ML19254D968

Test Rept for Low Specific Shipping Containers

ML19254D968
Person / Time
Site:	07109136
Issue date:	09/08/1979
From:	Zidak J GENERAL ELECTRIC CO.
To:
Shared Package
ML19254D967	List: ML19254D966 ML19254D968
References
NUDOCS 7910300374
Download: ML19254D968 (19)

Text

{{#Wiki_filter:. TEST REPCRT FCR L.S.A. SHIPPING CONTAISH S In accordance with criteria for compliance with CFR 49, paragraph 178.350 and 10 CFR 71, paragraph 71.31, 71.32 ard 71.33 By J.A. Zi'dak, Packaging Engineering General Electric Co. hbclear Energy Division San Jose, California DATE ISSUED: Septem'cer 8, 1979 1229 220 79103003 7 9

Page 1 1.0 CERTIFICATION This is to certify that containers Identified by General Electric drawings 112D1554 and 112D1565 were tested and that they comply with the requirements of CFR 49 paragraph 178.350, Specification 7A; General Packaging type A, and paragraphs 71.31, 71.32 and 71.35 of 10 CFR 71, Packaging of Radioactive Material for transport and transportation of radioactive material under certain conditions. 2.0 TEST SLM ARY A water spray test, a 4 foot drop test and a penetration test was conducted on two (2) containers built to drawings 112D1554 and 112D1565, as specified by Appendix A of 10 CFR 71 and CFR 49, paragraph 173.398. Other tests referenced are not required for the following reasons: o Heat - Temperature of 130 F is within nomal operating range for materials of construction. o Cold - Temperature of 40 F is within normal operating range for materials of construction. o, Reduced Pressure - Packaging will breathe, therefore, they x11 be restricted from air transportation. o Vibration - Containers of this type have withstood years of transport with no occurrences of significant damage due to nomal vibration. o Corner Drop - Not required since package weight exceeds 110

pcunds, o Compression Test - This requirement will be satisfied by engineering analysis.

2.1 Loading Containers 112D1554 was loaded with 2605 lbs. of test weights and No.112D1565 was leaded with 1365 lbs. of test weights. The load was weighed on a scale calibrated by the state of California 1979, see test Photo fl. The weights were then placed in respective containers, see photo's 2, 3 and 4. k 'Y ll}

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3. 0 TESTS RESULTS 3.1 Water Gray Test Both containers were deluged with a wnter spray heavy enough to keep the entire exposed surface of the package except the bottom continuscusly wet during a period of 30 minutes.

See test photo 5. There were no visible signs of distortion to the container. 3.2 Penetration Test The corainers were penetration tested by impacting the .hemisphe.ical end of a vertical steel cylinder 1 i/4 inches in diameter and weighing 13 pcunds, dropped from a height of 40 inches onto the exposed top of each container. See test photos 6, 7, and S. There was no puncture or physical damage done by the Penetration test. 3.3 Drop Test The two (2) containers, were loaded to their maxinum weight capacity, 2,500 pounds in 112D1554 and 1,300 pounds in container 112D1565. The load was evenly distributed over the entire bottom surface. They were lifted to a height of 4 feet and dropped onto a flat, essentially unyielding surface, impacting on the bottom of the containers. (See photo 9, 10, 11, 12.) There were no cracks,delaminations or structural damage induced by the test. 3.4 Ccepression The containers must be able to support a weight of 2 pounds per square inch multiplied by the maxim:n hori: ental cross secticn of the container. Material will be loaded in the containers with two inch nominal lumber ces seen the material and the container lid to transmit the load through the material. Minimum spacing of the supports is 13 inches. h ! A'l l23

Page 3 3.0 TESTS RESULTS 3.1 Water Scrav Test Both centainers were deluged with a water spray heavy enough tc keep the entire exposed surface of the package except the bottom continuously wet during a perid of 30 minutes. See test photo 5. There were no visible signs of distortien to the container 3.2 Penetration Test The ccntainers were penetration tested by impacting the hemispherical end of a vertical steel cylinder 3 1/4 inches in diameter and weighing 13 pounds, dropped frcm a height of 40 inches ento the exposed top of each container. See test photos 6,7, and 8. There was no puncture or physical damage done by the Penetration test. 3.3 Drco Test The two (2) containers, were loaded to their maxintmi weight weight capacity, 2,500 pounds in 112D1554 ada l',300 pounds > in centainer 112D1565. The load was evenly distributed over the er. tire bottom surface. They were lifted to a height of 4 feet and drcpped cnto a flat, essentially unyielding surface, impacting on the bottcm of the containers.(See photo 9,10,11,12.) Therc were no. cracks delaminatiens or structural damage induced by the test. 3.4 Comoressien The centainers must be able to support a weitht of 2 pounds per square inch multiplied by the maximum hori:: ental cross section of the container. The glove bcxes will cnly be loaded in the containers with two inch nceinal lumber between the the glove box and the centainer lid to transmitt the load through the steel glove boxes. Mininum spacing of the supports is 18 inches. )b2*) /24

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Page 6 - 3.4.1 Maximum Stress ? .75 w b~ S = max Ref. Fourulas for Stress and Strain 2 3 t 1+ 1.61 by Raymotmd J. Roark 3 rd additien pg. 203 where: w = 2 psi a = maximum length b = maximum distance between supports t = thickness for container No 112D1554 .75 x 2 psi x 18 in. x 18 in. S = mu 1 .75 x.75 1 + 1.61 92.5 Smax = 853 psi-s for container No 112D1565 .75 x 2 psi x 18 in. x 18 in. S = .75 x.75 1 + 1.61 18 2.5 3 Smax = 843 esi allowable stress equals 940 psi (frcm American Plywood Associatim) see Table 1 ! A Y ? ?'f N ** . e m. emmm..==++ aumene-.e.e===-a-en e e

Page 7 TABLE 1 Table 3. Allowable Stresses for Plywood. Conforming to U.S. Product Stan&d PS-174 for Construction and Industrial Plywood. Norm GRADE STRESS LEVEL

• I SPECIES

~ GROUP S4 S-2 SJ of TYPE OF STRESS ORY FACE PLY WET DRY WET DRY ONLY 1 1430 2000 1190 1650 1650 EXTREME FIBER STRESS

2. 3 980 1400 820 W

W IN BENDING (F I F b TENSION IN PLANE OF PLIES (F 1 t Face Grain Parallel or r 4 940 1330 780 1110 1110 F Perpendicular to Span (At 450 to Face Grain Use 1/6 F l t 1 970 1640 900 1540 1540 COMPRESSION IN PLANE OF 2 730 1200 680 1100 1100 PLIES. (F,). p Parallel or Percendicular to 3 610 1060 580 990 990 C Face Grann 4 610 1000 580 950 950 (At 450to Face Grain use 1/3 F ) g 1 205 250 205 250 210 SHEAR IN PLANE PERPENDICULAR I 2.3 160 185 160 185 160 TO PLIES p Paraitet or Pwpendicular to 4 145 175 145 175 155 Face Grain (At 450 o' Face Grain Use 2 F,) t MARINE and SHE AR, ROLLING,1N THE 63 75 63 75 STRUCTURAL 1 PLANE OF PLIES F8 STRUCTUR AL 11 49 58 49 56 55 Paraitet gr Perpendicular tw and 2 41 ALL OTHER 44 53 44 53 48 Face Grain (At 4t,0 to Face Grsin Use,11/3 F,) 1 70,000 90,000 70,000 90,000 82.000 g 2 60,000 75.000 60,000 75,000 68,000 MODULUS OF RIG 10 TTY Sden in P'ane Perpendicular 3 50,000 60,000 50,000 60,000 55,000 4 45,000 50,000 45,000 50,000 45,000 to Plies 1 210 340 210 340 340 SEA RING (ON F ACE) FC1 2.3 135 210 135 21 0 210 4 105 160 105 160 160 Percendicular to P!ane of mes 1 1,500,000 1,100,000-1,500,000 1,800,000 1,800,000 IN BENDING IN PLANE OF 2 1.300,000 1,500,000 1.300,000 1.500,000 1,500,000 MODULUS OF ELAST! CITY PLIES. 3 1,100.000 1,200,000 1,100.000 1.200,000 1,200,000 j E Face Grain Parallet or 4 900,000 1,000,000 900,000 1,000,000 1.000,000 Pupendsculat to Sean To qualify for stress ievel S 1, gluelines mus: be exterior and only veneer grades N, A, and ~ ~

• See pass 14 for Guide.

For : res fevel S-2.gluelit es must te exterior and veneer grade 8 C plugged and 0 are attewe Stress tevei s.3 includes e,I paneis with interior or interrnediate sfue lines. , ',*2. } ._e,.. b' ~. D"'D D ~T5A [b- ' ' ~ ' d .1 " a' e6 e 3 ---e ~. _..- ~ =.~ 4 ~

Page S 4.0 Witnesses All tests were witnessed by Irradiation Processing Operation (IPO) Quality Assurance, Packaging Engineer, and IPO Nuclear Safety technology (see appendix 1.) 5.0 Comoliance Compliance to all tests was certified by IPO Quality Assurance. (see appendix 2) l22') 229 I

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Sheet 1 of 1 Page. 10 APPENDIX 2 TEST CHECK SHE.:TS Container Drawing No. //2 O /43~Y Container Serial No. /W DATE Pre Test Visual Inspection per Paragraph 6 1ltcl19 Loading, 7 4 05 (Atrbnuich Morse Lod v u c, Water Spray Tbst Drop Test Penetration Test Post Test Inspection 1(cl,9

.'PO Quality Assurance hw 7 ft4 fn 5 0

1227 231 , _ _ _ ~ _ * ^ * ' * * -~ ~-~

==*-=--~~~e-

• * ~ ' *
• Sheet 2 of 2 Page 11 APPENDIX 1 COMPLIAN'CE

'Ihe tests referenced in PARAGRAPH 4 have been conducted and satisfactorily meet the acceptance criteria of the test plan. Container Drawing No. //S /)/J'$~I Con.tainer Serial No. /3Y Date Tested 7/o/77 / ,a / I.P.O. Quality Assurance .. fs 11.-.- I.P.O. Nuc.1. ear Safety Technology N 'M.

v. q 74

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Sheet 1 of 1 Page 12 APPENDIX 1 COMPLIANCE The tests referenced in PARAGRAPH 4 have been cenducted and satisfactorily meet the acceptance criteria of the test plan. Container Drawing No. //9 O /fD~ Container Serial No. /I Date Tested 7//o/77 Packaging Engineer L/ / .kr I.P.O. Quality Assurance n I.P.O. Nuclear Safety Technology v.eq.vg s 1229 233 f'- ~

Sheet 2 of 2 Page 13 APPENDIX 2 TEST CHECK Shec15 Container Drawing No.1(7.DiSr.r Container Serial No. I85 DATE Pre Test Visual I'spection per n Paragraph 6 7 f to [7 9

Loading, l%6 fouNd >

fAiv b h lc5 N RSC 310 c 3(.h s-hte.of (elif 1(4(19 Water Spray Test g Drop Test Penetration Test Post Test Inspecticn 1liol74 IPO Quality Assurance hw 7[1T fM o 1229 234

G EN ER AL h ELECTRIC Fage 14 CONTAINER CERTIFICATION USA DCTF-7A TYPE A RADI0 ACTIVE MATERIAI This is to certify that the shipping centainer(s) described herein complies with the requirements and specificatiens as set forth in the following references: 1. Title 49CFR 173.24 Standard requirements for all packages. 2. Title 49CFR 178.350 Specification 7A; general packaging, Type A. 3. Title 49CFR 173.389 (j) Type A packaging. For Radioactive materials. 4. Title 49CFR 173.398 (b) Standards for %pe A packaging. 5. Title 49CFR 173.393 General packaging.ind shipping requirements for Radioactive material. Manufactured at: SAN JOSE Date: June, 1979 Contents: Ch nicai Form: Sclid Liquid Gas G.E. Drawing Number 112D1565 Centainer Identification S/N 185 Date Shipped: To:

Reference:

S/N - M/S or other shipping document.erial numbers Ccaments: Signed: 8 9/7/7f/ h dd [ PackahgEngineer '(Date) $iGR. IT 5 HM (Date) ~ h 9% bll t$.).?) = - - =

Page 15 GEN ER AL h ELECTRIC CONTAINER CERTIFICATION USA DCT-7A TYPE A RADI0 ACTIVE MATERLAL This is to certify that the shipping centainer(s) described herein complies with the requirements and specificatiens as set forth in the following references: 1. Title 49CFR 173.24 Standard requirements for all packages. 2. Title 49CFR 178.350 Specification 7A; general packaging, Type A. 3. Title 49CFR 173.389 (j) Type A packaging. For Radioactive materials. 4. Title 49CFR 173.398 (b) Standards for Type A packaging. 5. Title 49CFR 173.393 General packaging and shipping requirements for Radioactive material.' Shnufactured at SAN JOSE Date June 1979 Contents: ~ Chemical Fonn: So1id Liquid Gas G.E. Drawing Ntcher 112D1554 Container Identification s/v 194 Date Shipped To:

Reference:

S/N - M/S or other shipping doctcent serial ntnbers Signed 7///79 M.aM 7///7'f f f Y / / ackaging Engineer Date 50R. IT 5 h%i Date !A'],0(y 14331 __}}