ML19351G131

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IE Insp Rept 50-267/80-24 on 801101-30.Noncompliance Noted: Failure to Comply W/Procedural Requirements
ML19351G131
Person / Time
Site: Fort Saint Vrain 
Issue date: 12/15/1980
From: Dickerson M, Westerman T
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML19351G107 List:
References
50-267-80-24, NUDOCS 8102230161
Download: ML19351G131 (8)


See also: IR 05000267/1980024

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V. S. NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

REGION IV

IE Iaspection Report No. 50-267/80-24

Docket No. 50-267

License No. DPR-34

Licensee:

Public Service Company of Colorado

P. O. Box 840

Denver, Colorado 80201

Facility Name:

Fort St. Vrain Nuclear Generating Station

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Inspection at:

Fort St. Vrain Site, Platteville, Colorado

Inspection C onduc.ted:

November 1-30, 1980

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Inspector:

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W. p; ckerson, Senior Resident Inspector

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Approved by

\\ F. Wepterman, Chie;, Reactor Projects 5ection No. 1

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Inspection ummary:

Insoection Conducted on November 1-30, 1980 (Report No. 50-267/80-24)

Areas Inspected:

Routine, announced inspection of review of plant operations;

followup on previous items of noncompliance; surveillance; maintenance; opera-

tional safety verification; and review of periodic and special reports.

The

  • nspection involved 98 inspector-hours on site by one (1) NRC inspector.

Results:

Within the six (6) areas inspected, two items of noncompliance were

identified (failure to comply with procedural requirements, Paragraph 4 and

exceeding a Technical Specification LCO, Paragraph 38).

8102 230 g

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DETAILS

1.

Persons Contacted

G. Billings, Shift Supervisor

L. n. rey, QA Manager

W.

+:rKlin, Shift Supervisor

J. Gamm, Supervisor Technical Services

E. Hill, Superintendent of Operation

W. Hillyard, Administrative Services Manager

D. Hood, Shift Supervisor

J. Liebelt, Maintenance Supervisor

/. Mathie, Operations Manager

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T. Orlin, Superintendent Operations QA

J. Van Dyke, Shift Supervisor

D. Warembourg, Manager, Nuclear Production

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V. Wetzbarger, Scheduling & QC Supervisor

The inspector also contacted other plant personnel including reactor

operators, maintenance men, electricians, technicians and administrative

personnel.

2.

Licensee Action on Previous Irspection Findings

(0 pen) Unresolved Item (50-267/7502-03T:

Fission Product Probe.

The licensee intends to remove the Fission Product Probe for analysis

during the March 1981 shutdown.

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(0 pen) Open Item (50-267/7607-01):

FSAR Amendment Electrical Modifica-

tions.

The licensee intends to submit an amendment to the FSAR in mid

1982.

(0 pen) Unresolved Item (50-267/7607-04):

Seismic and En,ironmental

Qualifications.

Clarifications of certifications are still required

on two equipment items.

Additionally, the two inch a.d under Class 1 piping support program is

still in progress and is expected to be completed by the end of 1982.

However, a status report to NRR by PSC Nuclear Projects Department on

this matter appears to Le overdue.

(0 pen) Open Item (5.-267/7610-01):

Power Ascention Program.

Tests

above 70% power lesel have not been conducted pending approval by NRR

to excc+d the 70% power level.

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(0 pen) Unresolved Item (50-267/7613-01):

Plant Operating Cycles.

TPe

licensee has indicated that a procedure for data collection will be

implemented on January 1, 1981.

Additionally, previous data compilation

for the plant is to be completed March 1, 1981.

(0 pen) Unresolved Item (50-267/7614-01):

Pulled Fusses.

An audit to

identify !ach fuse block and then indicate the size fuse that is

required, is to start by July 1, 1981 and be completed within one

year.

(Closed) Open Item (50-267/7915-02):

Procedure for PTRs to be Revised

to Define Requirements for Stating Work Methods.

Work methods are now

defined in new procedure P-7, Work Control-Maintenance.

(0 pen) Unresolved Item (50-267/7919-01):

Correct identified Orawing

Discrepancies (Bulletin 79-02).

Corrective action with regard to this

item is included with that being made for Bulletin 79-14.

(0 pen) Unresolved Item (50-267/8008-01):

Radio Transmitters caused

Upset in Buffer-Mid-Buffer System.

Test T-148 was run on July 16, 1980,

to determine the effects of radio transmitters on various instruments in

the Reactor Building and the Turbine Building.

However, the test was

run at zero reactor power and was inconclusive.

The test is to be rerun

on December 6, 1980 with the reactor at power.

(0 pen) Ooen Item (50-267/8009-01):

Responsibility for Review of

Maintenance Activities for Equipment Trends.

This is not yet described

in a procedure but the computer program and data base to be used are

being determined.

The program is expected to be operational July 1, 1981.

(Closed) Unresolved Item (50-267/8010-01):

Replace Manita Tags with

Pre-Prirted Taas in Storage Area.

The material with manila tags has

been pul:ed from the storage bins and is now in a separate storage

area where it~is being retagged or scrapped.

(0 pen) Open Item (50-267/8010-02):

Bulletin 79-27, '.wo items remain to

be completed during Refueling outage planned for September 1981.

(Closed) Unresolved Item (50-267/8012-01):

Independent Verification

of Clearance Tags.

This has been upgraded to noncompliance item

8020-01.

(0 pen) Open Item (50-267/8014-03):

Conflict on Calibration Frequency

Between ADM-14 and Computer List.

The conflict is scheduled to be

resolved by January 1, 1981.

(Closed) Unresolved Item (50-267/8016-02):

Storage of Documents.

Copies of hanger drawings and related isometrics which are stored outside

of the record storage building have been made and are now stored in the

record storage building.

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(0 pen) Open Item (50-267/8016-03):

Revision to ENG Procedures.

Revisions

to ENG 1 and ENG 3 procedures is expected to be complete by January 15, 1981.

(Closed) Open Item (50-267/8016-04):

Revision U of Orawing E-1777.

Distribution of revision U to this drawing has been made to the site

document storage and to the plant.

(0 pen) Open Item (50-267/8018-02):

SR 5.10.3-M/5.4.2-A Requires Modifi-

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cation.

Modification has been made to the surveillance procedure but it

had not been approved as of November 30, 1980.

3.

Operational Safety Verification

The inspector reviewed licensee activitiec to ascertain that the facility

is being operated safely and in conformance with regulatory requirements,

and the licensee's management control system is effectively discharging

its responsibilities for continued safe operc':on.

The review was con-

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ducted by direct observation of activities, tours of the facility, inter-

views and discussions with licensee personnel, independent verification

of safety system status and limiting conditicns for operations, and review

of facility records.

Included in the inspection were observation of control room activities,

review of operational logs, records, and tours of accessible areas.

Logs and records reviewed included:

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Shift Supervisor Logs

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Reactor Operator Logs

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Equipment Operator Logs

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Auxiliary Operator Logs

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Technical Specification Compliance Logs

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Operations Order Book

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System Status Log

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Form 1 Log (Jumper Log)

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Plant Trouble Reports

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During tours of accessible areas, particular attention was directed

to the following:

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Monitoring Instrumentation

Radiation Controls

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Housekeeping

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Fluid Leaks

Piping Vibrations

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Hanger / Seismic Restraints

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Clearance Tags

Fire Hazards

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Control Room Manning

Annunciators

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Procedures were also reviewed and implementation observed for Liquid

Waste Release No. 415 preceded by SR 5.8.2 bc-m Radioactive Liquid

Effluent System Instrumentation Functional Test.

The release appeared

to have been made in a satisfactory manner.

A.

Control Room Observetions

During observations in the control room on November 13, 1980, and

again on November 14, 1980, the inspector noted that POI-7319

(Refueling Floor to Ambient Differential Pressure) was pegged in

the position indicating a positive differential pressure.

A check

each day indicated that the indication was erroneous and that

a negative differential pressure was being maintained as required.

A PTR was written to investigate the cause of the incorrect pressure

indication.

No significant cause for the instrumentation indication

could be found.

However, while the instrument was being worked

on it began to operate properly.

Frequent checks since that time

have indicated no additional problems.

During observations in the control room on November 3,1980, it was

noted that the Wind and Speed recorder was tagged as inoperative with

PTRs10-428 and 10-438 written to repair the device.

A check indicat-

ed that problems with the computer allowed it to be 180 degrees out

of synchronization.

New parts are on order to repair the device.

In the interim an Operations Order has been placed in effect which

requires a check of the instrument each shift by the operators.

Since this information would be critical in case of an inadvertent

release, there are provisions in.the current emergency plan to

utilize other sources of information.

Additionally, an agreement

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with the National Oceanic and Atmospheric Administration to use informa-

tion from their tower near Erie, Colorado, has been developed and is

being circulated for final signatures.

Morever, Public Service Company

is negotiating with the National Weather Service to erect a new tower

adjacent to the site.

This tower is expected to be erected in approxi-

mately one year.

The inspector had no additional questions in this area.

8.

Technical Specification LC0 4.8.2(a) - Exceeded

On November 7, 1980, at 10:30 a.m. the licensee reported to the

Resident Inspector that the limits of Technical Specification

Limiting Condition for Operation (LCO) 4.8.2(a) for the concentra-

tion of tritium in an unrestricted area had been exceeded.

TS 4.8.2.(a) states that "The maximum instantaneous release rate of

radioactive liquid effluents from the site shall be such that the

concentration of radionuclides in the Cooling Tower blowdown water

discharge does not exceed the values specified in Table II, Column

2,10 CRR 20, Appendix B, for unrestricted areas."

Contrary to this requirement the licensee determined at 7:40 a.m. on

November 7, 1980, that the concentration of tritium in the Cooling

Tower water blowdown water discharge which was made on October 23,

1980, was 3.23E-3uci/cc exceeding the limit of 3.00E-3uci/cc stated

in Table II, Column 2, 10 CFR 20, Appendix 8, for unrestricted areas.

Tne specified release rate was 3.0 gpm to be followed by a system

water flush of 6000 gpm at the same release and diluting rate.

However,

due to apparent cingging in the building sump discharge line and

difficulty in establishing the release rate at 3.0 gpm to release

while flushing was apparently made at a release rate of 4.8 gpm and

resulted in the excessive release.

Interim corrective action was taken immediately to provide 1 change

to SR 5.8.2 bc-m to provide for establishment of the flow rate using

sump flow integrator F10-6216, periodically evaluating this flow rate

and to make adjustments as necessary to ensure an acceptable flow rate.

Additionally, the licensee is evaluating the possibility of installing

a bypass line around the oil separator which is now part of the liquid

waste release system.

The modification is deemed necessary since the

retention of the radioactive liquid waste in the oil separator is

the primary cause for potential releases in excess of limits if this

material is not flushed from the system at the same specified release

and dilution rate as the initial release.

Additional details on the release are available in the fourteen day

report, R0 80-67 dated November 20, 1980.

The inspector had no additional questions in this area.

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4.

Maintenance (Monthly)

The inspector reviewed records and observed work in progress to ascertain

that the following maintenance activities were being conducted in

accordance with approved procedures, Technical Specifications and appro-

priate Codes and Standards.

PTR 11-272 Repair Front Fan Bearing - ACM

CWP 80.63)

CN 868 ) For Monitoring Degradation of Charcoal Filters.

During a review of authorized Controlled Work Procedure (CWP) 80.63 and

Change Notice (CN) 868 the inspector determined that a device had been

installed correctly on filter F-7301 to monitor the degradation of the

the charcoal filters even though Page G-4 of the CN for this installa-

tion was known to indicate an incorrect installation.

Procedure G-2, FSV Procedure System, establishes the system of procedures

and procedure controls.

Section 4.5, Procedure Compliance, states in

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part that "All levels of FSV Station and Project personnel are responsible

for assuring compliance with authorized procedures, or for initiating

action to obtain appropriate procedure revisions if compliance is not

possible. . . ." Contrary to this requirement no appropriate revisions

(or deviations) for either CWP 80.63 or CN 868 were written and approved

although as stated previously Page G-4 of the CN was known to be incorrect

and required changes from the indicated installation.

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The inspector had no additional questions in this area.

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5.

Surveillance (Monthly)

Theinspectorreviewedallaspectsofsurveilkancetestinginvolving

safety-related systems.

The review included observation and review

relative to Technical Specif' .ation requirements.

The surveillance

tests reviewed and observed were:

SR 5.8.2.bc-m Radioactive Liquid Effluent System Instrumentation

Functional Test

SR 5.4.1.2.6.b-m Reheat Header Reactivity Test

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SR 5.4.1.3.5.b-m Circulator Orain Pressure Test

No items of noncompliance or deviations were identified.

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6.

Reoort Reviews

The inspector reviewed the following reports:

Monthly Operations Report - September 1980

Monthly Operating Information Report - October 1980

Monthly Operations Report - October 1980

No items of noncompliance were identified.

7.

Review of Plant Operations

The inspector reviewed one aspect of facility operations to determine if

it was being accomplished in accordance with regulatory requirements.

Reviewed was the licensee's review and audit program.

To determine

this the inspector attended a Plant Operating Review Committee (PORC)

meeting to verify membership, n eting frequency and that the licensee

followup was consistent with meeting decisions.

No items of noncompliance or deviations were identified.

8.

Inspection of TMI Task Action Plan Category "A" Requirements

A review and inspection of the licensee's action on the TMI Task Action

Plan Category "A" items was conducted at the plant site by NRR on

January 18 - 19, 1980, in conjunction with the Resident Inspector.

The

results of the review are contained in a March 31, 1980 letter from

T. P. Speis to J. K. Fuller which confirmed NRR acceptance of each item

or noted specific items that were not' applicable to' Fort St. Vrain.

Two

items, 2.1.8.c and 2.2.1.c (Improved Iodine Instrumentation and shift

and relief turnover procedures) were required by the letter to receive

additional inspection by the Resident for implementation prior to the

resumption of operation from the then current shutdown.

This was accom-

plished and reported in Inspection Report No. 50-267/8008.

No items of noncompliance or deviations were identified.

9.

Exit Interview

Exit interviews were conducted at the end of various segments of this

inspection with Mr. O. Warembourg (Manager, Nuclear Production) and/or

other members of the Public Service Company staff.

At the interviews,

the inspector aiscussed.the findings indicatei in the previous paragraphs.

The licensee acknowledged these findings.

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