ML19290E590

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Forwards IE Bulletin 80-03, Loss of Charcoal from Std Type II,Two-Inch,Tray Adsorber Cells. Action Required
ML19290E590
Person / Time
Site: Marble Hill
Issue date: 02/06/1980
From: James Keppler
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To: Shields S
PSI ENERGY, INC. A/K/A PUBLIC SERVICE CO. OF INDIANA
References
NUDOCS 8003140250
Download: ML19290E590 (1)


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UNITED STATES 8

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GLEN Et 1.YN, ILLINOIS 60137 Docket No. 50-546 Docket No. 50-547 Public Service of Indiana ATTN:

Mr. S. W. Shields Vice President - Electric System 1000 East Main Street Plainfield, IN 46168 Gentlemen:

Enclosed is IE Bulletin No. 80-03, which rnquires action by you with regard to your reactor facilities with an i perating license or a construction permit.

Should you have questions regarding this Bulletin or the actions required of you, please contact this office.

Sincerely, aN Director

Enclosure:

IE Bulletin No. 80-03 cc w/ enc 1:

Mr. Steve J. Brewer, Nuclear Safety and Licensing Supervisor Central Files Director, NRR/DPM Director, NRR/ DOR PDR Local PDR NSIC TIC LeBoeuf, Lamb, Leiby & MacRae Mr. Dave Martin, Office of the Attorney General Mr. John R. Galloway, Staff Director, Environment, Energy and Natural Resources Subcommittee 80 0314 L. z-50

SSINS No.:

6820

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UNITED STATES Accessions No.:

NUCLEAR REGULATORY COMMISSION 7912190669 OFFICE OF INSPECTION AND ENFORCEMENT WASilINGTON, D.C.

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d February 6, 1980 2

J IE Bulletin No. 80-03 LOSS OF CllARC0AL FROM STANDARD TYPE II, 2 INCH, TRAY ADSORBER CELLS Description of Circumstances:

During preilminary leak tests of charcoal adsorber cells in certain ventilation systems at Sequoyah Nuclear Plant, it was determined that on certain adsorber cells the spacing between rivets securing the perforated screen to the casing was too great to ensure adequate contact between the casing and the screen, thus allowing charcoal to escape.

The problem was discovered when a visual inspection detected loose charcoal on the floor of the filter housings and on the outside horizontal surfaces of the adsorber cells.

Loss of charcoal was also indicated by observation of light penetrating through the cells. Additional inspection revealed that the rivets securing the perforated screens to the cell casing were approximately six inches apart and the screen appeated to be sagging away from the casing between rivets.

The particular adsorber cells being tested at Sequoyah Nuclear Plant were Flanders Type 11 pre-1974 fabrication.

There is a possibility that design of adsorber cells with wide spacing between screen rivets may pass initial freon leak tests but degrade significantly during operation thus reducing the margin of safety during postulated accidents.

The responses from this Bulletin will be used by the NRC to evaluate need for more frequent inspection / testing.

For all power reactor facilities with an Operating License:

1.

Determine if charcoal adsorber cells in use, or proposed for use, have the potential for a loss of charcoal incidental to handling, storage or use (as appropriate).

Particular attention snould be directed to examina-tion of a) rivet spacing resulting in separation of screen and cell housing and b) adsorber cell or filter housing deformation causing loss of charcoal and/or channeling.

Either of these items could result in a degraded filtration system incapable of performing its intended function.

The preferred method of this determination is a visual inspection of the filter housing and adsorber cells as described in Section 5 of ANSI N510-1975.

If this method is not feasible, state in the report required by Paragraph 4 how the determination was made.

2.

For ESF filtration systems, any identified defective cells shall be replaced and the operability of the system (af ter cell replacement)

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1E Bulletin No. 80-03 February 6, 1980 Page 2 of 2 demonstrated by leak testing within 7 days.

Preferred method of Icak testing is as described in Regulatory Guide 1.52 and Section 12 of ANSI N510-1975.

3.

For normal ventilation exhaust filtration systems which employ charcoal adsorber cells and for which radioactive removal efficiency has been assumed in determining compliance with the "as low as reasonably achievable" design criteria of 10 CFR 50, Appendix I, any identified defective cells shall be replaced as soon as possible but at least within 30 days.

After replacement, the system should be demonstrated operable by leak testing within an additional 30 days. Preferred method of testing is as described in Regulatory Guide 1.140 and Section 12 of ANSI N510-1975.

4.

Report in writing within 45 days of the date of this Bulletin the results of the determination required by Paragraph 1.

The report shall include the type of cells employed (manufacturer and cell design), system containing the cells, observed cell condition (degradation / sagging) and a discussion of visual inspection procedure and results.

For all Power Reactor Facilities with a Construction Permit:

1.

Visual inspection shall be conducted only if the charcoal adsorber cells have been purchased and shipment received. A representative number (approximately 5) of each type of cell design / manufacturer shall be visually inspected for such deficiencies as rivet spacing and screen / casing separation which could lead to loss of charcoal incidental to handling, storage, or use.

2.

Report in writing within 45 days of the date of this Sulletin the results of the inspection required by Paragraph 1.

The report shall include the type of cells (manufacturer and cell design), observed cell condition (degradation / sagging) and a discussion of the inspection procedure and results.

Reports shall be sent to the Director of the appropriate NRC Regional Office listed in Appendix D of 10 CFR 20 with a copy of the Director, Division of Fuel Facility and bbterials Safety Inspection, Of fice of laspection and Enforcement, USNRC, Washington, D.C.

20555.

Approved by CAO, B180225(R0072); clearance expires, 7/31/80. Approval was given under a blanket clearance specifically for identified generic problems.

Enclosure:

List of Recently Issued IE Bulletins

1.

m IE Bulletin No. 80-03 Enclosure d

February 6, 1980 RECENTL1 IFSb?D IE BULLE'. INS Bulletin Subject Date Issued Istued To No.

80-02 Inadequate Quality

./21/80 All BWR licenses with Assurance for Nuclear a CP or OL 80-01 Operability of ADS Valve 1/11/80 All BWR power reactor Pneumatic Supply facilities with an OL 79-01B Environmental Qualification 1/14/80 All power reactor of Class IE Equipment facilities with an OL 79-28 Possible Malfunction of 12/7/79 All power reactor Namco Model EA 180 Limit facilities with an Switches at Elevated OL or a CP Temperatures 79-27 Loss Of Non-Class-1-E 11/30/79 All power reactor Instrumentation and facilities holding Control Power System Bus OLs and to those During Operation nearing licensing 79-26 Baron Loss From BWR 11/20/79 All BWR power reactor Control Blades facilities with an OL 79-25 Failures of Westinghouse 11/2/79 All power reactor BFD Relays In Safety-Related facilities with an Systems OL or CP 79-17 Pipe Cracks In Stagnant 10/29/79 All PWR's with an (Rev. 1)

Borated Water System At OL and for information PWR Plants to other power reactors 79-24 Frozen Lines 9/27/79 All power reactor facilities which have either OLs or cps and are in the late stage of construction 79-23 Potential Failure of 9/12/79 All Power Reactor Emergency Diesel Facilities with an Generator Field Operating License or Exciter Transformer a construction permit