ML19260C337

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Rosemount Model 1152 - Severe Environ Test.
ML19260C337
Person / Time
Site: North Anna  Dominion icon.png
Issue date: 12/19/1979
From:
VIRGINIA POWER (VIRGINIA ELECTRIC & POWER CO.)
To:
Shared Package
ML19260C334 List:
References
NUDOCS 7912260218
Download: ML19260C337 (31)


Text

{{#Wiki_filter:. . ROSEM0UNT MODEL 1152 - SEVERE ENVIRONMENT TEST FOR VIRGINIA ELECTRIC & POWER COMPANY A. Introduction Eecause of some results obtained by Westinghouse during the last half of 1976, while conducting the Sensor Qualification Program, Vepco undertook with the cooperation of Westinghouse and Rosemount Inc. to test Rosemount Model 1152 Differential Pressure Transmitters operational perfotmance under

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LOCA and Post LOCA Test requirements. The Rosemount Model 1152 transmitters had previously been tested satis-factorily for all environmental conditions except for chemical spray during the temperature-pressure severe environment tests and the differences in the test envelope. Previous test information is contained in Rosemount Report No. 117415. The tests were conducted by Westinghouse PSRSD Process and Control Board Group and Forest Hills Test Operations at the Westinghouse Forest Hills test facility. B. Test Facility The test facility was designed and constructed by Forest Hills Test Opera-tions unQr the cognizance of Mr. M. McGuire, and Mr. M. Slafka. The facility consists of: The Trip Test Steam Supply System, Trip Test Chemical Spray System, Test Article Environmental Chambers, The Severe Environment Steam Supply System, and a High Pressure Nitrogen Supply System. Monitoring of the facilities test parameters consists of multi-point recorders, digital volt meters, and a digital data logger, along with the required redundancy of these systems, plus an emergency power back-up system. C. Calibration Fcrest Hills Test Operations performs calibration of all instrumentation and test articles in the Standards Laboratory located on site, under the direc-tion cf Mr. John Martin. All test articles receive pre and post test cali-brations utilizing the SAMA 20.1, 1973, Standard with NBS certification of all equipment used in the laboratory. D. Transmitter Description Tests were performed on two different groups of Rosemount production Model 1152 transmitters at different times, each group consisted of three (3) transmitters . Descriptions of the units tested are presented in the follow-ing table: 1617 024 7912260

Rosemount Serial Transmitter Electronic Housing Model No. Number Range Material Group I 1152DP6A22PB 53907 0-20 psid Aluminum w/ baked enamel finish. 1152]F6A22PB 53908 0-20 psid Aluminum w/ baked enamel finish. 1152DP6A22PB 53909 0-20 psid Aluminum w/ baked enamel finish. Group II 1152DP6A92PB 68460- 0-100 psid Stainless steel. 1152DP6A92PB 68451 0-100 psid Stainless steel. 1152DP6A92PB 68462 0-100 psid Stainless steel. E. Test Sunua-ies Two of the three 1152 transmitters in Group I failed approximately 43 hrs. into the test. Evaluation showed the cause to be failure of plastic pack diodes used as polarity protectors for the electronic cards. The Group II 1152 transmitters were later ' tested using glass pack diodes and stainless steel hcusings. All th* Group II transmitters successfully completed the 15 day trip and severe environment test. The attached. test data shows the maximum transmitter error early in the test was approximately 55 mins. into the test and was approximately -8.0%. One transaitter has an error of -14% at 13 days, but the other two transmit-ters indicated less 25 error at that time. F. Transmitter Cable Entrance Seal A drawing is included of the seal which was also tested with the Rosemount transaittars. Fricr to the autoclave test, a fitting made up as shown.in the drawing was hydrostatically tested to 75.psig with no leakage. During the hydro test, the wire ends were exposed to the trat pressure which verified that no leakage appeared through the stranded conductors. 1617 0125

TMILE 1.0 Suit 4ARY OF ROSEM0UNT PRESSURE TRANSMITTERS (Model 1152) FOR LOCA TESTING ,. TEST DATES MEASUREMENT CASE FOREST llILi.S SERIAL TRANSMITTER 11UMSER RANCE filNCTION ' START STOP MATERIAL REMARKS _ DESI D'AT ION AC-1 G3907 0-20 psid Pressure 11/7/76 11/9/76 Aluminium Diode Failure AG 2 53908 0-20 psid Pressuro 11/7/76 11/9/76 Aluminium Diode Failure 0-20 psid Pressure 11/7/76 11/9/76 Aluminium Operable AG-3 53909 AH-1 68460 0-100 psid Pressure 11/17/76 12/3/76 Stainless Passed

  • Steel .
    -   AH-2             68461              0-100 psid          Pressure
  • 11/17/76 12/3/76 Stainless Passed *
                                                                 -               .                             Steel AH-3             63462              0 ,10s psid         Pressure         11/17/76       12/3/76       Stainless   _ Passed Steel                        .

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SEVERE ENVIRONMENT TEST Location: Westi.nghouse Test Facility Forest Hills, Pa, Date Started: 11-17-76 Date Completed; 12-3-76 Transmitters Tested: Rosemount Model 1152 DP Serial # - AH-1 68460 AH-2 68461 AH-3 68462 Range: 0-100 PSID Output: 4-20ma, .4-2 VDC across 100 A Input During Test: 50 PSID = Output 1.2 VDC Reference Transmitter: Statham PM8083 Range: + 100 PSID Cutput: .45 - 35.15mv Span = 34,7mv Input During Test: 50 PSID = Output 17.8mv 1617 027

TEST DATA TEMPERATURE E 3160F Elapsed Time Actual Percent A% Hr: Min:Sec: Time Full Scale Ref.-Rosemount Date 11-17-76 00:00:00 11:28:43 Ref - 17.848MV 50.14 2-AH3 - 1.1925V 49.53 .61 1-AH2 - 1.190lV 49.38 .76 0-AH1 - 1.1921V 49.51 .63 Minus Time 00:53:18 12:22:01 00:00:00 A% Ref - 17.739MV 49.82 2-AH3 - 1.0884V 43.03 6.79 6.18 1-AH2 - 1.0853V 42.83 6.99 6.23 0-AH1 - 1.0509V 40.68 9.14 8.51 00:54:11 12:22:53 Ref - 17.746MV 49.84 2-AH3 - 1.0853V 42.83 7.01 6.40 1-AH2 - 1.0860V 42.88 6.96 6.20 0-AH1 - 1.0518V 40.74 9.10 8.47 00:57:22 12:26:04 Ref - 17.754MV 49.87 2-AH3 - 1.0878V 42.99 6.88 6.27 1-AH2 - 1.0874V 42.46 6.91 6.15 0-AH1 - 1.0541V 40.88 8.99 8.36 01:48:21 13:17:04 Ref - 17.662MV 49.60 2-AH3 - 1.0961V 43.51 6.09 5.48 1-AH2 - 1.0819V 42.62 6.98 6.22 0-AH1 - 1.0578V 41.11 8.49 7.86 1617 028

TEST DATA TEMPERATURE 5 3030F Minus Elapsed Time Time Actual Pe rtent 4% 00:00:00 Hr: Min:Sec: Time Full Scale Ref.-Rosemount a% Date 11-17-76 03:53:23 15:22:06 Ref - 17.881MV 50.23 2-AH3 - 1.1371V 46.07 4.16 3.55 1-AH2 - 1.ll31V 44.57 5.66 4.90 0-AH1 - 1.0968V 43.55 6.68 6.05 04:42:55 16:11:38 Ref - 17.901 MV 50.29 2-AH3 - 1.1467V 46.67 3.62 3.01 1-AH2 - 1.1217V 45.11 5.18 4.42 0-AH1 - 1.1086V 44.29 6.00 5.37 TEST DATA TEMPERATURE 257.20F Minus Elapsed Time Time Actual Percent a% 00:00:00 Hr: Min:Sec: Time Full Scale Ref.-Rosemount a% Date 11-18-75 14:56:09 02:24:52 Ref - 17.802MV 50.00 2-AH3 - 1.1838V 48.99 1.01 .4C 1-AH2 - 1.1729V 48.37 1.63 .87 0-AH1 - 1.1728V 48.30 1.70 1.07 1617 029

TEST DATA TEMPERATURE 2180F Minus Elapsed Time Time Actual Percent A% 00:00:00 Hr: Min:Sec: Time Full Scale Ref.-Rosemount a% Date 11-30-75 13 Days 17:31:04 06:02:21 Ref - 17.538MV 49.24 2-AH3 - 1.1742V 48.39 .85 .24 1-AH2 - 1.1765V 48.53 .71 .05 0-AH1 - 0.9613V 35.08 14.16 13.53 1617 030

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E2[$ $3030ll . 1617 042

  )ISTRICUfl0.'l:

SEllSOR QUALIFICATION - .

     ~C--         '
                                                           ~ TEST CALIBRATION REFORT
                                               .      GROUP               A H-/ liFG.1      7 p vum////TliODEL //52 D P                                        -

S /fl - 6 R 4 6 0 SPAtt $ -/G d psu: . R$FLREi CE DEAD

   'AL IB RATIO.'i          ACCURACY                      BAND             HYSTERESIS         REPEATASILITY                                                  .

Te DATE  % F.S.  % F.S.  % F.S.  % F.S. REMARKS ll-/4 - 76 + . 0 4/. Wo c f. it. ) .o69 /Jo/JE O/9 O/3 2 . g- 7 e -n. s-t r . u r-r w w .s .r - v u s-7 (Fis.) - /. e e. c- svu r of Y ' , s '.? / Ano*- W i: L m

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   ' PROVED _          -hhh                           '

PREPARED BYJ.9fA-x4M""

                                                                                                        ~

':ISTRIBUTIO l: sells 0R QUALIFICATI0:1 ,,- TEST CAllBRATI0ff REFORT

                                                           . GRCU?                    Al-l-2 MFG.l?csfMods/T MODEL //6'2 DP                                                     -
  • S/tl- RP4 A I -

SPAll G5-/66fiS k SiG REFEREliCE DEAD - ALIBRATIO!i ACCURACY BAriD HYSTERESIS REPEATASILITY . Tt DATE  % F.S.  % F.S.  % F.S.  % F.S. REMARKS U-lG, - 7 & +.030' !=/o ( f. it.1 .oss /jo/JE .006 0, -- ,a.B-?c ./ o r *id

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.IST.qIBUTIO:l: .

f. sells 0R QUALIFICATI0:1 -

t - TEST CALIBRATIO.'1 REPORT

                                                             .       GRC'JP                    A N-3 liFG./?ose/et s/r 7 140 DEL //62.DP                                      .
  • SPNIcb-//dflS16
                                             .                                                           S/tl*6H4.Es 2 REFEF.Ei:CE              DEAD ALIBRATIO.'l                                 ACCURACY                  BNID                   !!YSTERESIS        REPEATAS.!LITY                             -                -

L DATE  % F.S.  % F.S.  % F.S.  % F.S. REl4 ARKS

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s . - 1617 045 " PROVED O Tffp3,7 ' pREpAREo ey ,s .3m.<2 a,_ y t/ _ . c ~.

l

  • 4 Trio Test Interim Test Report .

I. Test Start Date: /7/ 7 76 Time: # [cN I /*h Test Completion Date ////,f/7 G Time: // / 29 /< #f. Test Record Book: l<b3NGY/8 j II. Test Transmitter Identification:

 !                        1. Model:        [osemea.n f //fot Range:    d ' /608' i                           Serial No.        C86 /G   O               F.E.I.D.: //.8 [                .

h 2. Model: ifoSeme-n[ //f2.> Range: 0 -/cof"T' Serial No. 6J'MG/' F. E. I . D. : ////' - L

 !                        3. Model:       [ o s M e.t.n h //,$' 2_/     Range: o- /OO/ S/          '

Serial No. 6.?/C 1 . F.E. I .D. :/ ?# # 3 i

 ,-                       4. Model:                                     Range:

Serial No. F.E.I.D.: .

5. Model: Range:

Serial No. F.E.I.D.:

6. Model: Range:

Serial No. F.E.I.D.: i 3 M Prepared by: m ' D APPROVED.: 76 i s M. F. McGuir(e, Engineer H. J. Fix, Manager Facility Enaineering Facility Engineering 1617 046

       ,s    '
   /

III. Test Transmitter Error at T : 280*F I  % Error = ARef. Test linit Readino - ATest Unit Calibrated Unit Readin x 100 Span i

.                      Test Time:          SGC I

o.s.s2 -(/ 2.2) #' o7

!                      1.  % Error =         fo e                    * - d . Mc2 /.

i d of i 2.  % Error = . Y.S~2 foo ~ (. /* / Q. ) X lo o = - o . R C 7, j 3.  % Error = o.gs c t.v4 )x /00 =-o,78[<

                                              ,,o

{

4.  % Error =

l 5.  % Error = l 6.  % Error = . I j IV. Maximum Test Transmitter Error , i , ARef. Unit Readino - ATest Unit Reading Test Unit Calibrated Span x 100 3/6 Test Time: Sferfe rt . Test Temp: i 1.  % Error = o -feo(20c) M"o " - f . O G /o

,                      2.  % Error = ' ~ Yl * )          X too    =
                                                                      - C. 00 %
3.  ; Error = # ~ $ o ' ' ' ^ 100 =

b e

                                                                     - 7./9.%

i 4.  % Error =

;                      5. Error =
6.  % Error =

1 i V. General Comnents: I j 4 8

                     . . - -                        +               .  .    .

l Severe Er.vironment Test Interin Test Repor,t, I. Test Start Date: ////# 7G Time: // I2 9 // F/. Test Completion Date: /a/.0/76 Time: # f.a 7 4, #'/, *

                                                                                                                   ~

Test Record Book: R 3 3 R$; V/ 8 . II. Test Transmitter Identification

1. Model: [ ore Mco.n [//fa. Range: C - /C 0 ). ore Y Serial tio.: 6 f/6. o F.E.I.D.: // // '/ -
2. Model: hSenic H.nf //CR. Range: 0-/GdpSrW Serial tio.: 6M6 / F.E.I.D.: ///~?Zi -
3. Model: <[c 5C Mc e //fel. Range: C <'o d a T e d Serial i:c.: 4.f 4/ 61/ F.E.I.D.: /// #Q
4. Modal: Range:

Serial !!c.: F.E.I.D.:

5. Mcdel: Range:

Serial !!c.: F.E.I.D.:

6. Mcdel: Range:

Serial !!o.: F.E.I.D.: D"" lD " lD f} T 1 ~ M o MU 2 . a{ L@ ' 1617 048

                                        ~                                                    '

Prepared by: -s APPROVED: .- M. F. McGuire, Engineer IU J. Fix, Manager Facility Engineering - Facility Engineering e 9

                  ./

s' .

     /         ,                                                       (

Maximum Test Transmitter Error III.

                                 .,, Emr = ARef. Unit Readina - t. Test Unit Readinq x 100 Test Unit Calibrated Span Test Time: See I                                      Test Temp:     see T
t. 4 %,.* - fi M 43,,i) X '* * = </
1.  % Error = ieo ~ /Q. 7Y4 . -b = /2An,Che, B 2/
2.  % Error = ///ea., = - 0,7/ $ s7'b. DGV = Y .Co% 0 /Yo/c /
3. .% Error = /Ifears = - Ca rt [ _ C7~b. bM ~ t 0 f4/ ZN '

We/

4.  % Error =
5.  % Error =
6.  % Error = __

IV. General Comments: /!c!d / .' / % x,"n a m e v'ro 75 IE7 /[ ~/ f A//-a. weve n ot <wa < e ,. t S- < e s,'e v s f << J Mr - n,e&< e- em < s. w e , e ca k u./ d e d a t se v e ', e n i tt..,s i de<<.th ac c su iy aar

                   +csf     seSted o/ Me                       m es .,       & a fa ,, 4 < d / 'v ,'a h ' ns weA         es fe,n,*a ed a s e/own                   ,
                                                                                               '              ~

o me e - 1617 049 u ko Aowkk,l

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                                                                                     $a
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                                                                                *         ~
                                                                              . ;.          ~

Rosemount ROSEMOUNT INC., POST OFFICE BOX 35129 / MINNEAPOLIS, MINNESOTA 55435 / TEL (612) 941-5560 TWX: 91o-576-3103, TELEX: 29-0183 January 4, 1977 Mr. John Davis VEPC0 Box 26666 Richmond, Virginia 23261

Dear John:

Enclosed, please find my attempt to write a description of the condition of the famed 3 units we received. If any other work is to be done, please let me know. Sincerely yours, p - ' '

                                                        ,_         =-

I. A. Ismail IAI:ct Encicsu n.s 1617 050

Three pressure transmitters model 1152, serial numbers 68460, 68461 & 68462, were received from Westinghouse where they were tested under steam / chemical environment. This test was done for VEPC0 in order to qualify Rosemount inodel 1152 for nuclear application. At Rosemount, the units were tested and inspected at room temperature. The units were clean, no leakage detected, and stable. The deviation in calibrations between before and after the exposure to steam chemical spray is shown in the follcwir.g table. The units were easily recalibrated to their original specificaticn. 1617 051

se

  % F.S.                 S/N 68460        S/N 68461             S/N 68462 Before     After Before     After     Before         After 0              1.999      2.138 1.998      2.001     2.000          2.021 20              3.605      3.664 3.601      3.598     3.598          3.591 40              5.209      5.121 5.203      5.196     5.139          5.i63 60              6.810      6.639 6.806      6.792     6.801          6.738 80              8.407      8.276 8.403      8.387     8.402         8.317 100             10.001     10.110 9.998      9.979    10.0a1          9.900 SPAN             8.002      7.972 8.000      7.978     8.002         7.879 MAX. DEVIATION:       1.7% F.S.        0.19% F.S.          1.18% F.S.

1617 052:

                                                                                       ?$
                                                                                   ,.M Y

J{ # g:7 . Rosemount ROSEMOUNT INC., RICHMOND OFFICE /1600 FOREST AVENUE / RICHMOND, VA. 23229 TEL: (804) 285-3424, 3425 TWX: 710-956-0134 January 20, 1978 Virginia Electric & Power Co. P.O. Box 26666 Richmond, Virginia 23261 ATTN: John Davis Gentlemen: To confirm our telephone conversation of today: All 1152 Nuclear Transmitters will contain glass, not plastic, pack diodes. This is assured by changes made to the production drawings to reflect the part number of the glass pack diodes. - In reference to our report #117415, both gauge and absolute pressure transsitters are also covered since they are generically the same. The output is always 4-20 =aDC. If I can be of any further assistance, please do not hesitate to contact ce. Thank you. Very truly yours, ROSEMOUNT INC. dW ' R. L. Huntsinger Sales Engineer 1617 053 RLH:gfr

R n O . . ,. A i _e.

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