ML19326D075
ML19326D075 | |
Person / Time | |
---|---|
Site: | Arkansas Nuclear |
Issue date: | 09/18/1969 |
From: | PRESCON CORP. |
To: | |
Shared Package | |
ML19326D072 | List: |
References | |
1100H186-2, NUDOCS 8006030635 | |
Download: ML19326D075 (86) | |
Text
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' APPENDIX A FIXED END-ANCHOR BEARING PLATE TEST REPORT BY
._., PRESCON CORPORATION
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7 STATIC TEST ON BEARING PLATE TEST NO.1100H186-2 L _J G
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TA BLE OF CONTENTS Description Page No.
Test Minutes - 2 Test Purpose 3 Acceptance Criteria 4 Conclusion 5
. Test Facility and Arrangement 6 Equipment - 6 Tendon Installation 8 Test Procedure 8 Test Specimen 10 (A) Anchor Components 11 (C) Wire 22
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(C) Anchoring Block 27 Test Readings 37 Test Results 51 (A) Force-Strain Curve (Tendon) 52 (B) Load-Deflection Curves (Test Anchor) 56 (C) Permanent Deformations in Anchor Components 75 Appendix (Photographs) 80
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O TEST ON A 186-WIRE DEAD-END ANCHOR Test Site: THE PRESCON CORPORATION 905 Cantwell Drive Corpus Christi, Texas 78408 Test Date: April 30,1969 Test Witnesses: ARKANSAS POWER AND LIGHT COMPANY John Anderson BECHTEL CORPORATION Roland Marsh
{ Girish Shah THE PRESCON CORPORATION Glenn T.. Johnson Clyde Bickley Larry Mills Clyde Ruckman Ray Bien Chester Bosworth Mark K. Rust i
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TEST PURPOSE The purpose of this test was to show that the bearing plates, which will be used in the base slab of the Russellville Reactor Unit #1, perform adequately. The test was conducted as a tendon tensile test.
The bearing plate performance is judged by deflection criteria. Tendon and anchor plate performance is included in this test, but as the only concern is to the bearing plate, these results are not discussed in this report.
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ACCEPTANCE CRITERIA:
Successful completion of the following requirement will be con-sidered as proof of the adequacy,of the bearing plate.
The bearing plate should have elastic behavior after the initial set has occurred.
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f CONCLUSION 4 The test showed an elastic behavior of the bearing plate under loads as high as 96% of the tendons' guaranteed ultimate strength.
The bearing plate design and performance proved to be adequate.
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TEST FACILITY: vive (5) million pound testing stand (see Fig.1).
- TEST ARRANGEMENT: The test arrangement consists of the following components:
- 1. Concrete tes t blocks 48" x 48", total length 19 feet.
- 2. Anchoring block 54" x 54" x 48".
- 3. Ram base plate.
4 Stressing unit, with two (2) 625 ton rams, pull rod and stressing nut.
- 5. Pumping unit.
- 6. 186-wire (1/4" 0) test tendon with non-stressing end anchor
, on the. anchoring block and an internally threaded anchor head on the other end. (Min. Guaranteed Ultimate Strength = 2,192 K).
- 7. Dial indicators on anchor plate and bearing plate (see Fig. 7).
EQUIPMENT:
- 1. Ram: 2 two-way acting hydraulic rams.
Capacity - approximately 1250 tons at 10,000 psi hydraulic pressure.
Effective ram area -
120.0 + 129. 3 = 249.3 sq. in.
Travel - 12 inches.
- 2. Pump: High pressure hydraulic pump, maximum pressure 10,000 psi.
Dial range - 10,000 psi.
Accuracy of pressure readings - + 25 psi.
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-3. Dial Indicators: Dial range 0.4 in.
Accuracy of deformation readings - 1 0.00025".
- 4. Spale Barl Attached to the ram to measure the elongation.
Accuracy of elongation readings - f 0.005".
TENDON INSTALLATION:
The anchoring block is reinforced according to Fig. 6. The trumpet-bearing plate assembly is bolted to the formwork. The tendon is completely shop fabricated with anchors on both ends. The anchor head is pulled through the test blocks and coupled to the pull rod. The test anchor plate is bolted to the bearing plate.
The tendon and its hardware are fabricated according to Figs. 2, 3, 4, and 5.
They undergo our standard quality control.
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TEST PROCEDURE :
Concrete cylinders were taken at N time of placing. Strength and Modulus Tests on cylinders were done by TETCO Testing Laboratories accord-ing to the enclosed report, The results are plotted in strength-time and modulus-time curves respectively.
Preceeding the test set-up, the bearing plate and the anchor plate were provided with a 2" grid on their outer surface. These two surfaces were profiled with a dial indicator on a specially designed " profiling frame",
which provides a true three-point-bearing for any profiling sample. This method provides a higher accuracy in profiling the large bearing plates.
Dial indicctors, located as shown on Fig. 7, were mounted on the bearing and anchor plate. They were set to zero prior to and after the first i
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.s loading cycle. They were removed after completion of the third loading cycle.
The Loading Sequence was as follows:
First Loadino Cycle:
The tendon was stressed in stages to a pressure reading of 5,000 psi, released to 500 psi, and loaded again to 5,000 psi. A 1,500,000 lb. load cell was used to give some indication of the relationship between pressure reading and actual force.
Second Loadino Cycle:
The tendon was stressed in stages to the overstressing force of 77% of the guaranteed ultimate strength and released again. This loading was repeated twice, f '
- i. Third Loadino Cycle:
The tendon was loaded gradually up to 96% of its guaranteed ul-
- timate strength and then unloaded again. This loading was repeated three (3) times.
Fourth Loadino Cycle:
The tendon was stressed to failure. The test was concluded after nine (9) wire breaks. It was apparant that elongation was obtained without increasing the load.
The load stages were set at pressuro readings mentioned on pages 38 - 40.
For each stage, pressure, elongation, and the deflections were read care-o fully. .
After the test, the bearing and anchor plate were removed from the J'
test specimen and profiled in the same way as done prior to testing.
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The dimensions and tolerances on the anchor component drawings correspond to the measurements given on the shop crawings. Dimensions in parenthesis indicate measur; values on the actual test piece A small eccentricity of the anchor plate relative to the bearing plate was provided in the test anchor.
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Maximum eccentricity for anchors in the structure:
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Location of center line bearing plate i 1/16" Location of center line anchor plate 1/16" Location of bolt holes in bearing plate i 1/32" Location of bolt holes in anchor plate i 1/32" Eccentricity due to oversize of bolt holes i 1/8" Absolute Maximum Eccentricity 1 10/32" s
Test Set-Up: ex= 3/16" e = 1/8"
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April 7,1969 15.
BEARING PIATE MATERIAL C E RTlFI C ATE OF TE5T5 g\k..[RMCO g
Armco Steel Corporation P. O. Box 1367, Houston, Texas 77001
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.... _201969 truer 3-14-s e 700s10s DESCRIPTION SAR CA No. YlELD TENSILE % % SEND HOMO. ggy WAG ME PLATE No. PCS. Psi P51 ELONG. REDUCT. TEST TEST otiEN.I TEMP.
H.R. CARBON STEEL PLATES O HI STRENGTE VRT 2" ,
FORGING QUALITY NORMAT m n FLATIENED HEAT LOT DROP WEIGHT TEST PER E 08 W/NO % AT -30'F 60000 PSI MINUMUM YIELD 80% PSI TENSILE ,
AND 23 PERCENT MINUMUM ELONGATION IN 2" HEAT 57153 3" 61500 84700 30.0 ok Nor:nalizing temperature: 18 50*F DWT 9-30*F- NO BREAK f
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ARE CORRECT AS CONTAINED IN THE RECCADS a PRESTRESSTING INDUSTRIES l
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Test No.1100H186-2
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- Properties of Bearing Plates:
Physical Properties:
Tensile Strength, psi (Minimum) 80,000 Yield Point, psi (Minimum) 60,000 Elongation - 8 inches, percent (Minimum) 18 Elongation - 2 inches, percent (Minimum) 23 Chemical Properties: (Ladle Analysis in Percent)
Carbon (Maximum) 0.22 Manganese 1.15 / 1.50 Phosphorus (Maximum) 0.35 k- Sulphur (Maximum) 0.04 Silicon 0.15 / 0.30 Vanadium 0.04 / 0.11 Nitrogen 0.01 / 0.02 AISI Steel Products Manual Section Carbon Steel Plate:
In all Carbon Steel, small quantities of certain residual elements, such as Cr, Ni, Mo', Cu are unavoidably retained from the raw materials. These elements are considered as incidental.
NOTE:
Normally, these elements are not reported except on request at edditional cost. As the plate is a test sample, the full analysis was requested.
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Material: 4142 Heat Treated to 60,000 psi Yield Strength.
Stress-Strain Curve was run prior to the test.
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April 7,1969 ANCHOR PIATE MATERIAL
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EARLE lA. JORGENSEN CO.
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CERTIFIED TEST REPORT l PRESTRESSING INDUSTRIES DIV 0F TEXSTAR CONST CO 1338 N W WHITE ROAD )
SAN AhTONIO, TEXAS 78219 L _1 YouR oRCER cyR INVOICE DAT* JANUARY 30,1969 NuusrR 470 Nuus R 25019-H osscnirvioN & specir:CAvious CUANTITv & Ss1E
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- eRM00 4142 F/C HEAT TREATED 2 PCS 3-1/2" CLT 17" X 17" i i
3 CHEMICAL ANALYSIS AuS2301 i MEAT No. C uN PuoS SUL SIL N1 CR l CU l uo l Ce l l l l F l t
.38 .80 .010 .021 .26 .96 i L18 I I I I i 15: 47323 12 56190 .41 .80 .010 .019 .24 11.00 1 !.20 I t l l l isi I l l l- I I I I I I I I MECHANICAL PROPERTIES a u u j victo TrNeits stoN o. nro. or nocx, , w A,,o rN A siuTv WELL E TwousANo STRENGTH % IN AREA .m* Ebb u C C Twous4No N o
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AVERAGE BEARING STRESSES Beerino Plate / Concrete:
Maximum allowable average bearing stress at anchoring load according to the ACI Code:
f cp "
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= 26 - 12.25 [ /4 = 558.14 in, minimum enchor spacing - 34"
= 1155 in, A{=34 f cp = 0.6 4000 1.275 = 3060 psi Maximum allowable average bearing stress at ultimate load:
f cp = f'ic = 4000 psi
= 1,534,300 lbs.
Anchoring Load 0.7 F'it u
= psi Bearing Stress f = 0.7 FQ / Ab ,
Overstressing Load 0.8 FQ = 1,753,500 lbs.
=
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= 2,191,800 lbs.
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Bearing Stress f = P'g / Ab ,930 psi s
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2 2 average bearing stress f = F / (17 - 12.25 ) [4 at Anchoring Load f = 14,050 psi
, at Overstressing Load. f ~ = 16,100 psi at Ultimate Load f = 20,100 psi d
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The tendon was fabricated from one coil of wire. Six wire samples, three from the beginning and three from the end of the coil, were tested prior to the tendon test.
. Samt.le No. Force Strength (Ibs) (psi) 1 12,150 247,400 2 12,100 246,400 3 12,100 246,400 4 12,150 247,400 5 12,100 246,400 6 12,150 247.400 Average 12,125 246,900 The cutting length was 26'0".
I The button-heads were according to Prescon's specifications and were sub-jected to the standard fabrication quality control.
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1 Specification: A.S.T.M 4Mf/,9Tf A/.21-65 (1) Ci;cm:ca: Composition Carbon : 0.72~o.93fg g Mangar.cse ,; 0.40~1.10ff
'u Phosphorus max. : 0.040fg Su! fur max. :' O.050ft Silicon : 0.10~0.3'iff (2) Wire Nominal Diameter : 1/4 inch Tolerance of Diameter
+0.002, -0.001 inch App!ication
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Tensile Strength : min. 2/.0,0.n Imi victd Strength : min. 220,NU psi Elongation in 10' min. /. 0 ff Cas: : I. aid free on a substa,ntially flat surface. .
shall foryn an arc of a circle not less .
than 12 fcct in diameter.
2 Test Results fg (1) Chemical Composition c.. .ymam,. .
S. . P. Remarks C. Mn. S.t. ,
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(C) ANCHORING BLOCK se-t
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CONCRETE MIXTURE (for Anchoring Block)
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Cement 588 lbs. -
. Sand 1,127lbs.
3/4" Aggregate 944lbs.
l-1/2" Aggregate 974 lbs.
Poz. 8 0.25 with air
- Water (19 gallons)
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31 2
-/ TETCO \ Corous Christi TEX J DATE April 30, 1939 g ., 7 TO: The Proscon Corporation 905 Cantwell U REPORT NO. G9100 Corpus Christi, Texas ILbb:albu U L619 RLE No.
PROJECT: Test Block No. 1100 H 18G-2A. TF.o following results were obtained from standard 6" x 12" concrete cylinders molded April 25, 1969 and job cured until tested: CyUnder Date Age Compressive Chord Modulus Number Pounds / Tested (Days) Strength of Elasticity Cu. Ft. Pc 21-24 4-28-69 3 3511 (Avg) ------ ----- PC 25-24 4-29-G9 4 4033 (Avg) ------ 143.7 .( PC :'7 4-29-G9 4 ------- 4.091 n 103 148.2 PC 23 4-29-G9 4 ------- 4.273 x 100 148.2 PC 20 4-30-69 5 (4174)
- 4.333 x 10 6 148.3 PC 30 4-30-39 5 4227 ------
148.3 PC 31 4-30-G9 5 4232 ------ 148.0 PC 32 4-30-79 5 (43G3)
- 1.G3G >: 103 148.1 PC 3P. 4-30-G9 5 43S9 ------
148.0 PC '14 4-30-69 5 4191 ------ 147.G PC 35. 4-30-99 5 (4245)
- 4.545 x 106 148.2
(*) Compressive strength determined af ter compressometer was disassembled from test cylinder. COPIES TO: 5 - The Prescon Corp. (
. . . . 4,,.. .. --
32 I
!! The Prescon Corporation . !! 905 Cantwell '. Corpus Christi, Texas t
l Test Block # 1100 H186-2A Cylinder No. PC-27 j! Date Molded: A pril 25,1969 I Date Tested: A pril 29,1969 j Unit Weight: 148.2 lbs. /cu.f t. I' Comoressive Strencth: 4,033 psi (A parox.) i i i 3500 , i , i i .
, i i. i ,
i . .
,, i ,
I i . ! 3* i ,i + . , ' 3 3 3 6 . i i
.; i+ . , , ;, , i i i i, i i e . ;i . .
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U
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'l ASTM C-469 .; , fj , ! .
i < < > I
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if
=2350 l s
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.1 - -i n . . r .. i
[: E = 4,273,000 psi I
- i
, i O
II O 2 4 6 8 10 ; 3 .. STRAIN (Micro Inches Per Inch X 10 ) p 4
,e .
g* ,_
. - - i
34. The Prescon Corporation i
'j 905 Cantwell i ,i Corpus Christi, Texas 1l .
tl P
., a 1 . Test Block //1100 H186-2A l, ; Cylinder No. PC-29 l h Date Molded: A pril 2 5,1969 1 i.
Date Tested: A pril 30,1969 l i Unit Weight: 148. 3 lbs. /cu. ft.
;i ] Compressive Strength: 4,174 psi li 3500 , . , , i i , . . . . . i r 1 i . , , . , i i i . . i . i .i , i i . . , , . . . . i . i . . 4 .. , , , . . , , i i ; e i . ei . , . . . , . ; , .i i . . , , . . . , . . i . . .i, . , i . , , , . i , ., i 'e i i 6 6 . i i i i . , , s .
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- , c .,i . . . << vi ,,
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,ji e 1500 . - - '. . , , , , i r'e ' , '
e i . e
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i , . i i i, i i i .i i I:;
> ,f/ , i i .000 , , i.. . . g ii I ;6 , ,Ii i?6 8 'i 'l f ' 4.' ' CHORD MODULUS OF ELASTICITY l i ! .I l !.': ASTM C-469 ./ i i
- l . ' '
E=,S - Si ! t ij _ l*' l - 0.000050 2 8 300 e1 l i d,,l E i 4 E _ 2600 - 200 = 2,400
, i isi 0.00060 - 0.000050 0.00055 I!
7, y l. I
,j e ' g y.,, l E = 4,363,000 psi ' - 4;. i ,
k 0 i 5 2 4 6 8 10
. d.
2 STRAIN (Micro Inches Per Inch X 10 ) l
.I II l . . _ - .n. ; --- . - - --
l
35. l The Prescon Corporation 905 Cantwell Corpus Christi, Texas Test Block #1100 H186-2A Cylinder No. PC-32 l Date Molded: A pril 2 5,1969 ) Date Tested: A pril 30,1969 ! Unit Weight: 148.1 lbs . /cu. f t. 1 Compressive Strength: 4,386 psi f i 6i t 6i I l
- t 6
l ;
* ! i i ! i i i i f 3000 , ', , , , , !l , i . . #1 _
e , i , I i _ J ; r LOPPU( t ? '1
. l o. ir i 1
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11 ' i i l e i i o i i i i, e i fe i i p - 2500 . , f .
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o si , I L i , 11 . , 1
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i ? L# # i iii sf -.- i .6 6 ' aee i4 i i 6 Ig i rii 1000 CHORD MODULUS OF ELASTICITY ll l '/ f, )
', , lW is , . ! ASTM C-469 ! lI l *g 4 ' #ii i_. S2 -
S1
. # i: E= 0.000050 l,*~ sii e3 // ! /J 300 , 2750 - 200 '_ 2,550 l'l jff el tr <I 0.00060 - 0.000050 - 0.00055 3 el i
1 +/ k ci e' {'gi E = 4,636,000 psi . g ga e n ..
': i K . 0 v' i i l 0 2 4 6 8 10
( 2 l l STRAIN (Micro Inches Per Inch X 10 ) H li; t I - I ._ b
- _.-.- -. -. -. - . - - - . - ~ . . - . - - - - -.
f 36. i The Prescon Comoration f, 905 C.tntwell [ Corpus Christi, Texas ! l. Test Block //1100 H186-2A j E'
. Cylinder No. PC-3 5 h D.tte Molded: A pril 2 5,1969 0 . Date Tested: A pril 30,1969 ,;
Unit Weight: 148. 2 lbs. /cu. ft. Com or.v.<ive St re n gth: 4.245 osi l >
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p 4, 1 i,f 1000 _h: CHORD MODULUS OF ELASTICITY
,' l. , , , l ,
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ASTM C-469 , ;i;
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E = 4,545,000 psi h
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O 2 4 6 8 10 !j at STRAIN (Micro Inches Per Inch X 10 ) i,i II 4 y g- y- e- - , w-w-
37. TEST READINGS
'(.
l (.
38 Stage Hydr. Pressure Stress Axial Load Elongation Remarks Cale. Obs. In Wire {oe Pg. 52 gdigg Observe d Load Cell Reading (osi) fost) (k si) (kips) (in s . ) (ins) 1 500 500 13.1 120 15.00 0 6090 Dial Ind, zeroed 2 3000 3000 7.8. 8 720 14.14 0.86 47880 3 4000 4000 105.1 960 13.78 1.22 64610 4 4500 4500 118.3 1080 13.62 1.38 72380 5 500d 5000 131.4 1200 13.45 1.55 80400 6 500 5'00 13.1 120 14.93 0.07 6530 7 3000 3l 00 78.8 720 14.10 0.90 47820 1 8 4000 4000 105.1 960- 13.78 1.22 64100 9 4500 4500 118.3 1080 13.59 1,41 73100 10 5000 5003 131.4 1200 13.45 1.55 80000 11 500 500 13.1 120 15.00 0 Dial Ind. zeroed _12 3000 3000 78.8 720 14.22 0.38 13 5000 5000 131.4 1200 13.61 1.39 14 6150 6150 161.6 1476 13.23 1,77 1 ( 15 7000 7000 184.0 1680 12.91 2.09 l 10 500 500 13.1 120 14.95 0.05 _17 3000 3000 78.8 720 14.14 0.86 1.i 5000 5000 131.4 1200 13.54 1,46 19 6150 6150 1476 Ifl.6 13.17 1.83 20 7000 7000 184.0 1680 12.90 2.10 21 500 500 13.1 120 14.95 0.05 22 3000 3000 78.8 720 14.14 0.66 23 5000 5000 131.4 1200 13.52 1.48 24 6150 6150 161.6 1476 13.17 1.83 25 7000 7000 184.0 1680 12.89 _ 2.11 26 500 500 13.1 120 14.94 0.06 l 27 3000 3000 78.8 720 14.13 0.67 l
- 8 5000 5000 131.4 1200 13.52 1.48 l PftEPARED SY DATc TEST READINGS c ccaco Sv s,ect o PRESTRESSING INDUSTRIES Ya" W 4 o.mio,. o. . . n . , a = co o .rio I100H186-2 o,
- 39. ..
Stage Hydr. Pressure Stress Axial Load Elongation Remarks Cale. Obs. In V. ire Seu P . 52 Reading 3bserved fnr Ca5- R~nto Mr (usi) fusi) (k s i) (L it3 mi (inm) (i n c l 23 6150 6150 161.6 1476 13.17 1.83 30 7000 7000 184.0 1680 12.90 2.10 31 7500 7500 197.1- 1800 12.70 2.30 32 7750 7750 203.7 1860 12.57 2.43 33 8000 8000 210.2 1920 12.42 2.58 34 8250 8250 216.8 1980 12.26 2.74 , 36 8500 8500 723.4 2040 11.93 3.07 36 8750 8750 230.0 2100 11.42 3.58 37 500 500 13.1 120 14.09 0.91 38 0150 6150 161.6 1476 12.23 2.77 39 7000 7000 184.0 1680 11.95 3.05 40 7500 7500 197.1 1800 11.77 3.23 41 7750 7750 203.7 1860 11.67 3.33 42 8000 8000 210.2 1920 11.60 3.40 43 8250 8250 216.8 1980 11.47 3.53 '
- 44. 8500 8500 223.4 2040 11.37 3.63
_ 45 8750 8750 230.0 2100 11.07 3.93 46 500 500 13.1 120 13.79 1.21 47 6150 6150 161.6 1476 11.91 3.09 48 8000 8000 210.2 1920 11.26 3.74 49, 8250 8300 218.1 1992 11.11 3.89 50 8500 8500 223.4 2040 11.04 3.96 5 18 8750 8750 230.0 2100 10.87 4.13 54 500 500 13.I 120 13.60 1.40 53 6150 6150 101.6 1476 11.75 3.25
- 54) 8750 8750 230.0 2100 10.72 4.28
.s .M PREPARED .T DATE TEST READINGS carcRa0 ev suser ~o ~
PRESTRCSSING INDUSTRIES A Dabe- nN OF Tat TrzsTAR COR* Jae ATION op ik P s. . te
he' 40 . ge Hydr. Pressure Stres s Axlal Ioad Elongation Remnadre i a
,, Calc. Obs. tr .s 2 i See P;; . ,2 Reading A :e R +- i for Ca t':s . S:alo nne . (D:iil U si ' kips) (inF) (1.-i 55 ' .0 8. '00 11.I 1 !6 13.44 1. 5 f. Di..! Indicator rernover! .56 un. "n00 l 4.0 1. 30 11.29 a ~i ' '5 7 o.. ~6u0 19..I 1800 11.10 90 1
_ 56 '- 7756 ..'3. 1850 11.03 1.97 L9 ti- : woo ?l0. tho 10.93 4.0-a 66 a2SC 8250 216.8 1980 10.83 4.17 6'l .qr p nn 223.4 r 2040 10.73 4.27 L2 6/5" i '.0 'I t)0 10.60 4.40 ( 'i 3
- 1 D. U.02 F, . ! ., 4 ~
9 ,4 . - ~: 14 ; 8.82 f.lf One (1) wis e rraak r . . .: 13 h. 5: - 1 e. i '3 F , 2~5.4 214? S.4' 6.58 One (1) wire raak
~
{ -.- !7.1 '.1 4 d . 2.: ' 8 Tven C) wire nreaks t 69 l co 29 - 3 124 7.88 7.12 Three (-) wires :.reak s
' " .' .".t 2088 7. ri2 7.38 Two (2) warn sreaks 70 fc v '. 218.9 20 0 .22 7.:e '
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/ ~ i ( , o l ; pageanEo av oaTE ! I TEST READINGS c ecato e, swear o p i 6 i. PRESTRESSING INDUSTRIES
. o.e uo . . .-v r e e s ta n concom a. 2., ,;r . .o w
de s t No . 1100 Til 8 6- 2 o, I l
..--.~..-- ..... . - . . - . . - - - _ - - . . . _ . . - - - . . . . - . . . - . . . . .
41. DIAL INDICATOR READINGS All readings are in thousandths of an inch. For example, 5 means 0.005". Sign convention: A positive reading reflects an outward deflection and a negative reading an inward deflection.
= , =
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No. I 2 3 4 5 6 7 8 9 10 'l l 1^ 13 14 d, X fins) 13 10 , 13 8.5 8.5 8.5 6 6 4 4 0 0 0
'Y Xins) -13 -10 0 0 6 8.5 0 6 4 8.5 . l .: 6 8.5 ii K1' s . . ' 8 .' %
i.,R '(Ap s) 18.4 14. W 13.0 8.6 10.4 12.5 ' 6.0 8.5 5.65 9.4 1.5 6.0 8.5 11. b n. 1 . ( U C i 'a _ _
,__ m , ,u r.u o ., , our s m. .
MKg DEL INDICATORS LOCA IONS "'" 5"'"" i soa no , gi PRESTMESSING INDUSTRIES Te s t No. i
, -1, a om...eee ce vie resstaa eencomar.o. I100 H 186- n,
(_ 7.B{ !i f .
.T I * .~ . . - . . . . . _ _ . - . . - . - . . - - - . - - - - - - . --
. -. . ~ . ~ . . . . - - - - . . . . - . - . - - - - - _ . -- - .- . - - - - - .1 , . s . . 43 21 Lwhaster Itcadt.cs . i . - . Pressure Gage !
Jtage 1 2 3 4 5 l 6 7 : Readings (Ibs/sq. u (~' -
. t j 0 '
O 'O 0 ' 1 O O i 0 500 2 0 0 l0 -3 -2 j 0 t -7
- 3000
,3 1 -1 -1 -4 -3 l 0 l -10 l 4000 '
I 4 1 -1 -1 -5 -4 i. 0 12 4500 L- q. -._ ..-... . . . - - . . - - -
._......s . i -
6 0 0 0 -2 -2 H -1 -3 i 500 10 1 -1 -1 -7 -5 -1 . -14 l 5000 i 11 , 0 0 0 0 0 0 0 500 i 12 0 0 0 -4 -
-1 , -8 : 3000 l
4 [. - 3 .. .i. . _ . . . . . .
'13 , , ,. 1 -1 -1 i -6 , -4j__-1 1 -13 500Q. __
14 2 -2 ,-1 -8 -5 l -1 I
-18 I 6150 15 3 -2 l-1-1/2 -11 -6 -2 -23 7000
( '
, i
_[ IS 2 0 0 -4 -2 2 500
. . . ._...a ! _ _. 5. __ __.
1.7 : 2 3
-1 -1 -8 -4 -3 -13 3000 i 18 3 -1 1/2 -10 -5 -3 . . ' .19.. ___ ! 5000 , _ _ _.
19 3 -2 1/2 -11 -7 -2 j -22 6150 -
-2 20 4 -2 1-12 -7 l -3 -25 t 7000 l 3 r- . . 21 2 0 -1/2 -4 -2 -2 I -5 ! 500 22 2 -1 -1 ~8 -5 -3 -14 3000 l 23 43 1/2 -6 -20 -.s- -2 -10 -2 5000 l 24 4 -2 -2 -12 -7 -3 -23 6150 ,
25 . !, 4 -2 -2 -13 _
-7 -4 -25. _ _ _ .
7000 i i ; 4 M 2 0 31 -5 -4 -3 -8 '_ - 5.0 0 _ . _ _ . 2 "/ 3
-1 1/2 -9 _ _ _ _ -6 _4_ . _, - 15_ _ . l .- 3._0 0_0 -_ .
28
- 4 -2 -2 -12 . -7 l 4 . ' , -21 ! 5000 '
( ._ __
\ 29 4 -2 1-2 l, -13 . -8 . -4 -23 6150 , TT.ST iCaDUN4 , ; , . , .. : ~ ~
THE PRESCON CORPORATION . -- - -- ;; Te.n No. ........I;
. _110nif l 8F- 2
1 44 9tege Dial Indicator Readings Pressure (;nge 1 2 3 4 5 6 7 Recciangs (liss, sq . - - t 30 5 -2 -2 -14 -8 -4 -26 7000 31 5 -2 -3 -15 -9 -3 -28 1500 32 5 -3 -3 -16 '
-9 -3 -30 7750 33 5 -3 -3 -17 -10 -4 -32 8000 34 5 -3 -3 -18 -9 -3 -34 8250 35 5 -3 -4 -19 -10 -3 -36 8500 36 6 -3 -4 -20 -10 -3 -38 8T56 37 4 0 -2 -8 -4 -2 -14 500 38 6 -2 -3 -18 -9 -3 -32 Lif6 39 6 -2 1/2 -19 -10 -3 -34 7000 40 6 -2 -4 -20 -10 -3 -36 7500 41' 6 -2 -4 -21 -10 -3 -38 7750 42 6 -2 -4 -21 -10 -4 -38 8000 f
43 6 -3 -5 -22 -10 -4 -39 8250
- 44 6 -3 -4 -22 -11 -4 -40 8500 l
45 7 -3 1/2 -23 -11 -4 -42 8730 46 5 0 -2 -9 -3 -2 -14 500 47 7 -2 -4 -20 -10 -4 -34 (3150
.8 8 -3 1/2 -23 -11 -I -40 8000 49 8 -3 1/2 -24 -11 -4 41 8300 50 8 -3 -5 -24 -12 -4 -42 8500 51 8 -3. -5 -25 -12 -4 -43 8750 j
52 5 0 -2 -10 -5 -3 -17 500 '
\
53 7 1/4 ~4 -21 -11 -4 1/2 6150 l 54 8 -2 -5 -25 -12 -5 8750 l -43_1/2 t I - , 55 5 0 -3 -11 -5 -3 -18 500 __._ l I ('w e P4(PARLO BT OATE TEST READING 8 LMfCmfD ST Swf f ? NO PRESTRESSING INDUSTRIES est No. 4 oeu. ion or vna vristan c o..o ario, 1100 H 186- 2 ,, i
.. .. l
- a 45.
Stage D6al Indientar Readings Pressure Gage 8 9 10 11 12 13 14 Readings (Ibs/sq. tr ) 1 0 0 0 .0 0 JO O 500 2 1/2 - 8'1/2 -3 -14 -8 -3 0 3000 3 -5 -13 .4-1/2 1/2 -10 -5 0 4000 4 -6 -15 1/2 -25 -13 -5 0 4500 5 -8 -17 -6 1/2 -15 -6 0 5000 6 -2 -3 -2 -5 -4 -2 0 500 10 -8 -17 -7 -30 -15 -7 0 5000 11 0 0 0 0 0 0 0 500 12 -5 -12 1/2 -16 -9 -4 0 3000 13 -7 -18 -6 -27 -15 -6 0 5000 14 -9 -23 -9 -40 -19 -9 -1/2 6150 15 -13 -29 -11 -56 -25 -12 -1 7000
- s. 16 -4 -7 -3 -18 -6 -4 0 500 17 -8 -17 -7 -23 -14 -7 0 3000 18 -11 -23 -9 -45 -20 -10 -1 5000 19 -12 -27 1/2 -52 -23 1/2 -1 6150 20 -14 -30 -12 -58 -26 -13 -1 7000 21 -4 -7 -3 -18 -5 1/2 0 500 22 -9 -18 -8 -35 -15 -8 -1/2 3000 23 -12 -25 -10 -47 -21 -11 -1 5000 24 -13 -28 -11 -54 -25 -13 -.1 6150 25 -15 -32 -12 -60 -27 -14 1/2 7000 26 -5 -9 1/2 -21 -8 -5 -1/2 500 27 -10 -19 1/2 1/2 -16 -9 -1 3000 28 -13 -25 -11 -50 -22 -12 -1 5000 29 -14 -29 -56 -25 -14 -1 6150
( PREPARLD SY DATE ( c cen D ev swerv o PRESTRESSING INDUSTRIES est No. 4 oivis.o oP v= rrm van co .o,avio 1100 H186- 2 e, j
.t 94
1 4 . 8tage Dial Indtoator Readings Prossure Cage 8 9 10 11 12 13 14 Readin js (lbsf <g. n 30 -16 -32 -13 -61 -28 -15 -l 7000 31 -16 -33 -14 -63 -30 -15 -l 7500 32 -18 -36 -14 1/2 -31 -16 1/2 7750 33 -19 -38 -15 -80 -34 -18 1/2 8000 34 -20 -40 -16 -86 -36 -18 -2 8250 35 -20 -42 -16 -95 -38 1/2 -2 8500 36 -22 -44 -18 -102 -40 1/2 -2 8750 37 -8 -15 -6 -50 -13 -8 -1 500 38 -18 -37 -15 -86 -33 -18 -2 0150 39 -20 -40 .o -92 -36 -19 -2 7000 40 20 -42 -16 -95 -38 -20 -2 7500 41 21 -43 -17 -96 -39 -20 -2 7750 42 -21 -43 -17 -98 -39 1/2 -2 S000 . 43 22 -44 -18 -101 -41 -21 -2 8250 \- -45 -16 44 22 -103 -42 1/2 -2 8500 45 23 -47 -19 -107 -43 -22 -2 8750 s 46 8 -17 -6 -53 -14 -8 -1 500 47 19 -39 -16 1/2 -36 -19 -2 6150 48 23 -46 -19 -105 -42 -22 -2 8000 j 49 23 -47 -19 -108 -43 1/2 -2 8300 l 50 24 -48 -19 -108 -44 -23 1/' ,L r o 51 25 -48 1/2 -120 -45 1/2 1 ". e 50 52 9-1/2 -18 1/2 -47 -16 1/2 -1 500 53 - 21 -40 -17 -85 -37 -20 -2 te l S0 54 -25 -50 -20 -104 -45 -24 -3 8750 55 -10 -19 -8 50 -In -10 -1 500 PREPARED BT DATE TEST READINGS c,,c,,,,, ,,, ,, s o PRESTRESSING INDU5' RIES soe ny* "-
, a oivisio% or ruc trista= co.. =arion ! l C O III f > t" ,
d 47. BEFORE TESTING
. i j i j 4 i l
l ' Y , ; y /' x -8.5 -8 l-6 -4 -2 0 2 4 ;6 ' 8 'F . ;
/x i , /
I i i 8.5 49l-30 -181- 8 t 2 ,14 21 23 ' 30 27 9., _ 4_ _ . t. .___4.. . i I P 7 17 .'23 29 32 26 A
-49...__; 27'-15. - 44. ._. _!. . . .2 . . .___ _
r i 6 29 -15!- 4 24 32 42 ,45 46 -
. ....._..t..
- 4. .'. 5; 14 4 16 - 5: 4- 16 ;33 41 ,-47 52 51 .
..-_j... 7... ,
2 6! 5i 14; 24'31 39 ,46 51 ' 57 i 55 / .
> . . . 5. ,. . . .. . _.
0 0 3'..;.13 i 30 :45 56 ' 61 60
. . . . ,._'_ _a ..._ . .. .- ..
2 4 12 21 40; 44 ,51 .55 61 i 65 63 ' 29 ,! 4 . . . . . ( 1 >
-4 7 16 26' 33i 42 :55 59 64 68 66 -4
_ - _ _ _.. _. _ ..,..__ .. . . . , . _ 1 . I 1 -
-6 14' 23; 32! 40- 47,53 58 :64 . . . _ _ . . . _ .4 . _ . . p _... .'.4 .. 68 ,72..'70 6
t
,q 10 ' 26 ' 38 45 51' 56 :61 ,65 69 ;71 66 u . . _. p .A . .j . ,
7
-8.5 5 ! 26 ' 37] 45 50;54 '60 64 67l68 j63 .a* ~'
x/ -R.'sl 6 I
! I t A lo x -4 -2 'i 0 !1 '4 6 i 's /[ ! I l ! l !
READINGS IN THOUSANDTHS OF AN INCH ( - . . . . . . . . . vrn
~*~"" " * ~ * " '
ANCHOR PLATE PROFIII PRESTRESSING INDUSTRIES Test No.
, i . . . . . e. 4. . . . , , . . . . . . o. .o . . . o~
i10011186-2 e. n
. . . , , , + + . - - + v .- - * * -
yC.' s*7 *
- y'e '
48. O.,'..,. i' ( lt ~~ l1 l l 1 i i 1 AFTER TESTING ) l l I i
' l t . Y : ! Y X L8.5 -8 -6 -4 -2 0 2 4 6 !8, 8.5 X .
i I I' I : l e . l
' 8.5 41 22 -14 -7 3: 12' 17 27 632 8.;
0 38 19 -12 -2, 7!15l21 3 3 l 31 8
,, -... a . ... . . q. L_
6 - 3.3 -29 13 -10 ' - 1 3 10l 20l 29 I ' U i38 6 ; I i N /. . I 4 .26 '-21' -15l-12 -8 X. 9 2 2 ' ri , a s 41 4 p- __ 4 h'_ _ p . 7 ._ ; . 4 l
-17 '-13 - 9;;- 7 -42 l 24 23 15 i 47 i 45 2 , )
2 0 8 -7 -2 ----39l, -21 .x '39 i 49 : 48 0
, _ j -2 -2 0 5 ,. 6 -32 15 34 40 a e, ' 53 -2 < , m ? 7 12 15 19 33 44 '
s. 4 S [/ 52fe2'61 -4
-6 (12 17 22 26 33 38 44 54, 61.' 68 67 -6 r .( .
i i
= . -3 !6 23 31 i i. 42 l 47 53 60 57l ~' n4 -8 -8,5 10' 25 32 37 42 47 52 60, 66 69 67 -8.5 1 - X \X
{ y' ,-B'! -8 -6 -4 -2 0 2 4 6 l8 8.5 Y
'- a ' ii ,. I et j ; i , READINGS IN THOUSANCTHS OF ATJ INCH t . ; .s e,
- I
, m i i_-
N, i .at ran s e 3 o4vi ,e F. '$y i [? - Mn J j .g <. e r s o e, . e st we g MCilOR PIATE PROFILE
$ 'MlfSTRESSING INDUSTRIES Test No.
t i u t .', I, 4 synesap y a., e u s,. c es.o. ,.o= 1100 H 186-2 a, ar i ~ . ,~" W 1 t.t ,' ! ~ ~ C .
49. BEFORE TESTING Y Y ' X 12 -10 -8 4 -2 0 2 4 6 8 10 12 13 X 13 0 3 0 1 14 9 16 12 5 -6 2 0 13 12 25 19 8 23 14 10 -6 0 3 12 10 46 29 15 22 18 12 -8 1 10 8 50 -42 28 24 -26 20 15 7 -3 8 6 -54 54 37 25 27 -26 20 13 6 6 4 -53 52 35 22 21 14 6 4 2 -51 51 35 -28 16 9 -7 2 0 -50 48 -40 23 16 7 -5 0
-2 -46 46 29 -19 14 -10 -7 -3 -2 -4 -46 47 26 16 15 9 -4 -1 -4 l -6 -41 39 22 13 -17 19 14 8 -5 -1 1 -6 -8 -37< 34 18 10 -14 16 10 5 -3 2 4 -8 -10 -31 30 8 4 -8 10 4 1 1 6 9 -10 -12 -28 27 5 0 2 -4 6 -6 0 2 5 7 11 12 -12 -13 -22 23 4 5 4 -1 1 -3 1 3 5 8 13 29 -13 -13 12 -10 '- 8 4 -2 0 2 4 6 8 10 12 13 Y Y READINGS IN THOUSANDTHS OF AN INCH
(
. P4& PAR &D SV DATE ' " ' * " ' " ' '""'~
BEARING PIATE PROFILE me ~O PRESTRESSING INDUSTRIES A OlWIS'O*e OF TME ttB Stat CC#80# Af tO*e or
- 1
- 50. l AFTER TESTING l
Y Y 12 8 4 X -2 0 2 4 6 8 10 12 13 X t 13 0 7 2 5 19 11 18 19 8 -10 1 0 13 12 18 10 3 18 15 -15 -10 3 2 12 10 39 24 13 21 19 12 5 0 10 8 44 29 20 25 21 14 6 -1 8 6 50 33 24 24 23 15 8 -3 6 4 51 35 24 21 11 -7 -2 4 2 54 36 -28 14 6 -1 2 0 52 36 -26 12 6 1 0
-2 53 34 -24 11 1 4 -2 -4 57 32 19 13 -8 -3 4 7 -4 -6 51 31 18 20 13 3 1 7 11 -6 -8 ~48 39 -28 17 18 5 -4 1 5 13 18 -8 -10 46 21 12 12 3 0 3 11 18 24 -10 -12 45 13 5 8 -4 4 6 15 18 24 26 -12 -13 42 16 4 -5 1 -2 3 9 15 21 29 38 -13 X X 12 -10 '8 4 -2 0 - 2 4 8 10 -12 -13 Y Y READINGS IN THOUSANDTHS OF AN INCH k.
pose asoav urg l BEARING PIATE PROFILE me ao PRESTRESSING WWCUSTRIES a ome,e= or t=e venerna c weention . . . , g l
U , _ , , , . , . - -~ -es--, l e- -e.ww--+-~- - ==*--*" ~+~~~ ^--- ==e^* ** * - * ' " * ' " " " + '""~ * * * -* " * '^'~ p - 51 s-
,a.. - 4 e
TES T RES ULTS F-
- i.
-k, n
E A . . -
52 t (A) FORCE-STRAIN CURVE (TENDON) Relationship between Pressure Reading and Tendon Force: R = Pressure Reading (lbs./sq. in.) A = '?ctal Ram Area - 249.3 sq. in. K = Correction %ctor T = True Tendon Force (lbs .) L = Load Cell Reading C = Load Cell Correction F = Load Cell Scale Factor - 15.0 K.R*A = (L + C) F = T K = (L + C) F/R. A (~ R L C K (psi) 500 6090 180 0.752 3000 47880 190 0.964 4000 64610 - 80 0.971 4500 72380 -190 0.965 5000 80400 -400 0.962 K for R;;!!r 3000 = 0.963 500 6530 200 0.808 average 3000 47820 180 0.963 4000 64100 -100 0.963 4500- 73100 -200 0.974 5000 80000 -400 0.957 True Load T = K. R.A = 0.963 249.3 R = 240.R (
~ .- ._ - - .-. . . - . . . - . . . . . - .
53. The Forces in the test reading tables are based on this relationship, assuming that the True Load - Pressure Reading Curve is a straight line through the whole force range (which is not necessarily true, but is as close as possible). Relationship between observed Elongation and True Elongation: The measured elongations include concrete shortening and pull rod elongation, f = Stress in the tendon (lbs./sq. in.) e = True Elongation (in.) e = Observed Elcagation (in.) e = Concrete Shortening (in.) c q,_ e = Pull rod Elongation (in.) p e = e -e -e p Concrete Shortening:
* +
c " c1'c1 c2 c2 c1 c2 Test Stand: f d = 186 0.0491f / (48 7.25 [) = 0.00427f 1 3
= 228" 6
c1 = 6 10 psi Anchoring Block: f c2
= 186 0.0491 f / (52 -6[) = 0.00352f / = 4 8" c2 6
E = 4.5 10 p,g , c2
-6 -6 e = (0.162 + 0.042) 10 f = 0.204 10 f
--- - . - . - - . _ _ . - L _.-- __ _ . . _L_. ___ _ ___
54. v. (
- Pull rod Elongation:
ep = fpp L /Ep 4 fp = 186* 0.0491 f / 3.75 7 = 0.2067f 1 = 72" p 0 E = 30 10 psi p 1
-6
> e = 0.496 10 f p 6 e=e - 0.7 107; The Force-Strein Curve for the Tendon is shown on page 55.
~.-
4 e p *-- - g e y ~- n , , - - - - - - e, ,,w, ---v-
..- - - . . . - - - - - - . - . - . - - ~ . - - . . - .
55. FORCE-ST"?AIN CURVE 4 e e a a -. e x .x t, .ee c o;ct a (TENDON) - u .v .v. ..1 .r.
, y O a 23215 0
2
- >,3. . .< 3 2500 - . . . . - - -
I 2192__ o 3 o
- . , , .--:=- r - - - - . .
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.g . . ' _.. -- - f- ,} J fII - - . - . - - _ .. ... -..... .-.
ass _ yy _ _ - - - - - - - ___ i
- .] _ _ _
i Os ersta s n:q r.:rce /- -.
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1500 ( -- 7
.I n *i ji j Io00 [ -
500 l Elongation 1 I (%) 0.5 115 1.5 r-
' 1.0 ,
2.0 } h, e l ( -
- I .
- r. - , l . H. >. . ,
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-- ~ -. . . - . . - . . , m. S Y ..._. ._ . . _ . . _ . _ -- -'- ~ ~ "r; _ : := - ; g-- _ .__ _,
, - y-, w - u. ~ . . . . . ~ , . . . , , - . . . - ~ . - . - - - - - - . - - - . . ------ -- - - ~- - - - - - -
56. i p... ) f (B) LOAD-DEFLECTION CURVES (TEST ANCHOR) t
~ . .
O 5 3 b ( ) 1 ;, y- .m. ..anm ,- , - - -
^
I DIAL INDICA'. .' READINGS
- ~
. Procsure l Reading 500 3000 4000 4500 5000 6150 7000 7500 7750 8000 8250 8500 8750. I' to . 5 o o 1 1 1 6 to 10 0 1 11 to 15 0 0 1 2 3 16 to 20 2 2 3 3 4 21 to 25 i-2 2 3 4 4 26 to 36 ! 2 3 4 4 5 5 5 5 5 5 6 j 37 to 45 4 6 6 6 6 6 6 6 7 - '46 to 51 5 7 8 .8 8 8 52 to 54 5 7 8 55 g O.100" - 0.090" _ O : 0.080" - g ! e 1 0.070" - - E E f 0.060" - 9 ! 8 O.050" - i
- Z O
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, DIAL INDICA' . .. READINGS } 3 4- . - Pressure I Reading 500 3000 4000 4500 5000 6150 7000 7500 7750 8000 8250 8500 8750 ! I to 5 0 0 -1 -1 -1 -
- 6 to 10 0 -l j 11 to 15 0 0 -1 -1 1/2 j 16 to 20 0 -1 1/
- 1/2 -2 21 to 25 -1/2 -1 1/; -2 -2 1- 26 to 36 -1 1/ -2 -2 -2 -3 -3 -3 -3 -4 -4
- ' 37 to 45 -2 -3 1/2 -4 -4 .-4 -5 -4 1/2 46 to 51 -2 -4 1/2 1/2 -5 -5 4 52 to 54 -2 -4 -5 55 *,
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DIAL INDICAIUR READINGS ! i -
- j Prissure :
Reading 500 3000 4000 ~4500 5000 6150 7000 7500 7750 8000 8250 8500 8750 t I to 5 0 -3 -4 -5 -6 l 6 m 10 -2 -7 l 11 to 15 0 -4 .6 -8 -11 16 to 20 -4 -8 -10 -11 -12 21 to 25 -4 -8 -10 -12. -13
. 26 to 36 -5 -9 -12 -13 -14 -15 -16' -17 -18 -19 -20 1
37 to'45 -8 -18 -19 -20 -21 -21 -22 -22 -23 ; 46 to 51' -9 -20 -23 -24 -24 -25 i 52 to 54 -10 -21 -25 'I 55 -11 I
.I l - 0.100" - i 3 - 0.090" _ . - 0.080" -
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- l. , y DIAL INDICAli. READINGS .
.I Prc;sure I l
Reading 500 3000 4000 4500 5000 6150 7000 7500 7750 8000 8250 8500 8750 ; I to 5 0 -2 -3 -4 -5 6 to 10 -l
-2 -5 ..
11 to 15 0 -3 -4 -5 -6 l 16 to 20 -2 -4 -5 -7 -7 21 to 25 -2 -5 -6 -7 -7 26 to 36 -4 -6 -7 -8 -8 -9 -9 -10 -9 -10 -10 37 to 45 -4 _g _10 _10 _10 _10 _10 _11 _11 , 46 to 51 -3 -10 -11 -11 -12 -12 52 to 54 -5 -11 -12 55 -s _ ,f
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ressure m o $ o o g g m N o w y m m m o vi y o w vi y Reading 3 o o $ $ 8$$$$$
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~' .. i DIAL INDICAIC ., READINGS I< .l~
Pr2ssure 1 Reading 500 3000 4000 4500 5000 6150 7000 7500 7750 8000 8250 8500' 8750 l
,j 12 5 0 0 0- 0 0 !
6 to 10 -1 -1 ! 11 to 15 0 -1 -1 -1 -2 ! 16 to 20 -2 -3 -3 -2 -3 2
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- 26 to 36 -8 -15 -21 -23 -26 -28 -30 -32 -34 -36 -38 37 to 45 -14 -32 -34 -36 -38 -38 -39 -40 -42 46 ts 51 -14 -34 -40 -41 -42 -43 52 to 54 -17 1/2 1/M i 55 -
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- 16 to 20 -4 -8 -11 -12 -14 i 21 to 25 -4 -9 -12 -13 -15 26 to 36
-5 -10 -13 -14 -16 -16 -18 -19 -20 -20 -22 l 37 to 45 46 to 51 -8 -8 -18 -20 -20 -21 -21 -22 -22 -23 l' -19 -23 -23 -24 -25 52 to 54 i 1/2 -21 55 -25 ' -10 . ~
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l DIAL INDICAh READINGS !- a, I
! Prcssure !
i . Reading 500 3000 4000 4500 5000 6150 7000 7500 7750 8000 8250 8500 8750 !
! I to 5 0 1/2 -13 -15 -17 ~ ! 6 to 10 -3 -17 11 to 15 0 -12 -18 -23 -29 i ; 16 to 20 -7 -17 -23 -27 -30 !
21 to 25 -7 -18 -25 -28 -32 26 to 36 -9 -19 -25 -29 -32 -33 -36 -38 -40 -42 -44 I
; 37 to'45 -15 -37 -40 -42 -43 -43 -44 -45 -47 ! ! 46 to 51 ~ -17 -39 -46 -47 -48 -48 !' ! 52 to 54 -18 -40 -50 j' 55 _in ,
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- o o o o m o t-om om o m Reading
,- .s DIAL INDICATC READINGS i Pr:ssure -
l Reading 500 3000 4000 4500 5000 6150 7000 7500 7750 8000 8250 8500 1 to 5 8750 0 -3 1/2 1/2 -6 6 to l0 -2 11 to 15 -7 16 to 20 0 1/2 -6 -9 -11
-3 -7 -9 21 to 25 -3 -8 1/2 -12 I!
26 to 36 -10 -11 -12 37 to-45 1/2 1/2 -11 -12 -13
-6 -14 -14 -15 -16 -16 -18 i j 46 to 51' -6 -15 -16 -16 -17 -17 -18 -18 -19 52 to 54 -16 -19 55 1/2 -17 -19 -19 1/;
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DIAL INDICA 10:< READINGS r l
.'rcasure Reading 500 3000 4000 4500 5000 6150 7000 7500 7750 8000 8250 8500 8750 ,
I to 5 0 -8 -10 -13 -15 6 to 10 -4 -15 11 to 15 0 -9 -15 -19 -25 16 to 20 -6 -14 -20 -23 -26 21 to 25 l
-5 -15 -21 -25 -27 ~
26 to 36 -8 -16 -22 -25 -28 -30 -31 -34 -36 -38 -40 ; i 37 to 45 -13 -33 -36 -38 -39 -39 -41 -42 -43 46 to S1 -14 -36 -42 -43 -44 -45 i' 52 to S4 -16 -37 -45
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55 -16 i I' l
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l 1 ressure $ h h h $ $ o MM$$$$ . __ _ Coad1W1_ o o $ $ S S$$$R$
,1_ - , , t i DIAL INDICAi., A READINGS Pr:ssure l Reading 500 3000 4000 4500 5000 6150 7000 7500 7750 8000 8250 8500 8750 I to 5 6 2 10 0 -3 -5 -5 - 6 -!
l -2 - 7 I 11 to 15 0 -4 - 6 -9 -12 ' i 16 to 20 -4 -7 -10 1/2 -13 21 to 25 1/2 -8 -11 -13 -14 s .i 26 to 36 -5 -9 -15 -18 37 to 45
-12 -14 -15 -16 -18 1/2 1/2 -8 -18 -19 -20 -20 1/2 -21 1/2 -22 .
46 to 51 -8 -19 52 to S4
-22 1/2 -23 1/ l 1/2 -20 -24 t 55 _in f
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i DIAL INDIC. . READINGS Pressure Reading 500 3000 (000 4 4500 5000 6150 i 7000 7500 7750 8000 8250 8500 8750 12 5 0 0 0 0 0 *
, 6210 0 0 -! 11 to 15 0 0
- ! 16 m 20 0 0 -1/2- -1 0 -1 -1 -1 21 to 25 0 -1/2
.i 26 to 36 -1 -1 1/2 -1/2 -1 -1 -1 37245 -1 -1 -1 1/2 1/2 -2 -2 -2 I l 46251 -2 -2 -2 -2 -2 -2 ' _1 -2 -2 i
52 to 54 55
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Deflect 1 i N rassure $ 8 Reading o h o h o g O o MME$$$
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, ~71. .3 The deflection readings on the dial indicators for corresponding pressure stages converge after initial set has occurred. This ensures an elastic behavior of the bearing plate.
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l I I ,- , V',' I l l l /,/ . I / V The bearing plate elastic deflections as shown above correspond to the increase of load in the tendon from 5.5% (120 K) to 96% (2,100 K) of its minimum guaranteed ultimate strength. (' ""'"0-NEE l?fSCON 00RPOpjTJQY 'oa "c - MLE NO.__ l i susaccr DATE-Elastic _ Deflections, _in_ Bearing Plat c-c. av _ FCRM NO. 243 OF.
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- 75. l i
l l i (C) PERMANENT DEFORMATIONS IN ANCHOR COMPONENTS (
, 76.
(, NOTE: As the tables show the deformations relative to an arbitrary level, which is not necessarily identical with the zero-level in the anchoring block, the profiles give a picture of the difference in deformation for any two points of the plate but not the true absolute deformations. However, for the anchor plate, the profiling level was adjusted to the test zero level according to the initial set readings on the dial indicators. The bearing plate profiles are recorded "as read". ( l +
2 ( PERMANENT DEFORMATIONS I l ! l
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\X /y i l l \ . READINGS IN TIIOUSA:.DTHS OF A:. INCL!
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, r mea e. -..e e v %o - ANCHOR PIATE PROFILE PRESTRESSING INDUSTRIES Test No.
a o.w..e . os e e is m 6 tan i e wou n. o i 100 Jf 1R6 " a.
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- PRESTRESSING INDUSTRIES O@ 4 civisios or Tsc tensran ce==o-arios 1100 H 196- 2 e,
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-2 7 5 -5 1 3 3 6 7 -2 -4 10 6 3 3 2 3 ( 8 8 -4 -6 12 9 5 1 0l 1 0 5 f 8 10 '-6 -8 14 10 7 2 1 5 3 6 h 11 14 -8 -10, 16 13 8 2 -1 1 4 4 l ') 12 15 -10 -12 18 8 7 2 2 4 4 10 11 13 24 -12 l -13 19 12 8 -4 0 1 2 6 10 '3 16 9 -13 X X 12 -10 '- 8 4 -2 0 2 4 6 8 10 12 13 Y y READINGS IN THOUSANDTHS OF AN INCH k .. E ... t o . . o.,E UEC.ED BY EMEET NO BEARING PIATE PROFILE JCR NO PRESTRESSING INDUSTRIES - . u . .o~ e. v-. vE i s t . . . e o *, .n~ o,
e 80. a (~- 1 e e k e APPENDIX ( 4 l 3 i ) - s
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