LER-1980-036, Forwards LER 80-036/03L-0 |
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I,5 Y Public service company e conende
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16805 ROAD 19%
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l PLATTEVILLE, COLOR ADO 80651 August 5, 1980 Fort St. Vrain Unit No. 1 P-80246 Mr. Karl V. Seyfrit, Director Npciear Regulatory Comission g
Region IV Office of Inspection and Enforcement 611 Ryan Plaza Drive Suite 1000 Arlington, Texas 76012 Reference: Facility Operating License No. DPR-34 Docket No. 50-267
Dear Mr. Seyfrit:
Enclosed please find a copy of Reportable Occurrence Report No. 50-267/
80-36, Final, submitted per the requirements of Technical Specification AC 7.5.2(b)2.
Also, please find enclosed one copy of the Licensee Event Report for Reportable Occurrence Report No. 50-267/80-36.
Very truly yours, L 4)d
/en.~
Don Warembourg
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Manager, Nuclear Production l
DW/cis Enclosure fo03 cc: Director, MIPC b
lll 8008260 h/
- L OCCURRENCI REPORT DISTRIBLTION Number of Copies Department of Energy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter)
San Francisco Operatione Of fice Aten: California Patent Group 1333 Broadway Oakland, California 94612 Depa r tmen t o f Ene rgy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter)
Office of Nuclear Engineering Progrzas Washington, D.C.
20545 Dep artmen t o f Ene rgy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter)
- tr. Glen A. Newby, Chief HTR 3 ranch Division of Nuclear Power Development Mail Station 5-107 Washington, D.C.
20545 Dep artmen t o f Ener gy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter)
Atts: Senior Program Coordinator P. O. Box 31325 San Diego, California 92133 (Original of P Letter Mr. Karl V. Seyfrit, Director Region IV and Copy of LER)
Of fice of Inspection a;. dnforcement Nuclear Regulatory Commission 611 Ryan Plaza Drive Suite 1000 Arlington, Texas 76012 Di r e c to r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter, LER)
Of fice of Management Information and Program Control U. S. Nuclear Regulatory Commission Washington, D.C.
20555 10 (Original of FPLF. Letter W. Bushnell, Site Manager -
General Atomic Company plcs Two Copics, One P. O. Box 426 Copy of P Lettir, One Platteville, Colorado 80651 Copy of LER) 1 (P Letter. LIR)
NRC Rasident Site Inspector
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REPORT DATE:
August 5. 1980 REPORTABLE OCCURRENCE 80-36 ISSUE O OCCURRENCE DATE:
July 6, 1980 Page 1 of 3 FORT ST. VRAIN NUCLEAR GENERATING STATION PUBLIC SERVICE COMPANY OF COLORADO 16805 WELD COUNTY ROAD 19 1/2 PLATIEVILLE, COLORADO 80651 REPORT NO. 50-267/80-36/03-L-0 Final IDENTIFICATION OF OCCURRENCE:
Between July 6,1980, and July 8,1980, with the reactor operating at power, the total primary coolant oxidants exceeded the limits of LCO 4.2.10, and the reactor dewpoint exceeded the limits of LCO 4.2.11.
This constitutes operation in a degraded mode of LCO 4.2.10 and LCO 4.2.11, and is reportable per Fort St. Vrain Technical Specification AC 7.5.2(b)2.
EVEY.r
DESCRIPTION
Following the June 17 loop shutdown and turbine trip, preparations were made for the return to power, and the turbine generator was placed on line at 0626 hours0.00725 days <br />0.174 hours <br />0.00104 weeks <br />2.38193e-4 months <br />, June 30, 1980. Reactor power was increased to about 45: until excess moisture required a reduction af power to be in compliance with LCO 4.2.11 (See R0 50-267/80-33/03-L-0).
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Following this power reduction, power was increased while keeping the average l
core outlet temperature low enough to avoid exceeding the allowable reactor dewpoint of LCO 4.2.11.
This continued until July 6, 1980, at 1600 hours0.0185 days <br />0.444 hours <br />0.00265 weeks <br />6.088e-4 months <br /> where primary coolant moisture again began increasing and the reactor dewpoint went into the limited acceptable area of Figure 4.2.11-1.
Reactor power was reduced to prevent exceeding the allowable reactor dewpoint. By 2400 hcurs on June 6, 1980, the reactor dewpoint was again in the acceptable area of Figure 4.2.11-1.
On June 7,1980, reactor power was again increased while maintaining reactor dewpoint within the limits of Figure 4.2.11-1.
This continued till approxi-mately 0930 hours0.0108 days <br />0.258 hours <br />0.00154 weeks <br />3.53865e-4 months <br /> when the System Control Center asked for more power to com-pensate for the losses of a unit and some purchased power. Reactor power was increased to 55% and the average core outlet temperature exceeded 1200*F.
With total primary oxidants greater ch'an 10 ppm, this resulted in operation in a degraded mode of LCO 4.2.10.
This continued until approximately 1830 hours0.0212 days <br />0.508 hours <br />0.00303 weeks <br />6.96315e-4 months <br /> when the System Control Center notified the plant that the day's pcak l
demand was over and power reduction could begin. At approximately 2000 hours0.0231 days <br />0.556 hours <br />0.00331 weeks <br />7.61e-4 months <br />, average core outlet temperature dropped below 1200*F, ending the period of operation in a degraded mode of LCO 4.2.10.
REPORTABLE OCCURRENCE 80-36 ISSUE O Page 2 of 3 EVENT
DESCRIPTION
(Cot.t ' d)
The reactor dewpoint at this time was higher than allowed by Figure 4.2.11-1 and a degraded mode of LCO 4.2.11 was entered. This continued as reactor power was decreased until 0837 hours0.00969 days <br />0.233 hours <br />0.00138 weeks <br />3.184785e-4 months <br /> on July 8,1980, when a reactor scram occurred.
CAUSE
DESCRIPTION:
The increase in prie:ry coolant moisture and reactor dewpoint during this period is being attributed to residual moisture from the June 17 circulator trips and a cross-cover leakage problem on the buffer helium dryer due to EV-21352 leakage. This leakage was identified on July 7,1980, and EV-21352 was disassembled and repaired on July 8, 1980.
CORRECTIVE ACTION:
Reactor power was reduced, resulting in lower average core outlet temperatures and operation in accordance with LCO 4.2.10 and LCO 4.2.11.
The buffer helium dryer valve EV-21352 was repaired to reduce the cross-tower leakage and resulting moisture ingress.
No further corrective action is anticipated or required.
REPORTABLE OCCURRENCE 80-36 ISSUE O Page.', of 3 8,
Prepared By:
Ja Asa B. Reed Technical Services Technician Vb Reviewed By:
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J. ii. Gahm Technical Services Supervisor
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Reviewed By:
Frank M. Mathie Operations Manager Approved By:
MA 0'Y N Don tiarembourg d/
Manager, Nuclear Production
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| 05000267/LER-1980-001-03, /03X-1:on 800108,leak Found on 1B Helium Circulator Static Seal Internal to Circulator.Caused by Mfg Defect That Acted as Stress Riser & Caused Cyclic Failure of Bellows Matl.Circulator Replaced | /03X-1:on 800108,leak Found on 1B Helium Circulator Static Seal Internal to Circulator.Caused by Mfg Defect That Acted as Stress Riser & Caused Cyclic Failure of Bellows Matl.Circulator Replaced | | | 05000267/LER-1980-001-01, /01T-0:on 800108,while Operating Plant at Approx 1.5% of Rated Power,Leak Discovered on Helium Circulator Static Seal Internal 1B to Circulator.Cause Unknown.Reactor Shut Down & Circulator Replacement Begun | /01T-0:on 800108,while Operating Plant at Approx 1.5% of Rated Power,Leak Discovered on Helium Circulator Static Seal Internal 1B to Circulator.Cause Unknown.Reactor Shut Down & Circulator Replacement Begun | | | 05000267/LER-1980-001, Forwards LER 80-001/01T-0 | Forwards LER 80-001/01T-0 | | | 05000267/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000267/LER-1980-002-03, /03L-0:on 800107,during Region Constraint Device Installation,Found That Startup Channel Scram Protection Not Operable at Less That or Equal to 100,000 Counts/Second. Caused by Improper Setpoints.Setpoint Change Initiated | /03L-0:on 800107,during Region Constraint Device Installation,Found That Startup Channel Scram Protection Not Operable at Less That or Equal to 100,000 Counts/Second. Caused by Improper Setpoints.Setpoint Change Initiated | | | 05000267/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000267/LER-1980-003-03, /03L-0:on 800110,while Reactor Was in Shutdown Condition,Three Hangers Found Impaired,Which Caused 21 Sys to Be Impaired.Caused by Failure to Reinstall Hangers Following Removal for Sys Mod.Hangers Will Be Modified | /03L-0:on 800110,while Reactor Was in Shutdown Condition,Three Hangers Found Impaired,Which Caused 21 Sys to Be Impaired.Caused by Failure to Reinstall Hangers Following Removal for Sys Mod.Hangers Will Be Modified | | | 05000267/LER-1980-004-03, /03L-0:on 800114,following Performance of Class I Shock Suppressor Surveillance Test,Two Snubbers Found Inoperable.Caused by Personnel Using Snubber Units as Stepping Platforms.Snubbers Repositioned | /03L-0:on 800114,following Performance of Class I Shock Suppressor Surveillance Test,Two Snubbers Found Inoperable.Caused by Personnel Using Snubber Units as Stepping Platforms.Snubbers Repositioned | | | 05000267/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000267/LER-1980-005-03, /03L-0:on 800111,during Release from Gaseous Waste Holdup Sys,Recorder Did Not Function Properly.Caused by Bad Bull Drive Gear & Clutch Assembly.Parts Replaced & Recorder Returned to Operation | /03L-0:on 800111,during Release from Gaseous Waste Holdup Sys,Recorder Did Not Function Properly.Caused by Bad Bull Drive Gear & Clutch Assembly.Parts Replaced & Recorder Returned to Operation | | | 05000267/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000267/LER-1980-006-03, /03L-0:on 800218,w/reactor at Less than 2% Power, Vent Stack Snubber VSS-117 Was Inoperable & Degraded Mode of Tech Spec LCO 4.3.10 Existed.Caused by Taking Reactor Critical W/Vent Stack Snubber Out of Svc for Maint | /03L-0:on 800218,w/reactor at Less than 2% Power, Vent Stack Snubber VSS-117 Was Inoperable & Degraded Mode of Tech Spec LCO 4.3.10 Existed.Caused by Taking Reactor Critical W/Vent Stack Snubber Out of Svc for Maint | | | 05000267/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000267/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000267/LER-1980-007-03, During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt on Switches.Switches Replaced | During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt on Switches.Switches Replaced | | | 05000267/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000267/LER-1980-008-03, /03L-0:on 800219,during Routine Surveillance Testing,Setpoints for Low Flow on One Dewpoint Moisture Monitor & for Fixed low-low Flow on Another Monitor Found Less than Min Acceptable.Caused by Instrument Calibr Drift | /03L-0:on 800219,during Routine Surveillance Testing,Setpoints for Low Flow on One Dewpoint Moisture Monitor & for Fixed low-low Flow on Another Monitor Found Less than Min Acceptable.Caused by Instrument Calibr Drift | | | 05000267/LER-1980-009-01, /01T-0:on 800225,while in Shutdown Condition,Test Evaluation Determined Bistable Trip Modules,When Used W/Mtu for Calibr of Process Trips,Induced Calibr off-set Which Could Allow Trips Outside Tech Specs.Bistables Recalibr | /01T-0:on 800225,while in Shutdown Condition,Test Evaluation Determined Bistable Trip Modules,When Used W/Mtu for Calibr of Process Trips,Induced Calibr off-set Which Could Allow Trips Outside Tech Specs.Bistables Recalibr | | | 05000267/LER-1980-009, Forwards LER 80-009/01T-0 | Forwards LER 80-009/01T-0 | | | 05000267/LER-1980-010, Forwards LER 80-010/03L-0 | Forwards LER 80-010/03L-0 | | | 05000267/LER-1980-010-03, /03L-0:on 800303,at 10% Thermal Power,A Emergency Diesel Generator Would Not Load as Required for Weekly 50% Load Test Surveillance.Caused by Diesel Generator Governor Problem Which Reduced Speed Control Response | /03L-0:on 800303,at 10% Thermal Power,A Emergency Diesel Generator Would Not Load as Required for Weekly 50% Load Test Surveillance.Caused by Diesel Generator Governor Problem Which Reduced Speed Control Response | | | 05000267/LER-1980-011-03, /03L-0:on 800306-21,reactor Dewpoint Limiting Conditions for Operation Were Exceeded on One Occasion & Operation in Degraded Mode Occurred on Three Occasions. Caused by Problems W/Buffer Helium Sys | /03L-0:on 800306-21,reactor Dewpoint Limiting Conditions for Operation Were Exceeded on One Occasion & Operation in Degraded Mode Occurred on Three Occasions. Caused by Problems W/Buffer Helium Sys | | | 05000267/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000267/LER-1980-012, Forwards LER 80-012/01T-0 | Forwards LER 80-012/01T-0 | | | 05000267/LER-1980-012-01, /01T-0:on 800311,while Facility Was Operating at Less than 2% Power,Orifice Valves Not Set for Equal Flows & Temp Limit Was Exceeded.Caused by Inability to Close Orifice Valve to Equal Flow Position.Valve Freed Up | /01T-0:on 800311,while Facility Was Operating at Less than 2% Power,Orifice Valves Not Set for Equal Flows & Temp Limit Was Exceeded.Caused by Inability to Close Orifice Valve to Equal Flow Position.Valve Freed Up | | | 05000267/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000267/LER-1980-013-03, /03L-0:on 800310,during 58% Thermal Power Operation,Indicated Flow for Two Low Level Primary Coolant Dewpoint Moisture Monitors Discovered Less than Requirements.Caused by Inaccurate Flow Elements | /03L-0:on 800310,during 58% Thermal Power Operation,Indicated Flow for Two Low Level Primary Coolant Dewpoint Moisture Monitors Discovered Less than Requirements.Caused by Inaccurate Flow Elements | | | 05000267/LER-1980-014-03, /03L-0:on 800311,during Reactor Shutdown,Emergency Feedwater Snubber BFS-228E Observed to Be Missing Pin at Piston Rod Eye & Rendered Inoperable.No Cause Stated for Missing Pin.New Pin Fabricated & Installed | /03L-0:on 800311,during Reactor Shutdown,Emergency Feedwater Snubber BFS-228E Observed to Be Missing Pin at Piston Rod Eye & Rendered Inoperable.No Cause Stated for Missing Pin.New Pin Fabricated & Installed | | | 05000267/LER-1980-014, Forwards LER 80-014/03L-0 | Forwards LER 80-014/03L-0 | | | 05000267/LER-1980-015, Forwards LER 80-015/03L-0 | Forwards LER 80-015/03L-0 | | | 05000267/LER-1980-015-03, /03L-0:on 800320,during Operation at Approx 60% Power,Emergency Feedwater Header Supply to Loop 2 Helium Circulation Water Turbine Drives Was Isolated to Repair Leaking Pressure Control Valve.Caused by Loose Block Bolt | /03L-0:on 800320,during Operation at Approx 60% Power,Emergency Feedwater Header Supply to Loop 2 Helium Circulation Water Turbine Drives Was Isolated to Repair Leaking Pressure Control Valve.Caused by Loose Block Bolt | | | 05000267/LER-1980-016, Forwards LER 80-016/03L-0 | Forwards LER 80-016/03L-0 | | | 05000267/LER-1980-016-03, During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | | | 05000267/LER-1980-017-03, /03L-0:on 800311,w/plant Shut Down Due to Loss of Main Cooling Water Return Line,Plant Liquid Effluent Sample Required by SR Nr 1.1 Not Taken.Caused by Preempted Time Due to Plant Upset.Sampling Resumed on Next Shift | /03L-0:on 800311,w/plant Shut Down Due to Loss of Main Cooling Water Return Line,Plant Liquid Effluent Sample Required by SR Nr 1.1 Not Taken.Caused by Preempted Time Due to Plant Upset.Sampling Resumed on Next Shift | | | 05000267/LER-1980-017, Forwards LER 80-017/03L-0 | Forwards LER 80-017/03L-0 | | | 05000267/LER-1980-018-03, /03L-0:on 800327,w/plant Operating at Approx 51% Thermal Power,One Loop 2 Hot Reheat Header Activity Monitor Found Inoperable.Caused by Failure of Motorola Chip (MPS-66A)in Operational Amplifier to Detector Preamp | /03L-0:on 800327,w/plant Operating at Approx 51% Thermal Power,One Loop 2 Hot Reheat Header Activity Monitor Found Inoperable.Caused by Failure of Motorola Chip (MPS-66A)in Operational Amplifier to Detector Preamp | | | 05000267/LER-1980-018, Forwards LER 80-018/03L-0 | Forwards LER 80-018/03L-0 | | | 05000267/LER-1980-019-03, /03L-0:on 800327,operation in Degraded Mode of Limiting Condition 4.2.10 Occurred on Six Occasions & Reactor Dewpoint Limit of Limiting Condition 4.2.11 Was Exceeded Once.Caused by Problem W/Buffer Helium Sys | /03L-0:on 800327,operation in Degraded Mode of Limiting Condition 4.2.10 Occurred on Six Occasions & Reactor Dewpoint Limit of Limiting Condition 4.2.11 Was Exceeded Once.Caused by Problem W/Buffer Helium Sys | | | 05000267/LER-1980-019, Forwards LER 80-019/03L-0 | Forwards LER 80-019/03L-0 | | | 05000267/LER-1980-020, Forwards LER 80-020/03L-0 | Forwards LER 80-020/03L-0 | | | 05000267/LER-1980-020-03, During Testing,Two of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt in Switches.Switches Replaced | During Testing,Two of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt in Switches.Switches Replaced | | | 05000267/LER-1980-021, Forwards LER 80-021/03L-0 | Forwards LER 80-021/03L-0 | | | 05000267/LER-1980-021-03, /03L-0:on 800421,w/reactor Shut Down,Main Steam Pressure Low Instrument Discovered Inoperable.Caused by Bad Connection Due to Dirty Contact.Contacts Cleaned & Module Returned to Svc | /03L-0:on 800421,w/reactor Shut Down,Main Steam Pressure Low Instrument Discovered Inoperable.Caused by Bad Connection Due to Dirty Contact.Contacts Cleaned & Module Returned to Svc | | | 05000267/LER-1980-022-03, /03L-0:on 800424,during 800424-0510,operation W/Total Primary Coolant Oxidants Greater than 10 Ppm & Average Core Outlet Temp Greater than 1,200 Degrees Occurred on Five Occasions.Caused by Reaction of Moisture W/Core | /03L-0:on 800424,during 800424-0510,operation W/Total Primary Coolant Oxidants Greater than 10 Ppm & Average Core Outlet Temp Greater than 1,200 Degrees Occurred on Five Occasions.Caused by Reaction of Moisture W/Core | | | 05000267/LER-1980-022, Forwards LER 80-022/03L-0 | Forwards LER 80-022/03L-0 | | | 05000267/LER-1980-023-03, /03L-0:from 800507-17,plant Was Operated W/Emergency Feedwater Header Supply to Helium Circulator Water Turbine Drives of One Loop Isolated on Four Separate Occasions.Caused by Valve Leakage & Line Leakage | /03L-0:from 800507-17,plant Was Operated W/Emergency Feedwater Header Supply to Helium Circulator Water Turbine Drives of One Loop Isolated on Four Separate Occasions.Caused by Valve Leakage & Line Leakage | | | 05000267/LER-1980-023, Forwards LER 80-023/03L-0 | Forwards LER 80-023/03L-0 | | | 05000267/LER-1980-024, Forwards LER 80-024/03L-0 | Forwards LER 80-024/03L-0 | | | 05000267/LER-1980-024-03, /03L-0:on 800512,at 47% Thermal power,1C Circulator Seal Differential Pressure Decreased Significantly Due to Unknown Causes.Equalizing Valve Closed & 1C Circulator Buffer Helium Pressure Returned to Normal | /03L-0:on 800512,at 47% Thermal power,1C Circulator Seal Differential Pressure Decreased Significantly Due to Unknown Causes.Equalizing Valve Closed & 1C Circulator Buffer Helium Pressure Returned to Normal | | | 05000267/LER-1980-025-03, /03L-0:on 800523,during 800523-30,total Primary Coolant Oxidants Were Greater than 10 Ppm W/Average Core Outlet Temp Above 1,200 F on Six Occasions.Caused by Moisture Increase & Carbon Monoxide & Dioxide Combination | /03L-0:on 800523,during 800523-30,total Primary Coolant Oxidants Were Greater than 10 Ppm W/Average Core Outlet Temp Above 1,200 F on Six Occasions.Caused by Moisture Increase & Carbon Monoxide & Dioxide Combination | |
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