ML19295F975

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Forwards IE Info Notice 80-38, Cracking in Charging Pump Casing Cladding. No Written Response Required
ML19295F975
Person / Time
Site: Vogtle  Southern Nuclear icon.png
Issue date: 10/30/1980
From: James O'Reilly
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To: John Miller
GEORGIA POWER CO.
References
NUDOCS 8012180012
Download: ML19295F975 (1)


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ATLANTA, GEORGIA 3o3o3 OCT 3 01950 In Reply Refer To:

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42M Georgia Power Company T

ATTN:

J. H. Miller, Jr.

a Executive Vice President 270 Peachtree Street Atlanta, GA 30303 Gentlemen:

This Infonnation Notice is forwarded to provide a notification of a potential source of degradation that might occur in a safety-related component over long-term operation. No specific action or written response to this Information Notice is required at this time.

If you have any questions related to this matter, please contact this office.

Sincerely,

. - m c f..

~ _. _ ) %w #

James P. O'Reiliy Director

Enclosures:

1.

IE Information Notice No. 80-38 w/ Enclosure 2.

List of Recently Issued IE Information Notices cc w/ encl:

K. M. Gillespie, Construction Project Manager E. D. Groover, QA Site Supervisor D. E. Dutton, Project General Manager 8 01218 00/A Q

SSINS No.:

6835 Accession No.-

UNITED STATES 8008220180 NUCI. EAR REGULATORY COMfISSION OFFICE OF INSPECTION AND ENFORCEMENT WASHINGTON, D.C.

20555 October 30, 1980 IE Information Notice No. 80-38: CRACKING IN CHARGING PUMP CASING CLADDING Descri, tion of Circumstances:

In January 1980 Commonwealth Edison Company (CECO) reported to the NRC that a radiographic examination had revealed crack indications in the cladding on the suction end plate of the 1A charging pump at Zion Unit 1.

This cen-trifugal charging pump 1A is one of two pumps installed in Zion Unit 1 for high head safety injection of borated water to the reactor loops. These pumps are additionally utilized as charging pumps during normal operation. ASME Section XI inservice inspection rules referenced in the plant technical specification requires pump examination only once during the 10 year service interval and this pump had been in service about 7 years.

The pumps are 2-1/2 inch, 11 stage, Type IJ manufactured by the Pacific Pumps Division of Dresser Industries. The pump casing end assembly in the area of interest, Figure 1, consists of a suction end plate of ASIS grade 60 carbon steel plate welded to the casing ba-rel forging of A266 class I carbon steel using an Inconel weldment. The eatire inner surface is clad with type 308 stainless steel applied by submerg-d are welding.

An in-situ ultrasonic examination conducted in late April confirmed clad cracking indications at the barrel case to end plate inner radius for approximately 330 degrees around the circumference and that the cracking possibly extended into the pump base material in the bottom 180 degrees of the assembly. A review of the original radiographs revealed crack like indications in the clad overlay, however, not to the extent observed during this examination.

Subsequently, the entire suction end of the pump was removed and cross sections metallographically examined to further evaluate the nature and extent of the cracking.

It was determined that initiation and propagation of the clad cracks probably resulted from stress concentration and dilution effects in the initial corner bead pass due to the difficult access and bead sequencing required by the fairly sharp corner geometry. Extension of the cracks at the base metal-clad interface ranged to a depth of 1/16 inch maximum in the 1-1/2 inch thick base material. These crack tip areas were well blunted and slightly cavitated from corrosion effects due lengthy exposure to the localized boric acid attack.

Examination of the crack morphology revealed that the clad cracking essentially errested at the base metal-clad interface and that base metal corrosion progres-sed at a relatively slow rate.

The 1A charging pump was replaced with a new pump provided with a casing con-structed entirely of stainless steel. The licensee improved NDE procedures for examin next refueling outage. Further, developing repair procedures in th DUPLICATE DOCUMENT Pumps.

ntire document Previously entered into system under.

ANO DD No. of pages: