ML19309A217

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Deficiency Rept Re Decay Heat Sys Stop Check Valves DHS-015 & 016 Failure to Open During Hot Functional Testing.Caused by Design Error.Valves to Be Changed to Flat Seating Surface Configuration
ML19309A217
Person / Time
Site: Rancho Seco
Issue date: 06/19/1974
From: Mattimoe J
SACRAMENTO MUNICIPAL UTILITY DISTRICT
To:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
Shared Package
ML19309A214 List:
References
NUDOCS 8003260920
Download: ML19309A217 (2)


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8,4RAMENTO MUNICIPAL UTluTY f'iTRICT U 8201 S Street Box 15430. Sacr-Mnt2, Califomia 95813: (916) 452 32tt

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I June 19, 1974

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f Mr. R. E. Engelken 7

Directorate of Regulatory Operations 3

Region V U. S. Atomic Energy Commission Post Office Box 1515 Berkeley, California 94701 Rancho Seco Nuclear Generating Stiation No.1 Heat System Stop C..ack Valves DHS-015 and DHS-016 s

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Dear Mr. Engelken:

1 During the hot functional t'esting (HFT) program at Rancho Seco Nuclear Generating Station No. 1, the decay heat system stop 1

l check valves DHS-015 and DHS-016 stuck in the closed position. The j

valves would not open using normal operating procedures.

In accord-ance with our Quality Assurance procedures, this nonconformance has j

been reviewed and has been determined te be a reportable "signifi-

. cant deficiency" as defined liy 10CFR50.55(e).

Description of Deficiency:- The stop check valves are ten inch, 1500#, stainless steel valves, Mark No. 127GS, manufactured by Velan Engineering Limited, Montreal,. Canada. The internal plug is of the piston type with a spring closing action. The valves also j

have a twenty inch closing handwheel for manual operation. The internal plug has a notch seating surface which is at a 16, degree N

slope from the vertical position. The valve seat was. cut at.t 10 l

degree angle from the yertical. With this type seatitig arrangement, I

it was possible to overtorque the plug via the closing handwheel or by downstream eystem pressure. The plug tended.to wadge (cork) into the valve seat with a force greater than the decay heat pump could overcome.

Investigation of Deficiency: The Rancho Seco personnel 1

conducted a two-phase p ogram to determine the cause of this discrep-ancy.

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Phase one was to use a torque wrench to apply a known i

force to close the internal plug. At 150 foot pounds 1

applied to the vcive handwheel nut, the plug would not come out of the seat using the available pressure (275 psis) from the decay heat pumps.

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AN ELECTRIC SYSTE M S E RVIN G MORE THAN 600.000 IN T H'E HEART OF C ALIFO R N I A N

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Mr. R' E. Engelken f June 18, 1974 I

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Phase two w'as to apply primary system pressure to the b

internal plug. Pressure was then bled off and the decay heat pump pressure was applied to the bottom of the plug to determine if this would unseat the internal

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plug.

The valve opened satisfactorily with 1,000 psig

. primary system pressure, but stuck closed at 2,150 psig primary system pressure.

This two-phase test program described above verified that'the existing valve design is unacceptable for use at the Rancho Seco Nuclear Gen-ersting Station, Unit No. 1.

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k Corrective Action.This problem has been thoroughly analyzed by the vendor's design engineer and a decision made to change these i

valves to a flat seating surface configuration.

A flat seating sur-face has been machined on the valve body and internal plug of both

valves, The surfaces have been " lapped-in" to insure adequate leak t

tightness.

I' With this modified design there is no wedging (corking) action and therefore, the internal plug cannot stick closed.

i Should any additional information be needed on this problem or if we can be of further assistance, do not hesitate to call.

Sincerely yours, J.

. Mattimoe-b Assistant General Manager

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and Chief Engineer r

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