ML19309A919

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QA Program Insp Rept 99900022/79-01 on 791218-19.Insp Revealed Vendor ASME Npt Certificate of Authorization Omitted Product Description.Corrected Certificate Requested
ML19309A919
Person / Time
Issue date: 01/14/1980
From: Hunnicutt D, Oller R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML19309A916 List:
References
REF-QA-99900022 99900022-79-1, NUDOCS 8004010515
Download: ML19309A919 (3)


Text

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O U. S. NUCLEAR REGUI.ATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEME.NT REGION IV Report No. 99900022/79-01 Program No. 51300 Company: National Annealing Box Company Post Office Box 521 Washington, Pennsylvania 15301

-Inspection Conducted: December 18-19, 1979

///f/80 N

M Inspectors:

4 R. E. Oller, Contractor Inspector

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ComponentsSection II

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Vendor Inspection Branch I

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///YbfC D. M. Hunnicutt, Chief

/ Da t'e Component Section II Vendor Inspection Branch Approved by:

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///f/TC D. M. Hunnicutt, Chief

/Date ComponentsSection II Vendor Inspection Branch Summary Special Inspection on December 18-19, 1979 (99900022/79-01)

Areas Inspected: Follow-up on report that SA-155, Gr. KC-65, ASME Code Class 2 piping was manufactured by National Annealing Box Company (NABCO),

Washington, Pennsylvania, for use in the Marble Hill Nuclear Generating Station and other sites, without NABC0 having an appropriate ASME Certificate of Authorization.

The inspection involved 32 inspector-hours on site by two (2) NRC inspectors.

Results: The report that NABC0 did not have an appropriate ASME "NPT" Certificate of Authorization was determined to be partially true but had no safety significance. Although the NPT certificate No. N-1613 omitted the product description " Straight Welded Seam Pipe" the intent of the authorization was met, in that the product description was included in NABC0's applicacion for certificate renewal.

It i,s also noted that the certificate 01 800401

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2 indicates that the use of the Code Symbol and authority granted by this

~ certificate of authorization are subject to the provisions of the agreement set ' forth' in the application. NABC0 is requesting a corrected certificate from n.

the ASME.

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3 DETAILS SECTION A.

Persons Contacted

  • L. A. Christensen, President G. E. Carver, General Manager
  • J. R. Frantz, QC Manager
  • Attended the exit meeting.

B.

Preinspection Meeting A preinspection meeting was held on December 18, 1979, with management personnel identified in paragraph A.

The inspectors explained that the purpose of this special inspection was to review the status of National Annealing Box Company's (NABCO) ASME authorization to use the NPT symbol during the manufacture of SA-155, KC65, C1.1, ASME Code Section III, Class 2 piping supplied to ITT Grinnell Company for use in the Marble Hill Nuclear Generating Station.

Special Inspection Details 1.

Objective The objective of this inspection was to ascertain whether National Annealing Box Company did have a valid ASME NPT stamp Authorization to manufacture and furnish SA-155, KC65, C1.1, ASME Code Section III Class 2 piping (welded with fill'er metal) for use in Marble Nuclear Generating Station and other nuclear generating units.

2.

Method of Accomplishment The preceding objective was accomplished by:

a.

Discussions with cognizant personnel.

b.

Review of NABCO's ASME "NPT" Certificate of Authorization Number N-1613, dated January 10, 1977.

c.

Review of NABC0's letters of application for resurvey and NPT certificate renewal (dated April 12, 1976, and November 17, 1976, with attachments) to the ASME.

d.

Review of six (6) NABCOs documentation packages containing the following ecords for 64 straight lengths of seam welded SA-155 KC-65, Class 1, ASME Section III, Class 2 piping supplied to ITT Grinnell Company for use in the Marble Hill generating station.

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4 (1) Material Record Reports (2) Material Test Reports (3) Weld Wire Certifications (4) NM-1 Code Data Reports (5) Code Symbol and Information Pencil Rubbings.

Review of applicable ASME Code Section III,1974 Edition e.

through Summer 1976 Addenda requirements for issue and use of the NPT Certificate of Authorization.

f.

Review of NABCO's Quality Assurance Manual dated November 16, 1976.

g.

Review of a list of shop orders covering SA-155 and SA 358, ASME Section III Code Class 1, 2 and 3 piping supplied by NABC0 to various piping fabricators and requiring NPT stamping and Code NM-1 Data Reports.

3.

Findings a.

Deviations From Commitments None.

b.

Unresolved Items None.

c.

Other Findings (1) Review of NABCO's application to the ASME for resurvey and the NPT certificate renewal (letters dated April 12, 1976, and November 17, 1976, with attachments) clearly showed that the NPT certificate application included

" Straight Welded Seam Pipe," as part of the product description to be included by ASME on the NPT' Certificate of Authorization. Although this product description was not included on the authorization No. N-1613, the certificate appears to meet the intent of the authorization but needs correction. This is due to the wording in the certificate which states, in part, "The use of the Code Symbol and the authority granted by this certificate are

5 subject to the provisions of the agreement set forth in the application.

A corrected NPT certificate is being requested by NABC0 letter dated December 20, 1979, to the ASME.

(2) Review of the document record packages for the 64 lengths of pipe supplied to ITT Grinnell for use in Marble Hill indicated the material was manufactured in accordance with the applicable ASME Code Edition and Addenda requirements.

(3) Review established that NABC0 supplied NPT Code stamped pipe with NM-1 Data Reports for 42 Shop Orders to various piping fabricators. The exact number of nuclear plants was not identified.

D.

Exit Interview 1.

An exit meeting was held with management personnel denoted in paragraph A.

2.

The results of the inspection were discussed.

3.

Managements comments related to the inspection.

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