ML19339C045

Welds of Anchor Rods & Studs to Embedded Plates, Interim Rept

ML19339C045
Person / Time
Site:	Callaway
Issue date:	08/27/1980
From:	Parikh K BECHTEL GROUP, INC.
To:
Shared Package
ML19339C036	List: IR 05000483/1980014 ML19339C035 ML19339C039 ML19339C042 ML19339C043 ML19339C045
References
NUDOCS 8011170232
Download: ML19339C045 (25)

Text

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j INTERIM TEST REPORT i

WELDS OF ANCHOR RODS AND STUDS TO EMBEDDED PLATES s

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BECHTEL POWER CORPORATION.

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Caithersburg, Maryland August h,1980 Prepared by:

8011170232.

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TABLE OF CONTENTS j

i 1.

Statement of Problem Page 1 9

2.

Description of Testing Page 1 3.

Test Results Page 1 4.

Conclusions Page 2 Appendix A. Test Rasult Data Sheets e

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1.

Statement of Problem The testing program described herein was authorized by Union Electric Company following a request by the NRC. The tests furnished physical evidence regarding the adequacy of welds at the junction of anchor rods The testing and studs to plates which were to be embedded in concrete.

program supplements a previous study and report submitted to the NRC on March 10,1978 (see ULNRC-238).

2.

Description of Testing All tests were performed in accordance with the " Detailed Procedures for the Test Program to Evaluate Welds of Anchor Rods and Studs to Embedded Plates" which was submitted to the NRC (see ULNRC-365 dated July 17, 1980).

Six anchor rods selected by Union Electric for tension testing were tested at Lehigh University on August 6, 1980.

Six additional anchor rods were bend tested to a 30 angle at Lehigh University on the same day. The rods chosen and direction of bend were specified by the NRC.

With NRC concurrence six readily accessible embedded plates with machine welded studs were selected at the Callaway jobsite by Union Electric (D. Stecko and K. Kuechenmeister) and Bechtel (K. Parikh) for tension testing.

The plates were prepared for testing'by Daniel International Corp. in accordance with the program test procedures and were tested on August 14, 1980.

All test results were observed and recorded by Dr. R. Slutter of Lehigh University.

Dr. Slutter also assisted with the development of test procedures and implementation of the test program. An NRC representative witnessed all tests.

3.

Test Results Field data sheets of the test results and a graphical representation of the data obtained for the tension and bend tests are included in Appendix A.

Tension tests on the six designated rods showed the capacities of the welds to be fairly close to the ultimate strength of the rod material, and significantly higher than the 13.65 kips designated in the criteria for accepta-bility of the welds.

The ultimate loads on the six rods were found to be between 46.2 and 51.5 kips.

l The six bend tests were successfully completed to an angle of 30+ degrees without any sign of visual distress or other detrimental effect on the welds.

Jobsite tension tests on four EPS12 embedded plates tested to a load of 15 kips and two EP912 embedded plates tested to a load of 30 kips indicated that the embeds satisfactorily support the imposed load (note -

design loads were 14.5 kips and 29.5 kips respectively).

Recorded deflections were less than one tenth of the acceptance criteria. A _

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4.

Crnclusien3 Samples were selected for testing either randomly (embeds at the Callaway jobsite) or specifically (rods with the most undesirable visual weld characteristics). All test results met or exceeded the design requirements and acceptance criteria and further demonstrate the acceptability of the subject emb,eds.

The testing supports the conclusions presented in the report forwarded by ULNRC-238 dated March 10, 1978 that the embeds at the Callaway jobsite are an acceptable product..

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