ML19318C342
| ML19318C342 | |
| Person / Time | |
|---|---|
| Site: | Arkansas Nuclear  |
| Issue date: | 04/30/1980 |
| From: | UNDERWRITERS LABORATORY, INC. |
| To: | |
| Shared Package | |
| ML19318C339 | List: |
| References | |
| NC603-1, NUDOCS 8007010373 | |
| Download: ML19318C342 (145) | |
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UNDERWRITERS LABORATORIES INC.
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LFM CHICAGO NORTHDROOK.lLt. MELVILLF,N.Y.* MACA CI ARA. CALIF.
an independent, not-for-projit organization testingfor public safet)t File NC603-1
[msic; Project-79NK10398
-April 30, 1980 P.EPORT on WALL PENETRATION FIRE STOPS Applicant:
3echtel Power Corporation San Francisco, CA Underwriters Laboratories Inc. authori es the above named company to reproduce this Report provided it is reproduced in its entirety.
The issuance of this Report in no~way implies Listing, Classification, or other Recognition by
'J_. and does not authcrize the use of UL Listing or C.assification Marks or any other reference to Underwriters Labor-atoires Inc. on or in connection with the materials used in this investigation.
s. :.,,
Underwriters Laboratories Inc., its employees, or its agents shall not be responsible to anyone for the-use or-nonuse of the information contained in this Report, and shall not incur any obligation or liability for damages, including consequential damages, arising out of or.in connection'with the use o#,
or inability to use, the information contained in this Report.
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File NC603-1 Page 1 Issued:
4-30-80 T A_ _B _L _E O
_F_
C O_ N T_ E_ N_ T S__
Page No.
I.
Table of Contents 1
II.
Abstract 2
III.
Lis't of Illustrations 3
IV.
General G'l V.
Test Record T1-1 g,4
-A.
Assembly Construction T1-1 1.
Wall Assembly Materials T1-1 2.
Fire Stop Materialc T1-3 3.
Installation T1-5 B.
Fire Test Method T1-ll 1.
Equipment T1-ll 2.
Sample Conditioning T1-ll 3.
Measurement and Observations T1 -11 C.
Fire Test P.esults T1-il-1.
Character and Distribution of T1-ll Fire 2.
Pressure Within the Furnace T1-11 Chamber 3.
Observations of the Exposed T1-ll Surface 4.
Observations of the TnexpO?ed T1-12 Surface 5.
m a r n.' - ~ c e "" the 1.s s c-b:,
T1-12 D.
Ecse Stream Test T1-12 1.
Sample T1-12 2.
Met exi T1-13 3.
Results T1-13 E.
? cst Test Observations T1-13 1.
Exposed Surface T1-13 1
2.
Unexposed Surface T1-13 VI.
Sumnary S1
File NC603-1 Page 2-Issued:
4-30-80 II.
A_ _B _S T _R A C T_
Various cable and pipe penetration fire stops were installed in a metal lath and plaster wall.
These fire stops were subjected to a 3 hr fire endurance test and a subsequent hose stream test in accordance with provisions outlined for power-generating stations in IEEE Standard _634 g"lin' entitled " Standard Cable Penetration Fire Stop Qualification g.g Test."
The performance of the fire stops was found to meet requirements for a 3 hr rating in accordance with the criteria specified in IEEE 634.
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File NC603-1 Page 3 Issued:
4-30-80 III.
L _I _S T_
O_ F_
_I L L_ U S T_ R A_ T_ _I O_ N_ _S ILL _.
Wall Assembly Plan Drawing l'
Plaster Wall Construction Drawing (A4-2) 2 Plaster Wall Construction Drawing ( A4 - 3 )
3 Plaster Wall Construction Drawing (A4-4) 4 gll" Plaster Fall Construction Drawing (A4-3) 5 E
Form Boards (A4-6) 6 Plaster Wall Construction Drawing (A4-7) 7 Flaster Wall Construction Drawing (A4-?)
8 Plaster Wall Construction Drawing (A4-9; 9
Plaster Wall Construction Drawing (A4-lC) 10 Plaster Wall Construction Drawing (A4-11) 11 Plaster Wall Construction Drawing (A4-12) 12 Fire Ston Plan Drawing (A5-li 13 Penetrati~on Nc. 1 (AS-2) 14 Penetration No. 2 (A5-3) 15 Penetration Nc. 3 (AS-4) 16 Penetration No. 4 (A5-5) 17 Fenetration Nc. 5 (A5-6) 18 Fenetration No. 6 (AS-7 )
19 Penetration No. 7 (A5-8 )
20 Penetration Nc. 3 (AS-9) 21 Penetration Sc. 9 (A5-10) 22 Penetration Nc. 10 (AS-ll) 23 Fenetration Sc. 11 (A5-12 )
24 Fenetration Nc. 12 (A5-13 )
25 P.'netratier Nc. 13 (AS-14 )
26 e
Fenetration '?c. 14 ( A5-15 )
27 Penetraticn Sc. 15 (AS-lE )
23 Fenetratien Nc. 16 (A5-17 )
29 Penetration 5c. 17 (A5-18 )
30 Penetratica Nc. 18 (A5-19) 31 Soot and Joint Construction ( A5-2 0 )
32 e
Appearance of Exposed Surface Prior to Test 33 Appearance of Unexposed Surf ace Prior to Test 34 Furnace Temperature 35 Assembly Thernoccu. ole Lccations 36 Furnace Pressure Versus Tine 37 Thertoccuple 1 (Temperature Versus Tine) Penetration 38 No. 1 Therroccuple 2 (Temperuture Versus Time) Penetration 39 No. 1 Thermocouple 3 (Temperature versus Time) Penetration 40 No. 1 l
Thernoccuple 4 (Temperature Versus Tins) Penetratien 41 No. 1 1
File NC603-1 Page 4 Issued:
4-30-80 b 1' b I EE 1hbSS13il1QES (CONT'D)
ILL.
Thermocouple 5 (Temperature Versus Time) Penetration 42 No. 1 Thermocouple 6 (Temperature Versus Time) Penetration 43 No. 2 Thermocouple 7 (Temperature Versus Time) Penetration 44 No. 2 g"G3 Thermocouple 8 (Temperature Versus Time) Penetration 45 No. 2 Thermoccuple 9 (Temperature Versus Time) penetration 46 No. 2 Thermoccuple 10 (Temperature Versus Time) Fenetration 47 No. 2 Thermocouple 11 (Temperature Versus Time) Penetration 48 No. 2 Thermoccuple 12 (Temperature Versus Time) Penetration 49 No. 2 Thermocouple 13 (Temperature Versus Time) Penetration 50 No. 3 Thermoccuple 14 (Temperature Versus Tire) Penetration 51 No. 3 Thermocouple 15 (Temperature Versus Time) Penetration 52 No. 3 Thermocouple 16 (Temperature Versus Time) Penetration 53 No. 3 Thermoccuple 17 (Temperature Versus Time) Penetration 54 No. 3 Thermocouple 13 (Temperature Versus Time) 3enetra ion 55 No. 4 Ther ccouple 19 (Temperature Versus Ti.I) Peretratien 36 No. 4 Thermocouple 20 (Temperature Versus Time) Penetration 57 No. 4 Thermocouple 21 (Temperature Versus Time) Penetration 58 No. 4 Thermocouple 22 (Temperature Versus Time) Penetration 59 No. 4 Thermocouple 23 (Temperature Versus Time) Penetration 60 No. 4 i
Thermocouple 24 (Temperature Versus Time) Penetration 61 No. 5 I
Thermocouple 25 (Temperature Versus Time) Penetration
-62 No. 5 4
Thermocouple 26 (Temperature Versus Time) Penetration 63 l
No. 5 Thermocouple 27 (Temperature Versus Tine) Penetrction 64 No. 5 Thermecouple 28 (Temperature Versus Ti ne) Penetration 65 No. 5 1
1 I
File NC603-1 Page 5 Issued:
4-30-80 h1E1 Q F, 1 E k 2 E T g & { l O_ E {
(CONT'D)
ILL.
Thermocouple 29 (Temperature Versus Time) Penetration 66 No. 5 Thermocouple 30 (Temperature Versus Tir!e) Penetration 67 No. 6 Thermocouple 31 (Temperature Versus Tite) Penetration 68 No. 6 Thermocouple 32 (Temperatura Versus Tin.e) Penetration 69
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No. 6 Thermocouple 33 (Temperature versus Time) Penetration 70 No. 6 Thermocouple 34 (Temperature Versus Tire) Penttration 71 No. 6 Thermocouple 35 (Temperature Versus Time) Penetration 72 No. 6 Thermocouple 36 (Temperature Versus Time) Penetration 73 No. 7 Therroccuple 37 (Temperature Versus Time) Penetration
-74 No. 7 Thermocouple 38 (Temperature Versus Time) Penetration 75 No. 7 Thermocouple 39 (Temperature Versus Tim 2) Penetration 76 No. 7 Thermocouple 40 (Temperature versus Time) Fenetration 77 No. 7 Thermocouple 41 (Temperature Versus Time) Penetration 78 No. 7 Thermocouple 42 (Temperature Versus Time) Pe.etration 79 No. 8 Thermocouple ?3 (Temperature Versus T'7n' Pcne:r2tien 30 ao.
c Thermocouple 44 (Temperature Versus Time) Pene:rction 81 No. 8 Thermocouple 45 (Temperature Versus Time) Penetration 22 No. 9 Thermocouple 46 (Temperature versus Time) Pene tration 83 No. 9 Thermocouple 47 (Temperature Versus Time) Penetration 84 No. 9 Thermocouple 48 (Temperature Versus Time) Penetration 85 No. 10 Thermocouple 49 (Temperature Versus Time) penetration 86 No. 10 Thermocouple 50 (Temperature Versus Time) Penetration 87 No. 11 Thermocouple.51 (Temperature versus Time) penetration S8 I
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File NC603-1 Page 6 Issued:
4-30-80 L_ _I _S T_
_O _F
_I L L_ _U _S T_ _R A_ T_ _I O N_ _S (CONT ' D)
ILL.
Thermocouple 52 (Temperature Versus Time) Penetration 89 No. 12 Thermocouple 53 (Temperature Versus Time) Penetration 90 No. 12 ipe,~
Thermocouple 54 (Temperature Versus Time) Penetration 91 No. 12 Thermocouple 55 (Temperature Versus Time) Penetration 92
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No. 13 Thermocouple 56 (Temperature versus Time) Penetration 93 No. 13 Thermocouple 57 (Temperature Versus Time) Penetration 94 No. 13 Thermocouple 58 (Temperature Versus Time) Penetration 95 No. 13 Thermocouple 59 (Temperature Versus Tine) Penetration 96 No. 14 Thermocouple 60 (Temperature Versus Time) Penetration 97 No. 14 Thermocouple 61 (Temperature Versus Time) Penetration 98 No. 14 Thermocouple 62 (Temperature Versus Time) Penetration 99 No. 14 Therroccuple 63 (Temperaturc Versus Time) Penetration 100 No. 15 Thermocouple 64 (Tenperature Versus Ti ne) Penetration 101 No. 15 ghermoccuple 65 (Temperature Jorsus ~ ire) Penetrati:n 102 No. 15 Thermocouple 66 (Temperature Versus Ti?.e) Penetration 103 No. 16 Thermocouple 67 (Temperature Versus Time) Penetration 104 No. 16 Thermocouple 68 (Temperature Versus Time) Penetration 105 No. 17 Thermocouple 69 (Temperature Versus Tine) Penetration 106 No. 17 Thermocouple 70 (Temperature Versus Tim.e) Penetration 107 No. 18 Thermocouple 71 (Temperature Versus Time) Penetration 108 No. 18 Thermocouple 72 (Temperature Versus Iime) Penetration 109
.No.
18 Thermocouple 73 (Temperature Versus Time) Penatration 110 No. 18 Thermocouple 74 (Temperature. Versus Time) Penztration 111 l
Door Frame l
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File NC603-1 Page 7 Issued:
4-30-80 h
I._ { T_
g [,
I E & 2 E T 3 A,T_ I O_ E S, (CONT ' D) :
ILL.
Thermocouple 75 (Temperature Versus Time) Wall 112 Thermocouple 76 (Temperature Versus Time) Wall 113 Thermocouple 77 (Temperature Versus Time) Wall 114 Thermocouple 78 (Temperature Versus Time) Wal' 115 (7;._
Thermocouple 79 (Temperature Versus Time) W.ill 116 Appearance of Exposed Surface After Test 117 Appearance of Unexposed Surface After Test 118 s.
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e s 4 S 8 9 eO 9 + e 9 v"P 5 8 g.* b v. e ($.:'. b a g g 6 O + e 4 8 e e r4 9 w4 4 9 9 9 5 o e O 4 8 O + e 3m 9 eo le 9 .4 1 g il 4 3 le e t 4 3 '1 9 O 9 + e +4 9 O 'l t O 8 8 8 4 5 p ..8 0 4 8 O F
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8 N .t 8 3 f* I 1 B 8 9 3 O. 8 9 + S
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- ,s ; 3 :,714,
- r.,; ;;7y3 "AA
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1.8 ~J ~ + ,t .~ i
Ch. .. i. .,1 TEMF'bATURE TEST 8 001 Y 1%15 : U.T5 s F MAX c 500 t* I N u 50 SCALE o 9 jUP d,.... .g;;g E s 500+ 1 s I J ~455+ 1 1 ,j 1 1 4 410 J I I 1 .s 1 365 I s. I .f 320+ 1 t J 275+ J I e o j 1 e e e e 230+ e.. e e .) I e. 1 e e-t e J 183 e e 1 e e J t + 140+ e .J l e I j 95+ e 1 g e 50+---------+---------+---------+---------+---------+---------+---------+----
+---------+---------+
0,0 10,0 36.0 54.0 72.0 90,0 108',0 126,0 144,0 162,0 190,0 ) X AXIS I T!*E IN FINUTES MAX s 100 MTN 3 0 SOALE a 1,8 .J' bt k I f'; N hs CN J' f C2 1 TI " 0" i. ny g]( ; -1 ~t l W
iI, ..t. TZl's.ba I 2 d C "."r.s! = 001 i> S :
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PAX o 253 MIN c 50 SCAT,E a 4 .!IS <b fliV j 250+ E .) c, L y '230+ g. 1 210+ j I j e e e e 190+ e I e e j 1 I e J 170+ e j 156+ J e e 1 g i e 130+ e J l e i e J 110+ e i e g 1 1 90+ g i e 1 e i e g i e e 70+ e J l .) 50+==-------+---------+---------+---------+---------+---------+=====----+---- ----+---------+-------. 0.0 18.0 46,0 54.0 72.0 90.0 100.0 126.0 144.0 162.0 1.0 J X AXIS TIME IN F4ItUTES MAX a 130 14 I N a 0 SCA!.E = 1.8 ~J sr~ I s. m ? Dj
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g
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p J s J J s ). J. J J s J J ) J a s J J. J 0 + - 0 6 - 1 0 -+ - 2 D - 6 .1 e = e = = = 0 e +. - 4 - 4 e - 1 3 + ,m e ( - 0 + j [ - 6 [ - 2 - 1 1 0 e - 0 0 + [ - 0 e - 0 - 1 T S . C I E 0 A + . L - 0 - 9 U ~ ~ /. ~. 0 -+ - 2 1 e - 7 i e 0 + - 4 - 5 e e = = 0 = + - 6 - 3 e ? mP k 0 -+ 9 - 8 8 2 - 1 1 o + - E = ? L + - E A L 0 C A S +1! ! ! + 1I 1 1 + ! I11 +11 1 1 +1 !1 1 + !! !! +1 1 1 I +!I!1 +! !1 ! +1 1 1 I
- 0 5
0 5 0 5 0 5 0 5 00 SC 0 5 1 6 2 7 3 8 4 9 5 ES 0 5 3 2 0 9 7 6 4 3 1 T U 5 1 1 1 1 ? 0 1' r3 M = I N i aI I! I I EM M I . 0 T0 0 6 5 1
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+---------+========-+
0.0 18,0 36.0 54,0 72.0 90,0 103.0 126,0 144,0 if2,0 180,0 X AX:S TIwt Itt 24 f NUTE5 . AX a 180 ;4I N a 0 SCALE a 1, fi N h5 N 5D D,u o AN 83 I 1 W ( en C sn en n m. n ra .C
!4m 4AATCRE '.437 s 001 . *AI3 .'*;5 d': t x r '. 4 X 8 300 MIN o 30 5CALE s '9 1,[ a[ 5C0+ N 455+ I g 1 1 410+ j 1 I I .J 365+ I J I .)' 320+ J 1 275+ J 1 I e e j 1 e e 230+ e e I e e ..) I e 155+ e L J 1 1 e 140+ e i e 1
- e
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50+---------+---------+---======+---------+---------+==-------+---------+---- ----+==---,---+---------+ 0.0 18.0 36.0 54.0 72.0 90.0 100.0 126.0 144.0 162.0 180.0 X AXIS TIltC IN MINUTES ." A X s 160 MIN a O SCALE = 1.3 a Li r-M. A.:. & O f _ y 'e;' _ _ ,ri:- m .<.gy,, ; m yygg . g g.,..- ..y r c
- .L
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0,0 18,0 36.0 54.0 72,0 90,0 108,0 126,0 14<,0 162,0 160.0 J X AZT5 : TI'*E IN Pt I N U T E S M AX a 160 MIN = 0 SCALE a 1,8 N J i 9~i (~ N% i o. ,a x e ,9 r 7 g v. p na .g, m 3
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T 3 3 7 7 7 7 7 3 3 3 7 7 7 7 3 1 3 1 3 7 p-O + e 8 O 8 E.D g 5 0 0 8 ) e 9 O + e 8N e B@ B e 4 I E R 4 8 9 0O e + e 9 9 5 or e 'O ** a W e s
- .h 8
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- ie EO
.t 8 m 4 S 9 T_ 4 5 L.3 8 to 9 4O + e 3N (*"d e a r. t 4 5 B B 8 8 8O + e t9 5 W1 4 9 0 0 5 e 4 8 9 O + e B@ 8 t'l e .~i g:... 1. e t,v.::::?. E. I 4 &O + e 3 em cm er I e4 e 9 O O 9 8 5 Ft til B e3 e 8 13 et 5 0 3 t) + .e-e 4 m + e.e -.e.e + .e e + -e e + e ee + ee e .e + e.. .. e =e 4 e et O O O O OO MU w) O O O O O. O. F to e9 A r A id H en M ee n N N .4 og ee we e O O-en I'. O M th 1 3 85 9 7 M
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= ** O %#8 /a..- (. c. ) .. e .e. .a X ~ x EL L. le(_i e b 4 se x L .+
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- +
e +w w g..+ e et W O O O O C O O O O C OO V. LJ tp r. wi f*% e r= W1 ta.! W2 N N N og ee we .4 ee O U WD Z F H t F. 49 E se M M "l" a vs w M
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9
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File NC603-1 Page'G1 Issued: 4-30-80' . IV. _G _E N_ E'R A_ L_ The subject of this Report is the fire. test investi- .gation-of.various cable and-pipe penetration fire stops installed in a wall.- The purpose'of this program was:to 1 evaluate the _ performance of these fire stops when tested in general accordance with the method outlined in IEEE 634 -(Standard. Cable Penetration Fire Stop Qualification Test). The program plan consisted of constructing a metal lath $'l,$ and plaster wall assembly with various. openings and pipe penetrations. The wall was constructed in two sections with different thicknesses. One fire stop system (cables, pipes, or cables trays, and the associated materials used to fill the opening) was installed into each wall opening or pipe sleeve penetrating the. wall. The wall assembly was then subjected to fire exposure with the furncca temper-i atures controlled in accordance with the standard time-temperature curve as described in ASTM E119. During the test, a positive pressure with respect to the atmosphere was maintained within the furnace chamber. i Temperatures on the unexposed side of the assembly (cable conductors, fire stop material, interface between fire stop and cable or cable tray) were recorded. Immediately after fire exposure, a water spray stream hose stream test was conducted in accordance with the specifications of Standard,. IEEE 634. The program was supplemented by other tests and exam-inations which provided additional information regarding the composition and physical properties of the mate-i.als used in the test assembly. j-in = LP/KH:vgc 5 4 L s-- ir-nm e .y ,--.-g-p., n e 4 4 y, .m-T y 'Tt T-9
-- um 7 Fil'e NC603-1 "Page T1-1 -Issued: '4-30-8'O V. T_ _E._S-T_ _R. _E. C O_ _R _0 A. : ASSEMBLY CONSTRUCTION: 1. 'WallLAssembly Materials 1.l'.' Concrete'Bl'ocks The concrete blocks were nominally 10 by 8 by 18 in., n formed,with two- - core holes and having a minimum 1 in, face ((lp shell and a 1-1/2 in. minimumLweb thickness. 1.2. Studs - L (a) 4 In. Steel Studs - The studs were'4'in, wide with 1/2 in. legs and were' fab-ricated from 0.053 in, thick painted steel. The studs were formed with 2-3/4 by 2-1/2 in. oval cutouts and two 5/8 by 5/16 in. elongated oval cutouts'in the web which were spaced 4 in. O.C. (b) 6 in. Steel Studs - The painted steel studs were 6-1/8 is, wide with 5/16 in. legs and 0.052 in. thick. The studs were formed with 4-7/8 by 4-1/2 in.. diamond-shaped cutouts and two 5/8 by 2-1/2 in. triangular-shaped cutouts in the web spaced 6 in. O.C. This-resulted in a truss-like cross pattern.for the, web. l.3. Stud Track - The track'for the 6 in. studs was 6-3/16 in wide with 1/2 in. legs and formed from 0.031 in. thick painted steel. The track was formed with 5/16 in. diameter holes in the legs spacet 2 in.10.C.'and 3/4 gir., by 3/16 in. slots in the web. spaced 6 in. O.C. !Ev The 4 in. studs were also used as its own compatible track. 1.4. Stud Shoes - The stud shoes used to secure the ends of'the studs to the track were fabricated from 0.031 in. thick galvanized-steel. They were 7 in..long and were shaped to fit over the stud legs. e -s
's s 1 g. ^ File-NC603-1" ? Page1T1-2 Issued: 4-30-80. Ll.'5. - Resilient Clips.- The clips used,to attach the pencil rods to the. studs: were1 elongated "U" shaped which measured l~1/8.in. wide with one leg.1-1/4.in.,:and.the other leg-3/4 in.
- Thefclips-were fabricated from 0.037 in..
thick-coated steel.
- 1. 6 '.
Pencil Rods'- The rods used to attach the lath to the resilient clips.were'l/4 in. . (4): diameter steel.
- 1. 7.'
Furring Channels - The furring channels were "C" shaped channels which were 1-1/2 in. deep with 9/16 in, legs and fabricated from 0.063 in. thick painted steel. 1.8. Tie Wire - The wire used to secure the lath, channels, and shoes was 0.048 in. diameter thick soft annealed steel wire. 1.9. Casing - The casing was expanded type with a diamond mesh leg and was placed about the perimeter of the wall and about_the openings to provide for the required thickness of plaster. 1.10. Corner Bead - The corner bead was the ex-panded type with diamond mesh legs and placed .to-provide.the required thicknesslof plaster at the corners. . 1.11. Metal Lath - The-lath was diamond mesh, flat expanded metal and 3.4 lb per sq yd. 1.12. Expansion' Joint .The steel joint wass"M" g . shaped with a 3/4.in. depth'and-7/16 in.
- F wide, and had diamond mesh legs.
1.13. Perlite-Gypsum Plaster - The perlite gypsum plaster, used.for the scratch'and brown coats, was supplied in premixed 80'1b bags. The plaster conformed to C28, ASTM'Specifi-cations. 1.14. Gypsum-Gauging-Lime and S:nd-Gypsum Finish-Plasters -- The finish coats was either - a-gypsum gauging-lime plaster or.a~ sand gypsum Lplaster finish. I f-. L
z. In. ' File NC603-1. Page',.T1-3 ~ Insued: 4-30-80 2.'. Fire Stop-Materials 2.1 ' Ceramic Blanket - The ceramic blanket mat-erial used in forming the, silicone boots was 1 in. thick Type Cerablanket (8 pcf) which was manufactured l by the Johns-Manville Cor-poration. The ceramic blanket material used to fill.the voids.between cable. trays and the form' boards in the top section penetrations ~ -l jg, was 1 in, thick Type Kaowool blanket'manu- .t39 lfactured by the Babcock & Wilcox Co. 2.2 Form Boards - The1 types of form boards used, were 1/2 in. thick Type Marinite XL (48 pcf) and 1 in, thick Type ceraform' Board (15.pcf)~ which were manufactured by the Johns-Manville Corporation. 2.3 Mastic Coating - The Type 71A Flamemastic coating, which was manufactured by the Flame-master Corporation, was used-to coat over 1 form boards on each side of the wall and used-i to coat cables inside the wall cavity. 2.4 Loose Ceramic Fiber - Cerafiber (loose ceramic fiber) manufactured by Johns-Manville was-g. used to. form silicone-filled bocts. 2.5 Silicone Foam - The foam used was a two-part i silicone RTV foam which was manufactured by the Dow-Corning Corporation and designated as Type 3-6548. 2.6 Caulk Sealant - The caulk sealant used was a one-part Type 96-081 RTV which was manu-factured by Dow-Corning Corporation. 4= t iP 2.7 Dielectric' Boot Gel - The gel used.in pipe boots was a two-part Type Q3-6527 from , Tech-Sel, Inc. 2.8 Boot. Cover - A silicone-fiberglass fabric material - (0. 02 9 in. thick) was used to cover the ends and contain the boot fill materials.
- 2. 9' Pipe Insulation - The pipe insulation used.
was calcium silicate insulation which was covered with an 0.016 in. thick aluminum jacket. k a g
? File NC603-11 . Page.T1-4 . Issued: '4-30-80 2.10 Pipe Insulation Sealant ,Cerakote. sealant was used to seal the pipe ~ insulation material to: prevent gel 11eakage.du' ring' installation. 3 Cerakote was manufactured by the Johns.> Manville. Corporation. 2.11 Sealant.- The' sealant used inside'of-the cable-tray over the Flamemastic and Kaowool Efiber mix was Duxseal which was manufactured gg by the Johns-Manville Corp.
- 2.12 Cables - Various different sizes and types of cables were installed.into the openings.
In. formation concerning the cable code number and. number of cables used in each penetration-is shown in' ILLS. 12-32.
- 2. ~13 Cable Trays
'Both 12 in. and 24-in, wide .open ladder cable trays were'used.. The nominal 24 in. wide trays were fabricated from 0.115 in. thick galvanized steel with' 3-7/8 in. legs and 3/4 in deep rungs which were spaced 6 in. O.C. The 12 in.. wide trays were fabricated from 0.115 in. thick galvan-ized steel with 5.-or 6 in.. legs'and 3/4 in. deep' rungs which were spaced 0 in. O.C. 2.14' Pipes - Various size and type pipes pen-etrated the wall and pipe sleeves. The description'of their sizes is given in. Table A. 2 %h. t e
m -File NC603-1 Page T1-5' . Issued: 4-30-80 + TABLE A. Penetration No. Pipe Description 11 (2) 3 in. diameter Schedule 40' steel: pipes-(1)f4 in;' diameter Schedule 40 steel pipe- ' ~ 5
- (3)- 1-1/2 'in. diameter Type L copper pipe's -
7 (2) 13/4 L in. diameter-Schedule 40 steel-i };) P pes 8-(4) 1 in. diameter Schedule 40 steel ~ pipes 9 (1) 24 in. diameter Schedule 80 steel pipe 10 (1) 3 in. diameter Schedule 40 steel pipe 11 (1) 3 in. diameter Schedule 40 steel pipe 12 (4) 1 in. diameter Schedule 40 steel pipes ~ 15 (1) 3 in. diameter Schedule 40 steel. pipe 16 (1) 1 in. diameter Schedule 40 steel pipe 17 (1) 3 in. diameter Schedule 40 steel pipe' i 3. Installation A concrete block wall was constructed.within the steel test frame lwith two openings to accommodate the two metal lath and plaster wall sections as shown in ILL. 1. av ?Qy The-track, studs, lath, and the other plastic wall items. were' installed within these openings as shown in ILLS. 2-12. During the construction of-the plaster wall sections, the r pipefsleeves.for' penetration Nos._ 9,-10, 11,.15, 16,-17, and . pipes for penetration'Nos.,5_and 7 were installed. Plaster was applied in three coats.. The scratch coat was applied to the-lath.on both-sides ofLthe assembly to an approximate 1/4 in. 4 -thickness.. _The brown' coat was applied ~over-the scratch coat to.the required thicknessEfor: each wall section.- -The' finish coat _was applied:over-the-brown coat at an average thickness of~.1/16.in. E 9 J u-" e 0-*ew' (*' f ?* d '-9P e4 - g
Y ' File NC603' Page'Tl'-6 ' Issued:.:4-30-8'O ' The propertics of the samples of. plaster.taken at the time of applying the; scratch and brown coats', as determined by ASTM C-472-611wereias follows: 1 Average CompressiveLStrength' Average Density-Unit-Load,-PSI PCF 400' 28.4 The pipes, cables, cable trays, and fill' materials gih (e.g., silicone foam, Cerafiber, Flamemastic) were installed as shown in ILLS. 6 and 13-32. Penetrating items were installed _with 1 ft exposed within the furnace.and with 3 ft protruding on the unexposed side. These items were supported-on both sides of the wall'by 2 by 2 by 1/4 steel angle braces. A summary of each penetration fire stop is.shown in Table B. The penetration fire stops were installed by qualified workers with tools and methods used for construc-tion work of this nature. Cable ends were coated with caulk sealant on the un-exposed side. The penetration pipes were capped with a-steel plate, insulation material, or other materials as shown in each penetration drawing. The pipes and cables.- were capped to retard the passage of hot gases and smoke through the penetrating item. - The appearance of the exposed and unexposed surfaces prior to the fireftest is shown in ILLS. 33 and 34, res-pectively. ?R:. YY f, E t t 9 4 r
d'? (i;;p.? r TABLE B M Penetra-Fill Materials [; Type tion No. Description Installation Properties + Penetrating Items o Z Cable 1 Marinite, Kaowool (1) Cable tray - 24 in. Q Blanket (85) Cables in tray O Flamemastic 1/4 in.~ thick - 68.8 pcf Y. r> Cable 2 Marinite, Kaowool (1) Cable tray - 24.in. Blanket (41) Cables in one-half of. tray (103) Cables in second half Flamemastic 1/4 in, thick - 68.8 pcf (2) 3 in, diameter conduit pipe (1) 4 in. diameter conduit i P pe m Cable 3 Kaowool Blanket (1) Cable tray - 24 in. Flamemastic 'l/4 in. thick - 68.6 pcf (212) Cables in tray G e Cable 4 Marinito, Kaowool (2) Cable trays - 12 in.- Y '3 Blanket (2) Cables per tray Flamemantic 1/4 in. Lilick - 68.8 pcf Cable and 5 Marinite, Knowool (1) Cable tray - 12 in. Pipe Planket (2) Cables in tray-Flamemasti.c 1/4 in. thick - 68.8 pcf (3) 1-1/2 in, diameter copper pipes y mae 4 (Table continued on Page 8) u iW O Im O
(Ieiih. 64 Miin Penetra-Fill Materials y Typc-tion No. Description Installation Proportics+ Penetrating Items Fa H. o Cable .67 ~Marinito, Kaowool (1) Cable tray :- 24 in, g Blanket (52) Cables in1 tray n Flamemastic 'l/4 in, thick - 68.8 pcf w I JCable and 7-Marinito, Kaowool (1) Cable tray -'12 in. H. Pipe' Dlanket (21) Cables in tray Flamemastic 1/4 in. thick - 68.8 pcf (2) 3/4 in. diameter stc61 conduit Pipo-8 Ceraboard, Cera-(4) 1 in. diameter steel blanket, Cera-fiber Siliconc Foam 9-1/2 in. thick Doot 9 Siliconc Boot (1) 24 in. diameter 7 steel Cover pipe Dielectric Gol Filling Boot - 61.2 pcf m Pipe Insulation 2-1/2.in. thick. j Cerakote 6 in. section to seal g pipe insulation H Im ~Pipo 10 Cerafiber Compacted in boot (1) 3 in. diameter steel nipo Silicone Boot Cover Pipo Insulation 1 in. thick Hmmc a '(Table continued on Page 9) o, a iu O 3m O 3 0
4[' {; ' f ,ni y. .x y
- . 11 Penetra-Fill Materials Type tion No.
Description Installation Properties + Penetrating Items it q. .r. 'g' Pipe' 11 Cilicone Foam 10 in. depth - 17.8 pcf (1) 3'in. diameter pipe-o Z' Pipe 12 Same as-8 Installation' Reversed Same as 8 Q' o-Cable-13 Ceraboard, Cera-(1) Cable' tray - 24 in. 'Y board, Cera-(40)' Cables in tray H blanket, Cera-fiber Silicone Foam 8 in, thick, 17.8 pcf Cable 14 Same as 13 Installation Reversed (1) Cable tray - 24 in. (82) Cables in-tray Pipe 15 Silicone Foam 24 in, depth - 17.8 pcf (1) 3 in. diameter steel pipe Boot 16 Silicone Boot s' Cover j Dielectric Gel Filling boot - 61.2 pcf (1) 1 in, diameter steel ^ g a e Pipe Insulation 1 in. thick Cerakote 6 in. section to seal pipe insulation Boot 17 Silicone Boot (10) 3 in. diameter steel Cover pipe Cerafiber Compacted filling boot H Pipe Insulation 1 in, thick $ca- -Cable. -18 Kaowool, Flame-1 in. thick Kaowool (1).. Cable tray ~ in. a mastic, Duxscal with Flamemastic.and (44), Cables in tray coverdd with Duxscal A around cables Iw' o ~ + - Nominal thickness. coo. 4 9 9 9
. - ~ ,3 k F g ' Penetra-. '. Fill' Materials tion No.: . Description-Installacion Instructions + Penetrating Items, 'N. .g-e. 1 Door Frame-Sealant Caulk' Filled-flush ig. i i .n Expansion. .Knowool-Compacted full depth 7 Joint! Scalant'. Caulk Scaled, surfaces w t. Nominal ~' thickness. + .e e R 9 -- t su - LQ ' G + g-V eW O. ,3... r t 4 03 .to ^ Cm. .Ch - -h-1 I W O l + . 00- ' O i i W' s 4 e ,e t v-4
l File NC603 -Page T1-ll Issued: 4-30-80 [. B. ' FIRE TEST METHOD:
- 1. - Equipment - The standard test equipment of Under-
' writers Laboratories Inc.-for testing fire resistive wall assemblies was used for the fire endurance test. 2. Sample Conditioning - The plaster had aged 104 days and the final coat of Flamemastic had aged 2 days when the assembly was tested. ..,,,b 3. Measurement and Observation - The temperatures in the furnace were measured with twelve thermocouples placed 6 in. away from the exposed surface and symmetrically located in the-furnace chamber as shown in ILL. 35. The temperatures of the fire stops, penetrating items, and the' plaster wall sections on the unexposed side of the assembly were measured with 79 thermocouples as shown'in ILL. 36. The thermocouples were covered with asbestos pads or ceramic fiber material. The pressure within the furnace with respect to atmos-phere-was measured at four locations ranging the height'of the~ furnace. Throughout the fire test, observations were made of.the character of the fire and its control, the conditions of the exposed and unexposed surfaces and all developments pertain-ing to the performance of the fire stops with special refer-ence to integrity and flame passage through the assembly. C. FIRE TEST RESULTS: 1. Character and Distribution of Fire - The fire was luminous and well-distributive, and the furnace temperatures gr followed the Standard Temperature - Time Curve as outlined 53 in Standard, IEEE 634 (ASTM E119, UL 263). Five thermo-couples recorded cooler than standard temperature due to shielding caused by location above large penetrating items.- 2. Pressure Within the Furnace Chamber The obse:ved pressure at the several measurement locations within-the. furnace chamber during the fire test is shown in ILL. 37. 3. Observations of the Exposed Surface - The following , observations.were made of the exposed curface during the fire test.
y:..,, - i ) File NC603-1 Page T1-12 Issued: 4-30-80: . Time- ~ -(Min:Sec) Observations 1:00 ' Cable insulation /. jacket. material-has' ignited ^and are flaming. -17:00 Flaming droplets of material'are observed falling from boot in Penetration No. 9. 17:00-Cable insulation / jacket material flaming slowly {}"n 180:00 ~ diminished in intensity during the conduct'of the test. Flaming droplets from Penetration No. 9 were observed the remainder of the test. 180:43 The furnace fire was extinguished. 4. Observations of the Unexposed Surface - The following observations were made of the unexposed surface during the fire test. e-Time (Min:Sec) Observations 13:00 Smoke is issuing from Penetration No. 1. 22:00 Smoke is issuing from or the area about Penetra-tion Nos. 1, 4, and 9. 40:00 smoke has begun to issue from Penetration No. 13. 50:00 Report is heard.. A small piece (approximately; 2 by 1 in.) of plaster has spalled from the top layer of plaster above Penetration No. 9 along the expansion joint. 143:00 Melted Flamemastic material is observed dripping
- g..
from the ends of penetrating items in Penetration %) Nos. 1, 2, 3, 6, 7. 180:43-The furnace fire is extinguished. -5. Temperatures of the Assembly - The temperatures of the fire stops, penetrating items, and walls on the un-exposed side are-shown on ILLS. 38-116. D. HOSE STREAM TEST: 1. Sample - The hose stream was' applied to the exposed surface of the wall assembly 2 min 20 sec after the fire endurance test.
4: File NC603-1. Page'T1-13 Issued: 30-80 2. fMethod- The test was conducted in accordance with the Standard, IEEE 634. The assembly was subjected to the action of a 751 psi -(at the nozzle base) 821gpm water stream applied with.a 1-1/2 in. spray' nozzle (set at a ~ 30 ' deg included angle) at a distance-of 10 ft from.the~ exposed surface of~the wall. The water. stream'was applied for 108 sec and transversed both plaster wall' assembly sections. 3. Results - The fire stops' withstood'the water hose stream test without developing any openings that would g permit the-penetration of the water stream. E. POS TEST OBSERVATIONS: 1. Exposed Surface - The following general obser-vations were recorded: i The cable jacket / insulation material was partially consumed exposing the copper conductors. The cable trays remained virtually unchanged with only slight twist dis-tortion. The majority of the Flamemastic had been decomposed or melted exposing the form boards. The boards were discolored but remained intact without through cracks. The exposed silicone foam had formed a char layer approximately 1 in. thick. This layer was brittle and friable. The remaining fill material remained unchanged compared to its appearance prior to the test. t The majority of the boot covering material had turned to black ash. Several pieces of material had fallen away allowing gel material to flow out. Approximately one-half of the gel material remained about the 24 in. diameter pipe. The gel remained viscous g Qb and tacky. The pipe insulation was brittle but remained in place. The J-runners of boot penetration No. 8 bowed outward but the form board and silicone foam remained in place. The plaster wall was cracked but remained intact. 2. Unexposed Surface - The following general obser-vations were recorded: ,The. cable. insulation / jacket material appeared undamaged.
- File NC603-1
'Page.T1 Issued:' 4-30-80 The Flamemastic coating'was partially decomposed and . blacken'ed. The Flamemastic which melted ' and ' flowed was observed randomly alonglthe cable's. The form board was discolored but remained integral 1without. cracks. The appearance of the silicone foam'and the various boot materials remained virtually unchanged from the pretest condition. The appearance of.the exposed'and unexposed surfaces of -(h _g .the-assembly after the fire'and hose strean tests is shown in~ ILLS. 117 and 118, respectively. n LP (p - ce. F t i .t r c
File.NC603-1 'Page S1 Issued: 4-30-80
SUMMARY
-In consideration of the nature of this investigation, the foregoing Report is to be construed as information only. and should.not be regarded as conveying any conclusions or recommendations on the part of-Underwriters Laboratories Inc.'regarding the acceptability _of the construction or' performance of the product for Recognition by any code or standard or for any other purpose. k The cable-penetration fire stops withstood the-fire endurance test as specified without passage of' flame or gases hot enough to ignite the cable or other fire stop l material on the unexposed side.for the duration of the 3 hr test. i Transmission of heat through the cable penetration fire i stops did not raise the temperature on its unexposed surface above 700 F. The fire stops withstood the hose stream test without the hose stream causing an opening through the fire stops. Report by: Reviewed by: f .'/!xh ( L. J. PR YBYLA K. W. HOWELL Senior Project Engineer Associate Managing Engineer Fire Protection Department Fire Protection Department-LJP/KWH:vgc [%7 4 1 5 4 = .. - ~.}}