LER-1980-047, /01T-0:on 800523,safety Injection Occurred Due to High Steam Line Flow Signal Coincident w/lo-lo Tave.Caused by Loss of Vital Bus 1-III Which Removes Power from Feedwater Flow/Steam Flow Comparators for Steam Generators |
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i Virginia Electric and Power Company Norch Anna Power Station, Unit #1 Attachment: Page 1 of 3 Docket No. 50-338 Report No. LER 80-47/01T-0 l
Description of Event
At 0146 on May 23, 1980, a Safety Injection occurred due to high steam line flow signal coincident with lo-lo T This event resulted from the loss of Vital Bus I-III.
At 0146, oniy* Train A of Safety Injection was actuated because the loss of Vital Bus 1-III deenergized the Solid State Protection System output cabinet for Train B.
When power was restored to Vital Bus 1-III at 0148, Train B of Safety Injection was actuated. There was no release of radioactivity j
during the transient.
As a result of the Safety Injection, the contents of the Boron Injection Tank (BIT) were flushed to the Reactor Coolant System which caused the concentration of the BIT to fall below the Tech. Spec, limit of 20,000 PPM borated water. Although the Tech. Spec. Limiting Condition for Operation was not met following the event, the BIT did perform its intended function.
As a result of the Safety Injection, the Refueling Water Storage Tank (RWST) level dropped below the 478,058 gallon limit required by T.S. 3.1.2.8.b.1 because the safety injection pumps draw suction from this tank to provide for the cold leg injection. Therefore, the RWST performed its function as intended.
As a result of the Safety Injection, the level in the Emergency Condensate Storage Tank (ECST) went below the value given in T.S. 3.7.1.3.
This is an expected occurrence following an ECCS actuation since the i
auxiliary feedwater pumps take suction from this tank and start on a SI
)
Signal to feed water to the steam generators. The ECST performed its j
design function.
During the Safety Injection the following unexpected events occurred i
which are contrary to Technical Specifications.
i Upon receiving the Safety Injection Signal, emergency diesel generator 1H automatically started as designed; however, it tripped shortly thereafter on overspeed. The trip was reset and the diesel was successfully restarted to verify operability. This is a second occurance of diesel overspeed following a Safety Injection. The periodic test on IJ diesel generator was in progress at the time of the Safety Injection following preventative maintenance on the IJ diesel. The required one hour run on the IJ diesel had been completed and the diesel was paralleling the normal power supply to the emergency bus.
Also, fcllowing the Safety Injection a hi-hi containment pressure alarm was locked in due to a failed compstator card due to blown fuses.
The card fails in the safe (tripped) mode. The card was replaced and recalibrated.
The ECCS actuation is reportable per T.S. 3.5.2 and 6.9.2.
- However, Regulatory Guide 1.16 states that ECCS actuations are reportable under Unit 1 T.S. 6.9.1.8.i which requires a 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> notice and written follow up.
This report is intended to meet the additional requirements of the 90 day report for T.S. 6.9.2.
The other events included in this discussion are reportable as 30 day items by T.S. 6.9.1.9.b.
This is the sixth actuation of the Emergency Core Cooling System reportable under T.S. 6.9.2.
t y
. of 3 Probable Consequences of Occurence The purpose of the Emergency Core Cooling System is to ensure adequate cooling of the reactor in the event of a loss of coolant accident. Although the safety injection system performed its intended function to inject borated water into the Reactor Coolant System, an actual accident condition did not exist and therefore the SI was not required. As a result, the health and safety of the general public were not affected.
Cause of Event
The cause of the Safety Injection was the loss of Vital Bus I-III which removes power from feedwater flow / steam flow comparators for all three steam generators producing a high steam line flow signal. The loss of Vital Bus 1-III also cuts off supply of cooling water to the Reactor Coolant Pumps. The loss of coolant flow requires the operator to trip the Reactor Coolant Pumps which was done at 0141 stopping flow thru the RTD bypass lines. Due to ambient losses, the temperature in these lines dropped to the lo-lo T setpoint which together with the high steam line flow signal produc$3'the Safety Injection Signal.
The loss of Vital Bus 1-III was caused as a result of starting "A" Reactor Coolant Pump. The start of "A" RCP on Unit I at 0136 on 05-23-80 with the other two RCP's on Unit I and all three RCP's on Unit 2 running caused a reduction in voltage on "A" Reserve Station Service to which "1J" emergency bus is connected. At this time "1J" diesel was tied to this bus and it picked up load. The normal feeder breaker, 15J11, was tripped by directional overload relays. This caused a load rejection fror "1J" diesel.
It is postulated that this load rejection caused a surge in voltage which was transmitted thru the battery charger and the batteries to 1-III inverter which blew two fuses, cau ing a loss of Vital Bus I-III.
The low levels in the RWST and ECST, and the loss of boric acid from the BIT, are all normal results of a Safety Injection and are expected to occur.
The IH diesel generator tripped on overspeed following its automatic start because the governor failed to operate properly.
Possible sticking or worn parts caused the governor to operate sluggishly.
The fuses in the comparator card for hi-hi containment pressure were apparently blown when Vital Bus 1-III was restored.
Immediate Corrective Action
The Safety Injection Signal was reset at 0149 and Safety Injection was terminated by the control room operators in accordance with the applicable Emergency Procedure at 0151 when Reactor Coolant System letdown was established and cold leg injection flow was secured.
The operators refilled the RWST and ECST and reborated the BIT to their proper limits as required by the appropriate Technical Specification ACTION statements.
The governor on diesel generator 1H was replaced with a rebuilt govtrnor and several adjustments were made by the vendor representative.
The diesel generator was retested by special testing and determined to be operable.
l
Attachment: Page 3 of 3 The comparator card for hi-hi containment pressure was replaced.
The Vital Bus 1-III was restored by switching the power supply from the inverter to the voltage regulating transformer which was done at 0148 on 05-23-80.
The blown fuses in the inverter were later replaced and the inverter put back in service.
Scheduled Corrective Action Operating procedures will be changed to caution against starting a Reactor Coolant Pump or other large loads if an Emergency Diesel Generator is tied to the same Reserve Station Service Bus as the Reactor Coolant Pump. Also, procedures will be changed to caution against adding large loads above prescribed Reserve Station Service loads.
The governor from "1H" Emergency Diesel Generator will be sent to the manufacturer for inspection. Diesel governors are scheduled to be replaced with rebuilt governors on a rotating basis for both Unit 1 and 2.
Fuses on all four inverters will be replaced.
Actions Taken to Prevent Recurrence A standing order was issued to avoid starting a Reactor Coolant Pump if an Emergency Diesel Generator is tied to the same Reserve Station Service Bus as the Reactor Coolant Pump.
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| 05000338/LER-1980-001-01, /01T-0:on 800118,during Review for IE Bulletin 79-14,letdown Lines 3/4-CH-275-1502Q1 & 3/4-CH-123-1502-Q2 Reported Overstressed.Caused by Incorrect Valve Weights Used in Pipe Stress Calculations | /01T-0:on 800118,during Review for IE Bulletin 79-14,letdown Lines 3/4-CH-275-1502Q1 & 3/4-CH-123-1502-Q2 Reported Overstressed.Caused by Incorrect Valve Weights Used in Pipe Stress Calculations | | | 05000338/LER-1980-001, Forwards LER 80-001/01T-0 | Forwards LER 80-001/01T-0 | | | 05000339/LER-1980-001, Forwards LER 80-001/03L-0 | Forwards LER 80-001/03L-0 | | | 05000339/LER-1980-001-03, /03L-0:on 800423,w/unit in Mode 6 Following Fuel Loading,Rhr Sys Inlet Valve MOV-2700 Ran Closed,Causing Loss of Operable RHR Loop.Caused by Blown Signal Comparator Card Power Supply Fuse in Process Control Sys.Card Replaced | /03L-0:on 800423,w/unit in Mode 6 Following Fuel Loading,Rhr Sys Inlet Valve MOV-2700 Ran Closed,Causing Loss of Operable RHR Loop.Caused by Blown Signal Comparator Card Power Supply Fuse in Process Control Sys.Card Replaced | | | 05000338/LER-1980-002, Forwards LER 80-002/01T-0 | Forwards LER 80-002/01T-0 | | | 05000338/LER-1980-002-01, /01T-0:on 800107,S&W Informed Util That Stress on Vertical Supports RH-R-19 & WS-R-316 & Snubbers SI-HSS-101B,101C & 107A Exceeded Allowable Design Values. Caused by Wrong Valve Weights Used in Design Calculations | /01T-0:on 800107,S&W Informed Util That Stress on Vertical Supports RH-R-19 & WS-R-316 & Snubbers SI-HSS-101B,101C & 107A Exceeded Allowable Design Values. Caused by Wrong Valve Weights Used in Design Calculations | | | 05000339/LER-1980-002-01, /01T-0:on 800429,during Structural Review for IE Bulletin 79-14,S&W Discovered Overstressed Pipe Hangers in Svc Bldg.Caused by Error in Stress Analysis Used to Design Pipe Hanger Supports.Mods Will Be Implemented | /01T-0:on 800429,during Structural Review for IE Bulletin 79-14,S&W Discovered Overstressed Pipe Hangers in Svc Bldg.Caused by Error in Stress Analysis Used to Design Pipe Hanger Supports.Mods Will Be Implemented | | | 05000339/LER-1980-002, Forwards LER 80-002/01T-0 | Forwards LER 80-002/01T-0 | | | 05000339/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000339/LER-1980-003-03, /03L-0:on 800528,2H Diesel Generator Frequency & Voltage Response Was Not Verified Every 8-h,contrary to Tech Spec.Caused by Faulty Lead on Monitoring Instrumentation. Offsite Power Sources Verified & Found Acceptable | /03L-0:on 800528,2H Diesel Generator Frequency & Voltage Response Was Not Verified Every 8-h,contrary to Tech Spec.Caused by Faulty Lead on Monitoring Instrumentation. Offsite Power Sources Verified & Found Acceptable | | | 05000338/LER-1980-003-03, /03L-0:on 800121,nuclear Instrumentation Sys Power Range Channel 4 Declared Inoperable Due to Erratic Power Bistable Operation.Caused by Failed Ion Chamber Detector.Ion Chamber Detector Replaced | /03L-0:on 800121,nuclear Instrumentation Sys Power Range Channel 4 Declared Inoperable Due to Erratic Power Bistable Operation.Caused by Failed Ion Chamber Detector.Ion Chamber Detector Replaced | | | 05000338/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000339/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000339/LER-1980-004-03, /03L-0:on 800519,during Mode 3 Operation,Steam Generator Level Channel LT-2475 Indicated Level 9% Lower than Two Redundant Channels.Caused by Voltage Drift.Channel Was Placed in Trip Mode | /03L-0:on 800519,during Mode 3 Operation,Steam Generator Level Channel LT-2475 Indicated Level 9% Lower than Two Redundant Channels.Caused by Voltage Drift.Channel Was Placed in Trip Mode | | | 05000338/LER-1980-004-03, /03L-0:on 800109,during Test of Equipment Hatch Emergency Escape Lock,Inner Door Seal Found Leaking When Door Opened & Lock Found to Be Under Slight Vacuum.Caused by Frequent Door Operation.Seals Replaced | /03L-0:on 800109,during Test of Equipment Hatch Emergency Escape Lock,Inner Door Seal Found Leaking When Door Opened & Lock Found to Be Under Slight Vacuum.Caused by Frequent Door Operation.Seals Replaced | | | 05000338/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000338/LER-1980-005-03, /03L-0:on 800110,w/unit in Mode 4,main Steam Isolation Trip Valve TV-MS101C Would Not Close Using Train a Push Button.Caused by Open Auxiliary Relay in Circuit. Relay Replaced from Stock & Tested Satisfactorily | /03L-0:on 800110,w/unit in Mode 4,main Steam Isolation Trip Valve TV-MS101C Would Not Close Using Train a Push Button.Caused by Open Auxiliary Relay in Circuit. Relay Replaced from Stock & Tested Satisfactorily | | | 05000338/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000339/LER-1980-005-03, /03L-0:on 800517,2J Emergency Diesel Generator Tripped After Starting & Operability of 2H Diesel Generator Was Not Verified within 1-h.Caused by Existing Procedures Not Specifying Test Connections Required to Test Diesel | /03L-0:on 800517,2J Emergency Diesel Generator Tripped After Starting & Operability of 2H Diesel Generator Was Not Verified within 1-h.Caused by Existing Procedures Not Specifying Test Connections Required to Test Diesel | | | 05000339/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000339/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000339/LER-1980-006-03, /03L-0:on 800520,during Startup Testing in Mode 3, B Steam Generator Narrow Range Level Channel III Was Observed Reading Below Redundant Level Channels & Drifting Low.Caused by Air Pocket in Steam Generator Sensing Line | /03L-0:on 800520,during Startup Testing in Mode 3, B Steam Generator Narrow Range Level Channel III Was Observed Reading Below Redundant Level Channels & Drifting Low.Caused by Air Pocket in Steam Generator Sensing Line | | | 05000338/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000338/LER-1980-006-03, /03L-01:on 800111,w/unit in Mode 3,casing Coolant Pump Discharge Valve MOV-RS-100A Was Discovered to Be Inoperable.Caused by Removal of Casing Cooling Tank Level Transmitter LT-RS103A During Execution of Design Change | /03L-01:on 800111,w/unit in Mode 3,casing Coolant Pump Discharge Valve MOV-RS-100A Was Discovered to Be Inoperable.Caused by Removal of Casing Cooling Tank Level Transmitter LT-RS103A During Execution of Design Change | | | 05000338/LER-1980-007-03, /03L-0:on 800111,during Mode 3 Reactor Heating Containment Average Temp Decreased to 85 F,Less than Tech Specs.Caused by Insufficient Procedural Precautions. Removed Chiller from Svc.Monitored Temp | /03L-0:on 800111,during Mode 3 Reactor Heating Containment Average Temp Decreased to 85 F,Less than Tech Specs.Caused by Insufficient Procedural Precautions. Removed Chiller from Svc.Monitored Temp | | | 05000339/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000339/LER-1980-007-03, /03L-0:on 800521,during Mode 3 Operation,Channel in Tave Protection Loop 2 Failed in High Direction.Cause Is Unknown.Failed Channel Was Removed from Svc & Replaced by Spare | /03L-0:on 800521,during Mode 3 Operation,Channel in Tave Protection Loop 2 Failed in High Direction.Cause Is Unknown.Failed Channel Was Removed from Svc & Replaced by Spare | | | 05000339/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000338/LER-1980-008-01, /01T-0:on 800111,during Review for IE Circular 78-08,S&W Found Control Room Air Conditioning Chiller Units Control Panel Not Qualified to Seismic Category I Requirements.Cause Unknown.Vendor Reviewing Components | /01T-0:on 800111,during Review for IE Circular 78-08,S&W Found Control Room Air Conditioning Chiller Units Control Panel Not Qualified to Seismic Category I Requirements.Cause Unknown.Vendor Reviewing Components | | | 05000339/LER-1980-008-03, /03L-0:on 800521,during Mode 3 Operation,Redundant Channel Protection Was Lost.Caused by Personnel Not Placing Tave Protection Loop Failed Channel in Trip Mode within Required Time.Failed Channel Placed in Trip Mode | /03L-0:on 800521,during Mode 3 Operation,Redundant Channel Protection Was Lost.Caused by Personnel Not Placing Tave Protection Loop Failed Channel in Trip Mode within Required Time.Failed Channel Placed in Trip Mode | | | 05000338/LER-1980-009-03, /03L-0:on 800111,while Performing Periodic Test on Main Steam Safety Valves,Found Valves SV-MS-101-A & C, SV-MS-102-A & B & SV-MS-105-A & C Did Not Lift at Pressure Setpoints Per Tech Specs.Caused by Setpoint Drift | /03L-0:on 800111,while Performing Periodic Test on Main Steam Safety Valves,Found Valves SV-MS-101-A & C, SV-MS-102-A & B & SV-MS-105-A & C Did Not Lift at Pressure Setpoints Per Tech Specs.Caused by Setpoint Drift | | | 05000339/LER-1980-009, Forwards LER 80-009/03L-0 | Forwards LER 80-009/03L-0 | | | 05000339/LER-1980-009-03, /03L-0:on 800522,power Supply for Main Steam Pressure Protection Channel III Failed High,Causing Steam Line Pressure Mismatch.Caused by Failed Card in Power Supply.Card Was Replaced & Calibr | /03L-0:on 800522,power Supply for Main Steam Pressure Protection Channel III Failed High,Causing Steam Line Pressure Mismatch.Caused by Failed Card in Power Supply.Card Was Replaced & Calibr | | | 05000338/LER-1980-010-01, /01T-0:on 800111,during Review for IE Bulletin 79-14,S&W Found Stress on Vertical Rod Hangers SW-H-162A & SW-H-160A to Be Over Design Allowable.Caused by Incorrect Valve Weights Used in Pipe Support Design Calculations | /01T-0:on 800111,during Review for IE Bulletin 79-14,S&W Found Stress on Vertical Rod Hangers SW-H-162A & SW-H-160A to Be Over Design Allowable.Caused by Incorrect Valve Weights Used in Pipe Support Design Calculations | | | 05000339/LER-1980-010, Forwards LER 80-010/01T-0 | Forwards LER 80-010/01T-0 | | | 05000339/LER-1980-010-01, /01T-0:on 800523,during Review of ECCS Piping for Fluid Temp Below 70 F,Determined That Loadings on Both Low Head Safety Injection Pump Nozzles Exceeded Design Stress Allowables.Caused by Deficiency in Sys Stress Analysis | /01T-0:on 800523,during Review of ECCS Piping for Fluid Temp Below 70 F,Determined That Loadings on Both Low Head Safety Injection Pump Nozzles Exceeded Design Stress Allowables.Caused by Deficiency in Sys Stress Analysis | | | 05000339/LER-1980-011-03, /03L-0:on 800520,personnel Air Lock Doors Would Not Seal Completely,Causing Air Leakage While Performing Surveillance Test 2-PT-62.4.Caused by Leakage Past Seals on Inner & Outer Doors.New Seals Were Installed | /03L-0:on 800520,personnel Air Lock Doors Would Not Seal Completely,Causing Air Leakage While Performing Surveillance Test 2-PT-62.4.Caused by Leakage Past Seals on Inner & Outer Doors.New Seals Were Installed | | | 05000339/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000338/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000338/LER-1980-011-03, /03L-0:on 800115,when Sys Sample Monitoring Pumps Were Removed from Svc,Ventilation Vent Stack B Particulate & Gas Radiation Monitors RM-VG112 & 113 Were Rendered Inoperable.Design Changes Will Add High Range Monitor | /03L-0:on 800115,when Sys Sample Monitoring Pumps Were Removed from Svc,Ventilation Vent Stack B Particulate & Gas Radiation Monitors RM-VG112 & 113 Were Rendered Inoperable.Design Changes Will Add High Range Monitor | | | 05000339/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000339/LER-1980-012-03, /03L-0:on 800618 While in Mode 2,control Rod Demand Position Indication Noted 19 Steps Higher than Associated Rod Position Indication.Caused by Drift of Rod Position Indicator Channel.Channel Recalibr | /03L-0:on 800618 While in Mode 2,control Rod Demand Position Indication Noted 19 Steps Higher than Associated Rod Position Indication.Caused by Drift of Rod Position Indicator Channel.Channel Recalibr | | | 05000338/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000338/LER-1980-012-03, /03L-0:on 800111,during Testing in Mode 3 to Verify Main Steam Trip Valve Closure Time,Trip Valve Failed to Close Fully within Required Five Seconds.Cause Unknown. Valve Was Retested.Closure Time within Acceptable Limits | /03L-0:on 800111,during Testing in Mode 3 to Verify Main Steam Trip Valve Closure Time,Trip Valve Failed to Close Fully within Required Five Seconds.Cause Unknown. Valve Was Retested.Closure Time within Acceptable Limits | | | 05000338/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000338/LER-1980-013-03, /03L-0:on 800114,while Using Steam Driven Feedwater Pump 1-FW-P-2 to Add Feedwater to Steam Generator A,Water Leaked from Pump Oil Cooler Gasket.Caused by Blown Gasket.Gasket Replaced | /03L-0:on 800114,while Using Steam Driven Feedwater Pump 1-FW-P-2 to Add Feedwater to Steam Generator A,Water Leaked from Pump Oil Cooler Gasket.Caused by Blown Gasket.Gasket Replaced | | | 05000339/LER-1980-013-03, /03L-0:on 800520 & 27,w/unit in Hot Standby, Samples of Boron Injection Tank & C Boric Acid Storage Found to Contain Less than 20,000 Ppm Boron.Caused by Leaks Past Inlet Valves MOV-2867 a & B.Switch Settings Increased | /03L-0:on 800520 & 27,w/unit in Hot Standby, Samples of Boron Injection Tank & C Boric Acid Storage Found to Contain Less than 20,000 Ppm Boron.Caused by Leaks Past Inlet Valves MOV-2867 a & B.Switch Settings Increased | | | 05000339/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000338/LER-1980-014, Forwards LER 80-014/03L-0 | Forwards LER 80-014/03L-0 | | | 05000338/LER-1980-014-03, /03L-0:on 800113,during Insp of Auxiliary Feedwater Pump 1-FW-P-2 Outboard Bearing,Discovered Inboard Side of Thrust Bearing Had Been Wiped.Caused by Lack of Oil. Bearing Replaced & Pump Returned to Svc | /03L-0:on 800113,during Insp of Auxiliary Feedwater Pump 1-FW-P-2 Outboard Bearing,Discovered Inboard Side of Thrust Bearing Had Been Wiped.Caused by Lack of Oil. Bearing Replaced & Pump Returned to Svc | |
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