ML19316A194
| ML19316A194 | |
| Person / Time | |
|---|---|
| Site: | Oconee  |
| Issue date: | 06/24/1970 |
| From: | Kelley W, Murphy C, Seidle W US ATOMIC ENERGY COMMISSION (AEC) |
| To: | |
| Shared Package | |
| ML19316A193 | List: |
| References | |
| 50-269-70-06, 50-269-70-6, NUDOCS 7911280728 | |
| Download: ML19316A194 (15) | |
Text
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.. di CC 5 00 v Jre (1) LO detUr. ling cc' '.lule dates ; (2) to L. 3 3 :i to
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" -c Itens - The FS AR requires tl'at the racanured clongat ion of Unnc on fo rma nc e the tendons be co@at ed with the c ale ilat ed elcogation and the c auce of be cor:cceed. A
..ny di >crepancy e xeced f ug plus o r m nus fiw po, cent revica of the records of t he Unit 1 c m don. stressing operations indicat ed that of the 13 5 t c. Jens :,t rencd by An ?, IT/0, 55 had cirngation 1.ich
.'>.c e sded the calc ulated va lue s by 4 ece tha n _ five pe tcent.
(See Manc ;p w ut-Inte(v 'eu and Sect ion F. )
St atus of Pr ev [ sun ty_ ngjr r,1, Pry;] g Uciding plucedores and.elding p cucedure qu,111f icat ion recerds hwe 1.
been sulni'.t ed to Pmbeeck and U ticox Company (W!) by fit t sburgh-t cab.
Des "o' es Steel Cc:Gany (ieM) for t he borated water storage Mo aur'ihas been done on t his t.3ak by MM since the po vious inance.
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(S ee S ec t i;n 11. )
indicate that the st rength of the concrete 7.
Although the concrete tests tou breaks.
(Sce increasing, t he lic ensee cont inues to 'c:<perience is Scetfon F.)
3.
The licensee has not as yet ccmpleted repairing the acca :itere tr cporary :t tcs 'ncnuts were t.sade t o the containw;nt liner. Electrical cable t ray support brackets and floor grating support bracket ucids are being. corrected.
(Gee Section F.)
t.
The liccnsee has elected to aeld the spent f eel transfer canal liner i
. S ee S ec t ion T. )
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plate without a backing strip.
The rodifIcations to the polar crane control circuits to preclude 5.
been accompliched.1/
overtravel on l oss of Pvwer have not as yet The quality of the welding of the elcetrical~ penetration flanges con-6.
tInues to be poor.
(See.Section F.)
The defective forged stainless steel pipe fittings luve been returned 7.
to the manufacturer for repair.
(See Section M.;
More defcetive Cadweld sleeves have been found and placed in quarantine.
8.
(Sce Scot icu M. )
1/CO:11 Repott No. 50-26')/30-S.
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C0 Mpt. 30. 50 ?r,9/ /0-6
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Ueld P4 0cedurc $1 had been preelously reported as having bcon qualified us ing 1/2-luch-thick material for the bend tests..l/ A second test has hun run with the cpectrens nilled dcm to 1/8 -inch n required by in e - 'o.
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properly qualified and t he inspector plans no further action.
O_ t_h_e r S._1 m i f in m t Items -
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The l ic e n see is, ;pec tenc ing a pr oblea in obt aining a seal L =t.
en the I
dect rical penet rations and the panet rat ion F1 nhe.
(G u 6 LI a F-)
2.
A linear ddect u.n found in oae of the :iin ecolant pvr p e : fogs.
mp.mt ien >nd t he l i.e d" fi c t ns being ground out at the t b:e of the r full cztent of the dercet as not i ao m.
(Sce 00ction K.)
t 3.
TM low-p ressure In pc t ion p p<. lu-ve Lcen n turned t o t he + mfactr re r for ii_ pair.
(S. e S ect ion L. )
@ts p f ng, it. m - C ec F.xh ib it A for corrent status of.utatsadiug items.
IiFJIe ynt pt.c(v ig, - The ranagewcat intervieu was held on M2y 28, 1970, l
and a s att en&d by Dick, Rogers and Uells.
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Dick ras vivised t hat it appcated that Section 53.2.8.2 of the F"AR has L ca violated.
It was pointed out that this cection requicas 'that j
the r..unured elongatio ns of the tendons be check nd cgainst the c al-dated values and the cause of any discicpancy execoding plus or r
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.inus five pc2 cent be corrected.
Contra ry to this re quir cnent, of the 105 tendous stressed as of May 28, 1970, 49 had exceeded the calculated l
value by as r.uch as 607..
(Subsequent to the inspection, the inspector was advised by telephone tLit of the next 30 stressed, only 6 had I
excceded the specified f he percent.) The inspector pointed out that the stressing oper tions ucre continuing even though the cause of the d isc repancy had r.ot been detenained and no specific corrective action had been t aken.
Dick stated that the licensee and Bechtel were studying the problem and that they expected to detetuine a course of action within th e next few days.
The possibility of modifying t he stiessing procedure to ensure that the slack had been taken out of the tendons prior to measuring the elongations was discussed.
Dick assured the inspectors i
that the cause would be determined and corrective action would be taken.
(See Section F.)
j 2.
Dick aas advised that althoueJi t he 28-day tests indicated that there j
had been some imp rovert.cnt in the strength o f the concrete placed in i
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- CO rp t. No. 50 26')//O-6 the reactor Luiiding, some breaks uere sti11 helo Lhe ZOO psi nin haum pe mi.tted by the kS.iR.
The inspector exprenaud concern that the concrete plac ement operations were continuing even though
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,m 1, stat ed that they vcte cont inuing to try to determine the cause and were to visit the that McIls and the manager of the cc.accete plant c m e a.-
aufact ot e r's f ac il it y In Orrnfagh.n ou !!ay 29, 19/0.
It
> as the op inion o f the QC >ta f f th at the c ement was the p rom en, but they had not :s yet been able to stablish this as a f.et.
Dick oted that the t rend of the tot t e cult s,as r < urd i:
' > ; ing ut t erq;ths nad, hopef.tlly, they uuld L /e no f uther inc h be k w the 5000 psi allouable.
!!e st at ed that nal yse s v.n e f.o t,.g mde i he f ut grif y of t he of i he er fee t of the i n, - st : > mth cunc t et e
.a nttuctmes mi that th is in fo r it t;a ald M
'allable to the inspectors.
(Gee Cection F.)
3.
The inspectors advised the licensee t hat from a rev iav of the drr ings, it appeated th:t t.he..uin s tcea pi e ssure rel ie f valve uoules dif fered in size from the nozzles on i.he steam line.
Dick stated that the drawings would be revioced and the ucazie diens'ous checked to ensure that the nezzles trould.atch beftre the valves were selded to the stcan line.
(Sac Section G.)
4.
The inspcctor noted that the svallable naterial cert ificat ions for the niin steam piping had been revicued. M r heugh the chenical analysis was within the specification -limit, tequired bead tests had not been cat'e end the material had not been certified to the drade required by the licensec's spec if icat ions.
Dick advised the inspector that he would followup on this?tca.
(Gee Section C.)
5.
The inset : tors advised the licen;ec that they had again noted that some of the electrode ovens were not at temperature. Wells acknowl-edged that this was _ a continuing problem, and that the QC incpcctors were constantly reminded to check t.hc ovens.
lie stated that the matter would again be brought o their attention.
DETAILS A.
Persons Contacted R. L. Dick - Construction Manager, Duke Pcwer Cocpany J. C. Rogers - Project Engineer J. R. Wells - Principal Pic1d Engineer G. L. IIunnicut t - Field Engineer, Civf1 R. E. Blaindell - Uciding Engineer
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C. B. A> cock - Field Engineer, Elect rical K. E. Cater - Instrumentat ion Tcchnician I
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Concrete A. B. McCrary - Oppe rvising A cl.n ic ian, J. M. Curt Is - Engineering QC Supervisor 4
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B.
.W i n i s._t_ra t i.o_u_a_ l. _O t e. m_i z.a t_i o_n 1
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Dick, fo. ac cly Pro jec t s !% n-c.,e t,
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l been ptmcated to f.he pos it ten ot Q, ; u nc t-P -pany.
Uc adviced the in rect ca tLt 'e
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tu app r<n.L utely one, urb, 'at e-pect d ta < i.> nd ;P in i ly o <c lay j
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No ch u;ges huve been mde in t.h.*
lic acce s qual ity as surance o qp.nizat ion or e cce e5 ces.
2.
Cur t is advised the Inup tet oc s t. hat he auld cLt iin the infor ction t
t nd theic relative to the ccessure vconel's saf e end ratctials l
i 13erm t hht or ies.1 # The information vill be availctble at the l
time of the next.aspcetion.
items ate discutaud in the individtui report 3.
Quality a': 3ur 3
ucctions.
D.
Cons truct ion Progreg j
I The closure of the construction access opening has been et apleted.
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r tral board has been troved into the i
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The first section of the c u
unit control reem.
1 in the refueling canal has been cor.pleted.
i 3.
Concrete placement i.
Two o f t he All 28-inch primary loop piping has Leen,relded.
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4.
carbon steel joints have beca hack clad with stainicss steel.
I The back cladding of two additional joints is in progress.
1 E.
S_che_dule _Dat_es L.
The major items for the Unit I tucbine are scheduled for ship-ent f
in Junc with arrival at the s ite in July.
i 1/Mmorandum from J. P. O'Reilly, CC:HQS, dtd. 5/1/70.
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2.
The electricians are expected to begin utring the l'ait I cont rol Loards within the next two weeks.
ed for
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Sc Jut i
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and fuel loadf ug for Dcccraber.
I' 4.
The internal; for the reactmc m sel a t e expa t e d to a r,:he cit the site in July.
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Co.ata! ment-
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Trudons (4700)
D'Fllln_ijg_f 7gif 73,_( W ".Di &ft),
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The inspectoc was 1how a copy of the proce dut e fatog uwd in attessing the tendens.
The pwe dure 'as vm y Jc r a iled.uu!
1 included a deset iption of tha methcd rad cef er ent med, Pte-cautions to be :hsetved, t.he c cquenca of stre ss ing, step-by-step precedme.to be followed, the data to be recorded, cod the procedure for inntalling the grease caps a f ter st.resslog.
I No def icienc ies were note d in the p1ocedure by the inspector.
(3ccance of the problem exper ienced in obtaining proper i
elongat ions, howeve r, the l ic ens ee latec advised the ins pce to r
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by telephone 'that he had charged the pioccdure. slightly to ensure that the slack is removed from the tendon and the button heads have been teated before the ceasurements are made to 1
determine the elongation.
These changes will be reviewed during the next ins pce t ion. )
i b.
Follouu_p Record Revicu (4705.05.a.3)
The inspector reviewed the records relating to the strecsing i
operations. The data relating to the tensioning is recorded on the Tcudon Stressing Cards. These cards, one for each tendon, ate preprinted with the tendon location utr.ber, the stressing force, and the calculated clongation. The fore m n enters the measure elongations, the seating forces, a list of shims installed including heat ntmbers, the cerial nerbers 4
of the jacks used and the date. Each card aust be signed by the QC inspector. The inspector pointed out to Wells and Hunnicutt that some of the' cards wre io m plete and that the Inspector had not sigand the cads in every case.
Hunnicutt i
stated that these cards were for the fIrst few tendons stressed and heat number informatica and si oatuces had beca inadvertently C
omi.tted.
He said that the cards for tendons stressed af ter the first day were properly cc npleted and signed. He also advised the inspector that all.bcat n mber infowat ion was availabic 1
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the 42 r etM 3,s :. c a s i n. d pct.c to Mw
'5, 1 e '0, the clonga-t ion of 29 e ne - d.:d t he ca lcul ati i elon.; st ' 4ns by are than the five perc.:n; specifled in t he FSAR.
One h4d exceeded
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.g t f ons cmc n r_lm.;h c hey wer e e mt inuing the s t re s s 'ng ec> ti:ns.
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Prior t o M;y 25 Q
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'a y 2 5 15 8
tiay 16 3
3 May U 21 5
l Msy 28 24 4
I May 29 71 5
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1 To *_ a l 135
'1 h e itspret.,e will rericw the t.o d:m p xmhre md r 4 mtds on the next 'nspmti m t 3 dc
- .it.e r ba e i f c t I e mus of f he chcoge.
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Follo.jp Cbsctva t ions at Jack (4705.06..a.4 a.6,_a.7,_ b 7.1 The inspectors obcermd the sLm ss f eg of ne set ;. C d. e.e t en --
dons.
In order to crpolice the st resses on the bu!1 ting, three tendons are st re ssed s imultaneo nly.
Since each done tendon is jacked f rca both ends, six crcus are required. The stressing is cont tolled by a coordirator who is in telephone contect with all six etcws.
The inspectors noted that the crews vere follcuing the establ1shed procedurcs.md that the QC Inspr ctor was observing t.f.e operations. Uhen t he tendon had been strecsed, measurement s taken, and the washer Installed, the jacks were traeved ar.d the protective caps installed. The inspectors considered the m k pet forn ance to be acceptable and the requitecents of 4705.06 c~eplete.
2.
Elect _r fcal __ Penet rat ion Flanges The cicetrical penetration flanga wlds continue to contain a
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large cmount of poros ity and t squite r cp31r ing to.neet the code i
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rnquirements.
It i s 31 c. f : hi l's c p i n k,a r *.t t he po rn r,it y is due to Orp rope r cl e.m!q of the p ci,cr pa int f rc ra the weld pre,
paration area prior to selding. Backing iings are used for
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Ung i 1%s Ed Lun Pauly in;talled zod that
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cxcessive s. eld pc oct r;tf on wa s vis ibic in an nea Acce the ends l-e f the backing rica, did not,:ct. TN f cpicto rs une :dv ic ed I
tha t t.1 e l ie e m c e,..- s c. r.
' m:ing
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I ccal Ictuca t he elc c t r ic il U.>e.
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.d the pr:wtotion fi q,e.
A cort, : t h er-pls te d civl "d' c i a..., dos t. h e :.ea l.
Che l a k-of-neal has b cn due to :c otc ? c s a 'ho W' ring
.d b6 cn ie it has coll. pc od "
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Conc re t.
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l The in.pector w.a s a dvin d ',y Pw:dat t
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the 10, 3t te ngth co c ' :te b d rat be a J:tt; d : ed, I./ Facor d s revie : d by the inspictor ind ic a t..- l t h a t tFe M ceaght of the con-crete
,s Ndicated by (he '3-d ay t rst s ch aed an inc rc e.s i ng t re nd.
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Ca thcee oce.is ions s1 - :e b eh 2 5, 197 0, t he sucegth had failed to ac c t the re quirers_nt s sta te d in the f SAR.
The inspector crprc. md concern at the manaccuent intctvicy that the licensee centh ad to place concret e in critical a reas een the cau;e of the 100 ot ungth had act brco detornined end conected. The Im:-p m.: t o r va s a dv i s e d th at "cIls uas inspectfu the cement u n n f ac tu r e r's I
f acility on thy 29, 1970, in va att upt to dec emine if t he cc iat is the cause of t he Icw bre iks.
The inspnc tor ws fm tber advised that the IIcensee was prepared to scw by cngineeriod analyses that the j
low-st rength concrete placed to date had not cmp romised conta im:.ent j
in t egr it y.
The inspcetor will cont inue to review the careceti_
cperat ions on future inspect tins.
4.
Attachments to Liner Plate The licensee has removed the ter:Pocacy scaffoldirg clips frea the Un it I conta inment liner. !!c has not as yet ecupleted the repairs in the areas where the clips have l een attached even though he has painted over some of the areas. Tha electrical cabic tray support brackets that uere previously ualded directly to the containn:ent liner will be seal welded to prevent the entrance of racisture behind the bracket.
In the future, the c abic tray brackets will-either be ceal velded or will be supported by angle clips wided to the liner plate with cicararce previded to pa int behind the brackets.
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I/CO:11 Report No. 50-269/70-5.
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U - i n S t o nm S yp t_cy _(5005. 05. a. ?. a.3. 500L O6 a.3) l The pa in stenn p iping for Unit I was received at the site prior to s
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,,t inspection data for this pipe. The installation records for t he Pipe are leisically the nondestruct Ive t est reewds which have bcon pre-vlously nudited uro!c e 6305.04 ar.d.05.1/
it the e splet '.on of t ha i
pipe installat ion, tius sp rio;; b a ge rs n e to be wt in _cco t d,nce I
with t he design drawings of t he data reorded.
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The Crinnell dos detail Jr. < bgs fo r the uain ste m pre! a p kees
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aa th 91 W 12A and d l i3, t he ra fet y tclief valve m:tlet haders,,ere 1
revicuad with Sibley. The telicf valve.celd prepar a.iens wte
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j to be e ight-inch :.chedul e 1G0 pipe, a nd a w t e r e f a c r ed D k :'s j
drawings for dine wiens.
The eld p rep d own on the %ke dt. <?ng i
rave the inc ide pipa di at er diucnc ion as 6.993 inches.
The Ccosby j
Valve.:nd C ;c C apany draufn.;, C6 81/0 - 2 6, for t he tel ie f valve shoued tha
'Id prep t o be eight-!: ch t"birq; with an in>ide di ucte c of 6.25 inches. The.in spec t o rs bi t. :ght this discrepancy to the at tent ha of Dick at the. m a ge1.:e n t int e t"icw.
In a telecca on June 1, l970, the Region II innpectors na e info. 'ed by Owen that the Grinnell shop detail drauings available in the C'mrlotte Engineering office showed the e ight-inch, schedule 160 pipe, svaged dwn to catch the weld p cces shown on the Crosby Valve and Cage cou.pany's drawing. The inspector vill folitu up on this iten during the next inspection.
i The IIcensee's spcc 11 tcat ion for the nain steam piping requices that cast carbon steel fittings he in accordance with ASIM, A216, Ccade l
UCC, and with a quality f actor of 1.0 pe r t:3AS B31.1.0, pa ragraph 102.4.6.
tlc 34 inch x 26 inch, 90o wye and t he 34 inch x 26 inch x l
26 inch, 45 lateral fittings were furnished by ACF Industries. The 1
nater tal cert ifIcation froa the cast Ing supplier for the lateral s l
certified then to be in accordance with A216 WCB.
The occhanical and chcaical propert tes, however, cet the requirements of A216, UCC.
l The laterals were radiographed in accordance with ASTM E71, Class II, i
and raagnetic particle inspected in accordance with ASTM E125 and E109. The radiographs for the fittings uere availabic but no readout sheets or shoot ings sketches were aiallabic. The Region II inspcetors audited one pack of film, but withcut a shooting sketch, were unabic j
to ascertain that the critical crotch areas had been successfully j
rad iographed. The ASTM Specification A216, Section 10, requires that
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grade WCC castings be hydrostatically tested at a pressure agreed upon 1
by the manufacturer and purchaser.
Grade UCB castings are required to be individually hydrostat ically tested in accordance with LMAS 316.5, l
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1%1. This section also permit s the foundr y to f acnish ust ings in the rough state to be t estad by the purchasce af ter final t..achinfog.
Ito test records were ava il able to indicate that the tests had been
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pa une.ad.
iha G3 :..or11 CW a ny.c.:611ty u_:.t.c m e :.ticc e did _adi-cate that the test had beca performed but did not indicate the Linc or t ressure. The reear ds :ndic ated that the fitt ings had received a nott sl.izing beat tre.tme,t at 162?F for three hours mi bd been 7 in thirty ut ar es.
The chart Indicated that the cooled to 1300 t o mt t <. 3 r u t o m.
furnace door was then onoed and t he fit tin ;s ceoled t o An audit of the mill t ut tororts of C+;t on 11 f abricated spc ol D Uces for the rain steam systea zwaled that t he ASTM t est tequirt vs fo r bad tets had not been recor ded.
Th i t ty - fo ur radioguphs of W innell l
< hop welds.:ere w!it.cd.
TNce r ev ie-J d in detail by the leimetor j
scte found to be c.cceptable in ceting cede t equi r ce nt s.
l Secause the records u re incorplete during t his inspeccion, Gibley greed to have all rccords for four Grinnell f abricated uain stean sptem apool picees available at Oconce to permit a crmplete cod cer.ptchenu lve audit during the not insp. :t ion.
Gwen in t he teleon of June 1,1970, confimed this agreement.
11. notated Water Gtorn>e Tack.
1 weldor <cullfication r ecc rds to LW for two manual shielded I
"I has ::ent PDM netal arc weldors and one seerged ate welding nachine operators.
has also submitted ucidir ; procedores and welding precedure qualificaticas o
records to B&W for each type weld shown on the EUM drwing for the storage tank. The idpector noted r.ht the uciding of the vertical seams for the 4
is to be accomplished using E7018 electrodes and for first four courses the last three courses using E6010 electrodes.
Radiographs ~ of two of the vertical seams of the first dourse of the tank revealed slag inclusions. These scams are being back gouged in ncess of 507. of the thickncss of the welds d will be tewelded and j
reradiographed their entire length. Spot radiographs of the remaining j
two vertical courses revealed slag; however, there vere no indications j
l on the tracer radiographs. The.two areas uhere the spot radiographs were taken will be repaired and will be reradiographed. Five spot radiographs were taken of the first horizontal welds, and two of these indicated slag and lack of fusion.
The two tracer radiographs 5
also had ludications; she t e fore, the def ective ateas will be radio-i graphed further as repir ed by AWA Standard D100-67, paragraph Al2.2, and all defects util be repaired. The DM1 QC inspector uill ti en select another atea to be spot radiographed.
i The PDM weldors lef t the site at approximtely 2:30 p.n.
on May 25, 1970, without notifyicg EMI.. The 20M' welding engineer, Morgan, iv j
l-9 v
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. CO !? p t. "o.
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j ar cived at the site on Ly 26, 19 /0, and ads ised BW t h it he was not satisfied with the welding and that in all probability nw weldors would be brought in to corplete the contract.
Essentially, no welding l
had been donc since t he previous insp ec t ion.
i i
I.
Spent Fuel Transfer Canal - Attac kent E i
i Followup Observaticus at Work (6305.06.a) l The backing har for the welds in the northeast
.n d no r t '.nco s t co:
'rs i
of the fuel tra usfer car,a1 sere coitted dur ing t he met ioa of t he f
liner plat e.1/ Althougu t he drawings h ae mt been re, ucd t o reflect the c hange, t.h e licen see has etteted to j wk t he plat es in l
order to close t he e n act 3 92 t o 1/16 Inch.
The u lda d 11 t'wa be ude lu accordanc e d f h an appros ed p r ocedure.
ihe bapoctor iill
. : certain on the next inspec t ion ' hothe r or not the spl ic.able d r; s i ons have been reviccd to r e ficc t this c' mge.
J.
H Qh-Pcensure and Lca-frencure In ject ion Gynt cms - htcchuzat G 1
insta11at ion DDT Prccedures ( 3005.04, f. 5) l 4
The high-pressure and Icw pressure inject ion syste:as pip ing s alds are being inspected in accocdance with Oconee Nuclear Station General Proccdure for Dadiography. The proceduces requires the use of f ?m 4
that acets A51:1 E94-62T.
The radiogra?hy is being acconplinhed 4 slag an iridium 192 source with s ingic film technique.
The chanf;e as j
nade from the double film technique to the ringle film technique since l
the lic ensee had fcund by making test radiographs that the singic film
)
j technique gave better sensit ivity. The radiography is done in accord-l
{
ante with Specification Sheet, Specification Nos. RT-34 am! 35, which reqtiires an acceptance critm ia in accordar.cc with US AS B31.7, Appendix l'
B, paragraph B. l.140.
Liquid penettant examination is done in accord-l ance with Oconce Nuclear Station proceduces, Specification No. Pr-1, j
Revision 2.
The procedure requires that the penetrant examination
{
meet the requirements of USAS B31. 7, Appendix B.
The ' requitement s o f 5005.04.f.5 are considered to have been mct.
I 1
K.
Reactor Coolant Boundary Pip;ag - Attachment _F, j
a f
Fo_11owup Record Review 14805.05.a.2 and_5005.05 a.11 i
j j
j The reactor coolant 1ouaduy piping has been-welded and is ia the process of being r.cadcut: 2ctively tested prior to heat treatraent.
Af ter heat treatment, the fi,al nondest ructive tests will be conducted.
\\,
i
_I_/CO:II Report No. 50-269/70-5.
4 I
=
.e mi.
J 44,:
n w
A CO Ret. "o. 50-269/70-6 -
The postweld heat traatacot has not beca ec.n pleted for any cld joint.
The u. ate rial cat t if ! cat io ns for the p iping are in the possessien of EL'rl.
The licensac and MJi have agreed that the records for all EMI f nbrie n od fe m m l bn e,f ed,s ~ tt,.
.ir "o?,
r
.fte.
r r
i The licensee %s rtated that they will x..uic d h w e at thi alte 3
any material cer tification of othec record requested by the inspector.
h.
hcu-Pressure _Tn jec t ion Puws - At t @ppntd The inspcctor
<a s @ iced that the pnQs for the l ow-p cen sut e inj ect ion systen have been r etun.ed to t he r ; nu f a c t m. e r.
'MI had fouad that the sha f ts mere bindirc 1Ete r the pmas 1..d becn in a alled on their founda-t io n s.
ihe innecci or "iil reviw this itca ca t!w next inspat to o.
11.
Miscell.aous i
1-fof B'0.2!!M. X i L L..iMS.
1 The S. K.
Porter r p cwntative visited t he.Ite to inspcet the i
defective fittings p t evir uly reported.1/ As a result, all the fittings frca si:< hoats that had not been installed ucre returned to the vendor's plant.
These fittings vill be dye penetrant tnsted and any fittings having f udications of folds in the metal will be ground and retested to ser tly defect removal. Any fittings that nest be ground t o less than mininum alloval,le wall thichnccs will be rejected. The S. K. Porter representative recen ended l
that all fittings that have been installed in the systea be dye penetrant inspected and defects removed by grinding.
If defect removal results in less than min tnum wall thickness, the fitting is to be cut out.
2.
Cadwald Sleeves The licensee has continued to find defective Cadweld sleeves that were furnished by Gouthern Boiler and Tank Company.
Included are sleeves for "os.
11, 14, and 18 reinfoteing steel. All defective j
sleeves have been placed in quarantine when found. The IIcensee has advised the inspectors that the defective niceves will not be used unless they are p roperly repaired. Since the siceves had been received as a part of the liner plate cabedded material, the inspector asked if it was possible that any of th. sleeves has been used. A visual inspection was c:ade of Cadueld sleeves ' elded at i
Southern roller and at the site for Uait 3, and it was found that come were velded without root openings resulting in the lack of 4
(
/
1 CO:II Report No. 50-269/70-5.
s 4
i
(
(.
t i
I FO Dpt. "o. ' 0-26')/ 70-6.
f croplete pc uctrat ion.
A revita o f the 1 Ic ensce's drawing 0 62F
)
r4vealed that no root openings aere indicate d in the acid c,p:,hols,
Blaisdell checked the Erico Cadweld catalogue ubich indicated thnt the C, A ? ! d cl orw ; for velding en pintes nro rmru l ly
)
i fur nithed wit h a
- s;m t e mi
-or
.: L t.-
. ut <.i t h illet
-- I d.
1 IIunnicutt called the Ch triotte Engineering of fice and was advised by the design engi.ncer tht enginec cina uns 1re tb,t this ca s 1
not a full penetrat ion seld.
lie at ated that a
'3" w:.ove weld j
et fillet weld as uas of ficient f e c design strength ; hu :ecr, j
/
eMed as a part oE the design.
Ilen n i c u t t state I that i.hc do,ign stresses for these joint s.mre 30 Vips and f.he present tensile tests on the splices i.ete Let':cen 90 cu.:1 180 kips, :ith the f atinre j
< ccuc r tng in thc reinfotei.ng nteel bars.
On l'o tt 1,
,=.e fa ilut es
.had cecurred at the, aid but net bolca the alle 2ble stungs.h.
This itc;a is considoted to be < at isf actory nd t.he i t. Jtetor decs
)i not plan futther action.
}
A t tachr: ant:
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Ex..ibit A i
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1 DOC'mi' Q LICEliSE IiOS.30-269,Cljl33 REACTOR OUTUTAHDING t.TEMS IDE.NTIFIED ITEM CLOSED
'C-2, 3/5/(G, ::C Cc+c re;te t< s t e vM n io r 'm r >a t eL.,.....,
68-3, 0.5.,
6/19/68 60--3, 6/19/68, !:0 Un tuthorir x1 revi ni en to C.uh.u M ipce i f leati en s 68-4, Puc; 1ry, 9/23/69 f84,/69 63-3,6/19/68,i:0 Failure to provPo -
m Le irgreter
&;- t ry, 9/2S
.68-4,9/25/68,iiq Fai. lure to prcp:rly tent ca 21d 3pticea 69-1, rm.uy, 1/6/69 69-8,9/9/09,:'q Failure to properly qua.1ify weld ; meet!ures 69-9, G, U/3/69 69-8,9/9/69, liq Jailuro to proprly qualify weldera 69-9, G, 31/3/69 JES. 1;/13 /69 Procedure for repair of are atrikes not avai~lable 70-5, Pub:rry h /2'(/70 CDN, 1/3/70 UDT of core ricading valves t'emo, WCS to HQ,
2/2/70 70-1, 1/6/70,~NC~
Wel.Ung und imT deficicneies, CDN ir aued m, UC3 to HQ, 3/26/70 Binr,htaa 69-1, IMn coolnnt pu.) discrepancies
- Closed, W.m.a, WCS 12/9/69,iic to HQ, 4/21/70 70-h,h/2'(/70,liC, Lov utrent-;th concreto IEB,5/1/'{0 Precsure vescel safe ends 70-6, S/25/70,jiC Tendon otreasing diacrepencies s
/
l vror iDEdTIFIED Column: S - nafety item; UC - noncoupliance or nonconfornance item; UN - unrecol.ved item; IN - inqu3y item; TEB -' Reactor Innpection i
and EnTorcement Branch requeliE; ~O.- other source of identification j
(brieflylspecify)
J Exhibit A Pac,e 1 of 1 w._
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P. O'!:c i l ly
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. Tune. 6, !;, (o c c.t/<;n e l :
M.
G. Cace, D'tu (3)
P. A. N rris, DPL
' -; '1, 1., (2) 11. C. f.-+:Ycs c n g, DH L ( 2 )
D. J. oibolt, 0:4L (3)
P.
!'c.re, DF L (2)
L. Kornblith, Jr., CO li.
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K i c' r.~ n, 00 : [
B.
H. Grie c, CO : I T I.
D.
C.
' 1?e r, CO:iV H.
W.
"<ith, CO:V f '. P3,J
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B
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