ML19254C597
| ML19254C597 | |
| Person / Time | |
|---|---|
| Issue date: | 07/12/1979 |
| From: | Hunter V, Whitesell D NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML19254C589 | List: |
| References | |
| REF-QA-99900313 99900313-79-1, NUDOCS 7910170024 | |
| Download: ML19254C597 (6) | |
Text
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U. S. WUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT REGION IV Report No. 99900313/79-01 Program No. 51300 Company:
ifurdock Incorporated 15800 South Avalon Boulevard Compton, California 90220 Inspection Conducted: June 18-22, 1979 Iaspecto.
.gv op./z-f4 V. H. Hunter, Contract 6r Inspector Date Vendor Inspection Branch Approved b I,
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D.
E~. Whitesell, Chief, ComponentsSection I Date Vendor Inspection Branch Summary Inspection on June 18-22, 1979 (99900313/79-01)
Areas Inspected:
Implementation of 10 CFR 50, Appendix B and applicable codes and standards, including review actions on previous findings, audits, training, manufacturing process control, and procurement control. The inspection involved thirty-six (36) inspector-hours on site.
Results:
In the five (5) areas inspected, no apparent deviations or unresolved items were identified in four (4) areas. The following was identified in the remaining area:
Deviation:
Manufacturing process control - welding was performed with unauthorized unit.
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2 Details Section A.
Principal Persons Contac*ed
- H. G. Murdock, Jr., President
- W. B. Parker, Quality Assurance Manager
- J. P. Mykkanen, Manufacturing Manager
- S. M. Walleman, Assistant Quality Assurance Manager W. T. Ulco, Quality Control Supervisor S. D. Driscol, Manager, Manufacturing Engineering R. A. Goodrich, Quality Engineer B. C. Hill, Purchasing Manager
- Denotes those present at the exit interview meeting.
B.
Action on Previous Inspection Findings 1.
(Closed) Deviation (Report No. 78-01): Failure to conduct required annual tool and gage inventory. The inspector verified that the tool and gage inventory had been conducted on April 4,1979.
2.
(Closed) Deviation (Report No. 78-01): Failure to prepare required summary ' report with trend analysis. The inspector verified that; The ASME accepted QA Manual was revised to require the QA manager a.
to prepare a summary when unsatisfactory trends occur.
b.
No unsatisfactory trends have occurred since the last inspection.
C.
Audit Control 1.
Objectives The objectives of this area of the inspection were to verify that:
a.
Procedures had been prepared and approved by the vendor that prescribes a system for auditing which is consistent with NRC rules and regulations, ASME Code requirements, and the vendor's commitments described in the ASME accepted QA Manual.
b.
The audit procedures are being properly and effectively implemented by the vendor.
2.
Method of Accomplishment The preceding objectives were accomplished by:
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3 Review of Section 1.0, Revision C, of the ASME accepted QA Manual a.
titled, " Quality Assurance Program" to verify that the vendor had established procedures that prescribe a system for audits.
b.
Review of the following documentation to verify that the audit program is being effectively implemented:
(1) All internal audits for the preceding two years including corrective actions and follow-up audits.
(2) Training and certification for all auditors.
(3) Current internal audit schedule.
c.
Interviews with auditors.
3.
Inspection Findings No apparent deviations or unresolved items were identified.
D.
Training 1.
Inspection Objectives The objectives of this inspection were:
a.
To ascertain that programs are established for indoctrination and training of personnel performing activities affecting quality, b.
To ascertain that indoctrination and training measures are effectively implemented.
2.
Method of Accomplishment The preceding objectives were accomplished by:
a.
Review of Section 1.0, Revision C, of the ASME accepte< QA Manual to verify that a program had been established for the i.doctrination and training of personnel performing activities affecti.g quality.
b.
Review of procedure QP-199, Revision 0, titled, " Qualification of Auditors."
c.
Review of training sessions conducted during the preceding year.
d.
Review of the current training schedule.
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4 3.
Inspection Findings There were no apparent deviations or unresolved items identi!;ed.
E.
Manufacturing Process Control 1.
Objectives The objectives of this area of the inspection were to verify that the vendor's manufacturing processes are performed under a controlled system which meets the NRC regulations, ASME Code requirements, and contract requirements, and is effective in assuring product quality.
2.
Method of Accomplishment The objectives of this area of the inspection were accomplished by:
Review of Section 6.0, Revision 0, tit. led, " Control of Construction a.
Processes," to verify that procedures had been established that prescribe a control system of the manufacturing processes.
b.
Review of travelers 5607, 7864, 7865, and 7869 prior to issue to verify the control system requires shor travelers or process control check list be prepared conta%1ng document numbers and revisions to which the process must conform and requires all processes and test to be preformed by qualified personnel using qualified 1.rocedures.
c.
Review of in orocess travelers 7208, 7440, and 7415.
d.
Observed in-progress welding of a reactor end shell sectica for a personnel air lock as identified on t.raveler No. 6627.
c.
Interviews with personnel.
3.
Inspection Findicy Deviation Paragraph 7.14, Section 7.0 of the ASME accepted QA Manual requires the calibration of all welding units used for Nuclear Construction.
Contrary to this requirement, it was observed that a welder was using an uncalibrated welding unit during nuclear construction activities.
This item is considered a deviation which was corrected, as foli.ows, prior to the conclusion of the inspection.
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5 (1) Using approved procedure ar.1 equipment the vendor verified that the referenced unit was in : fact within the required voltage /
amp range.
(2) The affected part was rejected and dispositioned in accordance with t'ae approved system.
(3) Training session was held for all welders, inspectors, and related supervision personnel.
F.
Procurement Control 1.
Objectives The objectives of this area of the inspection were to verify thatt Documents for procurement of materials, equipment and services a.
contain the necessary requirements and/or instructions to assure compliance with applicable NRC and ASME code requirements.
b.
A system has been established to assure that purchased materials conform to the procurement documents.
PurEhased materials are identified for traceability to the applicable c.
documentation.
2.
Method of Accomplishment The preceding objectives were accomplished by:
Review of Sectica 3.0, Revision C of the ASME accepted QA Manual a.
titled, " Procurement Control."
b.
Review of the following purchase orders:
(1) No. 25292 for plate material.
(2)
No. 28056 for weld electrodes.
(3)
No. 71732 for plate material.
c.
Review cf the required approved vendor list.
d.
Observation of items located in the receiving inspection area.
e.
Interviews with personnel.
3.
Inspection Findings There were no apparent deviations or unresolved items identified.
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6 F.
Exit Interview The inspector met with management representatives (denoted in paragraph A) at the conclusion of the inspection June 22, 1979. The inspector summarized the scope and findings of the inspection. The management representatives had no comment in response to each item discussed by the inspector.
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