ML19324A111
| ML19324A111 | |
| Person / Time | |
|---|---|
| Site: | Perry, 05000000 |
| Issue date: | 05/19/1988 |
| From: | Taylor J BROOKHAVEN NATIONAL LABORATORY |
| To: | Baker E NRC |
| Shared Package | |
| ML19324A112 | List: |
| References | |
| CON-FIN-A-3866, FOIA-89-334, FOIA-89-335, FOIA-89-336, FOIA-89-337 NUDOCS 8805260340 | |
| Download: ML19324A111 (14) | |
Text
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May.19, 1988 ,
Mr.' Edward Baker
'U.S. Nuclear Regulatory Commission I&E Vendor Programs. Branch Mail Stop 9D4 ,
Washington, DC 20555 -
Ref: Testing of Perry Bolts, FIN A-3866, Task Assignment 12 Dear Eds' .ri I .
i l . Enclosed is a Brookhaven Nationel Laboratory memorandum describing the + q
- . results of the testing of the Perry bolting materials. This work was per- ,"
formed by Mr. C. Czajkowski and Mr. H. Schuster of BNL. j r -
~If there are any questions, please feel free to cal Mr. Carl Czajkowski at FTS 666-4420. t Very truly yours, W Y ^
.WS af John IL Tcym,'Cr'7uk Leader e Enci .
Plant Systems and Equipment Analysis , ,
i cct' J. Conway, NRC ;. : .
C. Czajkoweki i 'E
-o .- 8. Crenier, NRC dj , '
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oArg May 13,'1988 .
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c v'oi J. Taylor 6 FROM - C. d. Czajkowski/M. H. Schuster [ e k' */M '
- i Task Order 12 of FIN A-3866
'suancT:
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A total of twelve SAE Grade 5 bolts (no documentation was received with bnits) were received' from the USNRC. Ten of the bolts were subjected to i hardness / tensile testing and chemically analyzed. Two of the bolts have only been hardness tested to date.due to their short (0.875") length. These bolts will be tested as soon as a cpecial fixture is received at BNL. ,
The. status of the testing program follows:
1.D. Comment .;
- 1. IN35F0538(A) a) Hardnesses satisfactory, awaiting fixture
'2. IN35F0538(B) for further testing.
- 3. IN35F0575( A)- a) Bolt meets specification.
4 IN35F0575(B) a) Hardness exceeds specification maximum.
5 IN35F0575(C) a) Bolt meets specification. P
[ 6 OP21(A). a) Bolt meets specification. .
1 <
l 7. OP21(B) a) Bolt meets specification. T,,
l 8. OP21(C) a) Bolt meets specification.
.i e L- . 9. OP21(D) 6) Bolt meets specification. hhs J,11 a) Bolt meets specification.
l l 10 IN43(A)
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l 11 IN43(B) a) Bolt meets specification. g
- 12. IN43(C) a) Bolt meets specification.
With the exception of IN35F0538(A) and (B) testing, this completes Task Order 12
.If da. e are any quest' ions, please contact Carl Czajkowski at x4420. -
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.... BOLT IDENTIF.ICATION: .IN35F0538(A)* ' BOLT SPECIFI, CATION: ;SAE Gr.ade 5' . . ,
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f1 . /', 'f(, s/'[ "k ). ( . . . . ..* A', E$' #4 - +
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- D0LT SIZE: , 5/I6"T' 18 UNC x 7/8"' ' ' ]. W.j: M, .N,,'f.
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9g, i TENSILE STRENGTH: Actual Required by Specification 4 :;
+ <
n s
- ? 9 I g&l Faifure Location
- q' Required by Specification HARDNESS: Actual 29.375 R e average 25 Re min.-34 Rc max.
~
CHEMICAL ANALYSIS:-
Actual w/b Required'by Specification w/o Carbon 4
Manganese-Phosphorus ;[
li Sulfur L Silicon. .a u
L ', . Chromium Ni ckel ' . .
i
- u. ..+ ._
i Venadien:
1 N ',
Boron ikg% :
.s L
Copper @
a[.
i i < = less than &;
. 20 q CO M NTS: (A)* is BNL identifier. Due to bolt size testing could not be $y j completed at this time. Mechanical testing and enemica'. unalysis will be completed upon receipt of Special test fixtures Sv. _
- 3
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. . : a i' t > . ' ' ' '80LT. IDENTIFICATION:' IN35f0538(B)* . BOLT SPECIFICATION: .SAE GradeT55,' Y N,
- 'i;" , > ' W q v n p s . . . , , , :y
.ana;,, T,yj;;g3' n;x%;gtyg.grG%
p BOLT, SIZE: ' , S/16" . i18 UNC x,7/8"E""',
y . ', - <
tr C' r%
, . o . , q v;,; y . : ,,
(< .r.. <a 'w
'\. + ,
3 L' s bt. R ,' ;_ l r
, TENSILE STRENGTH: Actual ' Required by Specificaticn j<
wy :
i f,'
1::yy n, . . y3 y..g j g;}- - - .
g ,a f- m.
- - g.
. . Failure Locaticn , . ,
usr ,
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' i HARDNESS: Actual Required by Specification !
i 29.375 Re average 25 Rc min.-34 Re max, [r CHEMICAL ANALYSIS: -
a_
i gy:
Actaal w/o ' Required.by Specification w/o .
Carbon .
Manganese Phosphorus L j- Sulfur Silicon Ch romium ,
4r[
Nickel _.
F,01ybdenum - ,
_.---...3- ,
jQ 0 M Vanadium < < pv yg 1
L Boron
<a less than fg' COMENTS: (B)* is BNL identifier. Due to bolt size testing could not be fQ
^ Sirl completed at this time. Hechanical testing and chemical at.alysis will be n.,.
completed upon receipt of special test fixtures by BNL.
l[I .b i [g, I hi; @{. h5 3 $]'l[}j:! ! . ;{ ];
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y ,; y,. m y n g y , : Y, g g BOLT SPECIFICATION: 1: SAE Grade 5s i
- 60LT. IDENTIFICATION:~.IN3SF0575(A)*
80LT SIZE: .$/8h e c -
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DNh sn N hI
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q;.. x.: ~, ,3 x%,4;g jy
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Required by' Specification ' -; . , 1 ENSILE STRENGTH:' . Actual . . .
.....gf
, t ie ,.g9,,
4 , w' .
}
127.8 ksi ,120 ksi? min ,.c W :lo:, -l v'M
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r
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' Failure Loca. ion Threads .
- i. f HARDNESS: Actual Required by Specification l 29.25 Rc average 25 Rc min.-34 Re max.
v CHEMICAL ANALYSIS: t' Actual w/o Required by Specification w/o r Carbon 0.32 0.28 min. - 0.55 max. Manganese 0.70 -- Phosphorus 0.016 0.048 max. , Sulfur 0.012 0.058 max. Silicon 0.26 -- 1 Chromium 0.03 -- Nickel 0.06 -- Molybdenum --
~J
.tVanadium + >
-- J
>t
. :y
=_ . . , ,4 Boron < 0003 --
.4 Copper --
f;
< = less than ,, ( -
COMMENTS: (A)* is BNL identifier, b
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'80LTLIDENTIFICAT10N:. IN35F0575(B)* C lBOLT' SPECIFICATION . $AELGrade_. .
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p ; jp ,
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- .k , e n3 .,
; q. : e ,,..y' d;y*mag gp n gow :n, .q _,>.q:a.g sy%gyx;w9 s ,
- s. .
- TENSILE STRENGTH: Actual >-
- Required by Specification '"*.
~'
n .. . s.
. .-. : ;n
' 135.1 ksi W; ~"; . Sti w , '!
L. - -
,s s
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. min.-
ksi p y
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Fa11urc location. ' Th' read s HARDNESS: Actual Required by Specification 34.125 Re average 25 Re min.-34 Re max.
+
(Note 1) CHEMICAL ANALYSIS: Actual w/o itequired by Specification w/o Carbon 0.37 0.28 min. - 0.55 max. 4 Manganese 0.72 -- Phosphorus 0.018 0.048 max. Sulfur 0.015 0.058 max. . Silicon 0.27 -- Ch romium . 0.04 -- Nickel 0.02 -- Molybdenum -- I; ~CVanadtun; -- ' ~? - d.' Boron < 0003 -- 5.i.'. Copper -- --
. .7 o
< = less than g:
C0peENTS: (B)* is BNL identifier.
- h Note 1: Hardness exceeds specification maximum. ,, _
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- a. .
l' l A.
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BOLTIDENTIFICATION:'iOP21(A)*, ', 80LT SPECIFICATION I SAE. Grade 5. Ji?.T .
..,?'m MWRMy @fM
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,+N0LT u.
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9 SIZE i 3 /16"e Jy 7 . 4 4 , %%[12.UNC d:' J.q:' t' ' A z yp%.M,Mg r.
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^ TENSILE STRENGTH: ...l.
Actua
.+
. ' Required by Specification
? r.;
t.
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~,162 ksi " '
3'
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. y failure Location ' Reduced tens 11'e section - v ,
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, HARDNESS: Actual Required by Specification ,
3? 375 Re average 25 Re min -34 Rc max. . CHEMICAL ANALYSIS: . Actual w/o ' Required by Specification w/o Carbon 0.38 0.28 min. - 0.55 max, Manganese 0.82 -- I Phosphorus 0.008 0.048 max. j Sulfur- 0.026 0.058 nax. Silicon 0.25 -- Ch romium 0.12 -- 'i Nickel 0.06 -- Molybdenum- -- -- IVanacium
-- -- t Boron < 0003 --
.T_:.,
- J . , .n!
Copper -- --
- .y L
i$
< = less than .~,.
COMENTS: (A)* is BNL identifier. i ,
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y , 4 v m, y; u. j;,,,, g , mq3m! & - p p < w ux.u. p ;.<>, a.+:s, x,+ .g g m n w 4.,u y;a;.x y .
. r , y 4 r.?,pg p g'zy,4.,f. g 7 g4 4;pg.y.9ggg.yq. 7.fl7g > ;.p.
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1 ,. ,. / :80LTIDENTIFICATION:)[0P21(B)*11 BOL'(SPECIFICATION:lSAEGrade5~ $ y .
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m e g m.m.m. g" ' s
, .w m m. . 3...m. . . . . , .y ..
,hs .3:w 90LTeg, 4 ,", . .
- w. e,. SI,Y f, t ,w p,3w..g.c.i,,.g4 . y ,6c a J m., i7 . 9.g /.4,, ,,'T ,.. -..d,,g..f.).?
o ,?g*.*w:' . q.7M, .Js t a m,,..9/16"J-c120NChyo -
; ,. y .m c cy. m .
7 v, , ,c ; .,3 ,
, , ;gg ' ; ev,: .s , , q.< .
j v p, ,o y , , , u., . , .t TENSILE STRENGT.H: . Actual
' Required by Specification f; e
*e, ,
',,?
. . , i, *.'r *
..'YA 'j '
- k 'f 1 ? jf 3
./ ~ ' 163.5 ksi: ," , , ,G-
~120 ksi-' '
.c Failurethcation Reduced tensile section HARDNESS: Actual Required by Specification i 1
32.70 Rc average 25 Re min.-34 Re max. CHEMICAL ANJd.YSIS: Actual w/o Required by Specification w/o Carbon 0.39 0.28 min. - 0.55 max. Manganese 0.83 - Phosphorus 0.007 0.048 max, i Sulfur 0.028 0.059 max. Silicon 0.26 -- I
- l.
Chromium 0.13 -- Nickel 0.06 -- . I Molybdenum -- --
. m adix; ; -.. --
. s i nc Doron <.0003 --
t, Copper --
.s. ;
< = less than ViF i
COMENTS: (B)* is BNL identifier.
.n .
'..,,...*..'I
., b i
- s. -
i
,y.2r #.;v -
. q , ,, , . g -
, agq.c h: _k.y:'J g [u.z.qfi1 . , y. ,V ; Ql r f f q q f k yr C_,, -]hW %gfppy.c.cuq e.g.pp&. a;y;;;kyg;yt.y.jQ* f,f W.3;g lMil,. '
aanmw .wm : . wW;wg.: m:r% m;i:;pf.9:qG 19;pf;Q m hy h. y gw g q :y q: < b } v; &w:.D. a t z. " - <e;'n p + ,;L* n.-
; v
. :w ;. ;g
' p g g: . ; p; m , n. n e z e g ; ; , y r y ~ yp3 : , r
,;y
- P 's: 190LT IDENT!FICATION: OP21(C)* BOLY SPECIFICATION: SAE kade'5 "V D Q Q N y k ..,;c:c; & j p & q" ' 7 (, c , .;c . ',, .
. m;,
; :., ;. z 4,, s m
.,~
. ' ' ;,3g y ev xc4 30LT 512E: 19/16 1 .N 12 UNC "1 .
.s ,
9 ..
.f s4 1 . . , , ;n;;w. v Requiredby'Specificaf. ion
.n TENSILE STRCNGTH: Actual i.'
j r I ! g 1 163.4 ksi 120 ksi" Q _gg ; Failuie Location Reduced tentile section Q HARDNESS: Actual Required by Specification
, 32.5 R c average 25 Re min.-34 Rc max. .,
CHEMICAL ANALYSIS: Actuel w/o Required by Specification w/o ' Carbon 0.s9 0.28 min. - 0.55 max. 1 Manganese 0.83 -- Phosphorus 0.008 0.048 max. Sulfur 0.027 0.058 me.x. V Silicon 0.26 -- l Chromium 0.13 -- + Nickel 0.06 -- r e'. ' Molybderum -- --
. Vanadium >
l
- ~
.gf r,
Boron <.0003 -- - 5 ' Copper -- --
< = less than CO M NTS: (C)* is BNL identifier. a .,
.g S.
4-
.a t
' . '4
< /
a a s ,.h r e,mu
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d,;e#v ,. eq., y ., ;xj--g. 4.mcag gaz,. ...g a
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~,3 eq: .g-.f ' fqg y e,d ..y;.4 b.g.
g ,-
.;y'i.t
..g
, 1-y.
; - w y . ' ~m e , a , >
J w <;pA.g) JBOLT! IDENTIFICATION: OP21(D)* ' . BOLT SPECIFICATION: .SAE Grade 5 I'$ i' :g A %yj;? t,ggy#17. . e4,4f( ,1 t . 4 . 1:1' g .bu,;;;J
..f y ; P 'l. 1 M;1.y. p g;r, i p' y w' J.O1.. C, p lr^ BOLT, m SIZE: ' 9/16"f .12'UNC E ,' ,
C < ,
;s. .
04: .u .
& qq.v?,a r ,
, ;!' (- ,. ,, m. 3 g t ( , < ,- 4
.3
, ..:l.ofi i e TVNSILE STRENGTH: Mtual' ,
Required by Specification . .S. .'
., . w ,
% 4n 166.3 ksi 120 ksi W '
0.
;d i h :
. Failure Location Reduced tensile section % '
_t. .a HARDNESS: Actual Required by SLecification i
.i$
S2.375 Re averaga 25 Rc min.-34 Re, max. 'l CHEMICAL ANALYSIS: T
. Y.:.
s - Actual w/o Required by Specification w/o ft Carbon 0.39 0.28 min. - 0.55 max. _4. . - Manganese 0.81 -- Phosphorus C.007 0.048 max. Sulfur 0.028 0.058 max.-
=1 Silicon 0.26 L
1 Chromium 0.13 -- y; ' 2 Nickel 0.06 -- ; Molybdenum -- --
, W4 1 Vanadium -- . .
Q Q;;iJ ', t Boron < 0003 -- { '$ i L Copper -- --
./'
l m, h s-a j
< = less than - '
CO M NTS: (D)* is BNL identifier._
.N ,
.s,[,$d) '
l' 1.. i L o y u 8 i 1
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.hf h kkh b
, lw%;.e; L 95mga::n.
h b h ' i
. ;,g b y. s...y w.p ey; 3 .. ,, v
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4 m
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a, .u, , t u
,.y ; a3g a . ;, g,e g.g e- :;s.:"';;g qm gH
,c gwwmyfg, m+c3gcp
; .;; .q. . ;y , t.P y,1;7".g4 W,
. <, . .p" x .n ,. .
n .. vat e 9; / # P' ;BOLTIDENTIFICATION:..IN35F0575(C)* BOLTSPECIFICATION:'SAE,: Grade'5ljyd. Vl, .fs e. g;( 3 .;;g3/8" ;16-UNC3[.; {gg,,e ; yQ ,ne ,
.g,jQ.g f ', f S0LT SIZE: g ~ n .cy -r */./1 y y ,tc,: m r3)yyp.j;gM.;MWw c
f MW ..mg . , m y.g qe .[ ' 7,;c;( w n. w:> 5
?
, ~ . , y ,..
.a. n - <L'- .
, , , ., ..v .. a ., ..
p TENSILE STREKGTH: Actual _ Required by Specifice':, ion > q
. i t.... .
, >. ,.,w? , .,
a 'n < W Aq
.'146.7-ksi 120lksi m. i, n., 4 . &.
Failure Location Threads d
, '
- HARDNESS: Actual Required by Specification o
33.5 R e average 25 Re min.-34 Re max, CHEMICAL ANALYSIS:
'ctual w/o-
. Required by Specification w/o Carbon 0.35 0.28 miri. - 0.55 max.
Manganese 0.71 -- Phusphorus 0.018 0.048 max. Sulfur 0.014- 0.058 max.-
'\
Silicon 0.28 -- Chromium 0.04 -- Nickel 0.01 -- Molybdenum. -- -- i:' panadium -- , h.: > Boron <.0003 -- g
,p ,
Copper -- -- 74 5
, Ji y '.
e
< = less than COMMENTS: (C)* is BNL identifier, ,
n , e h 1 e
?.y
, r -
/ '
a, s, y./ . y; ,(.s. q , m, ,
- . w . n.a , .
m(c3 ,, .1,,,.n.u,,.zyl a.a~ m..y V, 73 m, M .py, a. n .: #. , . we, e .re w ig.,m. z,. e: g e
- e. .t .s ,,.r a . .
/ , ;, s..,a: x...~,,,,.
], . Y4 ; /? e s;W9 i [ x j !lX 2y ' ;:.
y ;-;'[,;r., pMF{-., g. - .Q
+-
; ; y ,! yg;p(14 '
c .
;v 3 ,Q.,; y gf %.g,.y,
. . n ,- .f~+9 . ,QC g.,.
. j,f
'. 4 y .7 v t .h ;;; -
A ) v , BOLT.SPECIFICATI0E SAE;. Grade:Sy. . a 4 s.9 ar m .: 80LTIDENTIFICATION:
.g,y 7 SIN 43(g)*L,.' , yyy ;;f
' '80LT . SIZE:' L3/4f U 3l10.UNC qi, fij,""g.g*g3. ;
".T;M g~.m$g g;g g y.M
; I ,
g/ g:0'., "",4
.s u. u m' n ,p , v: . c ty . : a ,-
, , vp .: .
,7 1. a .%. .
's '- ..s ; Z v.t ?@ ' > si',
~
1 TENSILE, STRENGTH: L : Actual. ,
. ._ Required by Specific.: tion 4 r. r.
J, > ' Q .o , 140.8 ksi l 120'khi ,' D; m
.$:k . .
t g Failure location Threads V HARDNESS: Actual _ Required by Specification .) 29.525 Rc average 25 Re min.-34 Rc max. . ,; 2.: CHEMICAL ANALYSIS: Q; - x t T> Actual w/o Required by Specification w/o
.m Carbon 0.32 0.28 min. - 0.55 max. -',
Manganese 0.75 -- Phosphorus 0.015 0.048 max. Sulfur 0.020 0.058 max.
.7 Silicon 0.26 --
Chromium 0.1) -- - Niekel- 0.02 --
,v n Molybdenum' --
a
, Yanadiv. --
, 4 .
. .g pA '
. g Boron <.0003 --
.s S3':
Copper -- -- c$ 4 ocA Mk}g
< = less than Sh.hIj m COMMENTS:
(A)* is BNL identifier. M. re - ! l
'} -
\
~
x.w a h5 1- g e i i: 4 4
'L 'r . _ ._
h .f kn fk$Apyvcg,hf$ [fd hdh.f ig hNkh: 4 hkh N y;M,3jn:c,@;n;;mp. 4(::;1 u A3 o w+ wq n_e y:S.; % .wp e q;., qq.yqgg
,; y p s 4 Q p;2: 3,yy p :
a BOLT SPECIFICATION:: y x yep: p gay y* g
* >., y;LT BO IDENTIFICATION:), IN43(B)* .a, z P
.,w SAE Grade'l
- w. u .: g;j ,
f 4
.. , , n ;, , ,,. . .
+
jn - MT"SIZEI3 E '/kl-[10 NCYM%.,'.f,f?. ;$g.$$m $$,dif 3O; yh.o y c;y@y; ahM.c gf'N, ,d U 1 5 ,i. ( a, s : j- w"O ' I. <
.a 4,
,,4- ,x m_ : ;
S ,o J,l 3 , ..,;. .jg A v".;M" yg' . < < t g.e c
.c 31 , .,,o ,. @ !
* > S? .o .
..... b' .
.,a ,
. i Actual Required by Specific'ation_ f ' ,92 ,
j' o TENSILE STRENGTH: f, ,m, ,,u .m
,s , . ,_
,141.4/ksi; /E '
N s.120 ksi. min.pl' y ,:. ! 9
. . . t ..- 5
- p S ,t 'g
. Failure Location Threads' HARDNESS: Actual Recuired by Specification' N 1
28.125 Re average 25 Re min.-34 Re max. .t . x
..e CKENICAL ANALYSIS:
Actuel w/o Required by Specification w/c Carbon 0.35 0.28 min. - 0.55 max. t Manganese 0.75 -- Phosphorus 0.019 0.048 max. Sulfur 0.017 0.058 max. , 1 Silicon 0.22 -- Chromium 0.10 -- Nickel 0.02 -- r Molybdenum -- 7 . ,
-- -- *s:
Vanad.ium _
.o Boron <.0003 --
' Y.x r Copper -- . t, sut!r. .;
.. 1
< = less than .gf. .
u
- , C000ENTS
- (B)* is BNL identifier. //fh :.
i e, L. , s-l f' 9 l l 4 j s
9 .e-M 4 pggeg
' i,&l:b, , - w' .qfpM;p:f,pfy;My.7,;fqp@RQ;payygn f&pfQ, M Gfpyp.:W.
..e pc gqq@up@ga@Wll93 t
p m yg;
.. .a w ,
p .
, o,
' m y?9 Ji'A , yg,9 f .n g ,s. , . ,
.s e i O
's
<% , ,, gn.5 e 4p,4;c ,; 3. , .N
,:y" )o , ie
, , t; : ; 6f e.pt-;8t x '
- v i 4
'n .,
i, }' ,. > ,
< gj *
> ~ :
y ,1; F ' BOLT IDEhTIFICATION: IN43(C)* BOLT SPECIFICATION:- SAE Grade'5 ~r !{
, '. a , .- % ,- . . s . .
, ,,, 9
' ' ~
BOLT.SIZEt' !3/4" - 10 UNC"w {# ,
'j:p- i
.;i l TENSILL STREh6TH: Actual Required by Specification Je '
s i 152.2 ksi 120 ksi o { - - 9
. Failure Location Threads l HARDNESS: Actual Required by Specification
' i. f,3 27.375 Rc average. 25 Rc min.-34 Rc max. @s '
vg. D CHEMICAL ANALYSIS: F r. Actual w/o Required by Specification w/o M J A 0.28 nin. - 0.55 max. Carbon 0.32 - Manganese 0.72 --
-l
- s. >
Phosphorus 0.018 0.048 max. Sulfur 0.021 0.058 max. Silicon 0.24 -. Chromium 0.10 -- I
. x r; .
Nickel 0.02
$Ly Molybdenum -- -- ?., .
kh t Vanadium ; Boron <.0003 --
.' t
- 9 Copper --
.a !
3:
< = less than %
CO M NTS: (*)* is BNL identifier. .;,; 3 5
;.4
,U l
'!gn
- U. :
. . R'3hJ g-. . .,}}