ML19289F025
| ML19289F025 | |
| Person / Time | |
|---|---|
| Issue date: | 03/14/1979 |
| From: | Ellershaw L, Hunnicutt D NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML19289F021 | List: |
| References | |
| REF-QA-99900074 99900074-79-1, NUDOCS 7906010114 | |
| Download: ML19289F025 (7) | |
Text
.
U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT REGION IV Report No. 99900074/79-01 Program No. 51300 Company:
Diamond Power Specialty Company P. O. Box 415 Lancaster, Ohio 43130 Inspection Conducted: February 27-March 2,1979 Inspector NIf M
A//f'/79 L. E. Ellershaw, Principal Inspector Date /
,/
Vendor Inspection Branch l
Approved by:
k//
umE#
.8/M/79 D. M. Hunnicutt, Chief, Components Ddte Section II, Vendor Inspection Branch
~
Sumary Inspection conducted February 27-March 2,1979 (99900074/79-01)
Areas Inspected:
Implementation of 10 CFR 50 Appendix B Criteria, and applicable codes and standards including: previous inspection findings; nonconfonnances and corrective action; quality assurance records; control of joint fitup and welding; weld heat treatments and weld procedure speci-fications. The inspection involved twenty-seven (27) inspector-hours on site.
Results:
In the six (6) ' areas inspected, one (1) deviation from comit-ment was identified.
Deviation: Control of Joint Fitup and Welding - tack welding procedures have not been developed and qualified, even though tack welding has been performed, which is contrary to Criterion IX of Appendix B to 10 CFR 50.
(See Enclosure.)
2234 110 lll p
7906010114
. Details Section (Prepared by L. E. F.llershaw)
A.
Persons Contacted R. D. Block - Welding Engineer H. C. Harmon - General Supervisor, Quality Planning J. J. Hostasa - Quality Engineer W. D. Klingler - Production Supervisor, Welding F. R. Liedel - Technical Specialist, Quality Engineering J. O. Pierce - Supervisor, Inspection A. J. Schillau - Senior Quality Planner S. E. Snider - Quality Planner J. G. Stevens - Section Manager,. Quality Engineering B.
Action on Previous Inspection Findings 1.
(Closed) Deviation A (Report No. 78-01): This item dealt with parts / material, stored in the Bond Room, not being properly identified.
Diamond Power Specialty Company (DPSC) has implemented their comitted corrective action in that all parts / material observed in the Bond Room, were identified in accordance with the Admin-istrative Procedure.
2.
(Closed) Deviation B (Report No. 78-01):
This item dealt with indoctrination and training (I&T) records not being completed, thus an inability to determine whether or not I&T had been presented.
DPSC has implemented their committed corrective action in that records have been completed and a clarification of the record forms was made.
3.
(Closed) Deviation C (Report No. 78-01):
This item dealt with certain purchase orders that did not show evidence of review by Quality Assurance.
DPSC has implemented their comitted corrective actions in that a review of twenty (20)' purchase orders showed that they have Il.fb,eenreviewedbyQualityAssurance.
p i
oll C.
Nonconformances and Corrective Action 1.
Objectives j
.. The objectives of this area of the inspection were to verify that DPSC had implemented the requirements for the control of nonconfonnances and corrective action in accordance with the Quality Assurance Policy Manual (QAP Manual) and applicable NRC and ASME Code requirements.
2.
Method of Accomplishment The preceding objectives were accomplished by:
a.
Review or QAP Manual Policy Numbers DP1716-01, " Policy For Nonconforming Items" dated August 18, 1978, and DP1717-01, " Corrective Action Policy", dated July 8,1977.
b.
Review of Administrative Procedure (AP) DP1716-02, " Control of Nonconforming Material."
c.
Reivew of AP DP1717-02, "Cause and Corrective Action Re-porting."
d.
Review Log of Nonconformances.
e.
Observation of nonconforming perts/ material in Bond Room and other locations, to verify that parts / material were identified as being nonconforming.
f.
Review of Corrective Action Log and Corrective Action Reports to verify that the causes of conditions adverse to quality were identified, that the adverse conditions were correct'ed, and that action was taken to prevent re-currence.
g.
Discussions with cognizant perconnel.
3.
Findings a.
Deviation from Comitment None.
b.
Unresolved Item y 4 ll None.
D.
Quality Assurance Records 1.
Objectives
. The objectives of this area of the inspection were to verify that DPSC had implemented the requirements for the collection, storage and retention of QA records in accordance with the QAP Manual and applicable NRC and ASME Code requirements.
2.
Method of Accanplishment The preceding objectives were accomplished by:
a.
Review of QAP Manual, Policy No. DP1718-01, " Quality Assur-ance Records Policy," dated August 18, 1978.
b.
Review of completed Data Packages of five (5) Control Rod Drive Mechanisms (CRDM) for contract 507601-N (S/Ns 1604, 1609, and 1616), and contract 509939-N (S/Ns 1819 and 1822).
c.
Review of Manufacturer's Data Report of the above five (5)
CRDMs, for ev!dence of review by Quality Assurance and the Authorized Nuclear Inspector.
d.
Review tabulation of materials in Data Packages to assure E
traceability of items.
e.
Comparison of permanent record file index, to those records in the Data Packages.
f.
Discussions with cognizant personnel.
3.
Findings a.
Deviation from Commitment 4
None.
b.
Unresolved Item i
None.
E_{ControleofJointFitupandWelding h
i r
_. s
~
1.
Objectives The objectives of this area of the inspection were to verify that DPSC had implemented the requirements for the control of joint fitup and welding in accordance with the QAP Manual and applicat'e NRC and ASME Code requirements.
22L34 113
- 2.
Method of Accomplishment The preceding objectives were accomplished by:
a.
Review of QAP Manual, Policy No. DP1710-01, " Policy for Control of Special Processes,"' dated March 22, 1978.
b.
Observation of in-process automatic, Gas Tungsten Arc Welding (GTAW), buttering and buttwelds on Motor Tube-Center Sections and Motor Tube Assemblies.
c.
Review weld procedure specifications (WPS) and weld data sheets (WDS) required by the production travelers for the in-process GTAW.
d.
Review production travelers to assure that the correct WPS and WDS, including revisions, were referenced for the appli-cable operation.
e.
Review of weld wire ce-tifications based upon observed heats of weld wire being used.
f.
Observation and review of welding machine calibration and associated records.
g.
Discussions with cognizant personnel.
3.
F,indings a.
Deviation from Commitment See Enclosure.
b.
Unresolved Item None.
F.
Weld Heat Treatment 1.
Objectives The objectives of this area of the inspection were to verify that DPSC had implemented the requirements for the control of weld heat treatment in accordance with the QAP Manual and appli-cable NRC and ASME Code requirements.
2234 114
=,
.!I a
v
'I!
p?
. 2.
Method of Accomplishment The preceding objectives were accomplished by:
a.
Review of QAP Manual, Policy No. DP1710-01, " Policy for Control of Special Processes," dated March 22, 1978.
b.
Observation and review of the furnace, its calibration records, and furnace uniformity surveys.
c.
Observation of the quenching facility used for austeni-tizing and tempering heat treatment.
d.
Review of records relative to parts receiving weld heat treatment, including heat treat charts, and comparing against weld procedure specifications and procedure quali-fication records to assure that time at temperature re-quirements were not exceeded.
e.
Discussions with cognizant personnel.
3.
Findings a.
Deviation from Commitment None.
b.
Unresolved Item None.
G.
Weld Procedure Specifications 1.
Objectives The objectives of this area of the inspection were to verify that DPSC had implemented the requirements for the control and qualification of weld procedure specifications (WPS) in accord-ance with the QAP Manual and applicable NRC and ASME Code requirements.
2.
Method of Accomplishment
. The preceding objectives were accomplished by:
Review of QAP Manual, Policy No. DP1710-01,. " Policy for a.
4t; e, c; Control of Special Processes," dated March'22,1978.
p r i
e.
a
.. b.
Review of manual and automatic Gas Tungsten Arc Welding (GTAW) procedures.and their applicable qualifications.
c.
Verification that essential and nonessential variables, as requirea by ASME Code,Section IX, were incorporated in the WPSs.
d.
Observation of in-process GTAW and assuring that correct WPSs were referenced by the traelers and were being used.
e.
Discussions with cognizant personnel.
3.
Findings a.
Deviation from Commitmentr_
None.
b.
Unresolved Item None.
H.
Exit Interview A meeting was held at the conclusion of this inspection on March 2, 1979, with the following management representatives:
D. R. Brown, Vice President, Operations D. Collen, Manager, Design Engineering C. Echelbarger, Manager, Design Engineering H. C. Hamon, General Supervisor, Quality Planning T. Koksal, Manager, Production J. Land, Manager, Industrial Engineering P. H. Schlereth, Manager, Quality Assurance R. Sherrick, Manager, Analysis and Codes J. Stevens, Manager, Quality Engineering The scope and findings of this inspection were summarized. Management acknowledged the statements relative to the findings.
2234 116
.i
-..