Gages) had not been submitted to one of the Q.C. calibration laboratories during the calendar month of the calibration due date:
Serial Number Size Due Located at 10008 1.6245/1.6255 4/81 Dept. 201 Tool Crib 1
10012 1.5005/1.501 4/81 Dept. 201 Tool Crib l
B233
.312/.313 4/81 Dept. 201 Tool Crib l
i
)
8108040490 010626 PDR GA999 EMVCOLTF 99900300 PDR
Colt Industries 2
Docket No. 99900300/81-01 Additionally, the NRC inspector observed the return of a micrometer used for measuring outside diameters of 22-23 inches, to the Depart-ment 551 Tool Crib, on May 20, 1981.
The S/N was JZ2 with a cali-bration due date of April 1981; this device was assigned to Depart-ment 201 Tool Crib.
b.
The following standard measuring devices had not been returned to the Department 551 Tool Crib by the end of the maximum three day period as evidenced by the signed check out tickets on file and absence of the tools from the tool crib:
Nonmenclature/ Size Serial Number Date of Check out Ticket
- 0. D. Micrometer /20-21" FZ3 April 21, 1981
- 0. D. Micrometer /16-17" DZ5 April 22, 1981 B.
Item C. of the Electrode Ovens section of Quality Engineering Instruction No. 005b, dated January 10, 1979, states in part, " minimum accuracy checks:
(3) readings on the thermometer, at 1/4 scale, 1/2 and 3/4 scale.
Readings to be compared to the Potentiometer with stat (sic) thermocouples.
Sufficient time is to be allowed for temperatures to equalize for each setting and the correction factors for the thermostat settings and ther-mometer readings are to be placed on the front of the oven door."
i Contrary to the above, correction factors for the thermostat settings and thermometer readings had not been placed on the electrade ovens located at Departments 201 and 551 Tool Cribs.
i C.
Paragraphs 7.1 through 7.4 of Manufacturing Engineering Standard No. 03:54:02, dated April 30, 1980, requires the completion, signing, reviewing, approving and filing of Calibration Certificates (Form No. 4932) for welder power sources that had been calibrated.
Contrary to the above, calibration certificates had not been completed, reviewed, approved and filed for the following welder power sources which had been calibrated:
Asset No.
Date of Calibration 30030 April 30, 1981 I
31248 April 30, 1981 31019 April 30, 1981 30012 April 30, 1981 16714 April 30, 1981