Text

Local Leak Rate Test Rept
	ML19253B390
Person / Time
Site:	Crystal River
Issue date:	09/20/1979
From:	Degrasse A, Nilsen R; CATALYTIC, INC. (SUBS. OF AIR PRODUCTS & CHEMICALS
To:	;
Shared Package
ML19253B372	List: ML19253B371; ML19253B390;
References
	NUDOCS 7910150487
	Download: ML19253B390 (41)
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i.

V FLORIDA POWER CORPORATION CRYSTAL RIVER UNIT #3 NUCLEAR GENERATING PLANT LOCAL LEAK RATE TEST REPORT Contract No. 37380 1

Prepared By h Date 9/20/79 A.fDeGrasse-SupervisoryStartupEngr.

Reviewed By sn

. M Date 9/20/79 R. Nilsen - Project Manager

~'

Catalytic, Inc.

1500 Market St.

'gJI ') nd ,]

Philadelphia, FA. 19102 7 910150P# h

i.n., in, of

/' )N CATALYTIC, INC. Sheet i jg Centre Square West,1500 Market St eet, Philadelphia, Pennsylvania 19102 l ll Y

Rev

_c3 3 ' LOCAL LEAK RATE TEST REPORT Date: 9/20/79 1

TABLE OF CONTEh"rS I INTRODUCTION I

II GENERAL DATA III DISCUSSION IV LOCAL LEAK RATE TEST RESULTS V ANALYSIS / ACCEPTANCE CRITERIA VI SUIDfARY APPENDIX A LOCAL LEAK RATE TEST

SUMMARY

INDEX APPENDIX B LOCAL LEAK RATE TESTS PERFORMED BEIVEEN REFUELING OUTAGES i ,]i 281

i.n.i in, CATALYTIC. INC. Sheet 1 of 16

'3.\ Centre Square West,1500 Market Street, Philadelphia. Pennsylvarua 19102 f f h,' Rev

.me

' liv LOCAL LEAK RATE TEST REPORT Date: 9/20/79 I. Introduction Type B and C test were conducted in accordance with

+.5 FPC Surveillance Procedure SP179 at Pa, 49.6 - O psig in conformance with the criteria specified in Appen-dix J of 10CFR50 using the methods and provisions of ANSI N45.4-1972, " Leakage Rate Testing of Containment Structures for Nuclear Reactors."

l Florida Power Corporation was responsible for conduc-ting the tests. Catalytic, Inc. the contractor, pre-pared the surveillance test procedure and provided technical support during the performance of the tests.

i ,11 282

t un., in,6 CAT ALYTIC, INC. Sheet 2 of 16 Centre Square West,1500 Market Street Philadelphia, Pennsylvania 19102

'- L'3 ' LOCAL LEAK RATE TEST REPORT Dat.: 9/20/79 II. General Data Owner: Florida Power Corporation Docket No: 50-302 Location: Crystal River Nuclear Power Plant Containment

Description:

Reinfore d Concrete Cylinder with Steul Liner.

6 Containment Net Free Volume.: 2 x 10 cu. ft.

Design Pressure: 49.6 psig Maximum Allowable Leak Rate: .6LA (248,656 sec/ min.)

Recorded Total Leakage: .0678LA (28,098 sec/ min.)

Test Start Date: April 13, 1979 Test Completion Date: June 19, 1979 1::i 283

unni in,

'3 CATALYTIC. INC. Sheet 3 of 16

/_ s Centre Square West,1500 Market Street, Philadelphia, Pennsylvania 19102 fR 0 Rev.

. _ - LOCAL LEAK RATE TEST REPORT Date: 9/20/79 III. Discussion The methods used to determine the leakage rates of contain-ment isolation valves are as follows:

1. Out-Leakage

2. In-Leakage

3. Pressure Decay The "Out-Leakage" method of testing consisted of applying test pressure to the upstream side of an isolation valve and measuring leakage with a rotometer or Leak Rate Monitor installed on the downstream side of the isolation valve.

The "In-Leakage" method of leak testing consisted of pressur-izing a portion of system piping, bounded on at least one side by the isolation valves (and/or blind flanges) to be tested, and mea-suring the flow of compressed gas required to maintain the test pressure in the test volume using a rotometer or Leak Rate Monitor installed integrally with the pressurization rig.

The " Pressure Decay" method of leak rate testing consisted

+.5 of pressurizing the test volume to 49.6 - O psig and measuring the pressure decay rate with a 1% accuracy pressure gauge.

The test method consisted of pressurizing the test section slowly, through a ' fast charge' line to approximately 45 psig, as indicated on the test rig pressure gauge. After the test section was charged to 45 psig the fast charge line was disconnected and the " Leak Rate Monitor" was cut in service. Pressure was in-

+.5 creased with the Leak Rate Mcnitor to 49.6 - 0 psig. After a stabilization period of approximately 15-20 min. , the leakage rate was directly read from the " Leak Rate Monitor".

(See Figure 1) 1; 1 284

un n a ano CATALYTI' C, INC. Sheet 4 of 16

[ Centre Square West,1500 Market Street. Philadelphia, Pennsylvama 19102 Rn.

f. g .

LOCAL LEAK RATE TEST REFORT o ,,,: 9/20/79 During pressure decay measurements leakage rates were estimated using the ' decay mode' of the leak rate monitor or pressure gauge. All instrumentation used during the test was calibrated prior to commencement of the test in addition to

' certified calibration from the instrument supplier.

Appendix A was developed to show which penetrations are subject to Type B & C testing.

Appendix B shows valves / components tested between scheduled Local Leak Rate tests due to maintenance and in-creased surveillance.

i ;: i 285

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' '- CATALYTIC, INC. Sheet 5 of 16 j- . ,\ Centre Square West 1500 Market Street, Phi'adelphia, Pennsylvania 19102 Rev.

' , - [ $ *)

H'l ' LOCAL LEAK RATE TEST REPORT Date: 9/20/79 E1

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unu in, CAT ALYTIC, INC. Sheet 6 of 16 4

j Centre Square West,1500 Market Street, Philadelphia, Pennsylvania 19102

"' Rev.

f 5-9/20/79

'N

' LOCAL LEAK RATE TEST REPORT Date:

IV. Local Leak Rate Test Results

1. Type B Acceptance Description As Found Re-Test As-Left Criteria Equipment Hatch Resilient Seals 2 cc/ min N/A 2 cc/ min < 500 cc/ min Fuel Transfer Tube Gasket-3B 2 cc/ min N/A 2 cc/ min < 100 cc/ min Euel Transfer Tube Gasket-3A 2 cc/ min N/A 2 cc/ min < 100 cc/ min LRV-45 and Blind Flange 2 cc/ min N/A 2 cc/ min < 100 cc/ min LRV-44 and Blind Flange 20.3 cc/ min N/A 20.3 cc/ min < 100 cc / min Chemical Cleaning Penetration Gaskets 119 57.0 cc/ ain N/A 57.0 cc/ min < 100 cc/m!.n Chemical Cleaning Penetration Gaskets 120 11.0 cc/ min N/A 11.0 cc/ min < 100 cc/ min Total Measured Type B Leakage 96.3 cc/ min i ;: i 287

veni ,no

/ s CATALYTIC. INC. Sheet 7 of 16 Centre Square West.1500 Market Street, Philadelphia, Pennsylvania 19102 Rev LOCAL LEAK RATE TEST REPORT oate- 9/20/79

2. Type C Acceptance Description As Found Re-Test As-Left Criteria Decay Heat Sys.

DHV-93 5.5 cc/ min N/A 5.5 cc/ min < 2740 cc/ min DRV-91 3.8 cc/ min N/A 3.8 cc/ min < 2740 cc/ min

?

Liquid Sampling Sys.

CAV-126 40 cc/ min N/A 40 cc/ min < 1370 cc/ min CAV-1 30.0 cc/ min N/A 30.0 cc/ min < 1370 cc/ min CAV-3 10.0 cc/ min N/A 10.0 cc/ min < 1370 cc/ min CAV-2 1680 cc/ min N/A 1680 cc/ min < 1370 cc/ min Industrial Cooling Water CIV-41 11.0 cc/ min N/A 11.0 cc/ min <3425 cc/ min CIV-40 > 20,000 cc/ min 27.1 cc/mi., 27.1 cc/ min < 3425 cc/ min CIV-34 20.9 cc/ min N/A 20.9 cc/ min < 3425 cc/ min CIV-35 4.8 cc/ min N/A 4.8 cc/ min < 3425 cc/ min Demineralized Water DWV-162 17,640 cc/ min 36.7 cc/ min 36.7 cc/ min < 4110 cc/ min DWV-160 10,230 cc/ min 41.0 cc. in 41.0 cc/ min < 4110 cc/ min Make & Purifi-cation System MUV-40 219 cc/ min N/A 219 cc/ min < 3425 cc/ min MUV-41 30.2 cc/ min N/A 30.2 cc/ min < 3425 cc/ min MUV-49 100.0 cc/ min N/A 100.0 cc/ min < 3425 cc/ min MUV-260 230 cc/ min N/A 230 cc/ min < 1370 cc/ min MUV-261 10 cc/ min N/A 10 cc/ min < 1370 cc/ min i;3! 288

n a s ., s n o ..

CATALYTIC, INC. Sheet 8 of 16 Centre Square West 1500 Market Street, Philadelphia, Pennsylvania 19102 Rev.

g s

- LOCAL LEAK RATE TEST REPORT Date: 9/20/79

2. Type C (Continued)

Acceptance Description As Found Re-Test As-Left Criteria Make & Purifi-cation System MUV-259 60 cc/ min N/A 60 cc/ min < 1370 cc/ min MUV-258 450 cc/ min N/A 450 cc/ min < 1370 cc/ min MUV-253 1890 cc/ min N/A 1890 cc/ min < 1370 cc/ min Core Flood System CFV-20 795 cc/ min N/A 795 cc/ min < 1370 cc/ min CFV-19 65 cc/ min N/A 65 cc/ min < 1370 cc/ min CFV-25 134 cc/ min N/A 134 cc/ min < 1370 cc/ min CFV-28 590 cc/ min N/A 590 cc/ min < 1370 cc/ min CFV-17 121 cc/ min N/A 121 cc/ min < 1370 cc/ min CFV-18 79.5 cc/ min N/A 79.5 cc/ min < 1370 cc/ min CFV-26 180 cc/ min N/A 180 cc/ min < 180 cc/ min CFV-27 45 cc/ min N/A 45 cc/ min < 1370 cc/ min CFV-15 3.9 cc/ min N/A 3.9 cc/ min < 1370 cc/ min CFV-16 2 cc/ min N/A 2.0 cc/ min < 1370 cc/ min CFV-29 2 cc/ min N/A 2.0 cc/ min < 2055 cc/ min CFV-11 3.0 cc/ min N/A 3.0 cc/ min < 1370 cc/ min CFV-12 2 cc/ min N/A 2 cc/ min < 1370 cc/ min CFV-42 16 cc/ min N/A 16 cc/ min < 1370 cc/ min Nitrogen System NGV-62 2 cc/ min N/A 2 cc/ min < 2055 cc/ min NGV-82 2 cc/mir N/A 2 cc/ min < 1.370 cc/ min i; ! 289

un : i n , ..

r CATALYTIC, INC. Sheet 9 of 16

/, h Centre Square West,1500 Market Street. Philadelphia. Pennsylvania 19102 3 $! Rev.

'6 R g/

E' LOCAL LEAK RATE TEST REPORT Date: 9/20/79

2. Type C (Continued)

Acceptance Description As Found Re-Test As-Left Criteria Station & Instru-ment Air System SAts24 49 cc/ min N/A 49 cc/ min < 4110 cc/nin IAV-28 19.6 cc/ min N/A 19.6 cc/ min < 2740 cc/ min IAV-29 381 cc/ min N/A 381 cc/ min < 2740 cc/ min i

I Spent Fuel Cool-ing System SFV-18 and SFV-19 13,250 cc/ min N/A 13,250 cc/ min < 13,700 cc/ min Waste Disposal System WDV-3 & WDV-4 195.0 cc/ min N/A 195.0 cc/ min < 5480 cc/ min WDV-60 & WDV-61 2 cc/ min N/A 2.0 cc/ min < 2740 cc/ min WDV-406 117 cc/ min N/A 117 cc/ min < 2055 cc/ min WDV-405 156 cc/ min N/A 156 cc/ min < 2055 cc/cin WDV-94 4.8 cc/ min N/A 4.8 cc/ min < 4110 cc/ min WDV-62 18.4 cc/ min N/A 18.4 cc/ min < 2740 cc/ min Containment Moni-toring System WSV-3 2.3 cc/ min N/A 2.3 cc/ min < 1370 cc/ min WSV-4 2 cc/ min N/A 2.0 cc/ min < 1370 cc/ min WSV-5 2 cc/ min N/A 2.0 cc/ min < 1370 cc/nin WSV-6 2 cc/ min N/A 2.0 cc/ min < 1370 cc/ min WSV-1 75 cc/ min N/A 75 cc/ min < 1370 cc/ min WSV-2 69 cc/ min N/A 69 cc/ min < 1370 cc/ min f f 9b

... in, .

1

- CATALYTIC, INC. Sheet 10 of 16

\ Centre Square West,1500 Market Street, Philadelphia, Pennsylvama 19102 E Rev.

g by'n'

-M LOCAL LEAK RATE TEST REPORT Date: 9/20/79

2. Type C (Continued)

Acceptance Description As Found Re-Test As-Left Criteria R.B. Purge System AHV-1C and AHV-lD 409 cc/ min N/A 409 cc/ min < 2500 cc/ min AHV-1A and 6 AHV-1B 2.25 x 10 cc/ min 3.2 cc/ min < 2500 cc/ min I Retest 1 2.8 x 105cc/ min 5

Retest 2 4.50 x 10 cc/ min Retest 3 3.2 cc/ min Containment Leak Rate System LRV-50 20 cc/ min N/A 20 cc/ min < 10,960 cc/ min LRV-36 2780 cc/ min N/A 2780 cc/ min < 10,960 cc/ min LRV-51 1585 cc/ min N/A 1585 cc/ min < 10,960 cc/ min LRV-35 & LRV-47 1920 cc/ min N/A 1920 cc/ min < 10,960 cc/ min LRV-49 2 cc/ min N/A 2 cc/ min < 10,960 cc/ min LRV-38 & LRV-52 2 cc/ min N/A 2 cc/ min < 10,960 cc/ min s 2h}

un.i sa, N CATALYTIC, INC. Sheet 11 of 16

\ Centre Square West,1500 Market Street, Philadelphia, Pennsylvania 19102 Rev .

I W LOCAL LEAK RATE TEST REPORT Date: 9/20/79 Total number of Valves tested - 6j[

Total number of Valves re-tested - 4, Total number of Valves repaired - 4, Total as found leakage - 2.33 x 106cc/ min (Type B&C) (5.62LA)

Total as left leakage (Type C) - 2.80 x 10 cc/ min

(.0675LA)

Combined Type B and C leakage - 28,105 cc/ min

(.0678LA)

Error adjusted total as left leakage - 2.86 x 100 cc/ min (Type C) (.0690LA)

Error adjusted combined Type B and C Leakage - 28,667 cc/ min

(.0692LA)

Note: Error adjusted leakages are based on a maximum

. instrument calibration accuracy of 2% applied in the conservative direction.

, Note: A minimum sensitivity of 2.0 cc/ min has been used for each test.

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'^ CATALYTIC, INC. Sheet 12 of 16 Centre Square West,1500 Market Street, PhiladelphDa, Pennsylvano 19102 a' Rev G h

' - i"' ' LOCAL LEAK RATE TEST REPORT o ,,: 9/20/79 V. Analysis and Interpretation La = 0.25% by weight per 24 hrs. of the mass of containment air at 64.3 psia.

PV Mass of Containment Air = g , where:

?

P = Containment Pressure = 64.3 psia 0

V = Containment Free Volume = 2 x 10 cu ft t -

lbf R = Gas Constant = 53.35 _

lbm OR T = Containment Temperature, assumed 549.69 R (90 F)

Mass of Containment Air = (

- Psia) (2 x 10btb (lM in k tb I

t-1M 3 53.35 (549.69 R)

( lbm - R )

Mass of Containment Air = 631,467.8 lbm

, (0.0025/ day) (631,467.8 lbm)= 65.78 lbm/hr 24 hrs / day sec/ min (65.78 lbr/hr) 471.9 SCFH 414,427 sec/ min 0.0749 lbm/cu ft 0.6 La = 248,656 sec/ min Exclud.' g, the type "B" penetrations and the 48" reactor building purge valves, the tctal number of " nominal inches of valve diameter" for all other valves to be leak tested is :

Total D = 169.5 Nominal Inches and

= 1450 sec/ min / nominal inch.

a D " 169.5 o nches 1; i 293

,.o.i in,

'T CATALYTIC, NC Sheet 13 of 16 s Centre Square Wc. 1500 Market Street. P ula jelphia, Pennsylvania 19102 0:, g

' b Rev.

%M'L

' it ' LOCAL LEAK RATE TEST REPORT o ,,: 9/20/79 The action value was based on 95% of the 1450 sec/ min / nominal inch.

(0.95 x 1450 = 1370 sec/ min / nominal inch)

The alert value was based on 70% of the 1450 sec/ min / nominal inch.

(0.70 x 1430 - 1000 sec/ min / nominal inch)

Value Size Alert Value Action Value 1" 1000 1370 1" 1500 2055 2" 2000 2740 l

2" 2500 3425 3" 3000 4110 4" 4000 5480 6" 6000 8220 8" 8000 10,960 10" 10,000 13,700 (All leakage rates expressed in sec/ min)

The t enaining 5% was used to develop the Type "B" and Reactor building purge value acceptance criteris. The distribution was based on plant experience and input to LA. Type "B" penetrations and the 48" Reactor building purge valves action and alert values are as follows:

Alert Value Action Value Equipment Hatch Resilient Seals Zero Leakage 500 sec/ min Fuel Transfer Tubes Gaskets Zero Leakage 100 sec/ min ILRT Gaskets Zero Leakage 100 sec/ min i,: i 294

><nar snoe CAT *,' r TIC. ld Sheet 14 of 16

'N'

- Centre Square West 1500 Market Street Phila 'etphia, Pennsylvania 19102

Rev

[

'M LOCAL LEAK RATE TEST REPORT oate: 9/20/79 Alert Action Steam Generator Chemical Cleaning Gaskets Zero Leakage 100 cc/ min Reactor Building Purge Valve 500 sec/ min 2500 sec/ min DERIVATION OF PRESSURE DECAY EOUATION The mass contained air at the beginning and end of the test is:

W y =P y V/RT y and W 2 =P 2 V/RT 2 where the test volume V is constant.

The mass loss is then given by:

1 2 Mass loss = Wy -W 2 ~

l 2)

The mass loss can be converted to a volume loss rate at standard conditions since:

P V WRT W=

R T s" P s

and thus the leakage rate in standard volume units becomes s s W RT W RT RT 1 2_ , l_ 1 s _ 2 s ,

s y _y

r. t P P Pt s s s VT, P P 1 2

q. Pt Ty T

s 2j i i: ! 295

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' CATALYTIC, INC. Sheet 15 of 16 j Centre Square West,1500 Market Street, Ptuladelphia, Pennsvivarua 19102 c,

g y Rev 1H"

- LOCAL LEAK RATE TEST ItEPORT Date: 9/20/79 Pressure Decav The test volume was pressurized with air to at least PA (49.6 psig). The pressure change within the test volume was recorded as a function of time. The leakage rate was calco -

lated from the pressure decay rate and the free air volume of the test volume. Temperature changes were considered.

Leakage rate, standard cubic centimeter per

( =

min, sec/ min.

V = total test free air volume, cubic feet t = test duration, hours T,.T = test volume absolute temperature at start and 2

end of test, respectively, Absolute Units P ,P = test volume absolute pressure at start and end y 2 of test respectively, absolute units T = standard temperature s

P = standard pressure s

The formula for computing leakage rate is:

V T P1P2 s 471.9 sec/ min k~T T) y 2 t P SCFM n,

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9 u n ,a io, x CATALYTIC, INC. Sheet 16 of 16

- Centre square west.1500 Market street. Philadelphia Pennsylvania 19102 M Rev y y F LOCAL LEAK RATE TEST REPORT oat,. 9/20/79 VI. Su= mary Local Leak Rate testing was performed on the containment isolation valves and penetrations listed in Technical Specifi-cation Table 3.6-1.

I A total of 67 valves were tested with only 4 valves re-quiring maintenance and repair- The following valves had higher than acceptable as found leakage and were repaired and retested:

CIV-40 DWV-162 DWV-160 I AHV-1A & IB Three retests were conducted on valves AHV-1A & IB with only one retest on DWV-160, 162 and CIV-40. FPC will retest valves AHV-1A and 13 every six months.

The following valves were found to have leakage exceeding the alert and action value:

MUV-253 CAV-2 Maintenance was not performed on these valves due to lack of re-pair parts and of the overall low total leakage. A review and evaluation was conducted by FPC to determine overall total leakage and further disposition of subject valves for repair.

Eight penetrations were tested using rotometers (Penetrations:

116, 202,119, 356,113,110,111 and 112) under revision 6 of sur-veillance procedure SP-179. The remaining penetration tests were performed under revision 7 of surveillance procedure SP-179.

Most containment isolation valves were tested in the same di-rection that leakage would occur subsequent to a design basis loss of coolant accident. Valve. ested in the reverse direction were determined to be more conseevative (see Appendix A for valves tested in reverse direction).

'he total as-found leakage was 5.62 La. As-left leakage was

.0678 La. See Section IV for individual valve penetrations leak-ages. c .

l,is I gq c,7

asces._ieise CATALYTIC, INC. Sheet Al of 23 Centre Sqiiare West,1500 Market Street, Philadelphia, Pennsylvania 19102

{~f:

f Rev.

LOCAL LEAK RATE TEST REPORT Date: 9/20/79 APPENDLX A LOCAL LEAK RATE TEST

SUMMARY

INDEX

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"* CATALYTIC, INC. Sheet A2 og 23 Centre Square West,1500 Market Street, Philadelphia, Pennsylvania 19102

,!. Rev.

1 LOCAL LEAK RATE TEST REPORT Date: 9/20/79 NOTES

1. Valves are required to be open during post-accident conditions.

2. Locked open.

3. Not a containment boundary; does not " provide a direct connection".

4. Connected to the secondary side of steam generator.

5. Low Pressure Injection System,

6. 10CFR50 Appendix J, II H-4, Main steam and Feedwater exclusion for PWR's.

7. High Pressure Injection System.

8. 10CFR50 Appendix J, III C-3, Seal water system pressure greater than 1.10 Pa.

9. General Design Criteria #57

10. Tested in reverse direction, ASME Section XI, IW-3420(c)

" Exceptions".

11. Not testable in directio.n of post-accident flow.

12. These valves isolate to main steam piping only.

13. Cannot be tested with fuel in core.

Symbol designates valves exempted from type "C" test per tech spec (table 3.6-1), and is followed by the applicable notes as the offi-cial reason for exemption.

Valve categoried per ASME,Section XI Article IW-2100.

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20002.5074P
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CATALYTIC, INC. Sheet B1 of 2 Centre Square West,1500 Market Street, Philadelphia, Pennsylvania 19102 Rev.
'. ~
. +
LOCAL LEAK RATE TEST REPORT Date: 9/20/79 APPENDIX B LLRT'S PERFORMED BETWEEN REFUELING OUTAGES li:: ?21
9 e
anos iosee CATALVTIC, INC.
Centre Square West,1500 Market Street. Philadelphia, Pennsylvania 19102 Sheet B2 of 2
'. I Rev.
LOCAL LEAK RATE TEST REPORT Date: 9/20/79 LLRT'S FERFORMED BETWEEN REFUELING OUTAGES Description As Found Re-Test As-Left Date Tested CAV-1 0 N/A 0 9/2/78 CAV-2 534.6 N/A 534.6 9/2/78 CAV-3 0 N/A 0 9/2/78 CAV-126 534 N/A 534 9/2/78 Fuel Transfer Tube 3A 0 N/A 0 9/2/78 Fuel Transfer Tube 3B 0 N/A 0 9/2/78 Equipment Hatch 57.1 N/A 57.1 9/7/78 g
-, y 9 L.
1 t .: b

ML19253B390

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ML19253B390

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