ML19260G383
| ML19260G383 | |
| Person / Time | |
|---|---|
| Site: | Sequoyah  |
| Issue date: | 10/29/1980 |
| From: | Mills L TENNESSEE VALLEY AUTHORITY |
| To: | James O'Reilly NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II) |
| References | |
| 10CFR-050.55E, 10CFR-50.55E, NCR-SQN-CEB-801, NUDOCS 8011050462 | |
| Download: ML19260G383 (2) | |
Text
{{#Wiki_filter:. ., WESTINGHOUSE PROPRIETARY CLASS 2 i$ 20i fd e net W8 EQUIPMENT QUAllFICATION TEST REPORT REACTOR TRIP SWITCHGEAR (Seismic Qualification Testing) by C. E. Faust III D. T. Tang M. Yalich Sept. 1980 APPROVED: , A- - T. M. Anderson Manager, Nuclear Safety Departement 8 S. Ramchandran ' Manager, E ectrical Systems Application D. H. Wnite Manager, Structural Technology WESTINGHOUSE PROPRIETARY DATA This document contains information proprietary to Westinghouse Electric Corporation; it is submitted in confidence and is to be used solely for the purpose for which it is furnished and returned upon request. This document and such information is not to be reproduced, transmitted, dis-closed or used otherwise in whole or in part without authorization of Westinghouse Electric Corporation, (Nuclear Energy Systems or a particu-lar Division, as desired). WESTINGHOUSE ELECTRIC CORPORATION Nuclear Energy Systems P.O. Box 355 ' 8 011050168$' Pittsburgh, Pennsylvania 15230
WESTINGHOUSE PROPRIETARY CLASS 2 This document contains material that is proprietary to the Westinghouse Electric Corporation. The pr oprietary information has been marked by means of brackets. The basis for marking the traterial proprietary is identified by marginal notes referring to the standards in Section 8 of the affidavit of R. A. Wiesemann of record "In the Matter of Acceptance Criteria for Emergency Core Cooling Systems for Light Water Cooled Nuc-lear Power Reactors (Docket No. RM-50-1)" at transcript pages 3706 through 3710 (February 24, 1972). Due to the proprietary nature of the material contained in this report which was obtained at consideraDie Westinghouse expense and the release of which would seriously af fect our competitive position, we request this infonration to be withheld from public disclosure in accordance with the Rules of Practice,10 CFR 2.790, and that the information presented therein be safeguarded in accordance with 10 CFR 2.903. We believe that withholding this information will not adversely af fect the public inter-est. This information is for your internal use on1v and should not be released to persons or organizations outside the Directorate of Regulation and the ACRS without prior approval of Westinghouse Electric Corporation. Should it become necessary to release this infonnation to such persons as part of the review procedure, please contact Westinghouse Electric Corporation and they will make the necessary arrangements required to protect their proprietary interests. ii 6711A
WESTINGHOUSE PROPRIETARY CLASS 2 TABLE OF CONTENTS Section Title Page 1.0 OBJECTIVE 1 2.0 EQUIPMENT TESTED 2 3.0 PERFORMANCE SPECIFICATIONS 3
4.0 DESCRIPTION
OF TEST FACILITY 4 5.0 TEST PROCEDURE 5 6.0 TEST DATA AND ACCURACY 6 7.0
SUMMARY
7 APPENDIX A TEST RESPONSE SPECTRA 21 iii 6711A
4 . WESTINGHOUSE PROPRIETARY CLASS 2 TABLES Table Title Page Table I Test Equipment 8 Table II Identification, location and Orientation 9 of Accelerometers Table III RTS Trip Time During SSE 10 iv 6711A
WESTINGHOUSE PROPP'ETARY CLASS 2 FIGURES Figure Title Page Figure 1 Generic Required Response Spectrum 11 Figure 2 Floor Plan Dimensions and Foundation 12 Information Figure 3 Schematic Set-up of Seismic Tests 13 Figure 4 Location of Accelerometers 14 Figure 5 Accelerometer Signal Flow Path 15 Figure 6 Reactor Trip Switchgear on Shaking 16 Table-Test Direction 1 Figure 7 Reactor Trip Switchgear on Shaking 17 Table-Test Direction 2 Figure 8 Buckling of the Right Front Upright 18 Figure 9 Weld Crack at the Right Front Upright Siil 19 Figure 10 Typical Dished Washer - Rear Cabinet 20 Tie-Down Device Figure Al Test Response Spectra 22-30 to A9 v
WE:ilNGH00SE PROPRIETARY CLASS ? 1.0 OBJECTIVE The objective of this qualification orogram is to demonstrate that the Reactor Trip Switchgear (RTS) meets or exceeds its safety-related perf or-mance requirements while subjected to the simulated seismic service con-ditions specified in Figure 1. A qualification test was completed on a O two-cabinet RTS Assembly. 1 6711A
WESTINGHOUSE PROPRIETARY CLASS 2 2_. 0 EQUIPMENT TESTED The equipment tested consisted of the two-cabinet Reactor Trip Switchgear O Assembly, described in the Instruction Book under [S.O. 02-Y-N017],a,c Unit Serial Number (92YND17).a,c The associated drawings are also identified; Drawing Rev. Title ~ ~ 688Cl20 3 RTS Control Circuit loading Resistor Board 7:34D33 7 Frame Reinforcement Brackets 688C541 2 Seismic Tie Down Clips 6986028 7 RTS Base Line Design -- Front View and Floor Plan 6986029 7 RTS Base Line Design -- Section Views 6986030 6 RTS Base Line Design -- Bill of Materials 1430972 14 RHS Inst. Compt. Support 9133030 5 Additional Bus Supports 3761A51 1 DS Breaker Seismic Tie Down Bracket 58SC943 6 DS Breaker Seismic Positionar 685C940 6 DS Standard Mounting for Seismic Service 687C376 3 RTS Control circuit loading resistors 9141049 6 RTS Schematic diagram 9141050 4 RTS Wiring diagram for Cab. 1 9141051 5 RTS Wiring diagram f or Cab. 2 687C533 1 RTS Ctc. Load Bd Assm. 687 C633 2 RTS Conn. Diagr. Ctc. Load Bd _687C639 3 RTS Breaker Internals O O 2 O 6711A
WESTINGHOUSE PROPRIETARY CLASS 2 3.0 PERFORMANCE SPECIFICATIONS The RTS were tested to verif y their functional operability as defined below: 3.1 Environmental conditions for these tests require a seismic response soe:trum (Figure 1) of 5.49 acceleration f or safe shutdown earth-auake (SSE) tests. One half SSE acceleration was used in all operating basis earthquake (OBE) tests. The RRS along the control accelerometer axis is the /2 higher over the entire frequency range than the RRS along the front to back, side to side direction of tne equipment to account for the 450orientation. 3.2 Performar.ce require,nent f or the RTS is that the test units trio within 167 milliseconds of receipt of trip signal and the auxiliary relays actuate on demand. 3 6711A
WESTINGHOU3E PROPRIETARY CLASS 2 4.0 DESCRIPTIJN OF TEST EQUIPMENT & FACILITY 4.1 Seismic testing was cerformed in the testing laboratory at Westing-house Advanced Energy Systems Division (AESD) in Large, PA. Test inputs for the DBE and SSE tests were provided f rom FM tape. A control accelerometer o-iented in the horizontal plane of the test table along the axis of the piston Nas used to determine the success of each test run. The oJtput of this accelerometer was analyzed by a Spectral Dynamics Model 13192 shock spectrum analyzer. 4.2 Test equipment A list of all test equipment used during testing appears in Table III. 4.3 Mounting The RTS assembly was bolted to the heavy cover plate of the shaker table (Figure 2) with a total of twelve (12) 3/8" diameter bolts as required by the Instruction Book. Initially, the assembly was positioned at a 45 orientation with respect to the horizontal table motion. The base excitation was applied simultaneously to the three major assembly axes. Furthermore, with the table driving motion introduced at a 35 angle with respect to the horizontal axis, an equal input intensity in the three principal axes of the assembly was produced. 4.4 Connectionss Connectors were used for all connections requiring them. Terminal board connections were made using ring tongue terminals. Intercon-nections between various assemblies were made with pref abricated cabics (with connectors). 1 6711A
WESTINGHOUSE PROPRIETARY CLASS 2 5.0 TEST PROCEDURE 5.1 Service Conditions Once all electrical connections were made a resonant search in the range of 1-50 Hz was performed on the complete test set up at 0.39 . The search ran up r.d down the range at a rate o' 1 octave per minute. Five (5) operating basis earthquakes (OBE) were then per-formed. Finally, one safe shutdown earthquake in four different U test fixture orie-+ations (0 ,U 90 ,130 U
, 2N ) was per-fonned.
5.2 Monitored Functions 5.2.1 Acceleratig A total of seventeen (17) accelerometers were used. The accelerometer locations and orientations are shown on Figures 3 and 4 The output of the accelerometer . sensing horizontal table motion was f ed into a shock spectrum analyzer. The result of the analysis, clotted on spectral acceleration versus fre-quency coordinates, was used to determine the success of eac:, test run. All accelerometer outputs were recorded on strip chart and FM tape. A block diagram of the accelerometer data acquisition equipment is shown in Figure 5. 5.2.2 Switchgear Outputs. RTS trip times and auxiliary relay changes of state were monitored. 5 6711A
WESl!NGH0'JSE PROPRIETARY CLASS ? 6.0 TEST DATA L ACC'JRACY A list of tne trip times recorded daring each SSE is given in Table III. The r.uxiliary relays were actuated during each SSE and vissually observed to have change'i state, lhe test data of Table III and the auxiliary relays changing state demonstrates that the equipment under test met the performance spe:fications in Section 3.2. The TRS of Appendix A envelope the revised RRS of Figure 1. The RRS was revised to in:Orporate specific plant spectra revisions by utilities. [ Minor structural damages as illustrated]b,c.e in Figures 9, 9, and 10 were observed. [These structural problems did not eff ect the safety-related f unction]b,c,e of the RTS. O O s 6711A
WESTINGHOUSE PROPRIETARY CLASS 2 7.0 SUMK;RY The Reactor Trip Switchgear were tested under simulated OBE and SSE con-ditions (see Appendix A for spectra) to denonstrate their capability to perf orm their safety-related f unction under these conditions. The test results show the equipnent functioned properly when subjected to the seismic conditions of Appendix A. The generic required response spectran (Figure 1) contains significant margin with respect to any single plant application ef erencing this program. 7 6711A
WESTINGHOUSE PROPRIETARY CLASS 2 TABLE I TEST EQUIPMENT O Manufacturer Model Brush Mark 200 -1 Brush Mark 200 -2 Brush Mark 200 -4 B&F Conditioners 1C1613 (0-9) B&F Conditioners 1C1613 (10-19) B&F Amplifiers 10-800 (0-9) B&F Amplifiers 10-800 (10-19) B&F Power Supply PS 15-1500 Tektronix 502 Oscilloscope Hewlett Packard 5323A Frequency Counter Spectral Dynamics Corporation 50 105C Amplitude Servo / Monitor Spectral Dynamics ^orporation SD 104A-5 Sweep Oscillator MRAD Double Integrator Spectral Dynamics Corporation 13192 Transient Memory Spectral Dynamics Corporation 13231 Shock Spectrum Analyzer E&I 500 XY Recorder Data precision DVM Weston 1241 DVM Honeywell Model 1612 Oscillographs ACCELEROMETERS Serial Number 2245 2244 2242 1544 2818 2247 1438 1547 2285 2225 2226 2288 2243 2237 1537 2246 0 6711A 8
WESTINGHOUSE PROPRIETARY CLASS 2 TABLE 11 IDENTIFICATION, LOCATION AND ORIENTATION OF ACCELEROMETERS ACCELEROMETER IDENTIFICATION LOCATION ORIENTATION b,c e
' Al Top Corner of Cab. 1 Front-Back A2 Top Corner of Cab. 1 Side-Side A3 Bus Duct Risers Front-Back A4 Bus Duct Risers Side-Side AS Reactor Trip Breaker A Front-Back A6 Reactor Trip Breaker A Side-Side A7 Reactor Trip Breaker A Vert.
' A8 Bypass Breaker Front-Back A9 Bypass Breaker Side-Side A10 Relay Barrier Front-Back All Lower Bus Connection Front-Back A12 Lower Bus Connection Side-Side A13 Control
- A14 Table Top
- A15 Table Top
- A16 Table Top
- _ A17 Top Corner of Cat..2 Front-Back_
*See Figure 4 f or schematic locations.
6711A 9
WESTIN9iOUSE PROPRIETARY CLASS 2 TABLE III RTS TRIP TIME DURING SSE O Trip Time Test Direction Run (milliseconds) b,c.e 1 8 [53~ 2 1 50 3 1 55 4 1 _55_ O O O 10 6711A
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