ML19260C877

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QA Program Plan for Industrial Radiography
ML19260C877
Person / Time
Site: 07100372
Issue date: 01/14/1980
From:
BOEING CO.
To:
Shared Package
ML19260C875 List:
References
15236, NUDOCS 8002060327
Download: ML19260C877 (7)


Text

..

THE B0ElfiG C0t*PA!;'I Seattle Services Division QUALITY ASSURANCE PROGRAM PLAN FOR INDUSTRIAL RADIOGRAPHY (10 CFR, PART 71)*

1.0 ORGANIZATION The final responsibility for the Quality Assurance (QA) Program for Part 71 Requirements rests with The Boeing Company.

Design and Fabrication shall not be conducted under this QA Program.

The QA Program is implemented using the organization shown in the chart (Attaciunent II).

Mr. William E. Morgan is the responsible individual for the Part 71 QA Requirements.

The Radiation Safety Officer is responsible for overall admini-stration of the Program, training and certification, document control, and auditing.

The Radiographers are responsible for nandling, storing, shipping, inspection, test and operating status, and record keeping.

2.0 QUALITY ASSURANCE PROGRAM The management of Boeing Seattle Services Division establishes and implements this QA Program.

Training, prior to engagement, for all QA functions is required according to written procedures.

QA Program revisions will be made according to written procedures with management approval.

The QA Program will ensure that all defined quality control procedures, engineering procedures, and specific provisions of the package design approval are satisfied.

The QA Program will emphasize control of the characteristics of the pack-age whico are critical to safety.

The Radiation Safety Officer shall ensure that all radioactive material shipping packages are designed and manufactured under a QA Program approved by fluclear Regulatory Commission for all pack-ages designed or fabricated after the effective date of the QA Program.

This requirement has been satisfied by receipt of a certification to this effect from the manufacturer.

1933 086

  • See Attachmeitt I.

8002 06 0 N

3.0 DOCUMEi1T CONTROL All documents related to a specific shipping package will be con-trolled through the use of written procedures.

All document changes will be performed according to written procedures approved by management.

The Radiation Safety Officer shall ensure that all QA functions are conducted in accordance with the latest aaplicable changes to these documer, ts.

4.0 HANDLING, STORAGE, AND SHIPPING Written safety procedures concerning the handling, storage, and shipping of packages for certain special form radioactive material will be followed.

Shipments will not be made unless all tests, certifications, acceptances, and final insoections have been com-pleted.

Work instructions will be provided for handling, storage, and shipping operations.

5,0 INSPECTION, TEST, AND OPERATING STATUS Inspection, test, and operating status of packages for certain special fonn radioactive material will be indicated and controlled by written procedures.

Status will be indicated by tag, label, marking, or log entry.

Status of non-conforming parts or packages will be positively maintained by written procedures.

6.0 QUALITY ASSURANCE RECORDS Records of package approvals (incEuding scfetences and chawing 6),

procurement, inspections, tests, operating logs, audit results, personnel training and qualifications, and records of shipments will also be maintained.

7.0 AUDITS Established schedules of audits of the QA Program will be performed using written checklists.

Results of audits will be maintained and reported to management.

Audit reports will be evaluated and deficient areas corrected.

The audits will be dependent upon the safety significance of the activity being audited, but each activity will be audited at least once per year.

Audit recorts will be maintained as part of the quality assurance records.

Members of the audit team shall have no responsibility ir, the activity being audited.

1933 087

Attachr. cat I NON-SPECIAL FORM MATERIAL COVERED BY THIS DA PROGRAM Per the attached list (At.taclunent I-A), Boeing presently possesses twenty-nine 239pu ficutron Threshold Fission Foils.

The total 239Pu content of these Foils is 17.423 grams (1.07 Cwtica).

It is planned to transport these Foils in a Certified "6M" Packaging System to the Hanford, Washington disposal site.

The Foils and Total Containment System are to be buried during this ene-time transportation activity.

This action h

must be accomplished prior to February 29, 1980.

Therefore, early approval of this Quality Assurance Program would be greatly appreciated.

239Pu Foils (pfated afice ) are doubly encapsulated with 5.0 mil Aluminum The j

and 5.0 mil Copper coatings soldered at the seams.

There is no detectable removable activity from the exterior surfaces of the Foils ( 10 d/m, ot

<0.00005 vCi).

The Foils will be placed in an inner polyethylene bottle with screw-type cap.

The bottle, in turn, will be " canned" in a metal container, which will be centered in a "2R" cylinder.

Appropriate dunnage will ensure the centering of the metal container.

The "2R" cylinder, surrounded by solid industrial cane fiberboards, will be placed inside a Department of Transportation Specification 6C or 17 C outer drum (See dtawing illustrated in Attaciunent I-C, and tlie manufac, tate.t's certi-fication statement.tecorded in Attaciunent I-8).

Four of the twenty-nine 239pu Foils have the following quantities of 235U mixed in with the Plutonium:

1.

Fo.if d36 = 0.067 gram 235U 235U 2.

TeiC #37 = 0.066 gram 3.

Fo.if #38 = 0.034 gram 235U 4.

Foil d39 = 0.034 gram 2350 0.201 gram 235U - TOTAL It! 4 F0ILS (0.42:1.Cl) 1933 088

3

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Attaclunent I-A Foil Number Isotope Quantity (gm) location 1

Pu-239 1.504 Sigma Pile Room 2

1.532 3

4 1.499 5

1.526 1.507 6

7

, 1.494 8

1.533 9

1.524

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10 1.505 11 0.010 12 13 14 0.020 15 16 17 0.030 s

18 m

j9 20 0.052 21 22 23 0.102

=

n 24 25 0.101 36 0.053

  • 37 0.052

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  • 38 0.771 39 0.750 Total Monsanto Foils............

17.423 grm

/

1933 089

  • Composite U-235 and P'u-239 Foils.

Attaciment I-8 FBF, In corpora ted 1201 Hilton Rd. - Middlebroo'< Industrial Park i

Knoxville, Tenn. 37921 Phone 615/5841853 Nuc! car Containers and Equipment - Film Bad;;es Fabricators -

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Nuctear Containe.s and CaAs for:

OlsIls f. Ha$oactwo Material e

ee Reactor Fasei Elements s

WJste Material Radioisot ope s 4

Racioact..e sources Containars and Casks overpaos Refurbishing & Repair Cerbification of Co oliance orumi 2-R Tunes Cane Ficarboard Insuiation with DOT-G.i Containers Sneci fica tions

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een.i.e insuianoa nr.eiwo insoiation vermicuiite lasutation Plywood litsulati in DOTt.AF" i scarication & 50eclai Permits Lead Produets:

F.crerence is made to: flew EnrInnd Eucle ar t..a pois n',',5 " ',",,' d ',,

Purchase Order #30277 T. Peni Dated: 7-28-77 3,

LAad f$ricas d %,',,,,,,

For: 12 ea.

15 val. siza Dot-61 Containers -

Film Badges for Radiation Detection Fingar Rings f or T LD*s Special Radiation Filters

.u This is to certify that the above containers manufactured under the above purchase order were constructed in strict compliance with the applicable DOT-6': speci-

- fications, and that the cuter drum used as a component of 'these drums bear the embossment which certifies that the dnims meet the rea.uired spec 5 fi cations of the Depart-ment of Transportation for the manufacture and sale of such drums.

s Certified by:

FBF, Inc.

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M. 3. Stringfield, V-Pres.

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THE B0EING COMPANY T. A. WILSON CI: airman of Tite Saard M. T. STAMPER Presidertt I

OPERATIONS CORPORATE HEADQUARTERS SSD Division C. E. SKEEN Corp. Sr. Vice Presidentt A. W. CARTER Manager Boeing Aerospace Company M. W. COOPER, M.D.

H. K. HEBELER Medical OLtector Presidertt D. R. LENCIONI R. C. SEYMOUR Medical Operatiosts Manager DLtector, Quality Assurance B. E. DUNPHY, M.D.

A. A. AMES Citief, Envirottmenttal Healtli Q. A. Labs-Quality W. E. MORGAN h1 Citief, Raka. tion Healtit Protection D

D 1933 092 Attacl: ment II 1!._230

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