ML19339C754
| ML19339C754 | |
| Person / Time | |
|---|---|
| Site: | Limerick  |
| Issue date: | 08/26/1980 |
| From: | NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I) |
| To: | |
| Shared Package | |
| ML19339C741 | List: |
| References | |
| 50-352-80-12, 50-353-80-10, NUDOCS 8011190324 | |
| Download: ML19339C754 (4) | |
Text
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APPENDIX A NOTICE OF VIOLATION Philadelphia Electric Company Docket No. 50-352 This refers to the inspection conducted by representatives of the Region I (Philadephia) office and the Senior Resident Inspector at the Limerick Generating Station, Unit 1, Limerick, Pennsylvania of activities authorized by NRC License No. CPPR-106.
During this inspection conducted on June 16,1980 - June 27,1980, the following apparent items of noncompliance were identified.
A.
Appendix B of 10 CFR 50, Criterion V, states in part:
" Activi ties affecting quality shall be prescribed by documented instructions, procedures, or drawings and shall be accomplished in accordance with these instructions, procedures or drawings.
The Limerick PSAR, Appendix 0, Quality Assurance Program, paragraph 0.4.3.2 states in part: "The subcontractor shall have written procedures for control of the required testing and inspection programs en the item under contract. These procedures shall cover all nondesctructive tes ti ng...".
Schneider Inc. procedure PPM 5.1 Revision 0 requires that Quality Control inspection personnel have experience and training and be certified as qualified prior to perfonning inspections.
Contrary to the above, on June 18, 1980 an individual who worked for Schneider Inc. as a QC inspector perfanned receipt inspections without being properly certified as a qualified inspector.
l This item is a deficiency.
B.
Appendix B of 10 CFR 50, Criterion V, states in part:
" Activi ties affecting quality shall be prescribed by documented instructions, procedures, or drawings... and shall be accomplished in accordance with these instructions, procedures, or drawings."
The Limerick PSAR, Appendix 0, Quality Assurance Program, paragraph D.4.8 states, in part: "The subcontractor shall have instructions governing the control of measurements.
These instructions shall include, as appropriate, calibration to standards and accuracy requirements..."
324 801119.0
Appendix A 2
Schneider Inc. procedure PPM 3.8, Revision 5, states in part:
" Low hydrogen type coated electrodes and stainless steel covered electrodes 0
shall De stored in vented ovens at 250 F to 350 F.
The ovens shall be checked quarterly using a calibrated thennemeter..."
Contrary to the above, on June 30, 1980 oven number 1, which contained E7018 covered electrodes, was at a temperature in excess of the 350 F.
Calibrated thermometers used for measuring oven temperature were apparently in error.
This item is a deficiency.
C.
Appendix B, of 10 CFR 50, Criterion V, states in part:
"Activi ties affecting quality shall be prescribed by documented instructions, procedures, or drawings... and shall be acccmplished in accordance with these instructions, procedures or drawings" The Limerick PSAR, Appendix 0, Quality Assurance Program, paragraph D.6.4 states in part: "Bechtel Construction Department... is responsible for construction of the plant to approved engineering specifications, drawings, and procedures..."
Bechtel drawing C-602, Revision 21 in note 4, states in part:
"censtruction joints 1
shown on this drawing do not represent actual location.
For actual construction joint locations, see ZC drawings."
Bechtel Job Rule JR-G-30 requires that each ZC drawing shall contain a note specifying the ultimate use of the drawing.
If the drawing isn't to show the as-built conditions, then a note, " Installation shown on the drawing is not required to reflect the as-built condition" must be placed near the title block of the drawing.
Contrary to the above, as of June 18, 1980, dNwing ZC-456, Revision 1 does not reflect the as-built location of the construction joint in the wall, nor does it have the required ultimate use note.
This item is a deficiency.
D.
Appendix B, of 10 CFR 50, Criterion V, states in part:
"Activi ties affecting quality shall be prescribed by documented instructions, procedures, or drawings... and shall be accomplished in accordance with these instruction, procedures, or drawings."
The Limerick PSAR, Appendix 0, Quality Assurance Program, paragraph D.6.3 states in part: "Bechtel Power Corporation shall perform the quality assurance surveillance function to assure that equipment manufacture is in compliance with the applicable specification.
Bechtel inspection carries out the surveillance function utilizing established guidelines and procedures..."
l
Appendix A 3
The Bechtel Nuclear Quality Assurance Manual Section III, procedure number 4, paragraph 3.1.7 states in part:
"a release for shipment shall not be granted until all identified deficiencies and nonconformances are resolved, i.e. disposition verified or provisions made for subsequent resolution such as documenting on a nonconfonnance report."
Contrary to the above, as of June 17, 1980, a weld repair had been made to the coped area of a safety related structural beam which had been delivered to the site.
The weld did not meet the AWS 0.1.1 acceptance criteria.
The suppliers quality documentation for this structural beam did not indicate that any weld repairs had been made.
This item is an infraction.
E.
Appendix B, of 10 CFR 50, Criterion V, states in part: " Activi ties affecting quality shall be prescribed by documented instructions, procedures, or drawings... and shall be accomplished in accordance with these instructions, procedure or drawings" The Limerick PSAR, Appendix 0, Quality Assurance Program, paragraph D.6.4 states, in part: "Bechtel Construction Departnent... is responsible for construction of the plant to approved engineering specifications, drawings and procedures..."
Bechtel Job Rule M-3, Revision 5, in paragraph 4.0a states in part:
"All (electrical and mechanical) equipment shall be installed in accordance with the job rule, the project specifications, the project engineering drawings, and engineering approved vendor drawings and installation instructions."
Contrary to the above, as of June 20, 1980, HAVC duct support No, 11 had been tack welded to the primary containment floor liner plate, although the Bechtel design drawing C-1411 did not specify welding to the liner plate.
This item is an infraction.
F.
Appendix B of 10 CFR 50, Criterion V, states in part: "Activi ties affecting quality shall be prescribed by documented instructions, procedures, or drawings... and shall be accomplished in accordance with these instructions, procedures or drawings."
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The Limerick PSAR, Appendix 0, Quality Assurance Program, paragraph D.4.1, states in part "...Bechtel site subcontractors shall have a quality control organization which has the authority and responsibility for seeing that the quality control program is established, planned and implemented..."
r Appendix A 4
i Paragraph 18.3.1.1 of Schneider's Quality Assurance Manuai requires i
that each area of the QA Manual be audited once each year.
Contrary to the above, as of June 27, 1980, document control activities perfonned at the site were not audited during 1979.
l This item is a deficiency.
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