ML19248D295

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Revised QA Program Re Design,Fabrication,Testing,Maint & Use of Shipping Packages for Radioactive Matl
ML19248D295
Person / Time
Site: 07100264
Issue date: 07/09/1979
From:
AUTOMATION INDUSTRIES, INC.
To:
Shared Package
ML19248D290 List:
References
NUDOCS 7908150527
Download: ML19248D295 (22)
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Text

' AUTOMATION INDUSTRIES, INC.

SPERRY PRODUCTS DIVI 5!ON P O Bcs 245

' A.CEvy'cLLE. D A '3460

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i215) 333-8961 AUTOMATICN INDUSTRIES, INC.

SPERRY DIVISION ROUTE 113 SOUTH P.O.

ECX 245 PHOENIXVILLE, PA.

19460 PHONE (215) 933-8961 NRC SY-PRODUCT MATERIALS LICENSE NO. 37-00611-09

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SPERRY PRODUCTS DIVISION P O Scx 245 zwCEWs LLE. " A 19460 (215) 933-3961 CA rgr. (lC-CFR-71)

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AUTOMATION INDUSTRIES, INC.

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SPERRY DIVISION A o. Box 245 Issued:

12-15-73 & 7-9-79

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PHoEMxVILLE. P A. '34C

,215i an. m i Revised:

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QA Prograt (10-CFR-71)

TA3LE OF CChiE'.""S 0.0 INTRCDUCTION....................................................PAGE 1 & 2 1.0 0RGA'iIZATION....................................................PAGE 3 & 4 2.0 QUALITY ASSURA' ICE PRCCR.iM.......

............PAGE 4 & 5 3.0 D*"TGN CONTR0L..........

....................................... PACE 6 4.0 PRC CUREMENT DCCLEi r CC STR0L.................................... P AGE 6 & 7 5.0 INSTRUCTICNS, PROCEOURES, & O RA'4INGS............................ PAGE 7 6.0 DCCUMENt CCNTR0L................................................PAGE 3 7.0 CONTROL OF PURCEASED MATERIALS, PARTS, & CCMP0NENTS.............PAGE S & 9 3.0 INDENTIFICATION & CCNTROL OF MATERIALS, PARTS, & CCMFCNF.'iTS.....PAGE 9 9.0 CONTROL OF SPECIAL PRCCESSES....................................PAGE 9 5 10 10.0 INSPECTION......................................................? AGE 10 & 11 11.0 T E S T C 0 rT.t L.................................................... P A G E 1 1 12.0 CON'"RCL OF MEASURING & TEST EQUIPMENT...........................PAGE 11 & 12 13.0 EA.OLING, STORACC, &

SRIPPING...................................? AGE 12 & 13 14.0 INSPECTICS, TEST. & CPIP).!ING STA*US............................PAGE 13 a+

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AUTOMATION INDUSTRIES, INC.

} SPERRY DIVISION

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P, EJX J45 Issued:

12-15-78 5 7-9-79 j

r. W INIXV!L'.E. D A.

13250 e

e s) 0334H1 Revised:

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__o QA Progra: GC-CFR-71)

INTRODUCTICN The Sperry Division of Automation Industries, Inc. operates a Hot-Cell locates in Phoenixville, Pennsylvania.

This facility processes and distri-butes sealed scurces of Iridium-192 and Cobalt-60 for use in industrial radiographic inspect'.cn.

The group also designs, fabricates, and distributes radiographic exposure devices and shipping packages for transporting these radioactive sources.

All sealed scurce's which are distributed teet the require ents of Special-Form Ma:erial and/or Special-Form Incapsulation. All sealed sources are of Type "A" or Type "3" quantities, and are packaged within shipping containers which are designed and te::ed to meet the require:ents of Type "A" or Type "3" packaging. We also use (for donestic ship ents only) COT-55 Spec. centainers which were =anufactured prior to the March 1975 cut-off date.

The above packages are also received at our facility, centaining decayed sources which cus:ccers censign to es for disposal.

The f acility also receives and (re-ships e=pty) shipping packages which are not o f our nanuf ae:ure.

These packages are supplied by the irradiating reactor who supply us with the :ridiun-192 and C:bal:-60 scurce na:erial.

The f acility also ships ir.-level waste pr:du::s in 55 gall:n drums (Spec.

OCT-17H).

These dru=s are picked-up at our :acility by a licensed was:e dis-posal ccatras:or who we retain f or these services.

This quality Assurance (QA) Manual specifies the progra: to be implemen:ed by Sperry Division, Phoenixville, Pa. in order to c: ply with the requirements of IC-CFE-71 " Packaging of Radicactive Material for Transport and T:1nsportati:n of Radicactive Material Under Certain Conditions".

Radicactive Ma:arials referenced in the QA Manual are those Special-?0r:

naterials for which we are licensed by the Nuclear Regulatory C ::ission to receitc, possess, process, and ship under NRC License No. 37-CC611-09.

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AUTOMATION INDUSTRIES, INC.

'}

SPERRY DIVISION p o. ecx 245 Issued:

12-15-73 5 7-9-79 PHOENIX'/iLLE, P A. 19460 s ' _.J 215) 933-st Revised:

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QA Program (10-CPR-71)

INTRODUCTICN (CON'T)

This QA. Program is a =andatory requirement and shall be administered by the Mnagement of The Sperry Division, Phoeniriille, Pennsylvania.

This QA hnual supplements the requirements as defined in the companies':

By-Product Lterials License No. 3 7-Ot'611-09 Administrative k nual Operating and Energency Procedures haual h

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AUTOMATION INDUSTRIES, INC.

} SPERRY DIVISION P c. Scx 045 Issued:

12-15-78 & 7-9-79

/

DHCENIXViLLE. P A. 13160

___/ y 215) 733-m 1 Revised:

_s QA Program (10-CFR-71) 1.0 ORCA'i!ZATION 1.1 CE'IERAI.

The final responsibility f or ad=inistering this QA Program rests with the Management of the Sperry Division, Phoenirrille, Pa.

The QA Program will be implemented using the Organication Chart in Appendix "A".

1.2 RESPONSI3ILITT.ES 1.2.1.

The Radiation Safety Officer (RS0).

The RSO has the primary respon-sibility for imple enting this progras. He will assure that the precedures required by this Manua_ are prepared, distributed, and administered accordingly. He will conitor implementation of this Program as part of e.he radiation safety audits.

1.2.2.

The responsible Management (Gene:.11 Manager, ".SO, and the Manuf act-uring Manager) will have direc: control of all engineering, design, fabrication, procurerent, t e s t in g, us e, receiving, storage, and transporting of all shipping packages.

1.2.3.

S.e responsible Management will direct and delega:e these du:ies which are incident o the day-:c-lay function; which sustain :he continued 0;eratica cf this facili:y.

Th2se functicus will be ac-complished only by individuals.nc have been trained in Radiatica Safety and/cr are radiatica crie n:ed. Th2 respersible anagerent have the responsibili:y and authcrity :o s ;p unsaticfac:cri work and centrol further processing, use, deliw ry, :: =rketing of ncn-conforning caterial.

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AUTOMATION INDUSTRIES, INC.

SPERRY DIVISICN P.O. SCX 245 Issued:

12-13-79 5 7-9-79 WCEN TM:LE. P A. t940 s

215) 333-He Revised:

QA Program (10-CFR-71) 1.2.4.

(History and Ceccents) This facili, censists of a small, closc-knit group consisting of six (6) individuals.

Perscnnel breakdown consists of (2) Management, (2) Radiation Technicians, (1) Machinist, and (1) Secretarial & Office. The number of employees has remained constant for the pas: ten years. We experience minimal personnel turnover. Over S :'. of our staf f has been employed b'; the facility for nore than 12 years. We have an excellent working team.

We kncv our products, have excellent cat =unicatic,c, anri functicn as a very efficient group.

20 QUALI~Y ASSURANCE PROGRAM 2.1 The Management of Sperry Divisica, Phoenirrille, Pa. shall be responsible f or 1:plementing this Progras.

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The two (2) Managers who will adainister this Program are both gradua:e Engineers and bcch have been with this organica:icn in Managenent capacity, directing a'.1 phases of Hot-Cell opera:icas.

Tney are both acquainted and versed with current requiremen:s cf

- NRC, 2CT, and FAA regi aticas gcverning design, testing, shipping, use, and s:orage cf radicactive shipping packages.

2.2.2.

Radiation Technicians, and other empicyees who ay have direct in-volvecent with functicas relating Oc sMpping packages, will receive indcctrination in the Manual and its Prccedures. Tne indcetrination shall be provided by the rerpensible Manager and dccurented.

Each employee will receive a ccpy cf this Manual, conplate with a copy o f 10-C7R-71 and Appendix "E".

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T AUTOMATION INDUSTRIES, INC.

)

SPERRY DIVISION P.O. BOX 245 Issued:

12-15-73 & 7-9-79 PWCEBhXVlLLE, P A.

19460

_m

215) 933-a961 Revised:

QA Program (10-CFR-71) 2.3 Revisicas to this Program require the approval of the Radiation Safety Officer.

2.4 The key elements of this program is to govern the design, fabricatien, testing, storage, and use of radioactive shipping packages.

These elements are:---

2.4.1.

The assurance by the Radiation Safety Of ficer that all shipping Packages of our cwn manuf acture are designed, f abricated, and tested in accordance to the requirements of this QA Program.

Tha RSO rust also assure that shipping packages which are not of our =anufacture, were also designed and fabricated under a QA Progran approved by The Nuclear Regulatory Cccaission.

This assurance =ust be satisfied for all shipping packages designed and/or fabricated af ter July 1,1973.

2.4.2.

That all defined Quality Centrol (QC) procedures, engineering procedures, and specific provisions of the package design and approval are satisfied.

2.4.3.

Tha: the characteristics of the package critical to safety are cen:relled.

2.4.4 That required tests have been perforced to qualify the package for its intended use.

2.4.5.

That all shiptents of Padioactive Packages sa:isfy the require-ments for:

(a) Adecuate labeling o f shiprents (b) Proper preparation of shipping documents (c) Inspecticn, testing, and surveying of shipments for permissible levels of radiation L [fd57501 Page (3)

] AUTOMATION INDUSTRIES, INC.

i SPERRY DIVISION i

p.o. sox 24s Issued:

12-15-78 & 7-9-79 j PHOEMXmE. P A. 19460

_..,~._2 1215) 333-8961 Revised:

QA Program (10-CFR-71) 3.0 DESIGN CONTROL 3.1 The RSO will establish seasures to assure that all regulatory requirements are satisfied within the design of a shipping package. These requirements cust be clearly included as part of the engineering drawings, design Spec-ifications, and fabrication and assembly procedures.

3.2 The RSO will insure that suitable centrols and engineering effort is utilized to such activities as radiatica shielding, structural strength, accident conditicas, cc=patibility of =aterials, maintenance, and repair.

3.3 When rechanical et envirocental tests are required to verify design ade-quacy, these tests will be perforced en a prototype unit under design.

All test results cust be documented and resined.

3.4 Revisiens and changes to design and specifications are subject to same design controls and approvals that were applica le to the original design.

3.3 Prior to release for productica, the RSC vill subrit all engineering draw-ings, specifiestions, cperating instructicas, and prototype test results to the NRC and/cr 20! f er approval, cornen:s, and/cr certification.

4.0 PRCCL LDE'.~" OCC'StL~~ CCh7RCL

.1 The responsible Manageren: will insure that all precurecea: decrents are cepared, reviewed, approved by signa:ure; and :hese dccu=ents are retained and filed in an orderly and systemati: canner.

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3 AUTOMATION INDUSTRIES, INC.

, SPERRY DIVISION l P o sox 245 Issued:

12-15-73 5 7-9-79 WC ESiX'/lLLE, G A.

19.t60

--. m 215) 333-m t Revised:

QA Progra: (10-CFR-71) 4.2 When applicable, procurement documents will identify and =ake refarence to specific 10-CFR Part 71, Appendix "e" raquirements which beccce part of the procurements icev:ent.

4.3 Precurement docu:ents will identify all drawings, specifications, fabricatica procedures, inspections, test results which when required beccee part of the procurement, and are to be prepared, maintained, and submitted to Automation Industries for review and approval.

4.4 When applicable, procurement docu:ents will refenence applicable regulatory requirements or specifications; or standard industrial codes which constitute the rechnical design basis for the purchased ites.

4.5 P.en applicable, procurement documents will include Automation Industries right of access to suppliers facility and records for purpose of inspection and audit.

3.0 INSTR"CTIONS, PROCECURES, AND ~;?&~ING3 5.1 S.e respens"is N agemen: will prescribe and iccuren: by procedures or drawings all design and ranuf acturing ac:i.i:ies af fec:ing quality of :he product.

5.2 Instructions, precedures, and drawings will be prepared, reviewed, and approved by the respcnsible ranageren: prior :o distributicn.

2.ese pre-parations will be acccuplished using.;enerall,, sccepted engineering prac: ices.

Any changes to these instructions, procedures, or drawings will be documented and approved by the respcnsible Manageren:.

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AUTOMATION INDUSTRIES, INC.

)

'1 SPERRY DIVISION

! P o. 80x 245 Issued:

12-15-78 5 7-9-79

. PHCEM xWL'.E. P A. '3460

_ _ ' ' m 333-e961 Revised:

QA Progra: (10-CFR-71) 6.0 DOCWENT CO!;TRCL 6.1 The RSO will naintain direct control of reviewing, approving, and issuance of all docu=ents pertaining to the design, engineering, specifications, procurenent of cenponents, fabrication, asse bly, testirg, use, storage, and transporting of radicactive shipping packages.

6.2 Changes to any cf these docunents will require authorized approval by the RSO, and records of :hese changes will be retained.

o.3 Cbsolete drawings or discont. nued specifications will be segregated to prevent inadvertent use.

6.4 Originals or copies of all docu=ents relating to design, testing, fabricatica, and use of shipping packages shall be controlled and retal ed at the Sperry Division's, Phoenixville, ?a. facility.

7.0 CC:30L CF ?"RC'.ASED .ATERLC.S. PARTS, AND CNpC:;EIS 7.1 rne respcasible.'tinagenen: will evaluate all rendors capabili:ies : pr: vide accep:able quality sertices 2nd products.

7.2 All venders will be evalua:e; with regards :: abili:7 to cceply with require-nents cf Appendix "E" of 1C CFR Par: 71 when applicable; or evaluated against pas: peric ance records of accep 4bility and quality for sinilar articles provided en previ:us c:n:rac:s. Tnen necessarf, a surrey of the surpliers facility and quality progran will be evaluated :: insure his capability to provide the desired end prcduct.

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i AUTOMATION INDUSTRIES, INC.

s SPERRY DIVISION P.O. BOX 245 Issued:

12-15-78 & 7-9-79 i

PHCENIXV'LLE. P A. '9460

--j 21si s33.u st Revised:

QA Progra: (10-CFR-71) 7.3 When required, aurveillance of suppliers progress during manufacturing, inspection and testing of caterials or ec=ponents, will be monitored in accordance with designed procedures to assure complete procurement require =ents.

7.1, As a sini=u=, all supplier will furnish documents that identifie. the purchased caterial or equiptent by part or drawing number, and Purchase Order number, and incorporate any specific codes or standards which were included as part of the procurenent requirements.

7.5 Receiving inspection of vendor furnished nacerial will be perfor ed to assure that purchased items are properly identified; inspected, and judged acceptable prior to storage or release for further processing.

S.0 IDENTIFICATION AND CCNTRCL OF MATERLE.S PARTS, AND CCF20NENTS S.1 All materials, parts and co=ponen:s will be identified by part nu=b e r o r drawing nu=ber, which vill allow traceability to design drawing, desig:

specifications, procure =ent doc =ents, and anufac:uring and inspection precedures.

3.2 Identification of all na:erials, parts, and c ;ccents will be verified and doc =ented prior :c release for s:Orage as finished gecds, or pric to release for further processint., fabrication, and/or further asse bij or installation.

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AUTOMATION INDUSTRIES, INC.

m SPERRY DIVISH3N p a 80x :45 Issued:

12-15-73 5 7-9-79 PHCENIXV!LL_. D A. 19460 215) 333-a961 Rev. sed:

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QA Progra: ( 10-C FR-71) 9.1 All special or critical processes such as welding, hea: treating, rechanical testing, cleaning, and deccatanination will be procedurally controlled.

9.2 All procedures, equip ent, and persennel connected with special er critical processes are trained and/or qualified in accordance with applicable stand-ards or rey trements of our operating NRC License.

9.3 Qualifica:ica reccrds of procedures,' equipment, and persennel associated with special or critical processes are established, filed, and kept current.

10.0 INS?ECTICN 10.1 The responsible Managenent personnel will i=ple=ent an inspection progra to assure confor:ance with specific require:ents of design, specifications, and drawings for all shipping packages.

10.2 Particular inspectica enphasis shall be placed on radiatica shielding, and locking and sealing, devices which are used in securing the packages.

10.3 :adiaticn shields (deple:ed 'Jraniu er peured lead :ype) will be inspec:ed f:r shielding in:egrity, both pric: to, and af:er final 2s sembly Survey resul:s will be doentented by shield serial ca ber.

10.1 All shieldin; curveys shall be perferred by us'ag a pr:perly opera:ing, and recently calibrated instru=ent.

10.3 T..e responsible Manager will prr.*ide a check list which will designate acceptance and rejection criteria based en partissible levels cf radiatica.

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AUTOMATION INDUSTRIES, INC.

1 SPERRY DIVISION P O. sox :45 Issued:

12-13-78 5 7-9-79 l PHoENIXViLLE, P A. 13450

_ /_ o 2 51 333-a361 Revised:

QA Progra: ( 10-CFR-71) 10.6 Final approval of radiation survey data rests with the responsible Manager.

10.7 All non-acceptable compenents shall be segregated, and returned to manu-facturing for rework, replacement, or disposal.

10.3 All nechanical compenents will be inspected for dimensional tolerances and fits using standard =achinist's gauges. Acceptance and rejection criteria will be in accordance to tolerances specified on engineering drawings.

11.0 TEST Coh~'ROL 11.1 The responsible Management will establish a test progra: to derenstrate that iters or cc ponents will perfor: satisfactorily in service. These test pro-gra s will be docu ented, and accomplished in accordance with regulatory or written controlled procedures, 11.2

'4 hen repairs or radificatiens are incorporated into an existing co:ponent or assenbly, these rep; tired or =cdified itens will be testad to the original desi;= require en:s.

11.3 2:e respensible Ma. age ent will evaluate all :est rescits :: de:e nine ac:ept-ablilrr criteria. Test results will be dec =ented and retained.

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-9 12.1 Measuring and tes instruments are calibrated as required based on the required ace. racy, use and purpcse, degree of usage, age of instru:ent, inherent stability of measuring elenents, and other ccnditions affecting accuracy.

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AU TOMATION INDUSTRIES, INC.

SPERRY DIVISION Issued:

12-13-78 & 7-9-79 PO sox 245 awcEmvit:E. n '9460 s

215) 933-a;6!

Revised:

QA Progra: (10-CFR-71) 12.2

'4 hen required, =easuring and test equipment is identified and traceable to calibration test data.

12.3 '4here applicable, reference and transfer standards and traceable to nation-ally recogniced standards, or to documented basis of calibration procedures.

13.0 HA'mLING, STCFME, A':D SHI??ING

13. 1 Only qualified radiatice technicians shall perfer: the critical handling, storage, and shipping functicas as required in the ncrtal operation of the facility.

13.2 Shipping packages shall be handled, stored, and shipped in accordance to our operating and e ergency procedures and/or the specific operating and insturction =anual for the particular package.

13.3 All incering shipping packages shall be surveyed for radiaticn levels at tine of deliver /. 2:e shippers name, package :cdel and serial nu ber, and results of surveys shall be docu=ented and raccrdad in :he daily receiving leg.

13. -. All :u:-gcing shipping packages shall be checked : insure pr:per 0; era:ica cf nechanical cc penents and lacking devices.

Packages will be ciesed and decentaninated to within pernissible levels.

13.5 All cut-gcing shipping pack 2ges shall sa:isfy the requirements for:---

(a) Adequa:e narkings and labeling (b) Prcper preparation of shicping dccuments (c) Surface radiation levels and transport irdex (d) Certificates of confer ance and/or cc pliance (e) 5 hipper's Certificate for radicactite sterials (f) Peligro labels for air ship-ent b 'rMsh,1 Page (12)

AUTOMATION INDUSTRIES, INC.

')

] SPERRY DIVISION p c. sox 245 Issued:

12-13-73 5 7-9-79 PHCENIXV:LLE. P A. '9460

..m

/

215) 933-6961 Revised:

QA Program (10-CFR-71) 13.6

'4 hen a package is found to be defective and not conforming to all re-quirecents regulating its use, the nature of the defect shall be reported to the responsible Manager. The Manager will verify the ites of ncn-confo rmance ; tag the package as defective; segregate the package from nor=al inventory to prevent inadvertant use; and arrange for repair of the defect, or disposal of the package.

14.0 IMSPECTION TEST At OPERATING STA"JS 14.1 Each shipping package shall be metal engraved or sta~ ped with cdel and serial nu=ber.

'4crk order tags shall be attached to each package as a means of' controlling the package as it progresses through the varicus phases of production.

14.2 Non-conforming shipping packages are defined as those which fail any of the inspectica test which are safety related to transporting of radio-active =aterials.

14.3 Defective of acn-cenforming packages shall nc: be prccessed beycnd the poin: of defect detecticn. Defecti're packages shall be tagged acccrdingly, segrega:ed, and not be use"

-4' final dis;ositien cf the package is deter =ined by Managenent.

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13. 1 Ncnconferring iters will be iden:ified and :agged. docu ented, segregated, reviewed fer rewcrk cr dispcsi:icn, and all affec:ed crganicaticns shall ce notified c f the nature of nonconf ernance.

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AUTOMATION INDUSTRIES, INC.

SPERRY DIVISION i

f po.scx as Issued:

12-15-78 & 7-9-79 PwCENIXV!LLE. PA '9460

. s'

215) 933-8961 Revised:

QA Program (10-CFR-71) 15.2 All noncenforming itets shall be segregated fre acceptable inventory and will be tagged as discrepant until preperly reworked or disposed of.

15.3 All nonconforming items which are reworked or repaired will be subjected to eh same acceptability and inspeerion tests by retesting to original equipment inspection requirements.

16.0 CCR?lCT!'lE ACTICN 16.1 The responsible Manage:ent will evaluate all conconformances adversary affecting quality and implement corrective action in accordance with established procedures.

16.2 For all nonconformances affecting quality, the responsible Management will initiate corrective action to preclude recurrence.

17.0 CUA1IIT ASSCRANCE FlCCFOS

'7.1 Records as required by NRC and ICT regula:icns and all c::plimentary decuren:s genera:ed by the C.A Pr:grc shal be re atned at :he Phceni:cv lle,

i Pa. facili:7 13.0

,ITS 1;.1 Due to the small sice of the cr;anica:icn, it bec::es rather difficul: to L:pleten a pre-established cc:prehensive auditing prrcedure.

In reality, the two respcnsible Managers who w:rk in close har:cng, are audi:ing each other's responsibilities en a Jaf': and informal basis.

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T AUTOMATION INDUSTRIES, INC.

J; SPERRY DIVISION Issued:

12-13-73 5 7-9-79 P C. SCX 2 5 DHCENIX'stLLE, P A.19460 215) 333-aM1 Revised:

QA Progras (10-CFR-71) 18.2

'Je shall however, conduct objective evaluations with regard to effective-ness of the QA Program. These reviews and audits will be conducted per-todi ally on an unscheduled basis.

18.3 Results of these audits will be docunented and retained as part of our Radiation Safety Cen=ittee reco.

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E littil R 1 uil ROAD, RI il 1 15 50U111 SPIRRY lil V I S I Orl Pil(at tli XV 111 F, Pt.fitP,Yi VAril A 19460 OR G Atl i 7 A T I Oil S TRI)C TiJR E (REVISED jut 1E 15, 1978)

PR E S I DE t1T CORWiti D.

D Litt1E Y CORPORATE OFFICE RADlAlIOtl SAFFTY COMMITTlg iOS A tlG E l E S, C Al. I F O R t11 A CilAIRt1AT1; ti. P. S A tl T O R O SECRETARY; S l E PilErl 150 Y K O Ps a_ a 1.,L I 4 i C O f1S U L T AtlT ; RAD 1 AT IOil MAf 4 AG EMEr JT J aliti E.

DW l Gi tT CORPORATIOtt SPERRY DIVISIOt1 D ArillUR Y, COtifil.ClICUT I

l t1U C l.l: A R PRODUCT MANAGER I /a 11. I f Y

[G t A C 1 l.! l Y RADIATIOt1 PROTECTION OFFICER

'2 E C RI. I A h Y fil Cil AE L P.

SANTORO DL itR A liRuilOVSKY SPERRY O I V l s l Ott PilOEil l XV i l I.E, PEtitlSYI VAtll A MACill flh $ 1101' M ACil i ti l S 'I (1)

PRODUCTIOt1 mat 1AGER S T E PilErl fiOYKO l

SPERRY DIVISIOt1 PilOLN 1 XV ll LE, PENNSYLVAtllA (2.)

LAl)IA IIori 1l:Cil!11 C I AtP3 COllSUL T AN T llE AL lli PilY S I C i S I

'l 1:R Y D I V l S I Oll RADIAIION MAtl AG Litt:N I CORPORAIIOil C

g:

Pilot til XV ll 11, PI:TitlS YI VAtll A C/)3

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PART 71

  • PACKAGING OF RADIOACTIVE MATERIAL FOR TRANSPORT-4 loca:: n w en K* vines tutfec*, to *tLS AP-f:r cocrd: stian amc g parn:: pat:rg d=s:ga

entar7 evidence that =A:er w and *T ::

er:diz are tet:g pe**:r=ed s:L1 have al*ect Or,a=.;2aC Jr.a. Res* =en.sures s2;a !. c uce

=e:S C00.f:r:3 to de ; TJT=e

  • IP'C;d
  • actess M $;cs : eve.s f ~

a re=ent as may it s estaM;ssmen t of writ:en proc eduree caus:3 Stad M av1240

  • Wr IO Wild s
  • te necessa.7 m ;erf sr= O's funct:3.

acca4 par *:0;a:L:( des:g: crp=::An: s f:r non er use Of suct =a;e* a; as: Mm; =e n*

Ce revie w.

n o ? "C ' a!. N.eaoe. d u T.

'E10 0.

n;s -

.-et.ary av:dec:a snau :e re a. cad I" #

and Mvis G3

  1. d:c'ime*:ta ' vClvisi des;g3 D7 :P te af klaO.e to Oe.,:e25ee and 3 M;De ne 11:etsee sea.1 es:CU.33 at *te earlieet
erfaces. Se des
gt ccett:1 re mres sr.ad s ud':' e i - t 1 e:CI7 he 8 ?eCl* : !P9 21T e
  • p; acuest;e n=e. :tts;s:ent w.*.a ce scred-
0 Tide f r verJ7m4 cr
  • tect:.g *be ade.

=en;a =e* 3 7 ce ;mma. sed =ah and ulJ for a 00=;.'.s:1 g the ac*17;*:es, a flai*

  • 1&c7 cf aesW suCS as M *.te ;*W= ace

! M NMU-D OTJe:N

  1. dZW 1:7 sneurs :e pecps= wtJ:0 cc=;Ues vl*a cf desig3 revieTs. tv Oe a&e 3f a. er:Me er Cf qu1=U7 DY COtt*M*#** 100 3OUCOO*rM**0r3 the Ngu rements of 10:.s a;>teadtz no qual-st=M1".e4 A.cuanong mecods, - by Oe stad to assessed $7 tua ; 2*:see Or destgree tty sssursace ;rceam saa be a ccu =actai peri:rmance of a su:*a:ne tesung ;ragsc.

at ::arvs.s cots.s'e:t Ctt tre '=;cr*arce.

by written procedates or tr.struructs. and Oe ve!'J704 Or 2*CC04 procees stad be

=; Aetat7 and quann* cf *.te pro 2ue; Or staa te carried rus :. acecr:ance wut Scee par # creed by..117:duala er gin.;s Other ser7tcea.

procede ee througtout Oe ;er.od durOg

  • ta
  • cee w Co ;*rf r=ed *.to crtit:A1 de-t
  • N---" #*~M M ~ &~*

' F W

d'

~-

whic.a ;aczagt:g :.s used. ne l,:e:.see sr.E.

sign. tut w:o =a7 :e fr= Os ea Orgs:1-N MN"<N

'.denu!7 tre mater.a; sad :c=*,>: enta % de tan n. 7*.ere a est ;r:g s= 's 2. sed to ur-covered D7 the q' n. t7 us arstee ; rect:1 and if7 tue ace 9%Ey cf a s;ecta.: des:gn feature Mem.suras stC1 te estatushei !:r the iden-the =ajor crist;zat: s pa.rnc:;a*ing :.3 tte in Zeia of Otrer ut*J7*. g or 0. e:smg proc-tt*:En:c and cc :r:1f La:er's.L psr*s. and pregsm. cgetter r.ta *.te desig:A;ed *une.

essee.

saa.1 ;.clude sunasie qua/.d:suon ece;c t,

.a.

O ese

=e s.s ures s O n.: tw urs tics cf these ergs.=st:c.a. no ;us4:7 Lp testirg :f a protct7pe or sa;;;.e u 11 unde"

st denti"cauca Of the ;tc= *.3 =A.sta=ed sarssce precsrs cau ;rovide cc* OL over the =ost advers* de8;(3 Con MC O3-C'S140 by test n;= e. part cu=Nr. Or etter ap.

acurtnes adect=g *.te qua.ity of *.te ;desu-con *rcl =ne;tes ss 1 be a;;ned u Me=a propria,e means. ettter ca *i e,' c1 Or cm

  • ed =ar.er:A s s 4 c=;c:ents *4 an extent suca a.a ite folcwi:4: Cr:t:.c au t 7 p t 'rsiC8.

reccrds acestie to *te ' e:1 ss aquired const.stant stit Oe'.r '.=Mrtance to sAft:7, radLat c sale; ding. 3 ress. tter=al, h7 Cit u*

.t.routtcut 'at ricat".cc. L:stallatos. s:d ue and s.s ceca sa.7 4 sarare Ocif :itance *4 lic, and ace: dent anC7ws: Oc= stiti:,t? cf eg no ;ta=1, nese : e:g.";attrn and i : trol ite approvac deren cf es.ct ;.2dividual pacz.

la*.er:Es; w:escC'.*7 *:r ;:..rs ite ; spec-

=,3,,1.ss stall to de:gns i a3 ;nvent the use asce u. sed fM *.ie a ::=ect Of rsi;cacnve =&-

U:0. =&C'e AO:8 in: P*011T f***af*8 % IA*

cf ;;ccr**c

=r def ect7e =ater:.Es, part.s and tarta;. A:drinas adeetng qua.!!T a:El to 0;Ilta; de"001ar:.t aucc. s:4 dear.eauc3 cf ca p t,2:3, accc=;nsred under sun.a:17 controCod Oct.

acce;*A :e er.*er*2 fu *,=specn; s and tes.s.

4;te na. Cc troded cc Clue:s =r.;ude *.te Ces.53 ::Ang es. L :1ud g "e:d :ts:Cas.

9. COMT101. CF sM -.Al, FsCCIs113 054 Of a;;-c;riste equ. ;=ect: sul*aMe e3-s".all te SU3:ect to design Oct:rci =essu-*s ygg, 7,g gg.; wj, g.33 g

.,o g33..,

v.on=e:tal ::?.dme ts f:t sec ="F g

<c:=.=ersunte it:0 :::w a;;ued.a te at:(-

m,g 37,c3; 7, yc m,3, 3 g.,,.. g, ite ac vi*7. su;.5 s.a sdeq*:ste c;essness; s:4 insi desin. Chang *s.: *.re ccccit.c ss spec;*

test ud n wrxna

  • u* 4 masurs:ce
  • tat C1 ;r*raqi' sites !:r Ce gives
  • ed is the ;s aage a;;r: val rtra:re C*-%

i m

  • 4,4 g.3,.

g,., ec g

2 :M b7.a s' al.*.M q

acnft:7 tave beca sats

  • e 1.

n e prc c t:s sicn sp;rces 7,,.3,73;,g.3 ;g..g;.,

ac-3:aa taze ; m account :te reed f:e spec:a1

,., u y

-s terta

  • a T ;tt a ;a:ac.
oces. s:.a.:dar is, etn:ro's. ;rocess.ca. test ec"* e *. *4.ao.s and 5.;,q.,aneg 7;.,.* a.

L'1

Cet special ss.' '.a :o atta.: 2e rem.:, M1 quan*7. and the Manautas n'a:1 de estabnstM to u.sure
  • tat l

req,..e._e. 3.

Leed f r re '.".cs:;cs :f WM7 by. spec *acs app;1cacio requ.reme=ts cf dis part

  • 1:a and tmt.

ars necesaary to a.ssure adequa e ;ua.M7 are

13. I m TCT*CM no 11cer.see saa'l ta.se the nquirt= eats suita:17

.1 ;uded :r refere::ed is me Mcu-3 77 77 e.g g g.;7g,3 g,,

nr.4 prr.cedu--e 3C 1:s ;us'aty ase ;rsace pro-Of ma:er M. equ:;-

gra.:n :n the !sJewing : cts;dersucc.s Ocs g =ects *:r procure =e=t

,,..g g z.;ad.!7 md M est,c. 44 J r. r.. e. r ge. a
...' ed

- a

  • and se vices. w:eSer pu.rchased 07 he 3 cerning tte ecc:; lent 7 and ;-epcaed u.se Of g.m,ces.see er by hs c.==acters cr suocontrac-y...

..e,,...

.o,

-g r.,,

m..

p g3

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r m m'am

  • 1
  • to peczage an.1 ;*a cc.ca;c ten'.s :
tars.. a the e.ne
S tecassar7. tre acersee ] g.

g.

g (1l no ;.= portarge cf =a;functics or ; sta.4 requi 9 ::c*-act; s er sus:cetracters I dit wttgs f t scec*=;G.sning the ac*:vity. Suen

[ !adure of 2e iten to safe:7; to prev'.de a quan 7 assaracce ; recs:1 con-y

a. ::*, ecuca s AJ te ;e*"Or=ed 37 :: '.vidua s m ne des:g ce fur.ca: cc cc=p ec:7
  • Sjs;*

wnt e Per =ent prm:s.cca :f =s

' c:ter ca =csa wto perf:r= : ce acurar or uniquetesa of Ce ite=;

rd tetsg t,3;4..pg. p,a=.:gn :,.2es32;,=,n. 3, Or *es*a cf na:er'C sr ;*04.c a ;*ccessed l h no ised I;r s;ecial c0;.t:0l.s art sur.

g, =,3-st.c-" cms. Fucc::Tru.s a.N3 :ta wntr.s vetilance over processes and equi;=e:%

staa te pe ":r=ed for eac? rorx c;ennen

^2 *2 " " C* 2 '

22^* 7 S:'d  ? ?*

  • wher* tecessar7 to assun uam7..' ::.s:-c-m ne dece, to wtiet.~::cc::4 cec =-

's#~t ". :r :I3C' #8 27 38 72 ^ "

W'*

ten of ;rocae.se

=ner al :r ;r xtue a

.s

nas
s :32 ze ze= cts:n:ed t7 specuca ures sr.=gs of a t7 :e a::;r~;r a*.4 *a

.=pesnt.e r wnusee 2s. :c::uren -ec.

y.,,

gg

  • ci by =ca: c :g ;*censi e * :.:.s.

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  • 4.* h.'i8:^-.ng.=rw._. e i5)

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= acewd.cce en une ;.s:ract:cs. ;rxe-

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trea. cr c s r.:23. nase s a....:: e n::m-3c ;3. y,,,_e,,., enc; 2

,g ne ; met =2 sca ;e.e., e =cx= ca-

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u:ns=d Cr mg :' :e-sc::et ;c':r=. 4 c-te a f ar :e =:

g n u :=:c.-.ut w-accr.nes cr*.::g ;us w u ecee.suv o as-nm.es :. ave Me: sans!acter :7 ace =;ascw.

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  • ._' -i 8"~** 2' 4 3 7 12 ' '
  • 2"d22 *2 sure. a: su:ac.e ;c:4c:er.ev.s w:.ev+ a.14 Of 1

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ne ace se, sec.: e r.e w 2e

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~

! n:nsestante L:4

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Ad. 2 3e7 f._. e.,,. a

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ua... -

y,,,.,.g r ar_s 6

.1 ca.

w--s= u :uuacee. tema 21.

.ssu _ _ e., 3 2;.,,.,u,,g.e.,, x.m u,

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sit =ea; ;f nt** :rps. E;na ;ar**::a:.24

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... g.,- x. m' ~- a'

= '.24 raad:7 s.ssuruce ;r y s= sr.a.1 w-a.

w _._.,. -*s.

.e a.; w. 7.....es....

._e....~.

Lst'.7 er.ew tce sa;;s a 4 a. eq la.*7 '.!

  • st y..aa g

.a

,,u.3 5_,2;, a ;

.,;3 part M 2e :naa 7 n.ar.n=ca ;mrs= w c:

,y.

..2 g

gg n,.g g a y ga; 187 sei exe.ru 4

cp gg,q.;3,.7 g,3 3 : _7, ;; 7

, g.,

, 3 2 A *es: ;P" g*L*1 1 L, Oe M *ah.L.'.ed

  • O
3. :E3L-'e "C M"aOI.

ICI*Z8d O*f54CEf4 10d Ale E Pf~d:#d AAd gy g

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g.*

w... g

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  • 13ed h? the '. ca*'.C: E *'# *9 *te ; rescr teC EC
  • s :a:e
  • .*_a
  • ,A Meas;ne 12 1 ! be es tat;'.s *1 to te3*0s g,w,gg,.7,,.q 7 g e gfg.,

.3 gym 3 gy.; f,;3

,;,m gg g g

.-m

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e **
r:: S&t'Xf ac tOrtIT '= 3e rv'.:9 '.s * * *' * +1
  • Ea: u;JJa!.e MfalatC.** 7 Ta'N=e*.*J 6d Oe 0.wisg1 eS i st. 18 5*e" W 1

'3 C e.' "

..g 7,g3.; ;;3.., g.. g.a;7 g.;.;, ; 7., n g; y l

L:1

  • e*# r=t1.

acCCr'* u 9 8903 V"* ;*.e:

e ! Se. l *T = CA* =aie*ta S Lai "C=;C e:ts y,, g gg g.

,g,

,m.,, 3 7 3,g 2,.

.g.

l

  • e* : ; r: :eC ur's 20.*:
  • I'~ r*;c *s A *ae re.

".O T*nc

  • t $ ap;e:112 a ;". ei st?

0""*CC7 g,3;,g g;; ;,,, ;,-.gg.,;;3.; c n, g ; %.re =e : :3 :( * :.s C ar*

1 ' ' e f * ; ; _ e l" e = *3

.*L 5.. ".ed

.10 50r;* :1t.00.3

  • swt:J3. ;*o*

1, L1 Sc 9 '.ar:e '~ ***'A.cei.: '.00 ;act.

eOa**5 Lia. 51**a. C C T.S.

2 t'.

= eV.**"I

?- CON ~ICLCI M M N W a

14. 10 ; 0 7 a1. D e ; *0c e : J *3 *.a 74..

e 3 a.1.:ciule r0v I;:*.s

  • 4 LM'are *ha*

ad-I W h1T*. d3 ! E*"*CI3

rov'.s.
:a '.* a.L517=4 ':M &J * ** ** 12.= Les i

Is L*? $0eC'.*.*d and r ' h8 E ' ' 2

  1. '0 %

'A*

t*=

~ e t'

'A A0'*

.'u3 M7Standa g,g.cr*S S M M tm "...?:Pi M E*9 Za*

*'" C f" a *.4

.s 'a 7 L.'a.e C A

. :.;UdR1 'O e.S;fl * :Cazen"3 afa1 tha* Oefta 7.y.yg.,.,-.3.j..g,....

,,.., g, 3 f.

T; a

  • e test. *.s T.= e *
  • a;..*

iSe $ CC :: a * '.r.e *.eS! J ;e r* **~ e d anter a:1*** S *= = s u

$* C d ar15 L. e

  • 0 :*701' *'d.

g,,......; ;g

=.e.,7 ;7 yj;, g _

n.

g 6CM.9 e7 R e.*1 0 D ::.5. M: r *-

%!e131rM inad to *$:M.;* ed f ar Os le.e0*

7 gg ;;.3 g;; 3 g....,;.g; ;g.3,

..,; 73.o 3, Mc: a d **T'.e v f:r lu *.u uat7 Of a:;.0abM 7 7 3.;;, =,.;; : ;r...

q

=e ts ; ** 5,

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  • E

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=A #4 O Of =s te **.a 3. ; SI*.L *G.;= e *.*.10 4 ?.v e Ves g g;. :L u

  • e * *' e 2.c L u s..""; r' a '.4.

kk'AI*

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'#3 '

5 Al'I T 8 0 **3 l'* A 7 ' ** E l

san.1*.ed.

that nr? assenus.A o me ss.*ety '*'a:M f un:-

g;.,,g,;3n;3 c g,.;;n,

z,e;;y t

uc 3 :f ee =at,Ta.s. ;u 3. ud :c=;ca:.s

,,.:, ce ;f 7. ;;7 ;;.

,2,3

, O, u t.

. y.y., ;, y, _ _ m _u, OI "A# rOMA4 = I-1M4 tC * :r suGCC:**sc!Or.. 3;ect C I:9 g;g yg g3 Mes.suras s:n.: te esucusced.* Se::e *

c =:rsc.cr er r2cccc:nc::r Sc. :e. a:d ex.

l

f prema. ;ce :e.a. - :22.

atuu-*

eau :. *su:

e.. : us =re m.:= u scca mi:f:es,= =2.fues e :

u.= sue Se::emcc 1 G3 L\\n\\h M3 h" b

? m?b Q@k-%

n so

W.m n

% y s '*I

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't t

a Cls @Q UW a.

8

PART 71

  • PACKAGING OF RADIOAOTIVE MATERIAL FOR TRANSPORT--

! usur,'se= precus and *o determine the at-tzat.ocis. m n. t:st=enta.

==d oee recumeu cf ce preca=. ne suc'41:23

=euurwg a=d tesu:g cance. used 1s ac.

vinas afec:g quality are proper!I con. 3 be perfor=ad in scecreance 5th the writ-treued. caabr ted. and ad:usted at 2p ceed ;; ten amc=:ura ce creensta by approprir*7 t =es to L Mata:.s accurscy vicis neces-a trainsi pemsnel not aarcg cact res;cs-3 ggy7 [:;.;;3,
i; sibliitles 13 *ie aress being audited. Au111 T.eru1*J stad be doc'1=ented and reviewed by

/

is. EaJrsts:s. s'rciar.a ano sacyrtNo r a ngs=ect hart =g respo::a;bility in the Measures than te est.ablished to cc= trol ' ans susted. Nap acton. Inciumng **=

the handling, s:crsge thi;pt:g. cleant:g and audit of de*. cent ans.n. staa be 'An acaN preservsuon of =aterisis and equi;= ant to J.=dics'.ed.

be u. sed La pact.ag':t in accrcance w?th lastructiota to ;rtveCE A n"*gt Cr dete*'! cts.

tion. Wies necmury for particular producta, special protective e37trar**ata, suc3 as 1:ert gu nuncepnare. spect*c =c:.sture een:ent

. ave;a sad ta=persture '. eve.s staa be t;ect.

  • ed and provided.

to, ursprc :cN. *T37 aNS OPE 1arne9 S*at"79 Measures nas11 be establistet to 1 dieste.

by the use cf =sttings suca na stac2ps. tags.

!steis, routi q cards. ce ctuer su1%dle means, t2e status of ::apec-Jor_s and tests per!Or=ed upon ind.1vidual tta=s cf tio packag g.

These =ea.sures ths;1 provide fcr the iden.

ti ca: ion of tie =a wtica have satisf actertly paaned required itspectsna and tas a. wherg Ceessaary to ;**clude tradvertest by.pa saf *7 of such inspectict.S and *.estL Meuuras stad aN be establisted fcr in.

dicating the ope-sting s*atus cf ecciponents of the pac 1agir.g. suca sa ".agging vt17es and tw1*.caes. to ;tevent ::Adver*.act Opersuon.

14. NO2scQ2rFcNG MArTE1a.1J. PERTs. Ca cCMyCNZ. Yrs Messures saa3 be establisted to centrol
csterta.a. par *a, er cc=pctents which do Lct ccnicr= to *equ!rtmenta 1.3 Crder to prt.

Tect taete 1:3 7tr'e:S use Cr 1:s:Alla MO3.

O ese =ea.aurts al&U include, ma app ro=

priate. prCcedurts fOr idt ti.dcatlon CCCu+

y C:estat1C3 seg**gstica. dispcel*IC 3, a04 c actifcat:CQ *3 adeC'ed orgs 1:aucca. Non.

N't w

conforming items ata.1 be reviewed and ac-s

[ copted, rejected, npa;ted ce rewcraed in ac.

cordance with cxumanted procedures.

g*

  • e. man n==273 acTIcM Massures shall be estabusced to amaure that ccnctor.s adverse to quauty such as de.cteccles. c evtancc.a. de fecuve =aterial a

aca equip =ent. and =ccccaf:r=ances, are

Tc=;ty. dent
.* ed and ccerectec. Is the case cf a a:g:1* cast ecadicca adverse to quaitty. Oe =euures saan usure that ce cause Of tte -occucc ts ceter 1:ed and ccr=9C*dvs ac*dca tada3 to preclude rt!*f ta=
  • dos. "'he 'de:C*cauca of tDe sig*:*"*'t CetdatioQ adftise to q".a.1!7. Os cau.se 3f the OcCdluo= ar.d Ce cCr"*ct!F9 setica I taden t.* 1M be $Ocu:2ented and' rf;Cr*J4 *.o s; prop.r.s:e ;ets.a ci m mie=ana.
t. $1raL.".*T asentaJsCI aZccase Suf *e
S w=.! en -ecer1.s ana;1 de =a;n.
  • h
o fur _sa ence:ce of ac% vites al-fac.*_.g q"_Cty. **a reordJ staO :. ciude *he fsi:aw.sg: daa:32 rocas-*a. rsccrce cf ' se and 2e r ent:a at eve.ews. t:.apec-acca, teera.

audita. =ce.cr. el vert ;er cr=acce, and

=a:aa:a.a man;rsee. ne es:cr a staa s'.so tac::de close;y.ritatas wm suca u qual =.

ca;1cca cf perienr.el ;rocec*.Irts. and equip =

mes :.specucs and tes.

ce-4.s stan. as n ---=.=. ;d.ect:ty tre ::steeter er ca:a ricerea. ce r;e cf mm=.cs. ce r-u a.

M me seemabc:y. ud ce se== %*en m ac y%a, FM"*'c3 wit 3 anv detetancies =cted. 34c=

j II/ ii hg jI g g9 arca staa de ida:nasse a:s1 ritrievsete.

%f s

n~ w wits a:pucmale agu;a: cry re.

r3 s

qu:rsman:a. ne '.:caca e asan estatt'as,-

Q qu:rs=.e:ta xce r.ur. r,-crd r-tancca. sucs as :urr.:ca. :ocz=ca, and nacgzed respen.

j "'*.

macty.

1s. acurra A 3ac1prebeca:Tv syt*.em cf pla==ed and panod s sue:a smaa be cairms out to ver.fy

~ ;

-* w.ta c aspecta cf 2. quauty

.. ~..~. w

... N. c..

Sectember 1,1978 73, 9 c

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