ML19309C478

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IE Insp Repts 50-373/80-04 & 50-374/80-03 on 800129-31. Noncompliance Noted:Inadaquate Updating of Specs & Drawings
ML19309C478
Person / Time
Site: LaSalle  
Issue date: 02/15/1980
From: Danielson D, Yin I
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML19309C462 List:
References
50-373-80-04, 50-373-80-4, 50-374-80-03, 50-374-80-3, NUDOCS 8004080647
Download: ML19309C478 (5)


See also: IR 05000373/1980004

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U.S. NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

REGION III

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Report Nos. 50-373/80-04; 50-374/80-03

Docket Nos. 50-373; 50-374

License Nos. CPPR-99; CPPR-100

Licensee:

Commonwealth Edison Company

P.O. Box 767

Chicago, IL 60690

Facility Name:

La Salle County Station, Units 1 and 2

Inspection At:

La Salle Site, Marseilles, IL

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Inspection Conducted:

Jan;iary 29-31, 1980

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Inspector:

I. T. Yin

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Approved by:

D.11. Danielson, Chief

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Engineering Sapport Section 2

Inspection Summary

Inspection on January 29-31,. 1980 (Report Nos. 50-373/80-04; 50-374/80-03)

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Areas Inspected:

Inspectior. of safety-related hangers and restraints

including review of anchor t olt installation specification, observation of

snubber installations, and review of S&L document control provisions. The

inspection involved a total of 18 inspector-hours onsite by one NRC in-

spector.

Results: Of the three areas inspected, no apparent items of noncompliance

were identified in two areas; one apparent item of noncompliance was iden-

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Lified in one area - (infraction - inadequate updating of specifications

and drawings - paragraph 3)

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DETAILS

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Persons Contacted

Commonwealth Edison Company (CECO)

  • L. J. Burke, Site Project Superintendent

B. J. McAndrew, Lead Mechanical Engineer

  • L. J. Tapella, QA Engineer
  • G.

E. Groth, Station Construction Engineer

M. E. Lohmann, Station Construction Engineer

  • T. Quaka, QA Supervisor
  • L. O. Del George, Nuclear Licensing Engineer
  • M. J. Callahan, QA Engineer

Sargent and Lundy Engineers (S&L)

  • R. L. Humphreys, Construction Project Engineer

Morrison Construction Company (MCCO)

  • T. O'Connor, Superintendent
  • K. J. Hamilton, Project Manager
  • M. Wherry, QC Supervisor
  • D. J. Kanakares, QC Inspector

The inspector also contacted other licensee representatvies in the course

of conducting this inspection.

  • Denotes those attending the exit interview.

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Licensee Action on Previous Inspection Findings

(Closed) Noncompliance (373/78-25-01; 374/78-16-01) - Inadequate specifi-

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cation for procuring mechanical snubbers. This item was reviewed previous-

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ly, see Report Nos. 373/79-04; 374/79-01. The inspector reviewed the ap-

proved S&L ECN's M-145-LS and M-137-LS, and considered the corrective

action adequate. The inspector stated that he had reviewed the PSC

snubber functional test and environemntal test reports previously at GE

and at PSC offices, and had no adverse comments. The timely updating of

design specification and ECN reference requirements in the applicable

specification are discussed in Paragraph 3 of this report.

(0 pen) Unresolved Item (373/79-19-01; 374/79-13-01): No CECO audit on-

S&L pipe whip restraint design.

CECO performed an audit on October 1-3,

1979, at S&L.

The audit report was issued on October 15, 1979 . The

inspector reviewed the content of the report and considered the findings

to be significant. The licensee stated that S&L had responded.to the

CECO findings and a CECO followup audit at S&L is scheduled for the end

of February, 1980. The final resolution will be reviewed by the inspector.

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(Closed) Noncompliance (373/78-25-03) Inadequate hanger QC inspections.

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A followup inspection was performed and documented in RIII Report No.

50-373/79-19. This item is now considered resolved based on the inspec-

tion results documented in Paragraph 2 of this report.

(Closed) Noncompliance (373/79-04-01; 374/79-01-01) Inadequate concrete

anchor bolt inspection program. This item is closed, see Paragraph 1 of

this report for details.

(Open) Noncompliance (373/79-04-02; 374/79-01-02) Insufficient concrete

anchor bolt rework. During this inspection eight 3/4" bolts on M09-RH14-

1046S and six 5/8" bolts on M09-RH14-1052S were tested and all met the

test torque requirement per ECN 1043, December 10, 1979.

During the

hanger inspection many bolts were observed out of plumb, cut, and with

excessive projection. The licensee stated that 100% re-inspection will

be performed on all safety related concrete anchor bolts.

Inspection

area will include:

(1) edge distance, (2) bolt spacing, (3) embedment

length (or projection distance), (4) out of plumb, (5) torque testing,

and (6) inspection of cut bolts. The inspector will review the inspection

and rework procedure during a subsequent inspection.

(Closed) Noncompliance (373/78-25-05; 374/78-16-04) Inadequate control of

hanger component outdoor storage. This item was inspected previously,

see RIII Report No. 50-373/79-04 and 50-374/79-01.

Extensive inspection

on the condition of each component in the out door storage areas was

conducted by the site CONAM organization.

The checklist used and the

documentation of findings are considered to be acceptable, however, there

was no formal procedure established for instructing who, how, and how

frequent the surveillance, inspection, and rework should be performed.

During the inspection, a Ceco Site Quality Procedure LSQP No. 13-2,

Revision 1 dated January 31, 1980, was written, reviewed, approved, and

issued for use.

The inspector reviewed this procedure and had no adverse

consents.

Functional or Program Areas Inspected

1.

Review of Anchor Bolt Specification

The inspector reviewed the S&L ECN No. 1043, documenting Revision 5

of Form LS-CEA, " Standard Specification for Concrete Expansion

Anchor Work", dated December 10, 1979.

In discussion with the site

engineering representative, the inspector was told that (1) no

sleeve type concrete expansion bolts were used in safety related

concrete or block walls, and (2) no lubrication was applied during

bolt installations.

After the specification review, the inspector

commented:

a.

The engineering basis or test data used to develop Table 38-6,

" Installation Torque, ft.-lb. for Anchor Installed in Minimum

3500 PSI concrete", was not available for review.

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b.

The basis for the reduced values shown in Table 38-8, " Minimum

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Testing Torque for Anchors Installed in a Minimum 3500 PSI Con-

crete", was uncertain.

This is considered an unresolved item.

(373/80-04-01; 374/80-03-01)

2.

Verification of llanger QC Inspection

The inspector observed the following safety related snubber install-

ation and verified the actual installation configurations arainst

the site QC inspection records. No significant deviations ' sere

identified.

M09-Ril14-1046S

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M09-Ril14-1052S

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M09-Ril53-1018S

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M09-PC01-1016S

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MSO4-1553S

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M09-MSO4-1328S

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M09-MS04-11635

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The inspector also observed some of the shims installed at pipe

clamps where large gaps were identified between the shear lugs and

the clamp. The work was done in accordance with the ECN No. 153,

dated August 17, 1979 requirements.

No items of noncompliance or deviations were identified.

3.

S&L Design Specification and Drawing Change tontrol

During his review of hanger and restraint activities the inspector

observed the following:

(See Paragraph 1) ECN No. 1043 dated December 10, 1979, was not

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incorporated in S&L Specification J-2598.

Amendment 9, dated

July 9, 1979 was the last revision.

(Zee Paragraph 2) ECN No. 153, dated August 17, 1979 was not

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incorporated in S&L Drawing M-799.

Revision L, dated December 4,

1979 was the last revision.

(See the Licensee Action on Previous Inspection Findings Section

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of the r? port for Items 373/78-25-01 and 374/78-16-01) ECN No.

M-137-LS dated November 15, 1978, and ECN No. M-145-LS, dated

February 5, 1979, were not incorporated in S&L Specification

J-2918. The last revision of the specification was dated

May 18, 1975.

As a result of these findings, the inspector determined that:

The S&L specifications and drawings did not list the applicable

a.

ECN's.

It was questionable on how workers could implement the

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latest requirements of the specification or drawing without a

list of all the revisions.

b.

The affected specification or drawing had not been updated to

incorporate ECN's in a' timely manner. Some ECN's changed

requirements on previously issued ECN's.

Without incorporation

this could result in confusion on actual implementation.

This is an item of noncompliance in Appendix A.

(373/80-04-02;

374/80-03-02)

Unresolved Items

Unresolved items are matters about which more information is required in

order to ascertain whether they are acceptable items, items of_noncompli-

ance, or deviations. An unresolved item disclosed during this inspection

is discussed in Paragraph 1.

Exit Interview

The inspector summarized the scope and findings of the inspection during

a telephone conversation with licensee representatives on January 31, 1980.

The licensee acknowledged the findings reported herein.

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