ML19309D724
| ML19309D724 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 02/20/1980 |
| From: | Key W, Konklin J, Williams C NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML19309D708 | List: |
| References | |
| 50-440-80-01, 50-440-80-1, 50-441-80-01, 50-441-80-1, NUDOCS 8004110176 | |
| Download: ML19309D724 (10) | |
See also: IR 05000440/1980001
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U.S. NUCLEAR REGULATORY COMMISSION
OFFICE OF INSPECTION AND ENFORCEMENT
REGION III
Report Nos. 50-440/80-01; 50-441/80-01
Docket Nos. 50-440; 50-441
License Nos. CPPR-148; CPPR-149
Licensee:
The Cleveland Electric Illuminating Company
P.O. Box 5000
Cleveland, OH 44101
Facility Name:
Perry Nuclear Power Plant, Units 1 and 2
Inspection At:
Perry Site, Perry, OH
Inspection Conducted: January 23-25 1 80
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Inspectors:
J. E. Konklin
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W. J. Key /
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Approved By.
C. C. Williams, Chief
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Projects Section 2
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Inspection Summary
Inspection on January 23-25, 1980 (Report No. 50-440/80-01 and 50-441/80-01)
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Areas Inspected: Reactor vessel recirculation nozzles safe-end modification
activities (Units 1 and 2):
licensee activities relative to the resolutica
of previously identified open items; qualifications of inspection personnel.
This inspection involved a total of 40 inspector-hours onsite by two NRC
inspectors.
Results:
Of the areas inspected, one item of noncompliance was identified
in one area (failure to follow procedure in certification of personnel -
Section II).
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DETAILS
Persons Contacted
Principal Licensee Employees
D. Davidson, Vice President, System Engineering and Construction
- M. Edelman, Manager, Nuclear QA Department
- G. Groscup, Manager, Nuclear Engineering Department
- W. Kacer, CQS General Supervising Engineer
- R. Vondrasek, CQE Supervisor
Other Personnel
- D. Fitzpatrick, Site Construction Manager (KEI)
- R. Williams, CQE Quality Engineer
- T. Arney, Site Program Manager (GAI)
- P. Gibson, CQC Supervisor (KEI)
R. Sherer, CQE Quality Engineer (GAI)
R. Crofton, CQS Lead Piping Quality Engineer (GAI)
J. Mehaffey, CQS Lead Mechanical Quality Engineer (GAI)
J. Tsone, Welding Engineer (GE)
T. Czaplick, Auditor (GE)
L. Wheatley, Level III NDE Specialist (GE)
D. McQuarrie, Project Manager (NIC)
The inspectors also contacted and interviewed other licensee and contractor
personnel.
- Denotes those attending the exit interview on January 25, 1980.
Licensee Action on Previous Inspection Findings
(Closed) Open Item (440/77-05; 441/77-05) Justification for samples or
analyses not performed. The previous RIII report discussed the desir-
ability of including justification in the environmental monitoring
reports for those samples or analyses which were not performed or not
reported. During this inspection the RIII inspector reviewed the monthly
sampling and analytical results of water quality transmitted in reports
from NUS Corporation to CEI, from September 27, 1977 (covering surveys of
June through August 1977) through January 4, 1980 (covering surveys during
September through November 1979). The inspector noted that, in all cases
where sample results were missing, explanatory notes had been added to
the report sheet. This item is considered to be closed.
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(Closed) Open Item (440/78-10; 441/78-09) Resolution of erosion problems
at the sediment control overflows. Through discussions with the licensee
and review of the environmental monitoring reports for Perry, the RIII
inspector determined that the erosion problems at the three sediment
impoundment overflows have been solved by the construction of concrete
dams to eliminate the rip-rap. The work was completed in April 1979.
This item is considered to be closed.
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(Closed) Open Item (440/78-10; 441/78-09) Monitoring of groundwater
levels. The previous RIII report noted a CEI commitment to monitor
groundwater levels biweekly at the remaining piezometer locations.
During this inspecti
n,
the RIII inspector reviewed the continuous log
of groundwater leve
, from August 16, 1978 to January 8, 1980, and
verified that the levels have been taken at approximately two week
intervals during that time period. This item is considered to be closed.
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Section I
Prepared by
J. E. Konklin
Reviewed by
C. C. Williams, Chief
Projects Section 2
1.
Review of Licensee Action on Previous Inspection Findings
The RIII inspector reviewed the licensee actions relative to the
resolution of specific open items which had been identified in
previous RIII inspection reports, and which were still in an open
status prior to this inspection.
The items reviewed, and the
licensee actions relative to the resolutions of each item, are
discussed in the foregoing section of this report.
2.
Qualification of Inspection, Examination and Testing Personnel
The RIII inspector reviewed the qualifications and certifications
of selected CEI, Kaiser Engineers (KEI) and Gilbert Associates, (GAI)
personnel engaged in inspection, examination, and testing activites,
with emphasis on the comparison of the personnel qualifications to
the requirements of ANSI N45.2.6 and the applicable Perry Plant
procedures.
The inspector reviewed CEI Program Quality Assurance Procedure
1-1001, Revision 0, dated January 26, 1979, " Qualification and
Certification of CEI Inspection and Test Personnel," and the
qualification records of nine CEI personnel, including four in-
dividuals certified to Level III and five persons certified to
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Level II.
KEI
The inspector reviewed KEI Quality Assurance Procedure No. 20,
Revision 2, dated November 15, 1979, " Indoctrination, Training,
and Certification", and the qualification records of 25 KEI per-
sonnel, including 23 persons certified to Level II and two in-
dividuals certified to Level III.
GAI
The inspector reviewed the following GAI procedures related to
qualification of inspection, examination and testing personnel:
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a.
GAI Quality Assurance Procedure QAP 2.3, Revision No. 1, dated
December 28, 1979, "Indactrination and Training of Personnel".
b.
GAI Indoctrination and Training Instruction ITI 3.1, Revision
0, dated January 30, 1978, " Qualification of Inspection, Exam-
ination, and Test Duties Other Than NDT in Accordance With ANSI
N45.2.6Property "ANSI code" (as page type) with input value "ANSI</br></br>N45.2.6" contains invalid characters or is incomplete and therefore can cause unexpected results during a query or annotation process.."
The inspector also reviewed the qualification records for 13 GAI
personnel, including five individuals certified to Level II and
eight persons certified to Level III.
Based on the review of the above procedures and qualification records,
and discussions with CEI, KEI, and GAI quality assurance personnel, the
inspector concluded that the procedures and personnel certifications
reviewed meet the intent of ANSI N45.2.6.
No items of noncompliance or deviations were identified.
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Section II
Prepared by
W. J. Key
Reviewed by
D. H. Danielson, Chief
Engineering Support Section 2
The inspector conducted an inspection on January 23-25, 1980 of activ-
ities related to replacement of the N2 reactor vessel recirculation
nozzle safe-ends on Units 1 and 2.
The inspection included review of
implementing procedures, personnel qualifications and certifications,
material certifications, observations of activities and review of
records.
1.
Specification and Procedure Review
The inspector reviewed the following General Electric Installation
Service Engineering (GE I&SE) specifications and procedures.
a.
SP-65-4549-00, Revision 1
Reactor Pressure Vessel Safe-End Modification
b.
21A2039, Revision 1
Weld Metal Interface Location
c.
21A21A, Revision 3
Calding Requirements for Field Modification of Vessel Components
d.
22A6726, Revision 0
Reactor Vessel Recirculation Inlet Nozzle Installation
e.
SP-709-454540, Revision 1
Control of Quality Program Requirements for Safety Related
Installation and Erection
Implementing Procedures
a.
RM3-GQ1-0010, Revision 1
Instrument Calibration Program
b.
RM-AP-0010, Revision 1
Reactor Vessel Access
c.
RM3-D0010, Revision 2
Restraining and Position Monitoring of Recirculation Inlet
Thermal Sleeve and Jet Pump Riser
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d.
RM3-DM-0020, Revision 4
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Recirculation Inlet Safe-End and Thermal Sleeve Weld Preparation
Machining
e.
RM3-DM-0030, Revision 1
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Material Marking Procedure
f.
WQ1024, Revision 2
Welder Qualification Mock-up
g.
RM3-NPT, 10-S76, Revision 1
Liquid Penetrant Examination Procedure, Color Contrast Solvent
Removable
h.
RM-HVT10-S76, Revision 2
Visual Examination
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RM3-NUT, 10-S76, Revision 4
Ultrasonic Examination of Dissimilar Metal Welds
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RM3-NRT, 10-S76,
Field Radiography Utilizing Gamma Radiation
k.
RM3-1P-0010, Revision 1
Recirculation Inlet Thermal Sleeve Extension and Safe-End
Reinstallation
1.
NDE-PQ-800, Revision 6
NDE Examination Personnel Qualification and Certification Program
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PQ1-8001, Revision 1
Inspection and Testing Personnel Qualification and Certification
Program.
Welding Procedures
a.
WPS No. 43.2.3.1, Revision 1 P43 to 43 (GTAW)
b.
WPS No. 43.2.4.2R, Rev:sion 3 (GTAW)
c.
PQ-302, Revision 0, P8 to P8 (GTAW)
d.
GWP-100, R12
General Welding Procedure for Nuclear Services Projects
e.
GWP-1001, Revision 8
General Weld Repair Procedure
f.
GWP-1003, Revision 6
Welding Performance Qualification
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GWP-1003, Revision 4
Welding Performance Qualification Supplement
No items of noncompliance or deviations were noted.
2.
Personnel Qualification and Certification
The inspector reviewed the following records of quality control,
nondestructive examination, and welding personnel engaged in vessel
N2 nozzle safe-end replacement.
General Electric Installation and Service Engineering (GEI&SE)
E. R. Baker, Level III ANSI N45.2.6
G. E. Craigo, Level II ANSI N45.2.6
G. C. Zettel, Level I ANSI N45.2.6
J. M. Klopotic, Level I ANSI N45.2.6
L. W. Wheatley, Level III ASNT-TC-1A
National Inspection Consultants Inc. (NIC)
D. M. McQuarrie
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M. Hannon
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GEI&SE Welder Qualifications
Name
Stamp No.
M. McClure
PG-1
B. Bianchi
PG-2
C. Sanders
PG-3
L. Fusaro
PG-4
C. Kellerman
PG-5
R. Francis
PG-7
During the inspector's review of the GE I&SE qualification records,
he noted that none of the records indicate the specific activities the
GE inspectors are qualified to perform. The inspector notified the
licensee that this is an item of noncompliance with Criterion XVII of
10 CFR 50 Appendix B, and the CEI PSAR, Section 17.1.10(50-440/80-01-01;
50-441/80-01-01).
3.
Material Certifications
The inspector reviewed material certifications on the following
materials for replacement of N2 nozzle safe-ends.
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Weld Filler Materials
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Chromenar 382 (spooled)
Lot. No. X4372N382
ER-308L
Heat No. 21306
Lot No. 1177
ER-108L Inserts
Heat No. 376411JN
ERNICr-3 Inserts
Heat No. NX5027D
Liquid Penetrant (PT) (Magnaflux)
Spot Check - Cleaner, SKC-FN-Batch-79G022
Spot Check - Penetrant, SK1/HF/S Batch-79F070
Spot Check - Developer SKD-NF Batch-79F142
No items of noncompliance or deviations were identifield.
4.
Observation of Activities
The inspector observed that welding of Unit No. I recirculation N2
safe-end was being performed in accordance with the approved proce-
dures, that welding activities were being performed and protected
from the elements, that joints being joined were clean of all foreign
matter, and that all equipment was being checked and properly
maintained.
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Unit No. 2N2 recirculatior. safe-ends were being removed and weld
preparation machined in accordance with approved procedures; the
finished surfaces covered for protection and to prevent the entrance
of foreign objects into the vessel.
No items of noncompliance or deviations were noted.
5.
Documentation Review
Though all documentation for the safe-end replacements have not
arrived from GE, the material certifications and NDE examination
packages for the following safe-ends were reviewed.
Unit No. 1
Unit No. 2
Safe-End Serial No.
Safe-End Serial No.
M1-112
M1-137
M1-113
M1-138
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Unit No. 1
Unit No. 2
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Safe-End Serial No.
Safe-End Serial No.
M1-114
M1-139
M1-115
M1-140
M1-117
M1-141
M1-118
M1-132
M1-121
M1-133
M1-120
M1-134
M1-204
M1-135
M1-205
M1-136
Exit Interview
The inspectors met with site staff representatives (denoted under Persons
Contacted) at the conclusion of the inspection on January 25, 1980. The
inspectors summarized the purpose and results of the inspection. The
licensee achnowledged the findings reported herein.
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