LER-1980-028, /01T-0:on 800223,actuation of ECCS Occurred Due to High Streamline Differential Pressure.Caused by Valve NRV-MS101C Being Opened While NRV-MS101A & B Remained Closed & Steam Flow Existed |
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NRC FORM 366 U. S. NUCLEAR REGULATORY COMMISSION (7-77)
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2 lAt 1912 on February 23, 1980, an actuation of the Enerponey Core Cooline Sys te
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North Anna Power Station, Unit #1
Attachment:
Page 1 of 3 Doc ke t No. 50-338 Report No. LER 80-28/01T-0
Description of Event
At 1912 on February 23, 1980, a Safety Injection occurred due to a high steamline dif ferential pressure.
Prior to this event, metal impact noises indicating possible loose parts in the steam generators we e detected.
In an attempt to link the noises with loose parts in the plant secondary side, non return valve NRV-MS101C was opened to allow noise data to be obtained by Westinghouse.
Because non return valves NRV-MS101 A and 101B remained closed when NRV-MS101C was opened with steam flow occurring, a high steamline diffe-rential between the steam generators resulted,which in turn caused the automatic actuation of the Emergency Core Cooling System.
The Safety Injection lasted approximately 15 minutes and cacsed pressurizer level to increase from 16% at the start of the transient to 59% at the end.
The greatest temperature drop occurred in Loop B cold leg and was determined to be 41.2*F.
As a result of the safety injection, the contents of the Baron Injection Tank were flushed to the Reactor Coolant System which caused the concentration of the BIT to fall below the Tech. Spec. limit of 20,000 ppm borated water.
Although the T.S. Limiting Condition for operation was not met, the BIT did perform its intended function.
As a result of the safety injection, the Emergency Condensate Storage Tank (ECST) went below the value given in T.S. 3.7.1.3 This is an expected event following an ECCS actuation since the auxiliary feedwater pumps which take suction from this tank start on a SI signal.
The ECST performed its intended function.
As a result of the safety injection, the control room pressurization system air bottle depressurized to pressurize the control room.
During the event the air bank pressure dropped below the value given in T.S. 4.7.7.2.a.
This is an expected event following ECCS actuation and the air bottles performed their intended function.
During the safety injection, the following unexpected events occurred which are contrary to Technical Specifications:
Upon receiving a Phase A isolation signal from the SI, seal leakof f isolation valve MOV-1380 failed to close as required by T.S. 3.6.3.1.
Also, upon receiving the safety injection signal, emergency diesel generator 1H automatically started as designed,however, tripped shortly thereafter on overspeed.
The trip was reset and the diesel was successfully restarted.
The ECCS actuation is reportable per T.S. 3.5.2 and 6.9.2.
- However, Regulatory Guide 1.16 states that ECCS actuations are reportable under Unit 1 T.S. 6.9.1.8.1 which requires a 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> notice and written followup.
This report is intended to meet the additional requirements of the 90 day report for T.S. 6.9. 2.
The other events included in this discussion are reportable as 30 day items by T.S. 6.9.1.9.b.
Page 2 of 3 This is the fourth ECCS actuation reportable under T.S. 6.9. 2.
Probable Consequences of Occurrence The purpose of the Emergency Core Cooling System is to ensure adequate cooling of the reactor in the event of a loss of coolant accident.
Although the safety injection system performed its intended function to inject borated water into the Reactor Coolant System and because the B.I.T.,
- ECST, and control room pressurization system performed as required and the transient was not severe, there was no requirement for the S. I. and the health and safety of the general public were not af fected.
There are no generic implications associated with this event.
Cause of Event
The cause of the safety injection was a high steamline differential pressure which resulted when non return valve NRV-MS101C was opened while NRV-MS101A and 101B were both closed and steam flow to the condenser through the steam dump valve system existed.
The low level of the ECST, the underboration of the BIT, and the under-pressurization of the control room air bottles are all normal results of a safety injection and are expected to occur.
Seal leakoff isolation valve MOV-1380 failed to close upon receipt of t.e Phase A isolation signal because of a chemical buildup under the valve's torque switch which prevented the motor from closing the valve completely.
It is suspected that the IH diesel generator tripped on overspeed because the starting air remained engaged too long allowing the speed of the governor to reach the trip setpoint.
Immediate Corrective Action
At 1915 SI was reset and one of the two high head safety injection pumps was secured.
Using the applicable emergency procedure, normal charging and letdown were established and the operators returned the plant to stable conditions.
The operators refilled the ECST, reborated the BIT, and repressurized the control room bottled air system as required by the appropriate Tech.
Spec. ACTION statements.
The torque switch lug on MOV-1380 was thoroughly cleaned and the valve was successfully stroked several times to ensure proper operation.
Scheduled Corrective Action Actions to correct the diesel overspeed trip problem are pending further information from the governor manufacturer.
As ca-r ua die vendor bulletin is received, the app ropriate ren. 2; or aojustments will be initiated.
A similar problem with the lH Emergency Diesel Generator occurred on March 2, 1980.
Further investigation is continuing and will be discussed in a LER (LER/R0 80-032/03L-0), for March 2,1980 occurrence.
t Page 3 of 3 Actions Taken To Prevent Recurrence No further actions are required.
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| 05000338/LER-1980-001-01, /01T-0:on 800118,during Review for IE Bulletin 79-14,letdown Lines 3/4-CH-275-1502Q1 & 3/4-CH-123-1502-Q2 Reported Overstressed.Caused by Incorrect Valve Weights Used in Pipe Stress Calculations | /01T-0:on 800118,during Review for IE Bulletin 79-14,letdown Lines 3/4-CH-275-1502Q1 & 3/4-CH-123-1502-Q2 Reported Overstressed.Caused by Incorrect Valve Weights Used in Pipe Stress Calculations | | | 05000338/LER-1980-001, Forwards LER 80-001/01T-0 | Forwards LER 80-001/01T-0 | | | 05000339/LER-1980-001, Forwards LER 80-001/03L-0 | Forwards LER 80-001/03L-0 | | | 05000339/LER-1980-001-03, /03L-0:on 800423,w/unit in Mode 6 Following Fuel Loading,Rhr Sys Inlet Valve MOV-2700 Ran Closed,Causing Loss of Operable RHR Loop.Caused by Blown Signal Comparator Card Power Supply Fuse in Process Control Sys.Card Replaced | /03L-0:on 800423,w/unit in Mode 6 Following Fuel Loading,Rhr Sys Inlet Valve MOV-2700 Ran Closed,Causing Loss of Operable RHR Loop.Caused by Blown Signal Comparator Card Power Supply Fuse in Process Control Sys.Card Replaced | | | 05000338/LER-1980-002, Forwards LER 80-002/01T-0 | Forwards LER 80-002/01T-0 | | | 05000338/LER-1980-002-01, /01T-0:on 800107,S&W Informed Util That Stress on Vertical Supports RH-R-19 & WS-R-316 & Snubbers SI-HSS-101B,101C & 107A Exceeded Allowable Design Values. Caused by Wrong Valve Weights Used in Design Calculations | /01T-0:on 800107,S&W Informed Util That Stress on Vertical Supports RH-R-19 & WS-R-316 & Snubbers SI-HSS-101B,101C & 107A Exceeded Allowable Design Values. Caused by Wrong Valve Weights Used in Design Calculations | | | 05000339/LER-1980-002-01, /01T-0:on 800429,during Structural Review for IE Bulletin 79-14,S&W Discovered Overstressed Pipe Hangers in Svc Bldg.Caused by Error in Stress Analysis Used to Design Pipe Hanger Supports.Mods Will Be Implemented | /01T-0:on 800429,during Structural Review for IE Bulletin 79-14,S&W Discovered Overstressed Pipe Hangers in Svc Bldg.Caused by Error in Stress Analysis Used to Design Pipe Hanger Supports.Mods Will Be Implemented | | | 05000339/LER-1980-002, Forwards LER 80-002/01T-0 | Forwards LER 80-002/01T-0 | | | 05000339/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000339/LER-1980-003-03, /03L-0:on 800528,2H Diesel Generator Frequency & Voltage Response Was Not Verified Every 8-h,contrary to Tech Spec.Caused by Faulty Lead on Monitoring Instrumentation. Offsite Power Sources Verified & Found Acceptable | /03L-0:on 800528,2H Diesel Generator Frequency & Voltage Response Was Not Verified Every 8-h,contrary to Tech Spec.Caused by Faulty Lead on Monitoring Instrumentation. Offsite Power Sources Verified & Found Acceptable | | | 05000338/LER-1980-003-03, /03L-0:on 800121,nuclear Instrumentation Sys Power Range Channel 4 Declared Inoperable Due to Erratic Power Bistable Operation.Caused by Failed Ion Chamber Detector.Ion Chamber Detector Replaced | /03L-0:on 800121,nuclear Instrumentation Sys Power Range Channel 4 Declared Inoperable Due to Erratic Power Bistable Operation.Caused by Failed Ion Chamber Detector.Ion Chamber Detector Replaced | | | 05000338/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000339/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000339/LER-1980-004-03, /03L-0:on 800519,during Mode 3 Operation,Steam Generator Level Channel LT-2475 Indicated Level 9% Lower than Two Redundant Channels.Caused by Voltage Drift.Channel Was Placed in Trip Mode | /03L-0:on 800519,during Mode 3 Operation,Steam Generator Level Channel LT-2475 Indicated Level 9% Lower than Two Redundant Channels.Caused by Voltage Drift.Channel Was Placed in Trip Mode | | | 05000338/LER-1980-004-03, /03L-0:on 800109,during Test of Equipment Hatch Emergency Escape Lock,Inner Door Seal Found Leaking When Door Opened & Lock Found to Be Under Slight Vacuum.Caused by Frequent Door Operation.Seals Replaced | /03L-0:on 800109,during Test of Equipment Hatch Emergency Escape Lock,Inner Door Seal Found Leaking When Door Opened & Lock Found to Be Under Slight Vacuum.Caused by Frequent Door Operation.Seals Replaced | | | 05000338/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000338/LER-1980-005-03, /03L-0:on 800110,w/unit in Mode 4,main Steam Isolation Trip Valve TV-MS101C Would Not Close Using Train a Push Button.Caused by Open Auxiliary Relay in Circuit. Relay Replaced from Stock & Tested Satisfactorily | /03L-0:on 800110,w/unit in Mode 4,main Steam Isolation Trip Valve TV-MS101C Would Not Close Using Train a Push Button.Caused by Open Auxiliary Relay in Circuit. Relay Replaced from Stock & Tested Satisfactorily | | | 05000338/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000339/LER-1980-005-03, /03L-0:on 800517,2J Emergency Diesel Generator Tripped After Starting & Operability of 2H Diesel Generator Was Not Verified within 1-h.Caused by Existing Procedures Not Specifying Test Connections Required to Test Diesel | /03L-0:on 800517,2J Emergency Diesel Generator Tripped After Starting & Operability of 2H Diesel Generator Was Not Verified within 1-h.Caused by Existing Procedures Not Specifying Test Connections Required to Test Diesel | | | 05000339/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000339/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000339/LER-1980-006-03, /03L-0:on 800520,during Startup Testing in Mode 3, B Steam Generator Narrow Range Level Channel III Was Observed Reading Below Redundant Level Channels & Drifting Low.Caused by Air Pocket in Steam Generator Sensing Line | /03L-0:on 800520,during Startup Testing in Mode 3, B Steam Generator Narrow Range Level Channel III Was Observed Reading Below Redundant Level Channels & Drifting Low.Caused by Air Pocket in Steam Generator Sensing Line | | | 05000338/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000338/LER-1980-006-03, /03L-01:on 800111,w/unit in Mode 3,casing Coolant Pump Discharge Valve MOV-RS-100A Was Discovered to Be Inoperable.Caused by Removal of Casing Cooling Tank Level Transmitter LT-RS103A During Execution of Design Change | /03L-01:on 800111,w/unit in Mode 3,casing Coolant Pump Discharge Valve MOV-RS-100A Was Discovered to Be Inoperable.Caused by Removal of Casing Cooling Tank Level Transmitter LT-RS103A During Execution of Design Change | | | 05000338/LER-1980-007-03, /03L-0:on 800111,during Mode 3 Reactor Heating Containment Average Temp Decreased to 85 F,Less than Tech Specs.Caused by Insufficient Procedural Precautions. Removed Chiller from Svc.Monitored Temp | /03L-0:on 800111,during Mode 3 Reactor Heating Containment Average Temp Decreased to 85 F,Less than Tech Specs.Caused by Insufficient Procedural Precautions. Removed Chiller from Svc.Monitored Temp | | | 05000339/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000339/LER-1980-007-03, /03L-0:on 800521,during Mode 3 Operation,Channel in Tave Protection Loop 2 Failed in High Direction.Cause Is Unknown.Failed Channel Was Removed from Svc & Replaced by Spare | /03L-0:on 800521,during Mode 3 Operation,Channel in Tave Protection Loop 2 Failed in High Direction.Cause Is Unknown.Failed Channel Was Removed from Svc & Replaced by Spare | | | 05000339/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000338/LER-1980-008-01, /01T-0:on 800111,during Review for IE Circular 78-08,S&W Found Control Room Air Conditioning Chiller Units Control Panel Not Qualified to Seismic Category I Requirements.Cause Unknown.Vendor Reviewing Components | /01T-0:on 800111,during Review for IE Circular 78-08,S&W Found Control Room Air Conditioning Chiller Units Control Panel Not Qualified to Seismic Category I Requirements.Cause Unknown.Vendor Reviewing Components | | | 05000339/LER-1980-008-03, /03L-0:on 800521,during Mode 3 Operation,Redundant Channel Protection Was Lost.Caused by Personnel Not Placing Tave Protection Loop Failed Channel in Trip Mode within Required Time.Failed Channel Placed in Trip Mode | /03L-0:on 800521,during Mode 3 Operation,Redundant Channel Protection Was Lost.Caused by Personnel Not Placing Tave Protection Loop Failed Channel in Trip Mode within Required Time.Failed Channel Placed in Trip Mode | | | 05000338/LER-1980-009-03, /03L-0:on 800111,while Performing Periodic Test on Main Steam Safety Valves,Found Valves SV-MS-101-A & C, SV-MS-102-A & B & SV-MS-105-A & C Did Not Lift at Pressure Setpoints Per Tech Specs.Caused by Setpoint Drift | /03L-0:on 800111,while Performing Periodic Test on Main Steam Safety Valves,Found Valves SV-MS-101-A & C, SV-MS-102-A & B & SV-MS-105-A & C Did Not Lift at Pressure Setpoints Per Tech Specs.Caused by Setpoint Drift | | | 05000339/LER-1980-009, Forwards LER 80-009/03L-0 | Forwards LER 80-009/03L-0 | | | 05000339/LER-1980-009-03, /03L-0:on 800522,power Supply for Main Steam Pressure Protection Channel III Failed High,Causing Steam Line Pressure Mismatch.Caused by Failed Card in Power Supply.Card Was Replaced & Calibr | /03L-0:on 800522,power Supply for Main Steam Pressure Protection Channel III Failed High,Causing Steam Line Pressure Mismatch.Caused by Failed Card in Power Supply.Card Was Replaced & Calibr | | | 05000338/LER-1980-010-01, /01T-0:on 800111,during Review for IE Bulletin 79-14,S&W Found Stress on Vertical Rod Hangers SW-H-162A & SW-H-160A to Be Over Design Allowable.Caused by Incorrect Valve Weights Used in Pipe Support Design Calculations | /01T-0:on 800111,during Review for IE Bulletin 79-14,S&W Found Stress on Vertical Rod Hangers SW-H-162A & SW-H-160A to Be Over Design Allowable.Caused by Incorrect Valve Weights Used in Pipe Support Design Calculations | | | 05000339/LER-1980-010, Forwards LER 80-010/01T-0 | Forwards LER 80-010/01T-0 | | | 05000339/LER-1980-010-01, /01T-0:on 800523,during Review of ECCS Piping for Fluid Temp Below 70 F,Determined That Loadings on Both Low Head Safety Injection Pump Nozzles Exceeded Design Stress Allowables.Caused by Deficiency in Sys Stress Analysis | /01T-0:on 800523,during Review of ECCS Piping for Fluid Temp Below 70 F,Determined That Loadings on Both Low Head Safety Injection Pump Nozzles Exceeded Design Stress Allowables.Caused by Deficiency in Sys Stress Analysis | | | 05000339/LER-1980-011-03, /03L-0:on 800520,personnel Air Lock Doors Would Not Seal Completely,Causing Air Leakage While Performing Surveillance Test 2-PT-62.4.Caused by Leakage Past Seals on Inner & Outer Doors.New Seals Were Installed | /03L-0:on 800520,personnel Air Lock Doors Would Not Seal Completely,Causing Air Leakage While Performing Surveillance Test 2-PT-62.4.Caused by Leakage Past Seals on Inner & Outer Doors.New Seals Were Installed | | | 05000339/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000338/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000338/LER-1980-011-03, /03L-0:on 800115,when Sys Sample Monitoring Pumps Were Removed from Svc,Ventilation Vent Stack B Particulate & Gas Radiation Monitors RM-VG112 & 113 Were Rendered Inoperable.Design Changes Will Add High Range Monitor | /03L-0:on 800115,when Sys Sample Monitoring Pumps Were Removed from Svc,Ventilation Vent Stack B Particulate & Gas Radiation Monitors RM-VG112 & 113 Were Rendered Inoperable.Design Changes Will Add High Range Monitor | | | 05000339/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000339/LER-1980-012-03, /03L-0:on 800618 While in Mode 2,control Rod Demand Position Indication Noted 19 Steps Higher than Associated Rod Position Indication.Caused by Drift of Rod Position Indicator Channel.Channel Recalibr | /03L-0:on 800618 While in Mode 2,control Rod Demand Position Indication Noted 19 Steps Higher than Associated Rod Position Indication.Caused by Drift of Rod Position Indicator Channel.Channel Recalibr | | | 05000338/LER-1980-012, Forwards LER 80-012/03L-0 | Forwards LER 80-012/03L-0 | | | 05000338/LER-1980-012-03, /03L-0:on 800111,during Testing in Mode 3 to Verify Main Steam Trip Valve Closure Time,Trip Valve Failed to Close Fully within Required Five Seconds.Cause Unknown. Valve Was Retested.Closure Time within Acceptable Limits | /03L-0:on 800111,during Testing in Mode 3 to Verify Main Steam Trip Valve Closure Time,Trip Valve Failed to Close Fully within Required Five Seconds.Cause Unknown. Valve Was Retested.Closure Time within Acceptable Limits | | | 05000338/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000338/LER-1980-013-03, /03L-0:on 800114,while Using Steam Driven Feedwater Pump 1-FW-P-2 to Add Feedwater to Steam Generator A,Water Leaked from Pump Oil Cooler Gasket.Caused by Blown Gasket.Gasket Replaced | /03L-0:on 800114,while Using Steam Driven Feedwater Pump 1-FW-P-2 to Add Feedwater to Steam Generator A,Water Leaked from Pump Oil Cooler Gasket.Caused by Blown Gasket.Gasket Replaced | | | 05000339/LER-1980-013-03, /03L-0:on 800520 & 27,w/unit in Hot Standby, Samples of Boron Injection Tank & C Boric Acid Storage Found to Contain Less than 20,000 Ppm Boron.Caused by Leaks Past Inlet Valves MOV-2867 a & B.Switch Settings Increased | /03L-0:on 800520 & 27,w/unit in Hot Standby, Samples of Boron Injection Tank & C Boric Acid Storage Found to Contain Less than 20,000 Ppm Boron.Caused by Leaks Past Inlet Valves MOV-2867 a & B.Switch Settings Increased | | | 05000339/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000338/LER-1980-014, Forwards LER 80-014/03L-0 | Forwards LER 80-014/03L-0 | | | 05000338/LER-1980-014-03, /03L-0:on 800113,during Insp of Auxiliary Feedwater Pump 1-FW-P-2 Outboard Bearing,Discovered Inboard Side of Thrust Bearing Had Been Wiped.Caused by Lack of Oil. Bearing Replaced & Pump Returned to Svc | /03L-0:on 800113,during Insp of Auxiliary Feedwater Pump 1-FW-P-2 Outboard Bearing,Discovered Inboard Side of Thrust Bearing Had Been Wiped.Caused by Lack of Oil. Bearing Replaced & Pump Returned to Svc | |
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