ML19322B472

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Mechanical Power Piping Support Sys QA Monitoring Program, LPIS 53.
ML19322B472
Person / Time
Site: Oconee  Duke Energy icon.png
Issue date: 08/01/1973
From:
DUKE POWER CO.
To:
References
OS-73.4, NUDOCS 7912030310
Download: ML19322B472 (100)


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l i MECHANICAL POWER PIPING SUPPORT SYSTEM QUALITY ASSURANCE MONITORING PROGRAM FOR OCONEE l-2-3 LP INJECTION SYSTEM # 53 n

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DUKE POWER COMPANY ENGINEERING DEPARTMENT MECHANICAL DESIGN SECTION, MECHANICAL & NUCLEAR DIVISION CHARLOTTE, NORTH CAROLINA l AUGUST 1, 1973 FILE NO. OS-27B MDS REPORT NO. 0S-73.4 DUKE POWERL Al v-

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TABLE OF CONTENTS Section Title Page i i INTRODUCTION AND PURPOSE 1 11 SUPPORT SYSTEM QUALITY ASSURANCE MONITORING 2 PROGRAM DESCRIPTION lli DIVISIONS OF RESPONSIBILITY 4 IV SUPPORT SYSTEM ENGINEERING LIMITATIONS AND 5 QUALITY ASSURANCE FUNCTIONAL REQUIREMENTS V DATA REQUIRED 6 VI COMPARIS0W OF DESIGN VERSUS AS-BUILT SUPPORT 7 SYSTEM Vil CONCLUSIONS 8 Vill APPLICABILITY OF SUPPORT SYSTEM MONITORING 9 i PROGRAM TO UNITS 1, 2 AND 3 r' APPENDlX ] 7

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l. INTRODUCTION AND PURPOSE in accordance with Section IC.3.7 of the Oconee Final Safety Analysis Report (FSAR), Duke Power Company describes in this report its quality Assur-ance program for monitoring the mechanical hanger-restraint support system i

of power piping systems. Specifically, the LP inJ : tion System

            # 53 hanger-restraint support system monitoring results will be described in this report for the purpose of describing Duke's normal practices.

The purpose of the monitoring program is to review erected systemt to assure:

1) That the support system adjustments and loads are compatible with analytical predictions,
2) That the system moves as predicted by stress analysis, and
3) That the system does not encounter interferances that would prevent normal movenents and/or increase piping system stresses to an unaccept-able level.

Definition: Hanger-Restraint Support System (support system) as used through-out this report refers to each and every vertical and/or horizontal rigid, variable spring, constant support, hydraulic suppressor, anchor, etc. utilized to support or restrain for dead weight, thermal, seismic, pipe whip or other type loadings induced or applied to mechanical power piping systems and equip-ment. l

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11. SUPPORT SYSTEM QUALITY ASSURANCE MONITORING PROGRAt1 BESCRIPTION To assure quality erection, proper functional operation and conformance to design, Duke has a multi-level inspection, review and surveillance program for hanger-restraint support systems as described in the Oconee FSAR Section IC.3.7 and as outlined below:
1) Duke Power Construction Department Upon completion of erection, :he hanger-restraint support system is inspected for proper erection utilizing the detailed design hanger-restraint drawing. All discrepancies are cleared with Duke Design Engineering before the hanger-restraint support system is released for operation. In addition, the hanger-restraint support system is reviewed against Design Engineering's " Suggested Procedure to Turn Over a Hanger System to Steam Department" as presented in Appendix A.
2) Bechtel Corporation Engineering Department Upon completion of erection and Duke Construction Department inspection ,

Bechtel conducts a surveillance program on the entire mechanical power piping system and its support system within the Reactor Building. T..is surveillance is conducted by the analytical engineer responsible for the design. The surveillance program is conducted and documented utilizing the check list and procedure presented in Appendix B. All discrepancies

            'are corrected or reviewed for acceptability and appropriate design analysis and revisions are made as required.
3) Hanger Contracto-Grinnell Corporation is the hanger contractor for the Oconee Nuclear Station. De~ tailed analysis information is furnished to the Grinnell Hanger Division's Engineering Department by Duke Design Engineering for support systems external to the Reactor Building and by Bechtel Corpora-tion Engineering Department for support systems inside the Reactor Build-ing. As all lines penetrating the Reactor Building are anchored at the Reactor Building wall, a natural design interface exists at the anchor point.

Grinnell Corporation prepares detailed design drawings for each support which is approved by Duke Design Engineering and Bechtel Corporation Enoineering Department as applicable. Upon Duke /Bechtel approval, the support is released for manufacture. Upon completion of erection and Duke Construction Department inspection, Grinnell Corporation conducts a surveillance program on the erected support system utilizing the check list and procedure presented in Appendix C to assure proper erection. The results of this surveillance are for-warded to Duke Design Engineering in the format as presented in Appendix 0. All discrepancies'are corredted or reviewed for acceptability and appropri-ate design analysis and revisions are made as required. l The Support Monitoring Program described above is conducted on all safety-related type systems. For the Oconee Nuclear Station, the following systems were audited by these methods and documented simi-larly as presented in Appendix B and D. Duke Desing Engineering reviews the surveillance program results and approves or effects required revisions to the support system. Results presented in this report are for the LP Injection System # 53 for Oconee I; however, the same type support system monitoring program is conducted for all safety-related systems. The following systems at Oconee received the above described quality assurance monitoring: a) Hain Steam OIA b) Main Feedwater 03 c) Auxiliary Feedwater 03A d) Steam Generator Flush Drains 04A e) LP Service Water 14B f) RC System Pressurizer Spray'& Surge 50 g) HP Injection 51A & B h) LP Injection 53A & B I) Reactor Bldg Spray 54A & B J) Component Cooling 55 k) Spent Fuel Cooling 56

1) Pressurizer Relief Discharge 57 4

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t Ill. DIVISIONS OF RESPONSIBILITY

1) Duke Power Design Engineering
a. Establish need for program as described in 1. of this report.
b. Establish location, type, and design loads for cach hanger or restraint external to the Reactor Building.
c. Establish support system engineering criteria and quality assurance aspects as described in Section IV of this report.
d. Establish data to be recorded as described in Section V of this report.
e. Make engineering comparison and evaluation of design versus actual data as described in Section VI of this report.
f. Define receptability of results as described in Section Vil of this repor t.
g. Describe applicability of test results with respect to Unit 2 and 3 as described in Section Vlli of this report.
h. Preparation of report for A2C review. -

I. Check hanger contractor detailed support system design sketches against design information for location, type, and design loads.

2) Duke Power Construction
a. Erection and inspection of. erected support system utilizing detailed design drawings,
b. Removal of travel stops and adjustment of hangers-restraints until within acceptable limits are established in Appe.1 dix A.
3) Bechtel Corporation Engineering Department
a. Establish location, type, and design loads for each hanger or restraint inside the Reactor Building.
b. For mechanical power piping inside the Reactor Building, conduct surveillance of the as-built piping system and its support system for proper functional aspects.
c. Document the acceptability of the as-built piping and support system surveillance in accordance with established check lists as presented in Appendix B.
4) Grinnell Corporation (Hanger Contractor)
a. Prog.am detailed design drawings for the support system,
b. Conduct quality assurance surveillance of the erected support system with respect to correct location, direction of action, and hardware being properly installed as required by the established check list presented in Appendix C.
c. Document the acceptability of the as-built support system in the format as presented in Appendix D.
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IV. SUPPORT SYSTEM ENGINEERING LIMITATIONS AND QUALITY ASSURANCE FUNCTIONAL REQUIREMENTS

1) Erected support systems are to be constructed in a workmanship like manner so as to meet the requirements of Appendices A thru (.
2) Allowable tolerances for support system settings must be within + 10%

for hot and cold settings.

3) No support should be bottomed out or lack sufficient travel clearance based on design travel in accordance with Appendix A and E.
4) All deviations must be so noted by Duke Design Engineering as presented in Appendix D and appropriate revisions implemented as required.

Detailed design drawings of each hanger are found in Appendix E. l l l

i V. DATA REQUIRED Data is required by Duke Design Engineering from Duke Construction in the form of Variation Notices or Nonconforming reports only when erection dis- , crepancies occur. Acceptable work performed within the Construction Depart-ment is not documented to Duke Design Engineering; however, Duke Construction does keep records of erection inspections. Data in the form of Appendix B is required by Duke Design Engineering from Bechtel Corporation and the erected support system is approved by Duke Design Engineering only af ter Bechtel confirms that Duke Construction has completed the erection of the support system properly. It can be noted that this has been accomplished for the Oconee 1 LP Injection System # 53 Data in the form of Appendix D is required by Duke Design Engineering from Grinnell Corporation. Duke Design Engineering reviews all information and either approves minor discrepancies as can be noted from Duke's comments noted in Appendix 0 or requires Duke Construction to make appropriate revi-sions so that the support system is acceptable for operation.

VI. COMPARISON OF DESIGN VERSUS AS-BUILT SUPPORT SYSTEM Any deUlations in the entire erected support system as determined by Duke Construction Ir.spectors have been formally approved or redesigned as required by Duke Design Engineering via Non-Conforming Reports or Variation Notices issued by Duke Construction. It can be noted from Appendix 8 that the support system for the Reactor Building has been erected in a fashion acceptable to the designer with respect to overall arrangement, location, direction of restraining action, interferences to travel, type of support and proper installation. The quality Assurance Surveillance conducted by the hanger-contractor confirms that the entire support system has been erected properly with respect to the location, direction of restraining action, interferences to travel, type of support, proper erection practices and loadings. A review of Appendix D results confirms that several minor differences exist in the design versus the "as-built" suppo.~t system load settings and ,djustments. Duke.'s Engineering review of each condition reconciled why the condition existed and confirmed that its effect upon the overall system was negligible in every case.

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Vll. CONCLUSIONS Based on the information presented in Appendix B and D and the Comparison of Design Versus As-Built Support System results described in VI., above, the following conclusions are drawn with respect to Duke's Hanger-Restraint Support System quality Assurance Monitoring Program:

1) Hanger-restraint support systems are erected in a fashion consistent with design requirements.
2) Mechanical power piping system movement behavior corresponds to analy-tical predictions.
3) Restraints and interferences detrimental to the proper movement of mechanical power piping systems'do not exist.
4) Conformance to original design or proper revisions to the design is assured. No unacceptable deviations exist.
5) Acceptable load settings and/or travel adjustments are assured.
6) The mechanical power piping system and its hanger-restraint support system is adequately approved for operation and service.

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a Vill. APPLICABILITY OF SUPPORT SYSTEM MONITORING PROGRAM TO UNITS 1, 2 AND 3 The mechanical power piping support system quality assurance monitoring program described in this report is conducted on each of the systems listed in Section lit for all three Oconee Nuclear Station Units. This report which has been complied to describe Duke's Support System quality Assurance Monitoring Program was written for informational purposes only, and need not be regererated for other mechanical power piping systems throughout the station. e 4 . _9 e

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i i 1 h i-i t ! r i i APPENDIX A . 4 i i 4 i ! OCONEE NUCLEAR STATION 4 i, 1 i i i SUGGESTED PROCEDURE FOR CONSTRUCTION TO TURN OVER A HANGER SYSTEM TO STEAM PRODUCTION DEPARTMENT i a i e

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l - l DUKE POWER COMPANY ' DESIGN ENGINEERING DEPARTMENT MECHANICAL DESIGN SECTION SECTION 2.6.10 0F POWER PIPING QUALITY ASSURANCE MANUAL Suggested Procedure to Turn Over a Hanger System to Steam Department All variable springs, constant support spring hangers, hydraulic suppressors, adjustable stops, etc. should be erected, adjusted and turned over to Steam Production as follows:

a. With stops in place, erect hangers-restraints and line at proper cold elevation.
b. Af ter system is filled for hydro or service, adjust vertical hanger-rods such that stop becomes just loose enough to remove stops.

Remove stop, no further adjestment should be required at this time. Indicator should line up with cold spot ! 10% acceptance criteria. If indicator is not within the ! 10%, then adjust vertical hanger rod until criteria is met.

d. A single certification by Construction Department is recommended for record purposes; stating that for all hangers restraints on a particular system:
1. Line is on elevation within construction tolerances
2. All hanger stops have been removed af ter system fill 3 All spring and constant support cold readings are on scale within erection tolerances.

4 .' All travel adjustments, shimmed stops, etc. are in accordance with the design drawings.

e. System can now formally be turned over to Steam Production Department.
f. Unless Design Engineering requests further adjustm' e nt, Construction need not do further inspection or adjustment to hangers-restraints.

The entire system should be checked again for cold setting if spring setting adjustments are requested by Engineering. If there t.re at least two rigid hangers between the newly adjusted hanger and other sp_ ring hangers, then only the revised hanger need be adjusted for cold setting.

g. Af ter system has been heated up, hot readings for all adjustable type supports will be taken.
h. When system cools down, cold readings will be taken and recorded. Any adjustments required will be requested of Construction at this time, adjustments made and then the system will be released to Steam Production Department from an Engineering aspect.

n APPENDIX B l l OCONEE NUCLEAR STATION i l .

;                       BECHTEL CORPORATION SURVEILLANCE REPORTS FOR LP INJECTION SYSTEM # 53 MECHANICAL DESIGN ACCEPTABILITY J

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g-t SURVEILLANCE PROGRA51 MECHANICAL DESIGN ACCEPTABILITY OCONEE UNIT 1 REACTOR BUILDING INSTRUCTIONS - The fo!!owing instructions are keyed to the same section numbers and headings on Form W012 70 which will become the survey record for the program. The check-off space before each numbered instruction must be used to show status of completion for the survey form. Dat: for sections (1)(2)(3)(4)(6) & (7) should be put on the form prior to the surv:y. The information reqeired for~ sections (5)(8)(9)(10) (11)(12)(13)(14) & (15) must be added during the actual inspection. Check Sect. Section Ifeadine & Instructions ' Off No. System No. su E W NG SO s[ (1) Pinine Run: Describe the pipe run in specific terms in order to document the observations required to complete ;he survey form. [ (2) Reference Drawine No'sg List the applicable Isometric and Piping layout Drawing Numbers. (3) Pinine Sunnort Schedule Number: List the applicable schedule numbers. (4) Sunnort: Provide the mark number and type for each support listed under (3). (5) Acceptable: Insert yes or no to indicate that the type, location and installation appears acceptable. l I (6) Valve No.: Insert the number for each valve in the order compatable with the piping run description under (1). I (7) Type: The type of valve is to be stated (E.51.O., manual, check, or other). . (8) Acceptable: Insert yes or no to indicate that the valve type, location and installation appears acceptable.

           /        (9)     Arrannement Accentable: Insert yes or no to indicate that the physical arrangement of the piping run, supports and valves are in agreement with the piping layout and isometric drawings listed under (2).
           !        (10)    Desien Criteria: Does design meet missile and line separation design criteria?

d (11) Deviations: Describe briefly any part of the piping installation whicl$ can not be accepted. In addition, make note of any condition discovered during the survey which in yourjudgement should be evaluated by the engineers. 2 (12) Date & Sienature: The date ofinspection shall be inserted and the person performing  : the inspection shall sign the form.

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ned (13) Survev: Is survey complete and acceptable?  ! (14) Resurvev: This space is for recording the resurvey made at a later date to check corrections made on work which was considered not acceptable in the first survey.

           /       (15)    Final Resurvev: Is final resurvey complete and acceptable?

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                                                             $_URVETI ANCE PRCGR AM MECHANICAL DESIGN ACCEPTABILITY OCONEE UNIT I REACTOR BUILDING SYSTEM NO.               53A       C. F. TK."IA (1) PIPING RUN                                                (2) REFERENCE DRAWING NO'S FROM                  LOCATION                            TO                        LAYOUT             ISOMETRIC IE__TK. lA                  North                           2nd_ Shield Wall             0-478A (12)           0-492D-2 (E)

(3) PIPING SUPPORT (4) SUPPORT [51 ACCEPTABLE: Indicate by YES or NO SCHEDULE NUMBER M A R K NO. TYPE TYPE LOCATION NSTA LL ATION  ; _33A-0-47.8 A - _ . . _ _ H3A _ VS Yes Yes Yes (B) 53A-Od73A M7A RR Ven Ven Yes (B) I (6) VALVE NO. 1/53/41 1/53/1 (7) TYPE MOV Check

18) ACCEPTABLE Yes Yes (9) PIPING ARRANGEMENT ACCEPTABLE? (YES OR NO) Ye8 (10)DOES DESIGN MEET MISSILE & LINE SEPARATION DESIGN CRITERIA ? (YES OR NO) No WyB (11) DEVIATIONS OBSERVED ARE: Missile N'm ee to Liner Plate fi ocssible from studs and nuts on check valve 1/53/1 and from handle and stem on adjacent 1" drain valve.

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       .This survellance of mechanical design acceptability does not constitute a verification for material,-

material condition, and welding requirements. Original signed by: (12) SURVEY MADE ON 3-17-71 BY uenrv o - s e.111 / u. v. Bri eel e ' (13) SURVEY COMPLETE AND ACCEPTABLE? OYES ONO, SEE ITEMS: (10) (Ili (14) RESURVEY MADE ON 6-22-71 BY w.E.Ridgeway.Jr. The following deviations were observed: NONE as per W.F. BRITTLE i (15) RESURVEY COMPLETE AND ACCEPTABLE? OYES ONO,SEEITEMS: WO 12-70 Sheet 2 of 4

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B-3 SURVEILLANCE PROGRAM MECHANICAL DESIGN ACCEPTABILITY OCONEE UNIT I REACTOR BUILDING INSTRUCTIONS The following instructions are keyed to the same section numbers and headings on Form W012-70 which will become the survey recerd for the program. The check-off space before each numbered instruction must be used to show status of completion for the survey form. Data for sections (1)(2)(3)(4)(6) & (7) should be put on the form prior to the survey. The information required for sections (5)(8)(9)(10) (11)(12)(13)(14) & (15) must be added during the actual inspection. ' l Check Sect. Section Headine & Instructions Off No. System No. 53A E W N2 S I (1) Pipine Run: Describe the pipe run in specific terms in order to document the observations required to comp!cte the survey form. i t d (2) Reference Drawine No's.: List the applicable Isometric and Piping I.ayout Drawing ' Numbers. (3) Pipine Support Schedule Number: List the applicable schedule numbers. I (4) Support:. Provide the mark number and type for each support listed under (3). I (5) Acceptable: Insert yes or no to indicate that the type, location and installation appears acceptable. I (6) Valve No.: Insert the number for each valve in tha order compatable with the piping run ._ description unda (1). l

     /        (7)     Type: The type of valve is to be stated (E.M.O., manual, check, or other).                    *

(8) Acceptable! Insert yes or no to indicate that the valve type, location and installation appears acceptable. (9) Arranzement Acceptable: Insert yes or no to indicate that the physical arrangement of the piping run, supports and valves are in agreement with the piping layout and isometric drawings listed under (2). , I (10) Design Criteria: Does design meet missile and line separation design criteria? I (11) Deviations: Describe briefly any part of the piping installation which can not be accepted. In addition, make note of any condition discovered during the survey which in yourjudgement should be evaluated by the engineers. (12) Date & Signature: The date of inspection shall be inserted and the person performing the inspection shall sign the form. (13) Survev: Is survey complete and acceptabic? (14? ' Resurvev: This space is for recording the resurvey made at a later date to check r:s corrections made on 'vork which was considered not acceptable in the first survey. (15) Final Resurvev: Is final resurvey complete and acceptable?

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B-4 SURVEILANCE PROGRAM MECHANICAL DESIGN ACCEPTABILITY OCONEE UNIT 1 REACTOR BUILDING SYSTEM NO. 53A C.F. TK. lA (1) PIPING RUN (2) REFERENCE DR AWING NO'S FROM LOCATION TO LAYOUT ISOMETRIC 2nd Shield Wall North kfikEiEYWall 0-478A (12) 0-492D-2 (E) (4) SUPPORT (51 ACCEPTABLE: Indicate by YES or NO (3) PIPING SUPPORT SCHEDULE NUMBER M ARK NO. TYPE TYPE LOCATION :NSTA LL ATION 53A-0-479A H1A VS Yes Yes Yes (A) l (6) VALVE NO. 1/53/2 (7) TYPE Check (85 ACEEPTABLE Yes (2) l  :- 89 Yes . (9) PIPING ARRANGEMENT ACCEITABLE? (YES OR NO) (10)DOES DESIGN MEET MISSILE & LINE SEPARATION DESIGN CRITERIA?.(YES OR NO)h WFB (11) DEVIATIONS OBSERVED ARE: _ This survellance of mechanical design acceptability does not constitute a verification for material, material condition, and welding requirements. Originals signed by: 3-17-71 BY Henrv P. Stull/W. F. Brittle (M) SURVEY MADE ON (1.') SURVEY COMPLETE AND ACCEPTABLE? EYES ONO, SEE ITEMS: (14) RESURVEY MADE ON BY The following deviations were obsentd: , I (15) RESURVEY COMPLETE AND ACCEPTABLE? OYES O NO, SEE ITEMS: 1 WO 12,70 4 4 Sheet of

B-5 SURVEILLANCE PROGRA51 [ MEClIANICAL DESIGN ACCEPTABILITY OCONEE UNIT 1 REACTOR BUILDING

             ' INSTRUCTIONS The following instructions are keyed to the same section numbers and headings on Form W012-70 which will become the survey record for the program. The check-off space before each numbered instruction i             must be used to show status of completion for the survey form. Data for sections (1)(2)(3)(4)(6) &

(7) should be put on the form prior to the survey. The information required for :ections (5)(8)(9)(10) (11)(12)(13)(14) & (15) must be added during the actual inspection. , Check Sect. Section Headine & Instructions ,

 }              Off       No.                 System No. 33A                   EO       W          NO           S
                   /     (1)       Pjnine Run: Describe the pipe run in specific terms in order to document the observations required to complete the survey form.
                   /     (2)       Reference Drawine No's.: List the applicable Isometric and Piping Layout Drawing Numbers.
 }

M (3) Pioine Suonort Schedule Number: List the applicable schedule numbers. [ (4) Support: Provide the mark number and type for each support listed under (3).

 )

2 (5) Ag_centable: Insert yes or no to indicate that the type, location and installation appears acceptable. I (6) Va've No.: Insert the number for each valve in the order compatable with the piping run j , description under (1).

                   /      (7)      Type: The type of valve is to b+ stated (E.hl.O., manual, check, or other).

(8) Acceptable: Insert yes or no to indicate that the valve type, location and installation appears, acceptable.

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                    / (9)           Arrangement Acceptable: Insert yes or no to indicate that the physical arrangement of the piping run, supports and valves are in agreement with the pipinglayout and isometiic drawings listed under (2),

i # (10) Desien Criteria: Does design meet missile and line separation design criteria? i l / (11) Deviations: Describe briefly any part of the piping installation which can not be accepted. In addition, make note of any condition discovered during the survey which in y'ourjudgement should be evaluated by the engineers.

                     /     (12)      Date & Sienature: The date ofinspection shall be inserted 'and the person performing the inspection shall sign the form.
 $.                 /      (13) Survev Is survey complete and acceptable?

(14) Resurvev: This space is for recording the resurvey made at a later date to check sorrections made on work which was considered not acceptable in the first survey. l (15) Final Resurvey: Is final resurvey complete and acceptable? l , . ,

B-6 SURVEILANCE PROGRAM MECHANICAL DESIGN ACCEPTABILITY OCONEE UNIT 1 REACTOR BUILDING SYSTEM NO. 53A C.F. TK. IB (1) PIPING RUN (2) REFERENCE DR AWING NO'S FROM LOCATION TO LAYOUT ISOMETRIC _Cy_ TK. IB South 2nd Shield Wal L 0-478A (12) 0-492D-3 (G)_ (4) SUPPORT [51 ACCEPTABLE: Indicate by YES or NO (3) PIPING SUPPORT SCHEDULE NUMBER M ARK NO. TYPE TYPE LOCATION NSTALLATION  ; ___53A-0 _478A _ _ _ _ _ _ _ _ . . H3 B_. RR Ye_s Yes Yes

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w i (6) VALVE NO. 1/53/42 M TYPE MOV ._ (8) ACCEPTABLE Yes , Yes (9) PIPING ARRANGEMENT ACCEPTABLE? (YES OR NO) (10)DOES DESIGN MEET MISSILE & LINE SEPARATION DESIGN CRITERIA?.(YES OR NO) Y2.1 WFB NONE

        - (11) DEVIATIONS OBSERVED ARE:

4

         .This survellance of mechanical design acceptability does not constitute a verification for material, material con dition, and welding requirements.                                                    Original signed by:

(12) SURVEY MADE ON 3-17-71 BY Henry P. Stull/W. F. Brittle - l (13) SURVEY COMPLETE AND ACCEPTABLE? OYES ONO, SEE ITEMS: (14) RESURVEY MADE ON _BY The following deviations were observed: (15) RESURVEY COMPLETE AND ACCEPTABLE? OYES O NO, SEE ITEMS: WO 12 70 Sheet 7 of 4 n .w - , . ~ . - . - n --m a p-g--4

SURVEILLANCE PROGRA!ti B-7 MECilANICAL DESIGN ACCEPTABILITY l OCONEE UNIT 1 REACTOR BUILDING '

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INSTRUCTIONS The following instructions are keyed to the same section numbers and headings on Form W012-70 which will become the survey record for the program. The check-off space before each numbered instruction must be used to show status of completion for the survey form. Data for sections (1)(2)(3)(4)(6) & (7) should be put on the form prior to the survey. The information required for sections (5)(8)(9)(10)

         /* 1)(12)(13)(14) & (15) must be added during the actual inspection.                          -

Check Sect. Section lleadine & Instructions Off No. System No. 53A EO W NO SY

            /        (1)     Pinine Run: Describe the pipe run in specific terms in order o document the observations required to complete the survey form.
            /        (2)     Reference Drawine No's.: List the applicable Isometric and Piping Layout Drawing Numbers.
            /       (3)     Pinine Sur nort Schedule Number: List the applicabic schedule numbers.

7 (4) Sunnort: ?rovide the mark number and type for each support listed under (3).

            #       (5)     Accentabi insert yes or no to indicate that the type, location and installation appears acceptable.
            /       (6)     Valve N :A Insert the number for each valve in the order compatable with the piping run description under (1).
   ,      d         (7)     Type: The type of valve is to be stated (E.M.O., manual, check, or other).
           !        (8)     A_crentable: Insert yes or no to indicate that the valve type, location and installation appears acceptable.

V (9) Arrancemen Acceptable: Insert yes or no to indicate that the physical arrangement of the piping run, supports and valves are in agreement with the piping layout and isometric drawings listed under (2). I (10) Desian Criteria: Does design meet missile and line separation design criteria?

            /       (11)    Deviations: Describe briefly any part of the piping installation which can not be accepted. In addition, make note of any condition discovered during the survey which in yourjudgement should be evaluated by the engineers.
            /       (12)    Date & Sienature The date ofinspection shall be inserted and the person performing the inspection shall sign the form.

(13) Survev: Is survey complete and acceptable? (14) Resuivev: This space is for recording the resurvey made at a later date to check corrections made on work which was considered not acceptable in the first survey. (15) Einal Resurvev: Is final resurvey complete and acceptable? Sheet 3 of 4

l . B-8 SURVEll. ANCE PROGR AM MECHANICAL DESIGN ACCEPTABIT ITY_

                                                        'OCONEE UNIT 1 REACTOR BUILDING C.F. TK. IB _

SYSTEM NO. 53A l (2) REFEREhdEISOMPTRIC DR AWING NO'S' l LAYOUT _ II) PIPING RUN TO  ; LOCATION 0 492D-_3 (G)_ FROM 0-478 A _(12) South 5kTSfdWall . 2nd Shield Wall

                                       - - -                                                                                                                                        ,1 Indicate by YES or NO J 5%CCEPTABLE:

( I4) SUPPORT t TYPE LOCATION ' NSTA LL ATION (3) P! PING SUPPORT MARK NO.f TYPE No SCHEDUI.E NUMBER Yes A _ Y.es _ _._._ .H2B._ __ Ye* Ye* _ .53A-0-A7.8A_

                                                              -H1R VS         .-.- Xc3-
               .53A-0.A7RA                                                                       .. . . . . .
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I 1/53/3 1/53/4 I (6) V ALVE NO. Check Check .' ( ) TYPE _7 jYes

                                                                                 ;Yes (A) 'l                                                                 .

(8) ACCEPTABLE vae YES OR NO)_ Yes (9) PIPING ARRANGEMENT ACCEPTA plate. Should be (11) DEVIATIONS OBSERVED ARE: __H2B is tack welded to insert Pipe Supoort continuous weld all around. f i f aterial, .

fi This surveilance of mechanical design Originals acceptability signed by: does not constitut material co'ndition, and welding requirements. BY_ Henry P. Stull/

3-17-71 W /11) (12) SURVEY MADEA 99 ON _(13) $URVEY _BY_u e COMPLETE u g o.._ ,y _ rr AND ACCEP 71 9ea ucm (111 (14) RESURVEY MADE ON_The following deviations were observed: l f l

 .                                                                                                                                                         (111 OYES Q NO, SEE ITEMS: __

I [' (15) RESURVEY COMPLETE AND ACCEPTABLE? 4 4 i Sheet of I WO 12 70 l

B-9 SURVEILANCE PROGRAM MECHANICAL DESIGN ACCEPTABILITY OCONEE UNIT 1 REACTOR BUILDING SYSTEM NO. 53A CF. Tank 1B (1) PIPING RUN I2) REFERENCE DR AWING NO'S FROM LOCATION TO LAYOUT ISOMETRIC _2nd Shield _ Wall . Snuth _ . __. Erim._ Shield un1 1 0 _418A (12) 0-4920-lLGL_ (3) PIPING SUPPORT I4) SUPPORT [5%CCEPTABLE: Indicate by YES or NO SCHEDULE NUMBER M ARK NO. TYPE TYPE LOCATION INSTALLATION J),h0.4_7_8A H2B A Yes Yes Yes l f 6) VALVE NO. (71 TYPE Lf 81 ACCEPTABLE (9) PIPING ARRANGEMENT ACCEI'rABLE? (YES OR NO) (10)DOES DESIGN MEET MISSILE & LINE SEPARATION DESIGN CRITERIA?.(YES OR NO) (11) DEVIATIONS OBSERVED ARE: This surveilance of mechanical design acceptability does not constitute a verification for material, material co'ndition, and welding requirements. - (12) SURVEY MADE ON 8-26-71 BY W E. Rideeway. 3r.

  • l (13) SURVEY COMPLETE AND ACCEPTABLE? SYES ONO, SEE ITEMS: )

(14) RESURVEY MADE ON BY The following deviations were observed: (15) RESURVEY COMPLETE AND ACCEPTABLE? OYES O NO, SEE ITEMS: WO 12-70 Sheet 4A og 4

SilRVEILLANCE PROGRAM MECl!ANICAL DESIGN ACCEPTABILITY B-10 OCONEE UNIT 1 REACTOR BUILDING INSTRUCTIONS The following instructions are keyed to the same section numbers and headings on Form W012-70 which will become the survey record for the program. The check-off space before each numbered instruction must be used to show status of completion for the survey form. Data for sections (1)(2)(3) (4)(6) & (7) should be put on the form prior to the survey. The information required for sections (5)(8)(9)(10) (11)(12)(13)(14) & (15) must be added during the actual inspection. Check Sect. Section lleadine & Instructions Off No. System No. 53A EG w0 N SC A (1) Pinine Run: Describe the pipe run in specific terms in order to document the observations required to complete the survey form. 2 (2) Reference Drawine No's.: List the applicable Isometric and Piping Layout Drawing Numbers.

      ._ 2      (3)       Pinine Sunnort Schedule Number: List the applicabic schedule numbers.
         /      (4)       Sunnort: Provide the mark number and type for each support listed under (3).
          #     (5)        Accentable: Insert yes or no to indicate that the type, location and installation appears acceptable.

2._ (6) Valve No.: Insert the number for each valve in the order compatable with the piping run description under (1). 2 (7) Type: The type of valve is to be stated (E.M.O., manual, check, or other).

          /      (8)       Acceptable: Insert yes or no to indicate that the valve type, location and installation appears acceptable.
          /    .(9)'        Arrancement Acceptable: Insert yes or no to indicate that the physical arrangement of thq piping run, supports and valves are in agreement with the piping layout and isometric drawings listed under (2).

__ 2 (10) Desien Criteria: Does design meet missile and line separation design criteria? _ad. (11) Deviations: Describe briefly any part of the piping installation which can not be accepted. In addition, make note of any condition discovered during the survey which in yourjudgement should be evaluated by the engineers.

           /      (12)        Date & Sinnature: The date of inspection shall be inserted and the person performing the inspection shall sign the form.
           /      (13)        Survey Is survey complete and acceptabic?

(14) Resurvev: This space is for recording the resurvey malle at a later date to check corrections made on work which was considered not acceptable in the first survey.

                                                                ~

Final Resurvev: Is final resurvey complete and acceptab!c? j (15) , Sheet 1 'of 4

B-ll SURVEII.ANCE PROGR AM MECHANICAL DESIGN ACCEPTARif ITY OCONEE UNIT 1 REACTOR BUILDING SYSTEM NO. 53A LP InJ. (East) (1) PIPING RUN (2) REFER ENCE DR AWING NO'S FROM LOCATION TO LAYOUT ISOMETRIC Pen 15 East F1. E1. 797-6 0-479A 0-492C-2 (3) PIPING SUPPORT (4) SUPPORT f 5hCCEPTABLE: Indicate by YES or NO SCHEDUI E NUMBER M ARK NO. TYPE TYPE LOCATION NSTA LLATION 5]A-Q-4]9A . _ . _ . H8B. Ys _,_Xe s Yes Yes

                       .53A-D-479A                                    H7B             RR_          Yes                   Yes             Yes l

1 (6) VALVE NO. 1/53/20 ' (7) . TYPE Check (8)ACCEWABLE Yes (9) PIPING ARRANGEMENT ACCEPTABLE? (YES OR NO) van (10)DOES DESIGN MEET MISSILE & LINE SEPARATION DESIGN CRITERIA? (YES OR NO) YesWFB (11) DEVIATIONS OBSERVED ARE: NONE

                  .This surveilance of mechanical design acceptability does not constitute a verification for material, material condition, and welding requirements.
  • Originals signed by:

(12) SURVEY MADE ON 3-17-71 BY Henry P. Stull/W. F. Brittle - (13) SURVEY COMPLETE AND ACCEPTABLE? O YES ONO, SEE ITEMS: (14) RESURVEY MADE ON BY The following deviations were observed: (15) RESURVEY COMPLETE AND ACCEPTABLE? OYES ONO, SEE ITEMS: WO 12 70 Sheet 2 of 4 -

SURVEILLANCE PROGRAM B-12

     ~

MECIIANICAL DESIGN ACCEPTA31LITY OCONEE UNIT I REACIOR BUILDING INSTRUCTIONS The following instructions are keyed to the same section numbers and headings on Form W012-70 which will become the survey record for the program. The check-off space before cach .1 umbered instmetion must be used to show status of completion for the survey form. Data for sections (1)(2)(3)(4)(6) & (7) should be put on the form prior to the survey. The information required for sections (5)(8)(9)(10) (1I)(12)(13)(l4) & (15) must be added during the actual inspection. Check Sect. Section licading & Instructions Off No. Syste M. su EE W N S

          #      (1)      Pininn Run: De_tibe the pipe run in specific terms in order to document the observations required to complete the survey form.
           /      (2)     Reference Drawine No's.: List the applicable Isometric and Piping Lay out Drawing Numbers.
           '      (3)     Pinine Sunnort Schedule Number: List the applicable schedule numbers.
          /       (4)     Sunnort: Provide the mark number and type for each support listed under (3).
           /      (5)     Accentrble: Insert yes or no to indicate that the type, location and instellation appears acceptable.
         /        (6)     Valve No.: Insert the number for each valve in the order compatable with the piping run description under (1).
           /      (7)     Tyne: The type of valve is to be stated (E.M.O., manual, check, or other).
           /      (8)     Acceptable: Insert yes or no to indicate that the valve type, location and installation appears acceptable.
           /'     (9)     Arrartccment Acceptable: Insert yes or no to indicate that the physical arrangement of the piping run, supports and valves are in agreement with the piping layout and isometric drawings listed under (2).
          /       (10)    Desien Criteria: Does design meet missile and line separation design criteria?
          /       (1I)    Deviations: Describe briefly any part of the piping installation which can not be accepted. In addition, make note of any condition discovered during the survey which in yourjudgement should be evaluated by the engineers.
           /      (12)     Date & Sienature* The date ofinspection shall be inserted and the person performing the inspection shall sign the form.                              .
          /       (13)- Survev: Is survey complete and acceptab!c?

(14) Resurvev: This space is for recording the resurvey made at a later date to check corrections made on vork which was considered not acceptable in the first survey. (15) Final Resurvev: Is final resurvey complete and acceptable? Sheet 3 of 4

B-13 SIIRVEllANCE PROGRAM MECHANICAI. DESIGN ACCEPTARILITY

  • OCONiili UNIT 1 REACTOR ItUII. DING SYSTEM NO. 53A LP In J . (East)

(1) PIPING RUN (2) REFERENCE DRAWING NO'S FROM I.OCATION TO LAYOUT ISOMETRIC 3 ..El,.191r6 South CF Line From 0-478A 0-492C-2 CF Tank 1r3 (3) PIPING SUPPORT (4) SUPPORT f 5' ACCEPTABLE: Indicate by YES or NO SCHEDtILE NUMBER M A R V, N O. TYPE TYPE LOCATION NSTA LL ATION L 53A-0.-428A _ _ . _ ii6B. VS' Y.e.;L__ Yes Yes

                     .53A-0.1628A                            usn                  _yS___               Yes            Yes              Yes
                     . 53 A .0 .478A.                        H4B                   R R _. _._          Yes . . _Chec.k on WJ d Attachment Located on Tc p & Bottom only.

l l f 61 VALVE NO. N/A (7)'YPET (8) ACCEPTABLE 9 PIPING ARRANGEMENT ACCEPTABLE? (YES OR NO) Yes 1 (') (10)iDOES DESIGN MEET MISSILE & LINE SEPARATION DESIGN CRITERIA? (YES OR NO) Yes WFB (11) DEVIATIONS OBSERVED ARE: NONE

               .This surveilance of mechanical design acceptability does not constitute a verification for material,-

material co'ndition, and wcIding requirements. Originals signed by: (12) SURVEY MADE ON 3-17-71 BY_ llenry P. Stull/W. F. Brittle - i (13) SURVEY COMPLETE AND ACCEPTABLE? @YES ONO, SEE ITEMS: (14) RESURVEY MADE ON BY The following deviations were observed: (15) RESURVEY COMPLETE AND ACCEPTABLE? OYES ONO,SEEITEMS: WO 12 70 Sheet 4 of 4

SURVEILLANCE PROGRA51 B-14 MECIIANICAL DESIGN ACCEPTABILITY OCONEE UNIT 1 REACTOR BUILDING lbSTRUCTIONS He following instructions are keyed to the same section numbers and headings on Fomt W012-70 which will become the survey record for the program. The check-off space before cach numbered instruction must be used to show status of comp:etion for the survey form. Data for sections (1)(2)(3)(4)(6) & (7) should be put on the form prior to the survey. The information required for sections (S)(8)(9)(10) (!!)(12)(13)(14) & (15) must be added during the actual inspection. Check Sect. Section ifcadine & Instructions Off No. System No. 53A E W3 N SO

                     /      (1)     Pinine Run: Describe the pipe run in specific terms in order to document the observations required to complete the survey form.
                     '              Reference Drawine No's.: List the applicabic isometric and Piping Layout Drawing (2)

Numbers. ' (3) Pininn Sunnort Schedule Number: List the applicabic schedule numbers.

                     #      (4)     Sunnort: Provide the mark number and type for each support listed under (3).
                     /      (5)     Accentable: Insert yes or no to indicate that the type, location and installation appears acceptabic.
                   /        (6)     Valve No.: Insert the number for each valve in the order compat ble with the piping run description under (1).
                   /        (7)    Type: The type of valve is to be stated (E.ht.O., manual, check, or other).
                   /        (8)     Acceptable: Insert yes or no to indicate that the valve type, location and installation appears acceptable.
                    /       (9)     Arrancement Acceptable: Insert yes or no to indicate that the physical arrangement of the piping run, supports and valves are in agreement with the piping layout and isometric drawings listed under (2).
                    /       (10)    Desien Criteria: Does design meet missile and line separation design criteria?
                    /       (11)    Deviation >: Describe briefly any part of the pipmg installation which can not be accepted. In addition, make note of any condition discovered during the sutvey which in yourjudgement should be evaluated by the engineers.

9 M (12) Date & Sienature: De date of inspection shall be inserted and the person performing the inspection shall sign the form. 2 (13) Survev: Is survey complete and acceptable? (14) Resurvev: This space is for recording the resurvey made at a later date to check corrections made on work which was considered not acceptable in the first survey. (15) Final Resurvev: Is final resurvey complete and acceptabic? Sheet 1 of 4

                                                               =                                                       -                                     . _ .            . _ - -    -
                                                   ~

B-15 SURVEIL ANCE PROGR A?.i ' MECilANICAL DESIGN ACCEPTABILITY OCONEF UNIT 1 REACTOR BUILDING , SYSTEM NO. 53A LP Inj. (Wes t) (1) PIPING RUN (2) REFERENCE DR AWING NO'S FROM LOCATION TO LAYOUT ISOMETRIC E n. 16__ _._ West R1. E1. 797-6 0-479A (10) 00492C-3 (E)

- . . . . _ =

] (3) PIPING SUPPORT (4) SUPPORT f 51 ACCEPTABLE: Indicate by YES or NO SCHEDULE NUMBER MARK NO. TYPE TYPE 1,0 CATION NSTALLATION 53A-0-429A . . . . Il7A _.RR Yes Yes Yes I

              - - - - -       .                _ . . .              . . . .                        _ _ _                    = - - - - -

f 6) VALVE NO. 1/53/21 f 7) . TYPE Check (8) ACCEPTABLE Yes Yes (9) PIPING ARRANGEMENT ACCEPTABLE? (YES OR NO) WFB (10)DOES DESIGN MEET MISSILE & LINE SEPARATION DESIGN CRITERIA?.(YES OR NO) Yes (11) DEVIATIONS OBSERVED ARE: NONE This survellance of mechanical design acceptability does not constitute a verification for material, material co'ndition, and welding requirements. Originals signed by: (12) SURVEY MADE ON L17-71 BY._ Henry P. Stull/W. F. Brittle * (13) SURVEY COMPLETE AND ACCEITABLE? GYES ONO,SEEITEMS: (14) RESURVEY MADE ON BY The following deviations were observed: (15) RESURVEY COMPLETE AND ACCEPTABLE? OYES ONO,SEE ITEMS: WO 12 70 Sheet 2 of 4 . J

SURVEILLANCE PROGRAM B-16

        ,                                MECIIANICAL DESIGN ACCEPTABILITY OCONEE UNIT 1 REACTOR BUILDING                                                   -

INSTRUCTIONS De following instnictions are keyed to the same section numbers and headings on Form W012-70 which will become the survey record for the program. The check-off space before cach numbered instruction must be used to show status of completion for the survey form. Data for sectio.:-(1)(2)(3)(4)(6) & ' (7) should be put on the form prior to the survey. The information required for sections (5)(8)(9)(10) (I I)(12)(13)(14) & (15) must be added during the actual ins;,ection. C1cck Sect. Section lleadinc & Instructions Off No. System No. 53A E W 9' NO SO

             #       (1)     Pipinn Rtm: Describe the pipe run in specific terms in order to document the observations required to complete the survey fonn.
              #      (2)      Reference Drawine No's.: List the applicabic Isometric and Piping La> out Drawing Numbers.

i # (3) Pininn Sunnort Schedule Number: List the applicable schedule nurabers.

               / (4)         Sunnort: Provide the mark nusaber and type for each support listed under (3).
               #     (S)     Accentsble: Insert yes or 'to to indicate that the type, location and installation appears acceptable.

Z (6) Valve No.: Insert the number for each valve in the order compatable with the piping run description under (I).

             /       (7)     Type: The type of valve is to be stated (E.M.O., manual, check, or other).
                                                                                                                                )

1

             #       (8)     Acceptable: Insert yes or no to indicate that the valve type, location and installation            '

appears acceptable. 2 (9) Arrancement Acceptable: Insert yes or no to indicate that the physical arrangement of the piping nm, supports and valves are in agreement with the piping layout and - isometric drawings listed under (2). Z (10) Desien Criteria: Does design meet missile and line separation design criteria? M (11) Deviations: Describe briefly any part of the piping installation which can not be accepted. In adslition, make note of any condition discovered during the survey which in yourjudgement should be evaluated by the engineers.

             /       (12)    Date A Sinnature: The date ofinspection shall be inserted and the person performing the inspection shall sign the form.                              .

l 2 (13) Survev: Is survey complete and acceptabic? . (14) hairveY, This space is for recording the resurvey made at a later dat- to check corrections made on work which was considered not acceptable in the first sutvey. (15) Final Resurvev: Is final resurvey complete and acceptable? Sheet 3 of 4

                                    4                   .

SURVEIL ANCE PROGR A$f 8-17 MECHANICAT. DESIGN ACCEPTAP,f LITY - OCONEF UNIT I imArTon utfit filNG

     .                                          SYSTEM NO.                53A LP InJ.              0? cst)

(1) Pil'ING ltUN l (2) R EFER ENCn DR AWING NO'S FROM T.OCATION TO I.A Y O U T ISOMETRIC Fl. El. 797-6 South & West CF Line From 0-478A 0-492C-3 CF Tank 1A (3) PIPING SUPPORT (4) SUPPORT f 5MCCEPTABLE: Indicate by YES or NO SCHEDilLE Ni!MI\ER M Alt K NO. TYPE TYPE  !.OCATION NSTALLATION 53 A-0-478 A ll6A_ _ LS __

                                                                                       ,_._Y_e.p               Yes              Yes 53 A-0-4_7_83                                IISA           RR __. _ ___Xqs                     Yes              Yes
            . .Mk0-ft7_8.4                                  H4A___ . ___ .RR._ _ _. .Yes ..                    Yen             Ynn (6) VALVE NO.                           N/A                l (7) TYPF (8)ACCEPTABfE (9) PIPING ARRANGEMENT ACCEPTABLE? (YES OR NO)                                                       Yes (10)DOES DESIGN MEET MISSILE & LINE SEPARATION DESIGN CRITERIA?.(YES OR NO)_ Yes                                                    WFB (11) DEVIATIONS OBSERVED ARE:                                       NONE
         .This surveilance of mechanical design acceptability does not constitute a verification for material, material co'ndition, and welding requirements.                                              Grigirials signed by:

3-17-71 BY_. llenry P. Stull/U. F. Brittle - (12) SURVEY MADE ON (13) SURVEY COMPLETE AND ACCEPTABLE? OYES ONO, SEE ITEMS: (14) RESURVEY MADE ON BY The following deviations were observed: (15) R2 SURVEY COMPLETE AND ACCEPTABLE? OYES O NO, SEE ITEMS: WO 12-70 Sheet 4 of 4 g- 9 g * .

I ', SURVEILLANCE PROGRA5! B-18 MECilANICAL DESIGN ACCEPTABILITY OCONEE UNIT 1 REACTOR BUILDING INSTRUCTIONS The following instructions are keyed to the same section numbers and headings on Form WO12-70 which will become the survey record for the program. The check-off space before each numbered instruction must be used to show status of completion for the survey form. Data for sections (1)(2)(3)(4)(6) & (7) should be put on the fctm prior to the survey. The infc mation required for sections (5)(8)(9)(10) (II)(12)(13)(l4)1(15) must be added during the actual inspection. Check Sect. Section Headine & Instructions Off No. System No. 53 Decay HT EO wO N S2 4 (1) Pipine Run: Describe the pipe run in specific terms in order to document the observations required to complete the survey form.

           ./      (2)      Reference Drawine No's.: List the applicable Isometric and Piping Layout Drawing Numbers.
           /      (3)      Pipine Sunnort Schedule Number: List the applicable schedule numbers.
           /      (4)      Suecort: Provide the mark number and type for each support listed under (3).
           /      (5)      Acceptahlsi insert yes or no to indicate that the type, location and installation appears acceptable.
           /      (6)      Valve No.: Insert the number for each valve in the order compatabte with the piping run description under (1).
         ./       (7)      Type: The type of valve is to be stated (E.31.0., manual, check, or other).
           /      (8)      Acceptable: Insert yes or no to indicate that the valve type, location and installation appears acceptable.
           /      (9)      Arrancement Acceptable: Insert yes or no to indicate that the physical arrangement            i of the piping run, supports and valves are in agreement with the pipinglayout and l

isometric drawings listed under (2). j l (10) Desien Criteria: Does design meet missCe and line separation design criteria? l (l1) Deviations: Describe briefly any part of the piping installation which can not be accepted. In addition, make note of any condition discovered during the survey which in yourjudgement should be evaluated by the engineers. l

                                                                                                                         )

ad (12) Date & Sienature: The date ofinspection shall be inserted and the person perforrning the inspection shall sign the form.

           /      (13)     Survey Is survey complete and acceptabic?

(14) Resurvev: This space is for recording the resurvey made at a later date to check corrections made on work which was considered not acceptable in the first survey. . (15) Final Returvev: Is f.nal resurvey complete and acceptabic? Sheet 1 of 4

B-19 SURVETLANCE PROGR AM MECHANICAL DESIGN ACCEPTABILITY OCONEE UNIT 1 REACTOR I1HILDING SYSTEM NO. 53 Decay hT (1) PIPING RUN (2) REFERENCF DR AWING NO'S FROM LOCATION TO LAYOUT ISOMETRIC 11ain C.oolant_. . _ South _._ ._._ _2 rid Shield Wall 0-47 9 A_,(10) 0-491 A-2 (G,)_ Linc _ _ . . . . . (3) PIPING SUPPORT (4) SUPPORT [5'ACCEPTA BLE: Indicate by YES or NO SCHEDULE NUMbriR M AR K NO. TYPE TYPE LOCATION NSTA LL ATION

               - 5 3-0 .47.9 A.-                        ._         Hl._ -                Vs              Yes              Yes              Yes (6) VALVE NO.                          l    N/A (7) *iVPE                              I (8)ACCEWABLE                           l YC3 (9) PIPING ARRANGEMENT ACCEPTABLE? (YES OR NO)

(10)DOES DESIGN MEET MISSILE & LINE SEPARATION DESIGN CRITERIA? (YES OR NO).1e..g WFB (11) DEVIATIONS OBSERVED ARE: This surveilance of mechanical design acceptability does not. constitute a verification for material, material co'ndition, and welding requirements. Originals signed by: (12) SURVEY MADE ON 3-19~71 _ _ BY Henry P. Stull/W. F. Brittle (13) SURVEY COMPLETE AND ACCEPTABLE? OYES ONO,'SEE ITEMS: (14) RESURVEY MADE ON BY The following deviations were observed: (15) RESURVEY COMPLETE AND ACCEPTABLE? OYES ONO, SEE ITEMS:

WO 12 70 Sheet 2 of 4

SURVEILLANCE PROGRAll g.20 MECIIANICAL DESIGN ACCEPTABILITY - OCONEE UNIT I REACTOR BUILDING INSTRUCTIONS The following instructions are keyed to the same section numbers and headings on Form WO12-70 which will become the survey record for the program. The check-off space before each numbered instruction must be used to show status of completion for the survey form. Data for sections (1)(2)(3)(4)(6) & (7) should be put on the form prior to the survey. The information required for sections (5)(8)(9)(10) (!!)(12)(13)(14) & (15) must be added during the actual inspection. Check Sect. Section IIendinc & Instructions Off No. System No. 43 Decay HT EO wW N S

                 /        (1)    Pioine Run: Describe the pipe run in specific terms in order to document the observations required to complete the survey form.
                 /        (2)    Reference Drawine No's.: List the applicable Isometric and Piping L1yout Drawing Numbers.
                 /        (3)    Pioine Sunnort Schedule Number: List the applicable schedule numbers.

_ud (4) Support: Provide the mark number and type for each support listed under (3).

                 /       (5)     Accentable: Insert yes or no to indicate that the type, location and installation appears acceptable.

Z (6) Valve No.: Insert the number for each valve in the order compatable with the piping run description under (1). Z (7) Type: The type of valve is to be stated (E.M.O., manual, check, or other). s2 (8) Acceptable: Insert yes or no to indicate that the valve type, location and installation appears acceptable.

                /        (9)    Arrancem'ent Acceptable: Insert yes or no to indicate that the physical arrangement of the piping run, supports and valves are in agreement with the piping layout and isometric drawings listed under (2).
                /        (10)   Desien Criteria: Does design meet missile and line separation design criteria?
                 /       (Il)   Deviations: Describe briefly any part of the piping installation which can not be accepted. In addition, make note of any condition discovered during the survey which in yourjudgement should be evaluated by the engineers.
                /        (12)   Date & Sinnature: The date of inspection shall be inserted and the person performing the inspection shall sign the form.
                #        (13)   Survev: Is survey complete and acceptable?

(14) Resurvev: This space is for recording the resurvey made. at a later date to check corrections made on work which was considered not acc;ptable in the first survey. (15) Final Resurvev: Is final resurvey complete and acceptable? Sheet 3 of 4

   ,-                                                                                                            ,           B-21 SURVEll ANCE PROGR AM
                              ,                  MECHANICAL DESIGN ACCEPTA BILITY OCONEE UNIT I REACTOR BUILDING SYSTEM NO. 51 naaw W (1) PIPING RUN                                              (2) REFERENCE DR AWING NO'S FROM                 LOCATION                                 TO      ;.

LAYOUT ISOMETRIC 2nd Shield _.Wal . _ West.. . _ . _ _ _ --Pan 97 _ __0-42SA (10) h4S1 A-7 ..(G)_

                                                                          --                                                           l (3) PIPING SUPPORT                           (4) SUPPORT               [5' ACCEPTABLE: Indicate by YES or NO          i SCHEDIJLE NUMBER                  M AR K NO.                  TYPE       TYPE        LOCATION   !NSTALLATION 53-0-479A             - . - - - .

H2 R

                                                                               .R          Yes          Yes          No                1 l

53-0-479A H3 VS Yes Yes Yes 53-0-479A H4 A Yes Yes Yes 53-0-479A_. H5 HS Yes Yes No (6) VALVE NO. 1/53/19 1/51/40 l (7) TYPE Mot / Mov i (8) ACCEPTABLE Yes Yes

                                                                                                                                       )
                                                                                               .                                       I i

(9) PIPING ARRANGEMENT ACCEITABLE? (YES OR NO) Ye8 (10)DOES DESIGN MEET MISSILE & LINE SEPARATION DESIGN CRITERIA?.(YES OR NO) Yes WFB, , (11) DEVIATIONS OBSERVED ARE: ) H2 Angle Clip Not Yet Installed and Or 8 [ Knee Brace. l H5 Snubbers NOT INSTALLED I I I This surveilance of mechanical design acceptability does not constitute a verification for material, ) material co'ndition, and welding requirements. Originals signed by: l (12) SURVEY MADE ON 3-19-71 BY Henry P. Stull/W. F. Brittle (13) SURVEY COMPLETE AND ACCEliABLE? OYES ONO, SEE ITEMS: m /11i (14) RESURVEY MADE ON A "-71 BY u e n4 qn-w v. ) The following deviations were observed: M7 and a c1*n W TNmi T rn l 1 (15) RESURVEY COMPLETE AND ACCEPTABLE? @YES O NO, SEE ITEMS:

                                                                                                             ^

WO 12 70 Sheet 4 of 4 i

    , , . ,. aL       s        1 2a. 6                  s-                                -                  e  . --

O 4 4 4 1 i i l APPENDIX C 1 l i OCONEE NUCLEAR STATION 4 i GRINNELL CORPORATION PROCEDURE FOR QA SURVEILLANCE ' FOR HANGER-RESTRAINT SUPPORT SYSTEMS ^ (INITI ATED AND APPROVED BY DUKE POWER COMPANY) i i 2 e 4 l 1 .

3 n'. C-l INSTRUCTIOHS FOR USE OF GRINNELL PIPE HI.NGER AND SUPPORT IGINTENANCE PROGRA!! \.. . A. Systems to be Checked

                                  1)  Fossil Fuel Plant             .

l

     .                                  a)  Main Steam, Reheats, Boiler Feed Suction and
     *                  "        ~

Discharge and Bleed Steam I -

2) Nuclear Plant y -

i a) Main Steam, Feedwater, Bleed Steam and all

     !                                      engineered safeguard systems (owner will prepare i                                            a list of engineered safeguard systems.to be surveyed)

B. Frequency of Check -

1) Fossil Fuel Plants 1

a) Prior to initial operation, 2 years after initial operation and 5 year intervals thereafter

2) Nuclear Plants a) Prior to initial operation, 1 year after initial operation and at 4 year intervals thereafter.

Hydraulic devices to be maintained by owner per

      .                                     vender instructions in addition to this program.
      ?

C. General Instructions

1) Hangcr record to be used for initial inspection only.
2) While checking hangers, note any structural steel or
     ;                                  embedded plates that are twisted, bent, or deformed in any way.
3) The constant support serial number appears on the nameplate i and also on the hanger frame near the frame connection to l
      ;                                 the spring.                                                   l
4) Hot and Cold position markers are red (hot) and white (cold) and are located on the travel scale.

i 5) Every constant support travel indicator ahould be rechecked for proper reading and if necessary, reset to the correct position by using sheet D-520, copy attached. The position of the hot and cold markers and travel indicator should l be given by counting the number of divisions from the "Hi"

 .l                                     position on the travel indicator scale letting the "Hi" i                                 position equal 0.                                -

i

 ,    i                                           .           .

i f

      '                                                                                ~
     ,                                                                       ,                    l -

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                                              . ,- .g 1                                                                                                 .

j 6) The seal referred to under Load Adjustihent Scale is a j wire and lead seal running through the head of the load

     }                               -adjustment bolt. The bolt cannot be turned without i                                breaking the seal. The setting should be recorded as the number of division    Irom the bottom of the load adjustment j               _. .     .. . scale.

l

  .l        ,
3) The availa' ale rod engagement may be determined by visually s inspecting the mount of rod and thread not in use.
     !                         8) Under Dimensional Data, show the type, a thru n on
                          .. _.___. attached sheet, or if none of these, show "other" with
                                          ~

a sketch describing the dimension. I 4

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    *                               '.                                                                                                                                                                                                                                                                      .                                                                .                      SKE,TCr{ No.
                                        ..s       FOR MATERIAL.S.'.AND OPERATIONS SEE CKETCH No-a-
                                      -a.; . .                .             .

D p .y p. .5.[ ter, ind.e'o No '

                                                                                                                                                                           '*r'iEcc . man I' 4
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1 . esssets.es t. s. ..

HANGER MARK NO. S13TCH NO. C-4 A) Constant Suncort and variable Suring (where applicable)

                             .l . Nameplate' Condition and Serial No.
    ;                               Painted Over        Rusted      Clean        Other     Serial     -

No. j

                    .. .    .2. Nameplate Type                                                                *
         ,                          Brass          Foil       Aluminum           Other
    ;                          3. Ho't Position Marker (Red) i In Place          Setting                  -
  )                 '
4. Cold Position Marker (White)

In Place Setting

5. Position Indicator Tight and Correct At Loose Tight and Incorrect Roset to
6. Position Indicator Setting. Number of divisions from high I
                    +              position.    (If indicator is loose, reset to correct position
before recording)
7. Load Adjustment scale

{ Seal Intact Seal Missing

 }

Factory Setting Present Setting

8. Constant Support Parts Condition Before Cleaning Retaining Rings
Clean Dirty Painted Rusted Pitted Present Missina Frame Spring Fixed Pivot
        -Movable "

tain Pivot j Load Pivot l 9. Check constant support high and low stops for evidence of

  '                                overloading. If so, note whether high                 or low                stop.

B) Rigid Supports and Hardware for Spring Supports , I j 1. welds a cracks O.K. In accordance with sketch l (check welds versus sketch on initial survey j only) . 1 j 2. Lock Nuts

 !                                  Tight            Loose
  • Missing J ,8

c.5

3. Ro'd$

Tight -

                                                   . Loose      Bent
                          ' 4. . Pipe Clamps Bent            Not Bent                                 -

l ~ C) Anchors i j . 1. Check the following items: a)

   ,                                     Component sizes agree with sketches
  '                                b)   Welds do not have cracks or fissures c)   Wolds in accordance with sketch (check on initial survey only)                                      /

Note comments under remarks r - D) Guides

1. Check the following items:

a) Clearances agree with hanger sketch b) Bent or deformed materials

  ,                                c)    Pipe free to slide as indicated on hanger sketch Note comments under remarks
   ,               E)      Thread Engagement
   ;                        1. Make sure threaded members fully engaged
2. Check available engagement for moving pipe up or down.

Indicate amount availabic.

  ;                                Up                    Down I                .
                                                                   ~
  .                F)      Hydraulic Shock Suppresscrs                                             ;

j 1. Check fluid level in reservoir

2. Check connections for fluid leaks l

G) Interferences i l.- Check for possible obstructions to pipe or hanger moving

  ;                                up or down and note below.                                      !
  !                        2.      Sufficient lateral clearance around rods, passing thru grating, floors or near structural steel or other pipes.

If not comment. under remarks. - Yes No

  ,                G)      Remarks l                         ,

e

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                                                                                                                                                                                                                                                             .                                                                                g

HANGER RECORD SHEET . System.( h Company Sheet of Location - Unit Report Date.'

                                                                                                                                                            ~

4 investiqator Danoto Hanger Hgr. Hgr. Constant Support (CS) _ Variable (VS) Design Indicator Position N, S, Mark Size Type Hanger Name Plate Data lName Plate Data Pipe With Date Noted i E or W No. (2) (3) Serial Load Total stamped Elev. 3 (1) No. Lbs. Trav. Location (4) Load - Lbs. (Initial 2 l____  ; Cold) (5) '$ f Hl C :l H l C llFt. - In. l Cold Hot-l Cold Hot 4: J l l l l' I - Il i I  ! 1 i ll l II I i l I l 'l I h l I I I  ! Il 1 Il i i  ! I I l

                                                                                                     .                  1
                                                                                          )
                                                                                         -l 1         I                 .I I

Notes: (1) To denote orientation where N = North, S = South, E = East, W = West. (2) Hanger size to be taken from name plate. . (3) Hanger type to be taken from name plate for CS and VS types. For rigid, anchor, guide, . or other type hanger attachment, indicate by letter R, A, G or S, respectively. (4) "O" indicates highest scale position with S being mid-point and 10 being lowast scale

                                                                                                   -                                                                N
                                                                                                                                                                     ?

point.

        .(5)    Elevation of centerline of pipe after cold springing and final setting with line cold.

HA-5215

  . . - - , - -  -- -                                                   .w.        -

I e e 'l APPENDIX 0 OCONEE NUCI. EAR STATION J t GRINNELL CORPORATION REPORT OF HANGER-RESTRAINT SUPPORT SYSTEM COLD / HOT SETTINGS FOR LP INJECTION SYSTEM # 53 ' (INCLUDES DUKE DESIGN ENGINEERING REVIEW) 4 i

                ,     - - - .        .      - -,-              ,-           ~- - - - .---n .- , --   -y-- - - --.-     --...-ew--,

DUKE POWER COMPANY

                                 ' DESIGN ENGINEERING DEPARTMENT HECHANICAL DESIGN SECTION REVIEW OF GRINNELL SUPPORT SYSTEM HONITORING REPORT a

Notes:

1. Cold readings not taken because system was heating up; however, hot readings ,

were acceptable. Cold settings are acceptable and will not require additional ' checking based on Duke Construction Inspections.

2. Readings are acceptable based on pre-established accep.ance criteria, 1

3 System maximum temperature was not available; however, cold readings were

                                                                                                ]

acceptable and indicators were moving toward hot setting. Support is 1 acceptable. l i

4. Settings did not change from cold to hot readings.

5 Hot reading not available; however, cold readingr were acceptable. Support is acceptable.

6. Cold and hot readings are higher than predicted by design analysis due to readjustment to obtain proper pump alignment. This is first support off pump and new setting is acceptable.
7. Cold and hot readings are higher than predicted by design analysis. Stress analysis review Indicates effect is negligible; thus, a:tual settings are acceptable.

l

8. Cold reading is acceptable. Hot reading is lower than predicted by design analysis. Stress analysis review Indicates effect is negligible; thus, actual settings are acceptable.

9 Hanger is not supporting a load due to readjustment to obtain proper pump a l ignmen t. This is first support off pump and new setting is acceptable. ) S k D-1

Duko D: sign Engincering

                .       .                                                      R: view R'.Sm ' SYSTEM 53AVB COLT 5 SETTINGS COMM ENTS LCAC/SK           ACTUAL SKETCH REv. HANGER                                                                                           g I .%D AlOT AVAIL ABLE Note 1 o .9 f A -3 C                         HI        539 7                     sysres         scArius up
                    -5 A             H3         1432             1450                                         note 2    ~

41% sourH 4" sou rn

                    -6 B'            H5       2 %~ _wscr 2 % west                                            OK ICCO A T- %2'                 COLD S ETTIMG HG                                   coto serrius                       ox      "
                    -7 A             v7     1000 er. ei                                                    .

0-49 2C - 9 A WGA I200/sFC,. /2CO[SRS Note 2

                    -14 A            H5B        1796             /790
                    -15 A            HGB        l94 5            /8 60 1860 uoers
                     -l6        A     HSB       16 92/SP3 / azo sovra
                    -23 A            H25C          9I             90                          _

o Note I H39C 73 .sAME As M i , SX.0-491A-3

                    -29 A                                                                                      Note 1 5AM E As            H i , sk. O-491 A-?
                    -30 B            M40 c         3!/z" SA ME      As RI , SK.0%Id-2
                     -El B            H4lc           3/4" H42C                                SA M L AS           Hl, SK. 0.hh .3
                    -32 S                          I(9 note 2 O-49 2 D - 4                     C   MlA       4095/sPs do20/sm                  .
                     -G          A   H SA        lo G4s          1o700 asso essr                                                \

7 C N1B 3435/SFG. 34so west M8A jf _ kg' COLD SE r r(NG OK y

                      -lo        l 1                                           I, 4
                                                            ~

I I l l D-2 I l l l , ,

Duko Dasign Engineering Rcview -

                                                                              ~~

RB.. SYSTEM 53 AI B ' ~ hot SETTINGS COMM ENTS ,,. HANGER LCAC/5K l ACTUAL g SKETCH Rw.  :

                                                        .tosn 0-491 A- 3         c             MI      4G54           48c0                                      note 2
         -5        A            H3       /602           /Gl5 '

3 %G' SourH Sf4 " SouTN

         -G        B            H5    a n. west zyg~ wm              I N oic Ar ogs P_,ory tecvigs
                                                                                                   ; r H(o   1000 Ar-M2                                  Hor serrINGs
         -7 A           N7    IC00 AT %i                   tov /A P D 140 te 3 0 -492C - 9         A           WGA     Il25/s% /2co/srs.                                        note 2

[902

         -lL       A           H5B                      /Soo
         -J5       A           HGB       2408           2250                             .
         -1G       A           H86      197G/sRS.      / 9/3/r/s.
         -23 A                 H 25C       96            95
          -29 A                H39c         G4           69
                                                             ~
         -3o 3                 H40c         4 h"         5#1
          -31      B           M4fc         31'2         SPz"                                               )
         -32 B                 H42C         106          10 0      -

it 0-49 2D-4 C HlA 3595/sas dolo /sas, note u

          -G          A        NBA       10140           9750                                  note 2 NO READING                            -

pipe COLO Note 5

          -7         C          HIB     32IO/SPG.

1550 No DETECTED MOVEMENT Note 2

          -lo         I         H 8A     AI- M(o"
                     ., J l                                                                               -
                   !       !         l               l                                   D-3             .
                                .                                                     Duka Design Engineering I
                  ,                                                                   Rsview                         i Au.R                SYSTEM 53 AiB ' COLD SETTINGS                         COMM ENTS _ ,                  :

HANGER LcAC/5K ACTUAL ; SKETCH i osn 200 NOWTH 22O Noe:Ml W ' 1000 -3 H\ giy gaura 645 soura  %, 640 note 6

    /002 -4                  ,_

H2 3 70 626 G30 note 2

    /o04 -3                        H3     _
    /oos -4                         HA             ISI5            /500 500 /SPG. h#go gffh I                                                                                  u Jo /O        -I;               H9 Toppeo           coy Note 9
    /o //       -4                 yio             / 6.oo 1S26                          TOPPED         COT        p
       "                           H 12 H 1:5           I993               2300                              note 6 Note 8
 /- /0 29 -2                       H28              1230               925                   i
     /o30 -/                       H29              !950              155o                                 n IIC O ncqTm Note 1 I-2001          -l                 HI          IO98/sP6         Isso soon 735 nogra 2CO2 -o                        N2             7G4/SFG       76o soara 2003        -/                 H3          G25/SP6. 675 /sas.

2008-2! H7 1330 l32o _ 2012 - 5' Hlo J92 200 . 2014 -zi Hit i 266 255

                                                /235 /sF6. /230/rFs.

2019 -2: HIG zozo -l! H17-791/sm. pog (fe% ilOO EAST

     '2026--2:

f H23 los s pce. jo70 wes7 2027A - ) ! 'HZ4A Goz Goo i 290 EAST 252/sFe. 2030 -li N2G p_i z wesy 20 3d -2i H27 18Go ZodQ . 2042 -E! H34 7oo/spe 7c, .3 @[35 y I . I o-4 _ _ , .

DukoDesignE[gineering Review~'

                     ~ ~ A._ B. SYS EM 53A i 8 ' COLD SETTINGS COMM ENTS LCAD/SK       ACTUAL                                              r SKETCH REV.' W AN .:ZR,                      ican u te 2 zc45            I    H3G         153         160
  /

2oG9 ) H56 1693/sr<,. I7CO/sb 207/_ 3 H56 _ losci _ loio 2073 O H 57 1358 l350 2020 uogm . Zo74A ) M56A. 2lCO/5Fe a00 s,m . 2078 I HGI 4GO /APG E s"cN 2083 2I H G4 933 875 - 2084- 3 H65 70s 700 . s4o noRra

     / 24 /9
         -                   2   H!3    4 72 /SPG. goo 339.m 4co WORTH                                             H 242/            2i  H14    393 /sF6. 420 TOTH e

gasm. D 9 e t 4

                                                                                  "r <v-~   - v 7 WAe ,     ,a

Duko DasIgn EngIn:cring

                                                                                   ~      " "" -
                 'A Bm SYSTEM 53 A~tB ~ HOT SETTINGS                             COMM ENTS WANGER      LCAC/5K            ACTUAL                                   - -1/ -

SKETCH !mn k bV' 200 NORrH 290 //Griif' Note 7

          /000 -3            HI       e7o souru         /oso   souru Note 6
          /o02 -4            KZ          350                590

_ n te 2

          /co4               N3           GCO               6/6
                   -3_             _
                                                                                                  "occ 8 H4           1450              1000
          /o0 5 -4                                       675NWN                               ,

not, 2

          /O /O     -I       H9         GCo/si=s.        g o o aq u 7,,
                  -4         NIo          1600                          TOPPED cor                Ncte 9
          /o //
                                          ,326         !                 To Ppec cor                   y
             "               H 12                                                                           _
             "               HIS            1950           2200                                   ,s t e s I000                                   note s
    /- /029        -2        H26           1280
           /o 20     -l      H 29    I     2000             1700                                       y
     /- 2001 -/               HI            1293/sro.13co/ssu                                     y, , , .,

750 NcRrH y 2002 -O H2 839/si=s. vas courn 2003 -l H3 725/sPs U$ $u"7$ note 7 g 2006 -2 H~7 /200 /376 Hlo IG6 cold note 5 20/2 -5

                     -2       H il             24 2                         COLD                        y
2014 Note 8 2019 -2 H !(o 125G/SPG 9EO/SRs.
                                             '753/ spa                                           note 7 2020 -l           H l7                         850/sas.

20 zfo -2 H25 1000/sPs.1o20/SR5. y, , zo27A -l M24A 595 600

                                                                                     ~

w 203o -l H2G 246/sas. 235/sr _,. 2026 note 7 H27 2032 -2 14 9 o 2042 -3 H34 G75/sas. 650/spe. note 2 i i l l l . D-6

                  --                      =.    .
  • DukeDes1$Engincerins 9
              .                                                        Review
                                                                      ~~

A B. . SYSTEM 53A ha HOT SETTINGS .. ACTUAL COMM EN IS SKETCH RW HANGER LCAC/5K imn u i I- 2045 I H3G I49 0 a!"$$$~ note 5 note 1 H55 I565/sps tsco/sN 2069_ l Note 7 2o7/ 3 M5G eoo _ 1000 137 5 note 2 2073 O M 57 /325 2iOONOW - H56A 2(OO/SPc, 2agg souw . 2074l . I 2076 ) MGI 48 5/sas. 50f/.rpsl -o note 2 2083 2 H64 956 8 50 - o 208d 3 HG5 8 19 750 2 HIS 5 4 /sas,. y[7fjC' not, s

   /- 2419                                                   N y

242I 2 Ml4 426/SPG LN OLO e

                                                                         ~

l

               =

S e G

                                                                                    .m . .

APPENDIX E OCONEE NU"' EAR STATION HANGER-RESTRAINT DETAILED DESIGN DRAWINGS FOR LP INJECTION SYSTEM # 53 8 l 1

     .-.s p vprw. .a,. 3 .           .. -                 ,
                                                                                           -..m            -
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                                                                                                                                                 .'l -                                           i                       IZ'Lionk% 5tett b       ~

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                                                                                                                                                                                                                           , AST M A- 376 Tg ge .3i6 H (Sc h e 40)

ASTM A 3% Type MMH (%k I40)

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  • A 2500 P5tG @ .300*F *
                                                                                                                                             +
                                  -                      \  %         '-         '

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