ML19317G027

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Final Deficiency Rept:On 740219,safety Insp of Containment Bldg Revealed That Bolts Connecting Crane & Ties to Main Girders Were Loose.Caused by Inadequate Design.Bolts Replaced.Stress Mods Revised
ML19317G027
Person / Time
Site: Rancho Seco
Issue date: 05/12/1979
From: Mattimoe J
SACRAMENTO MUNICIPAL UTILITY DISTRICT
To:
References
NUDOCS 8002210730
Download: ML19317G027 (3)


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SACRAMENTO MUNICIPAL UTILITY DISTRICT

' 'G201 S Street. Box 15830. Sacramento. California 95813: p)na 452 3211

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uc1:ar acquiatory Cca.:ission -

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1 1990 morth Califcrnia coulevard t

Jalnut Creek.- California N 596 j

i Attentiori: - i!r. _il.. ii. Engelxen..jirector l

sear. '-:r. Engeli:en:

Rancho Seco Guclear Generatino Station Unit 'l Dockat Ho. 50-312 g-As a follou uo to the vistrict's telennone discussig.5 e Anril _29 and 33,1975 s.ith ressrs. Johnson and Uch.ros of p +r n?fi<

we 4re subnitting a renort on a nrobler er.countereo ui d tue ca ctor

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building polar cranc.

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On' acproxin3tely February h', 1974, during a...m.

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. inspection of the containr:ent building poler crane, sn of.:4 'ccite u.11ch connect the crane and ties to tise rain cirders re fe:md tn l-loose. Tais was reported on..cnconferminn ::e5crt ao. tw3...

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  • riisr.ositioning toc.:oncorforcing fleport, t.he lccatel Pcuar Corrora tice verbally _ rer.orted ti:e problera to tnc Harnischfegcr Corneration. rm i

' crane designcr and manufacturer.

It was agree i that thc existica U

ASTil A-325-isolts should be replaced with A-430 bolts to iner. sap. t.c '

strenoth of.the connection.

harnischfcoer was to investicati ti.e rroblem and. report its findinos.

. l Researcning tne problaa further, Cechtal discovered t: at L.-

design of the _cnd ties and the bo_lting connecting them to tna train

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- girders-did not. conform to the original design calculations.

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.orioinal calculations showed a need for a vertical restraint or " tic-

.dod" to provide acceptaoic stability during a seismic event. The calculations were amended curing the initial review crecess to acd a 4-.

seisaic, brace _or buaper to preve'nt-thc crane fror.i comina.'off tii: sur-cart steel.

Heuever, theLcalculations received by bechtel did not reflect tne effect of the elimination of the fixed restraint and tk 1-design of tne end' ties furnished.

In snite of both.:ritten and ver: 1 Lcortunication with.harnischfcger, we could not get a titely response explaining lthediscrenancy.

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-T-f*ay 12, 1975 Follouing the initial replaconnt of tne bolts,-their con-diticn tas carefull / conitored and the problem reoccurred.

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oiscovcred that there was an intent.ittent iaterference Lctucen t:m run-uay.surcorL steel and t.ie scis.ic brace. Uistence of tha intcrfcrer.cc uas dependent.on tna relative ocsition of ::.e crane on the rail (1-1/4" lateral covement nossibleb This iaterference uas eliminated by a

'rachining the restraint shoe.

It is-not known at this 1tir.'e whether the l-boltiloosening uas due to ncr.ral operating stresses or taa interference.

e Cur inability to obtain a satisfactory response fron liarniscafcger and the need to correct'any pctential crobicm crior to fuel loadino en-couracec us'to have Lechtel cerfora a detailed analysis of the ena ties cnd their connections.to tne oirders. This analysis shoucd a need for greater joint capacity to resist the simultaneous arnlication of vertical

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and horizontal scismic loacs, i!cvisions 2 and 3 of JCa Co. f W were eritten to provide for rcodifications.to uring tie stresses witnir clicuabic #

limits.

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He directed Bechtel to proceed uith the work and at the s me time foruarded details of the proposed chances to harnischfe::er for its A

'revice and approval.

In its response, Harnischfeger indicated that the 1

uork was not reouired but did not orovide any technical suonort for its

~D position. L Ue croceeded with the work and coholated it orior te fuel

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Since that tirc.e there have been several <.eetinc;s ana nuocrous

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letters between'S:iU),. Cechtel, and harniscafeger, all aircca at reachina -

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acrecrent-on the assumptions used in ana19zino end tic stresscs durino '

c scismic cveat. Also, in Septether anc Octo!cr, it74, Harnischfccer

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'did revicu and accept the Gechtel redesign uhile still raintainino its.

-position that the codification t.ork ras not required.

On' April 14,1975,-ec roccived the final calculations fron Harnischfeger conpletely reanalyzing the as-shippeo cranc girdcr-enu tie. configuration.. Prior to recciot of,tDese calculations,-it nati bacn

!!arniscafoger.'s.rosition that the as-shipped crane complied uith th-design rcoutrements. These calculations shou that the_ crana stability

,uas acceptable; however, the end-tic bolting wcs overstr._ssac.

. Althouc;h the procurercent specifications and FSaR clearly state that thclcrano is to.be designed for siuultaneous anrlication of vertical

-and horizontallseismic loacs, Larnisci.feger still feels that the renuirc-ment;is unduly severe. There may bc sote valiuity to.this 'positioin

.i;ouever. the requirar.ent-is'one to waich uc cc:xitted ourselves and with

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r. I'. ).. Utg'.ll;cn ::ay 12. 1975 If t.c can rrovide an / additicaal inferration, please Co r.ct Scsitate to contact us.

Sincercly ycars.

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