ML19331C511

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IE Insp Rept 50-458/80-05 on 800527-30 & 0602-05. Noncompliance Noted:Failure to Follow Procedures to Certify Field QC Insp Personnel & to Use Qualified Insp Personnel in Site Insp Activities
ML19331C511
Person / Time
Site: River Bend Entergy icon.png
Issue date: 07/10/1980
From: Beach A, Crossman W, Oberg C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML19331C503 List:
References
50-458-80-05, 50-458-80-5, NUDOCS 8008180596
Download: ML19331C511 (15)


See also: IR 05000458/1980005

Text

U. S. NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

REGION IV

Report No. 50-458/80-05

Docket No. 50-458

Category A2

Licensee:

Gulf States Utilities

Post Office Box 2951

Beaumont, Texas

77704

Facility Name: River Bend, Unit No. 1

Inspection at: River Bend Site

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Inspection Conducted: May 27-30 and June 2-5, 1980

Inspector:

$$u AAr i j

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A.B. Beach, Reactor Inspector, Engineering Support

Date

Section

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Reviewed-

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C. R. Oberg, Reactor Tnspector, Projects Section

Date

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Approved:

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W. A. Crossman, Chief, Projects Section

Date

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R.E.' Hall, Chief,EngifeeringSupportSection

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8008180596

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Inspection Summary:

Inspection on May 27-30 and June 2-5, 1980 (Report No. 50-458/80-05)

Areas Inspected:

Routine, unranounced inspection of Field Quality Control

inspector qualifications and concrete placement activities. The inspection

involved sixty-seven inspector-hours by one NRC-inspector.

Results:

In the areas inspected, three apparent items of noncompliance and two

deviations were found (infraction - failure to follow procedures for the certifi-

cation of Field Quality Jontrol (FQC) inspection personnel - paragraph 2.b;

infraction - failure to follow site procedures for utilization of qualified

inspection personnel for the performance of site inspection activities -

paragraph 2.d.(1); infraction - failure to meet specification requirements for

the qualification of No. 67 and No. 8 coarse aggregates

paragraph 3.a;

deviation

qualification of individuals as Level II QC inspectors who do not meet

the ANSI N45.2.6 experience qualifications for a Level II capability

paragraph

2.a; and deviation - performance of QC inspection activity reviews by inspection

personnel not in accordance with the ANSI N45.2.6 requirements

paragraph 2.d.(2)).

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DETAILS

1.

Persons Contacted

Principal Licensee Employees

  • T. C. Crouse, Director Quality Assurance (QA)
  • A. Drehetz, Public Affairs
  • J. R. Dungelberg, Assistant Superintendent Site Construction

R. R. Doggart, QA Engineer

C. B. Graham, QA Representative

  • P. D. Graham, QA Engineer
  • K. C. Hodges, QA Engineer

I. Hormozi, Construction

  • J. W. Leavins, Engineering

J. Hudson, QA Engineer

  • J. Normans, Construction

R. B. Stafford, Supervisor QA

W. S. Stuart, QA Engineer

L. Ballard, QA Representative

Other Personnel (Stone and Webster)

  • J. D. Anderson, Field Quality Control (FQC)

G. M. Byrnes, Assistant Superintendent, FQC

  • J. G. Borden, QA Engineer
  • D. P. Barry, Engineering
  • K. E. Conrad, FQC, Senior Site Representative
  • A. J. Lossu, Superintendent of Engineering
  • A. Kamdor, Resident Engineer
  • L. W. Lewis, FQC Training Engineer
  • C. D. Lundin, Project QA Manager

R. L. Spence, Superintendent, FQC

F. J. Trainor, Superintendent, Construction

D. L. Wells, FQC

J. Davis, Assistant Superintendent, FQC

The IE inspector also talked with and interviewed other licensee employees

and contractor personnel including members of the QA/QC and engineering

staffs.

  • Denotes those attending the exit interview.

2.

Qualification of Stone and Webster Field Quality Control Inspectors

a.

Review of Inspector Qualification Records

The IE inspector performed a selected review of qualification records

for personnel employed as Field Quality Control inspectors.

During

this review, the IE inspector identified an apparent deviation to the

licensee's QA program commitments in the hiring of individuals into a

Level II position of capability.

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Procedure QAD-2.5, Revision C, " Qualification and Certification

of Personnel Performing Quality Assurance Activities," establishes

the requirements for qualification and certification of the Stone

and Webster inspection personnel at the River Bend facility. Section

4.2 of this procedure requires that qualification of inspection, exam-

ination,.and testing personnel be performed to one of the following

levels of capability:

Level III Personnel

Level II Personnel

Level I Personnel

Trainee Personnel

The education and experience requirements for each of these levels of

capability are given in Attachment 3.2 to the procedure.

For inspec-

tion, examination and testing personnel performing assigned tasks in

the Level II area of responsibility, the procedure allows that, after

one year of satisfactory performance at Level I inspection, personnel

may be qualified as Level II Quality Control inspectors.

ANSI N45.2.6-1973, " Qualifications of Inspection, Examination, and

Testing Personnel for the Construction Phase of Nuclear Power Plants,"

in Section 3.1, establishes the levels of capability for inspection

personnel who perform inspection activities in accordance with industry

standards.

To be considered a Level II, an individual must satisfy

one of the following requirements:

(1) Graduate of a four-year accredited engineering or science

college, plus two years of equivalent quality assurance

experience in construction activities.

(2) High School graduate, plus four years of equivalent experience

in testing and/or inspection activities.

However, the standard provides that the " education and experience

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requirements specified for the various levels should not be treated as

absolute when other factors provide reasonable assurance that a person

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can competently perform a particular task."

Section 4.2.3 of the Qualification Procedure QAD-2.4, Revision C

requires that each employee complete a "QA employment experience and

education resume." During review of a random sample of fif teen Level

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II personnel qualificatisn records, from the information provided in

their resumes, five Field Quality Control (FQC) inspectors hired at

the Level II position could not meet the guideline provisions as

established in the ANSI N45.2.6-1973 standard; however, all five of

these FQC inspectors could be hired at a Level II capability in accordance

with Attachment 3.2 of the Procedure QAD-2.5, Revision C, as all of the

individuals had prior experience at a Level I capability for at least

one year.

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Stone and Webster contractor personnel stated that it was not,their

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" philosophy" to promote 'and/or hire an employee based just on his

experience as a Level I inspector for one year, but that it is their

" intent" to follow ANSI N45.2.6-1973 guidance.

Discussionr. with

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the ' site Stone and Webster personnel responsible for hiring these -

individuals revealed that these five inspectors not meeting the guide-

lines of ANSI N45.2.6 were hired at-the Level II capability "because

of their previous experience as a Level I inspector for at least one

yea r. "

The'"QA Program Manual for the River Bend Nuclear Station Units 1 and

2," in its introduction, establishes the licensee's commitment to ANSI

45.2.6-1973Property "ANSI code" (as page type) with input value "ANSI</br></br>45.2.6-1973" contains invalid characters or is incomplete and therefore can cause unexpected results during a query or annotation process..

This QA program manual is' required by Section 17.1.2.2b

of the River Bend PSAR, and it requires that the quality assurance

program correspond to the guidance set forth in " WASH 1283, Division 1,

dated May 24, 1974." " WASH 1283" implements the guidelines established

in ANSI N45.2.6-1973.

Thus, the " practice" of hiring individuals at

a Level II capability, based solely on prior experience as a Level I

inspector for at least one year without providing reasonable assurance

that the individual can perform as a Level II inspector, appears to

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deviate fwi the licensee's commitment established in the River Bend

Quality Asiarance Manual.

The IE inspector also reviewed a random sample for each of the quali-

fication records for technicians (trainees), Level I. inspectors, and

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senior quality control inspectors. Approximately twenty-five individual

personnel qualification records were reviewed.

No items of noncompliance

or additional deviations were identified regarding these individuals.

b.

Review of Inspector .ertification Records

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The IE inspector reviewed selected certification records for personnel

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employed as Field Quality Control inspectors at the site. During

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this review of inspector qualification records, the IE inspector

found that in two separate instances an inspector who had experience

and expertise as a Level II inspector in one discipline had received

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training in another discipline, and was subsequently utilized as an

inspector in that other discipline with the capability to perform as

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a Level II inspector, even though he had no prior experience within

that discipline. Although Stone and Webster Field Quality Control

personnel assured the IE inspector that these inspectors did not

perform in th.e Level II capability outside of their discipline of

experience and expertise, the individuals' certifications indicated

that they were -certified Level II inspectors for any specific activity.

Procedure QAD-2.5, Revision C, " Qualification and Certification

of Personnel Performing Quality Assurance Activities," requires, in

Section 4.2.5, a certificate of qualification for each individual who

verifies conformance of work activities affecting quality. Each certi-

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ficate shall include, as a minimum:

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(1) Employer's Name

.(2) Person Being Certified

(3) Activity Qualified to Perform

(4) Level of Capability

(5) Effective Period of Certification

(6) Signature of Employer's Designated Representative

(7) Basis Used for Certification

These are the same requirements included in the ANSI N45.2.6-1973

standard, " Qualifications of Inspection, Examination, and Testing

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Personnel."

Both the site Certification Procedure QAD-2.5, Revision C and the

ANSI N45.2.6 standard require that the certification include the

activity or discipline for which the inspector is qualified to per-

form inspections. Regulatory Guide 1.58-1973," Qualification of

Nuclear Power Plant Inspection, Examination, and Testing Personnel,"

states, in Section C.3, "the specific technical abilities of the

person being certified should be related to the specific assigned

tasks;

e.g.,

electrical inspection, concrete inspection, etc.

This

regulatory guide endorses the ANSI N45.2.6-1973 standard.

Further review of certification records revealed that all of the

individual inspectors were certified to a specific level of capability

as an " inspector," "examinor," and/or "testor."

" Inspector," "examinor,"

or "testor" are indicative of a function to be performed, and do not

define a specific task or activity which an individual is quali-

fied to perform. This activity is then related to the discipline and/

or disciplines in which the individual inspectors have experience and

expertise.

Thus, since none of the certification records identify the activities

which the individual inspectors are qualified to perform, this is

considered to be an item of noncompliance with the requirements of

Criterion V of Appendix B to 10 CFR 50.

Specifically, failure to

follow the Certification Procedure QAD-2.5, Revision C; i.e.,

failure

to include in the certificate of qualification for each individual,

who verifies conformance of work activities affecting quality, the

specific activity and/or activities that the individual is qualified

to perform.

To supplement this procedure, a matrix has been developed indicating

the training each FQC inspector has received, and the activities he

is qualified to perform, by training only.

The matrix is to be ased

as a tool by FQC supervisors in scheduling inspection activities to

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be performed at the site. The levels of capability of the inspection

personnel are not shown on the matrix for the performance of these

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activities.

c.

Training and Indoctrination of FQC Inspectors

The IE inspector held discussions with various Stone and Webster

FQC personasl responsible for training and indoctrination of inspector

personnel. Discussions centered on the purposes of the training and

the indoctrination program and the effectiveness of the program in

the use of the matrix.

Because of the April 1, 1980, implementation

date of this particular training and indoctrination program, the

effectiveness of the matrix could not be determined at the time of

this inspection.

Procedure QCI-FRI-D2.5-010, " Indoctrination and Training of Field

Quality Control Personnel," establishes the requirements for the

indoctrination and training of Stone and Webster FQC personnel at the

River Bend site. The purpose of this procedure is "to assure that

those personnel performing activities affecting quality achieve and

maintain the necessary skills and demonstrated proficiency for per-

formance of required activities."

Section 4.4.1(c) of this training procedure allows that work assignment

will depend on the evaluation of the individual's education and experience

and may be discipline oriented to ensure effective operation. To

meet the intent of the purpose of this procedure and to meet the re-

quirements of the Certification Procedure QAD-2.5, Revision C, "Quali-

fication and Certification of Personnel Performing Quality Assurance

Activities," referenced in the citation above, work assignment must

be discipline oriented to satisfy the requirements of the ANSI N45.2.6-

1973Property "ANSI code" (as page type) with input value "ANSI N45.2.6-</br></br>1973" contains invalid characters or is incomplete and therefore can cause unexpected results during a query or annotation process. standard.

d.

Review of Laboratory Test Records

(1) Performance of Inspection Activities by Technicians

The IE inspector reviewed a selection of inspection reports to

determine that inspection activities were being performed by

qualified inspection personnel.

From this review, it was deter-

mined that in many instances technicians (trainees) were being

utilized as qualified inspectors, both performing and evaluating

inspection activities.

Training Procedure QCI-FRI-D.2.5-010, " Indoctrination and

Training of Field Quality Control Personnel," specifically

restricts, in Section 6.0, the use of personnel with lower levels

of capability from performing activities in the higher levels of

capability.

Contrary to this procedural requirement, during a

review of inspection reports generated from January to March 1980

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by the testing of. concrete aggregates by the site FQC lab, the

following tests were performed by a technician and the test results

were subsequently reviewed by a technician:

1RS0000127, dated January 13, 1980

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IRS 0000117, dated January 11, 1980

1RS0000181, dated January 19, 1980

1RS0000182, dated January 19, 1980

IRS 0000326, dated January 26, 1980

1RS0000340, dated January 27, 1980

1RS0000341, dated January 27, 1980

1RS0000372, dated January 27, 1980

1RS0000521, dated February 4, 1980

1RS0000522, dated February 4, 1980

1RS0000543, dated February 5, 1980

1RS0000544, dated February 5, 1980

1RS0000817, dated February 22, 1980

1RS0000832, dated February 21, 1980

1RS0000834, dated February 21, 1980

Procedure QAD-2.5, Revision C, " Qualification and Certifica-

tion of Personnel Performing Quality Assurance Activities," in

Section 4.2, requires trainee personnel to work under the super-

vision of higher level personnel.

Contrary to this procedural

requirement, the following inspection reports generated by testing

of concrete aggregates and testing for compressive strength of

concrete cylinders showed no evidence of any subsequent supervisory

review or that the tests were performed under the supervision of

higher level personnel.

All of these tests were performed by a

technician.

1RS0000104, dated January 10, 1980

1RS0001385, dated March 21, 1980

1RS0000620, Mix Design C-1

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1RS0001235, Mix Design R

1RS0000295, Placement Tests

Trail Mix Report, Mix Design A-3

These reports were performed without any subsequent supervisory

review by a Level I inspector:

1RS0000452, dated January 31, 1980

1RS0000763,~ dated March 1, 1980

Section II of the inspection system handbook, " Inspection Report

System," requires that the reviewer should be an inspector other

than the originating inspecto- but at the same level of capability

or higher.

In addition, Section 4.3 of Procedure QAD-2.5,

Revision C states that only personnel qualified at a Level II

capability or at a Level III capability shall be considered cap-

able of supervising or maintaining surveillance of personnel.

Contrary to these procedural requirements and the procedural

requirements in the two paragraphs referenced above, the follow-

ing concrete aggregate tests were performed by a Level II individ-

ual, and the test results were subsequently reviewed by a techni-

cian:

1RS0000114, dated January 10, 1980

1RS0003115, dated January 10, 1980

1RS0000453, dated February 1,1980

1RS0000454, dated February 1,1980

1RS0000475, dated February 2,1980

1RS0000476, dated February 2, 1980

These above inspection reports indicate that not only are techni-

cians or trainees performing activities in the higher levels of

capability, but they are also apparently performing assigned

inspection activities without supervision.

In noted cases, the

technicians have performed inspection activities equivalent to

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a Level II capability.

The above procedural violations are considered to be examples of

an item of noncompliance with the requirements of Criterion V of

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Appendix B to 10 CFR 50.

Specifically, the failure to follow

site procedures for the utilization of qualified inspection

personnel for the performance of site inspection activities.

(2) Review of Inspection Activities

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(a) Personnel Qualified to Perform Re*iews

Section II of the inspection system handbook, " Inspection

Report System," as referenced in the above citation, states

that "the reviewer is other than the originating inspector

and is of the same or higher level." In this same regard,

none of the inspection reports described in the citation

above were reported or reviewed by a Level II individual.

In addition, a review of forty inspection reports revealed

that sixteen had been reviewed and evaluated by less than

a Level II individual.

This procedural requirement and its implementation at the

site appear to deviate from the requirements established in

Table 1, " Minimum Levels of Capability for Project Functions,"

of the ANSI N45.2.6 standard.

ANSI N45.2.6-1973, " Qualification

of Inspection, Examination, and Testing Personnel for the

Construction Phase of Nuclear Power Plants," Table 1 reqaires

that at least a Level II individual both evaluate inspection

and test results and report inspection and test results.

The "QA Program Manual for the River Bend Nuclear Station

Units 1 and

2," in its introduction, establishes the licensee's

commitment to ANSI N45.2.6-1973.

The QA program manual is

required by Section 17.1.2.2b of the River Bend PSAR. This

manual requires that the quality assurance program correspond

to the guidance set forth in " WASH 1283, Division 1,

dated May 24, 1974." This document references the ANSI

N45.2.6-1973Property "ANSI code" (as page type) with input value "ANSI</br></br>N45.2.6-1973" contains invalid characters or is incomplete and therefore can cause unexpected results during a query or annotation process. as one of the guidance documents. Thus, the

procedure " Inspection Report System" deviates from the re-

quirements delineated in the ANSI N45.2.6-1973 standard.

(b) Timeliness of Reviews

The IE inspector noted that, during the review of batch plant

records, many of the inspections were performed by an

individual with a Level I certification; but the review of

the inspection results was not performed for a significantly

longer period of time from when the inspection was actually

performed. For example, in the two worst cases found, 1RS000

0359 was performed on January 28, 1980, but was not reviewed

until May 9, 1980, and 1RS0000336 was performed on January 19,

1980, but was not reviewed until May 15, 1980. The following

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inspection reports had a greater than a forty-five day

lapse from the time the inspection was performed until the

time it was reviewed:

1RS0000177

1RS0000157

1RS0000208

1RS0000337

The following inspection reports were signed as having been

reviewed, but were not dated:

1RS0000048

1RS0000144

1RS0000329

1RS0000167

1RS0000578

1RS0002112

1RS0002311

1RS0002553

1RS0002554

Relative to the above findings, if a Level I inspector

performs the assigned inspection, a Level II inspector must

review the inspection report, evaluate and report the results,

and subsequently sign and date the report properly. The

Level II is not only responsible for a review of the r,eport

from a technical standpoint, he should also be associated

with the inspection in some supervisory capacity, as require. .

by Procedure QAD-2.5, Revision C, Section 4.3.

Thus, the

date for the performance of the inspection and the date of

the review of the inspection results should be similar to

satisfy the above prccedural requirements.

This item is considered an unresolved item pending further

definition of requirements incumbent upon the licensee.

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3.

Concrete Placement Activities

a.

Qualification of No. 67 and No. 8 Coarse Aggregates

The IE inspector, during a review of documentation to determine the

frequency of certain concrete aggregate tests, noticed that No. 67

and No. 8 coarse aggregates from the Bayou Sara source were being

tested periodically at the site lab during the months of April and

May 1980.

Further discussions with contractor and licensee per-

sonnel indicated that these aggregates were being used in this time

period for Category I concrete placements in the Control Bui,lding.

The IE inspector than reviewed documentation to determine whether

or not these eggregates had been properly qualified for use at the

site.

On February 26, 1980, an N&D was originated by Stone and Webster

FQC in that the test report from Pittsburgh Testing Laboratory, dated

February 14, 1980, indicated that the test sample for the No. 67 Bayou

Sara aggregate "does not conform to requirements." This N&D No. 9400,

stated, "No. 67 stone failed prequalification tests.

(Bayou Sara)

sample failed specific gravity, finer than 200 Sieve .

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On March 4, 1980, a similar N&D was originated by Stone and Webster

FQC in that the test report from Pittsburgh Testing Laboratory dated

February 28, 1980, indicated that the test sample for the No. 8 Bayou

Sara aggregate "does not conform to requirements." This N&D No.

9421 stated, " Material tested did not conform to Specifications.

Specific gravity was 2.49.

Specification requires 2.50 min."

Section 3.8.4.2 of the River Bend PSAR references concrete aggregate

tests.

In accordance with these requirements, the Stone and W2bster

Construction Specification 210.361, " Concrete Testing Services,"

requires that coarse aggregates be tested prior to use at the site for

compliance to ASTM C33, " Standard Specification for Concrete Aggregates."

This includes testing the coarse aggregate in accordance with ASTM

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C127, " Standard Test Method for Specific Gravity and Absorption of

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Coarse Aggregate," and ASTM C117, " Standard Test Method for Materials

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Finer than No. 200 (75-um) Sieve in Mineral Aggregates by Washing."

The Stone and Webster Construction Specification 210.350, " Specification

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for Mixing and Delivering Concrete," requires, for coarse aggregates

tested in accordance with ASTM C127, a bulk specific gravity of a mini-

mun of 2.5 in a saturatel-surfa:- dry condition.

For the coarse aggre-

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gates tested in accordance with ASTM C117, the maximum allowable material

finer than No. 200 sieve, by ASTM C33, Table 3, " Limits for Deleterious

Substances and Physical Property Requirements of Coarse Aggregate for

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Concrete," is 1.0%.

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Contrary to the above, the qualification tests for the No. 67 aggregate

indicated the material possessed a specific gravity of 2.48 and a wash

loss by ASTM C117 of 1.8%.

The No. 8 aggregate qualification test

for specific gravity resulted in a value of 2.49.

Technical justification for the use of the No. 67 coarse aggregate

with a specific gravity of 2.48 stated that the limit of 2.5 was

included to assure a concrete weight of at least 135 pounds per cubic

foot (pcf) for biological shielding as required by the Construction

Specification 210.350. The air dry unit weight of three cylinders

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tested under Trial Mix SNW15 was 137.2 pcf. The water-cement ratio

for this mix was 0.61.

The technical justification for the use of the Nc. 67 coarse aggregate

further stated that the mixes using No. 67 aggregates at the site

would have a lower water-cement ratio, thus a higher unit weight.

However, at the time of this inspection, no data were available indicat-

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ing the air dry unit weight of the concrete mix actually used in the

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concrete placements at the sites with No. 67 aggregates.

Similar justification for the use of the No. 8 coarse aggregate with

a specific gravity of 2.49 was dispositioned.

However, the average

dry unit weight of the three cylinders tested with Trail Mix 4NW12 was

137.5 pcf with a water-cement ratio of 0.67.

Again, no data were

available at the time of this inspection indicating the air dry unit

weight of the concrete mix actually used in concrete placements at

the site with No. 8 aggregates.

For the excess of fines passing the 200 sieve, the following technical

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justification was provided for the No. 67 aggregate.

"If the deficiency continues, the supplier shall be notified that

a more careful processing washing of the aggregate will be

necessary."

Since this is a prequalification test, the use of this aggregate prior

to ensuring it meets the specification requirements without any

" deficiency" is a violation of the Construction Specification 210.361

requirements.

The use of the Bayou Sara No. 67 coarse aggregate and the use of the

No. 8 coarse aggregate prior to assuring that the aggregates meet all

the specification requirements for their intended use at the site

is considered to be an item of noncompliance with Cr1terion V of

Appendix B to 10 CFR 50.

Approximately 274 cubic yards of Category 1

concrete have been placed mainly in the Control Building utilizing

No. 67 coarse aggregate between the time period April 5, 1980, through

May 31, 1980.

Approximately 72 cubic yards of Category 1 concrete

have been placed in the Control Building and in the Electric Tunnels

utilizing No. 8 coarse aggregate between the time period May 15, 1980,

through June 2, 1980.

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Subsequent to this finding, on June 5, 1980, the contractor placed a

stop-work directive on further placement of Category 1 concrete using

those aggregates until it can be assured the aggregates meet the proper

specification requirements.

In addition, the licensee has identified

this as a " potential" 50.55(e), "Significant Construction Deficiency."

Furthermore, an E&DCR P-738 processed on May 22, 1980, changed

the specific gravity requirement in the Construction Specification

210.350 from a minimum limit of 2.50 to 2.40.

Until test results or

test data is available to assure a concrete uni 3 weight of at 135

pcf for biological shielding purposes with a minxit

limit of 2.4

for specific gravity, this item is considered to b.

unresolved.

In addition, it should be noted at the time of the disposition of

N&D No. 9400 and N&D No. 9421, dated March 13, 1980, Section 3.8.4.6

of the River Bend PSAR required that concrete used for biological

shielding purposes have a weight not less than 140 pcf.

Each N&D

received approval on March 17, 1980, from the licensee's engineer-

ing, yet each N&D indicated a PSAR change was not required.

A Gulf States utility QA finding report to Gulf States Engineering,

No. 80-3-12-D, dated March 30, 1980, identified a PSAR change to lower

the requirement of 140 pcf to 135 pef to meet the requirements

of Construction Specification 210.350.

A subsequent change was initiated

on April 24, 1980, and approved on May 23, 1980.

However, concrete

was placed in Category 1 structures starting April 4,1980, with

aggregates possibly not meeting the 140 pcf criteria established

in the PSAR.

b.

Concrete Placed in Auxiliary Building Base Mat

N&D No. 9579, dated April 26, 1980, identified an unsatisfactory

concrete placement in the Auxiliary Building base mat.

This N&D

states, " Concrete in placement AB2-M-7064-3835 was placed in violation

of Specification 210.370." Violations included excessive vertical

drop, excessive lateral movement, excessive lift thickness, and

inadequate conralidation.

The area affected is approximately fif teen

feet in length and twenty feet in width, at elevation 64.0 and 68.0 ft.

The disposition of the N&D requires that three cores, approximately

seven feet in depth, be taken in the affected area.

Pending examination

and compressive strength tests of the cylinders, the matter as to whether

this should be reported as a " potential" 50.55(e), "Significant Con-

struction Deficiency" is unresolved.

14

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4.

Unresolved Items

Unresolved items are matters about which more information is required in

order to ascertain whether they are acceptable items, items of noncompliance,

or deviations. Three unresolved items. disclosed during the inspection are

discussed in paragraphs 2.d.(2)(b), 3.a and 3.b.

5.

Exit Interview

The IE inspector met with the licensee representatives (denoted in para-

graph 1) at the conclusion of the inspection on June 5, 1980. The IE

inspector summarized the scope and findings on ;he inspection.

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